CN111878217A - Cooling system, device and equipment for internal combustion engine using memory alloy to enhance heat transfer - Google Patents
Cooling system, device and equipment for internal combustion engine using memory alloy to enhance heat transfer Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 143
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 91
- 229910001285 shape-memory alloy Inorganic materials 0.000 title claims abstract description 80
- 238000012546 transfer Methods 0.000 title claims abstract description 28
- 239000000110 cooling liquid Substances 0.000 claims abstract description 54
- 230000017525 heat dissipation Effects 0.000 claims abstract description 25
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 16
- 239000000956 alloy Substances 0.000 claims abstract description 16
- 239000002826 coolant Substances 0.000 claims description 36
- 239000000758 substrate Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 description 12
- 230000007423 decrease Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000007788 liquid Substances 0.000 description 5
- 238000012549 training Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 2
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- 238000003466 welding Methods 0.000 description 2
- 229910017773 Cu-Zn-Al Inorganic materials 0.000 description 1
- 229910017870 Cu—Ni—Al Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- AEDZKIACDBYJLQ-UHFFFAOYSA-N ethane-1,2-diol;hydrate Chemical compound O.OCCO AEDZKIACDBYJLQ-UHFFFAOYSA-N 0.000 description 1
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- 238000005728 strengthening Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2070/00—Details
- F01P2070/02—Details using shape memory alloys
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Abstract
本发明公开一种利用记忆合金强化传热的内燃机的冷却系统及装置和设备。该内燃机的冷却系统,包括:散热器中的管带式换热器和气缸的冷却通道;所述管带式换热器的冷却管内壁和/或所述冷却通道内壁设置有记忆合金贴片;记忆合金贴片包括基底和所述基底上的至少一个扰动肋片;所述扰动肋片在预设温度范围内可发生相应变形,改变所述扰动肋片与所述基底之间的夹角。通过实现扰动肋片与基底之间的夹角随温度而调整,对流经管带式换热器和/或冷却通道的冷却液进行扰动,使得内燃机冷却系统的散热能力随温度的改变自适应地变化,综合衡量强化散热与能量损失,满足内燃机在高温工况下的散热需求,同时将强化散热能力带来的附加能量损失降至合理水平。
The invention discloses a cooling system, device and equipment for an internal combustion engine which utilizes memory alloys to enhance heat transfer. The cooling system of the internal combustion engine includes: a tube-and-belt heat exchanger in a radiator and a cooling channel of a cylinder; memory alloy patches are arranged on the inner wall of the cooling tube of the tube-and-belt heat exchanger and/or the inner wall of the cooling channel The memory alloy patch includes a base and at least one disturbance fin on the base; the disturbance fin can be deformed correspondingly within a preset temperature range to change the angle between the disturbance fin and the base . By realizing that the angle between the disturbance fin and the base is adjusted with the temperature, the cooling liquid flowing through the tube-and-belt heat exchanger and/or the cooling channel is disturbed, so that the heat dissipation capacity of the cooling system of the internal combustion engine changes adaptively with the change of temperature , comprehensively measure the enhanced heat dissipation and energy loss, meet the heat dissipation demand of the internal combustion engine under high temperature conditions, and at the same time reduce the additional energy loss caused by the enhanced heat dissipation capacity to a reasonable level.
Description
技术领域technical field
本发明涉及一种利用记忆合金强化传热的内燃机的冷却系统及装置和设备。The invention relates to a cooling system, device and equipment for an internal combustion engine which utilizes memory alloys to enhance heat transfer.
背景技术Background technique
内燃机(Engine)是一种能量转换装置,是车辆、轮船等运输工具的动力来源。由于内燃机在工作时会产生大量热量,如果内燃机工作温度过高,将会导致内燃机零部件高温膨胀而影响正常的配合间隙,造成运动部件运动受阻,甚至卡死等严重后果。因此,为了防止内燃机工作温度过高。需要为内燃机配置冷却系统,使内燃机的工作温度保持在合适的范围之内。Internal combustion engine (Engine) is an energy conversion device, which is the power source of vehicles, ships and other means of transportation. Since the internal combustion engine will generate a lot of heat when it is working, if the working temperature of the internal combustion engine is too high, it will cause the high temperature expansion of the internal combustion engine parts and affect the normal fitting clearance, causing serious consequences such as blocking the movement of the moving parts or even getting stuck. Therefore, in order to prevent the working temperature of the internal combustion engine from being too high. It is necessary to configure a cooling system for the internal combustion engine to keep the operating temperature of the internal combustion engine within an appropriate range.
内燃机启动工作时,此时内燃机的节温器的阀门处于关闭状态,供液泵将冷却液供入气缸的冷却通道,冷却液在供液泵与冷却通道之间循环,吸收内燃机工作产生的少量热量,目的是防止内燃机温度过低而启动困难;当内燃机正常工作后,冷却液温度超过预设温度,此时节温器的阀门开启,冷却液在气缸的冷却通道内吸收热量后进入散热器中管带式换热器的冷却管,散热器中风扇产生的空气与冷却管中吸热后的冷却液进行换热,热量最终散失到外界环境中,实现对内燃机的冷却。但是,当内燃机在极端工况下的工作,内燃机工作温度高于一定值时,节温器的阀门完全开启,对内燃机的冷却强度达到最大,经散热器散热后的冷却液的温度依然很高,无法达到预期的内燃机冷却效果。因此,如何进一步提高内燃机的冷却强度,促使内燃机内产生的热量快速排出,防止内燃机工作温度过高是亟待解决的技术问题。When the internal combustion engine starts to work, the valve of the thermostat of the internal combustion engine is in a closed state at this time, and the liquid supply pump supplies the coolant into the cooling channel of the cylinder, and the coolant circulates between the liquid supply pump and the cooling channel to absorb a small amount of the internal combustion engine. Heat, the purpose is to prevent the internal combustion engine from being too low to start difficult; when the internal combustion engine works normally, the coolant temperature exceeds the preset temperature, the valve of the thermostat is opened at this time, and the coolant enters the radiator after absorbing heat in the cooling passage of the cylinder The cooling pipe of the tube-and-belt heat exchanger, the air generated by the fan in the radiator exchanges heat with the cooling liquid after absorbing heat in the cooling pipe, and the heat is finally dissipated to the external environment to realize the cooling of the internal combustion engine. However, when the internal combustion engine works under extreme working conditions, when the operating temperature of the internal combustion engine is higher than a certain value, the valve of the thermostat is fully opened, and the cooling intensity of the internal combustion engine reaches the maximum, and the temperature of the coolant after heat dissipation by the radiator is still very high. , the expected cooling effect of the internal combustion engine cannot be achieved. Therefore, how to further improve the cooling intensity of the internal combustion engine, promote the rapid discharge of the heat generated in the internal combustion engine, and prevent the working temperature of the internal combustion engine from being too high is an urgent technical problem to be solved.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术中存在的以上技术缺陷和技术弊端,本发明实施例提供克服上述问题或者至少部分地解决上述问题的一种利用记忆合金强化传热的内燃机的冷却系统及装置和设备。In view of the above technical defects and technical drawbacks in the prior art, the embodiments of the present invention provide a cooling system, device and equipment for an internal combustion engine using memory alloys to enhance heat transfer to overcome or at least partially solve the above problems.
作为本发明实施例的一个方面,涉及一种利用记忆合金强化传热的内燃机的冷却系统,包括:散热器的管带式换热器和气缸的冷却通道;As an aspect of the embodiments of the present invention, it relates to a cooling system for an internal combustion engine using memory alloys to enhance heat transfer, comprising: a tube-and-belt heat exchanger of a radiator and a cooling channel of a cylinder;
所述管带式换热器的冷却管内壁和/或所述气缸冷却通道内壁设置有记忆合金贴片;Memory alloy patches are arranged on the inner wall of the cooling tube of the tube-and-belt heat exchanger and/or the inner wall of the cylinder cooling channel;
记忆合金贴片包括基底和所述基底上的至少一个扰动肋片;所述扰动肋片在预设温度范围内可发生相应变形,改变所述扰动肋片与所述基底之间的夹角。The memory alloy patch includes a base and at least one disturbance fin on the base; the disturbance fin can be deformed correspondingly within a preset temperature range to change the included angle between the disturbance fin and the base.
在一个实施例中,所述至少一个扰动肋片与所述基底之间的夹角的开口方向与所述冷却管和气缸冷却通道内的冷却液的流动方向相反。In one embodiment, the opening direction of the angle between the at least one disturbance fin and the base is opposite to the flow direction of the cooling liquid in the cooling pipe and the cylinder cooling channel.
在一个实施例中,所述至少一个扰动肋片与所述基底之间的夹角最小值为0°,所述至少一个扰动肋片与所述基底之间的夹角最大值的范围为30°~45°。In one embodiment, the minimum value of the included angle between the at least one disturbance fin and the base is 0°, and the maximum value of the included angle between the at least one disturbance fin and the base is 30° °~45°.
在一个实施例中,所述至少一个扰动肋片与所述基底一体成形。In one embodiment, the at least one disturbance fin is integrally formed with the base.
在一个实施例中,所述的利用记忆合金强化传热的内燃机的冷却系统,还包括:节温器;In one embodiment, the cooling system for an internal combustion engine using memory alloys to enhance heat transfer further comprises: a thermostat;
所述节温器的阀门开启程度随流经节温器的冷却液的温度升高而增大,所述预设温度范围的温度最小值大于等于使所述节温器的阀门开启程度最小时的冷却液的温度。The opening degree of the valve of the thermostat increases as the temperature of the cooling liquid flowing through the thermostat increases, and the minimum temperature of the preset temperature range is greater than or equal to the minimum opening degree of the valve of the thermostat. temperature of the coolant.
在一个实施例中,所述散热器包括管带式换热器和风扇;In one embodiment, the heat sink includes a tube-and-belt heat exchanger and a fan;
所述管带式换热器包括冷却管和散热带,所述记忆合金贴片附着在冷却管内壁;所述记忆合金贴片的基底的截面形状为矩形。The tube-and-belt heat exchanger includes a cooling tube and a heat dissipation strip, and the memory alloy patch is attached to the inner wall of the cooling tube; the cross-sectional shape of the base of the memory alloy patch is a rectangle.
在一个实施例中,所述气缸包括气缸套、气缸主体以及在气缸套和气缸主体之间形成的冷却通道;In one embodiment, the cylinder includes a cylinder liner, a cylinder body, and a cooling passage formed between the cylinder liner and the cylinder body;
所述记忆合金贴片附着在所述冷却通道内壁,所述记忆合金贴片的截面形状为弧形。The memory alloy patch is attached to the inner wall of the cooling channel, and the cross-sectional shape of the memory alloy patch is arc.
作为本发明实施例的一个方面,涉及一种散热器,包括管带式换热器;As an aspect of the embodiments of the present invention, it relates to a radiator, including a tube-and-belt heat exchanger;
所述管带式换热器的冷却管内壁设置有记忆合金贴片;The inner wall of the cooling tube of the tube-band heat exchanger is provided with a memory alloy patch;
所述记忆合金贴片包括基底和所述基底上的至少一个扰动肋片;所述扰动肋片在预设温度范围内可发生相应变形,改变所述扰动肋片与所述基底之间的夹角。The memory alloy patch includes a base and at least one perturbation fin on the base; the perturbation fin can be deformed correspondingly within a preset temperature range to change the clamping between the perturbation fin and the base horn.
作为本发明实施例的一个方面,涉及一种内燃机的气缸,包括:冷却通道;As an aspect of the embodiments of the present invention, it relates to a cylinder of an internal combustion engine, comprising: a cooling channel;
所述冷却通道内壁设置有记忆合金贴片;The inner wall of the cooling channel is provided with a memory alloy patch;
所述记忆合金贴片包括基底和所述基底上的至少一个扰动肋片;所述扰动肋片在预设温度范围内可发生相应变形,改变所述扰动肋片与所述基底之间的夹角。The memory alloy patch includes a base and at least one perturbation fin on the base; the perturbation fin can be deformed correspondingly within a preset temperature range to change the clamping between the perturbation fin and the base horn.
作为本发明实施例的一个方面,涉及一种内燃机,包括上述的利用记忆合金强化传热的内燃机的冷却系统。As an aspect of the embodiments of the present invention, it relates to an internal combustion engine, including the above-mentioned cooling system for the internal combustion engine using memory alloys to enhance heat transfer.
本发明实施例至少实现了如下技术效果:The embodiments of the present invention achieve at least the following technical effects:
本发明实施例一种利用记忆合金强化传热的内燃机的冷却系统及装置和设备,该内燃机的冷却系统,在管带式换热器的冷却管内壁设置有记忆合金贴片,在冷却通道内壁设置有记忆合金贴片。在未达到预设温度范围时,记忆合金贴片处于初始状态,不会对流经管带式换热器的冷却管和气缸的冷却通道内的冷却液的流动时的压力产生影响,避免了能量损失;当温度达到预设温度范围时,扰动肋片根据冷却液的温度自适应地发生变形:随着冷却液的温度逐渐升高,扰动肋片与基底之间的夹角逐渐增大,对流经冷却管和冷却通道内的冷却液的扰动程度逐渐增大,从而使得冷却通道内冷却液与内燃机之间以及冷却管内冷却液与外部冷却空气之间的换热系数逐渐增大,散热效率增大;当冷却液温度逐渐减低时,扰动肋片形状逐渐恢复,扰动肋片与基底之间的夹角逐渐减小,对冷却液的扰动程度不断减小,从而降低因扰动造成的冷却液流动时压力损失,减少不必要的能量损失。扰动肋片与基底之间的夹角随温度而调整,使得内燃机的冷却系统的散热能力随温度自适应地变化,从而合理调节对内燃机的冷却强度。一方面,使内燃机在工作温度较高时产生的热量快速排出,提升了对内燃机的散热效果;另一方面,使得内燃机的冷却系统的散热能力随温度自适应地变化,尽可能地降低了由于强化散热带来的附加能量损失,避免了不必要的能量浪费。The embodiment of the present invention is a cooling system, device and equipment for an internal combustion engine that utilizes memory alloys to enhance heat transfer. In the cooling system of the internal combustion engine, memory alloy patches are arranged on the inner wall of the cooling pipe of the tube-and-belt heat exchanger, and memory alloy patches are arranged on the inner wall of the cooling channel. Provided with memory alloy patches. When the preset temperature range is not reached, the memory alloy patch is in the initial state and will not affect the pressure of the cooling liquid flowing through the cooling pipe of the tube-and-belt heat exchanger and the cooling channel of the cylinder, thus avoiding energy loss. ; When the temperature reaches the preset temperature range, the perturbation fins deform adaptively according to the temperature of the coolant: as the temperature of the coolant gradually increases, the angle between the perturbation fins and the base gradually increases, and the convection flows through The degree of disturbance of the cooling liquid in the cooling pipe and the cooling channel gradually increases, so that the heat transfer coefficient between the cooling liquid in the cooling channel and the internal combustion engine and between the cooling liquid in the cooling pipe and the external cooling air gradually increases, and the heat dissipation efficiency increases. ; When the coolant temperature gradually decreases, the shape of the perturbation fins gradually recovers, the angle between the perturbation fins and the base gradually decreases, and the degree of perturbation to the coolant decreases, thereby reducing the flow time of the coolant caused by the perturbation. Pressure loss, reducing unnecessary energy loss. The angle between the perturbation fin and the base is adjusted with the temperature, so that the heat dissipation capacity of the cooling system of the internal combustion engine changes adaptively with the temperature, thereby reasonably adjusting the cooling intensity of the internal combustion engine. On the one hand, the heat generated by the internal combustion engine when the working temperature is high is quickly discharged, which improves the heat dissipation effect of the internal combustion engine; The additional energy loss caused by enhanced heat dissipation avoids unnecessary energy waste.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所记载的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the present invention may be realized and attained by the structure described in the written description, claims, and drawings.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本发明实施例提供的内燃机的冷却系统的结构及工作原理示意图;1 is a schematic diagram of the structure and working principle of a cooling system for an internal combustion engine provided by an embodiment of the present invention;
图2A为本发明实施例提供的管带式换热器的立体结构示意图;2A is a schematic three-dimensional structure diagram of a tube-and-belt heat exchanger provided by an embodiment of the present invention;
图2B为本发明实施例提供的管带式换热器的结构正视示意图;2B is a schematic front view of the structure of the tube-and-belt heat exchanger provided by the embodiment of the present invention;
图2C为本发明实施例提供的管带式换热器的结构俯视示意图;2C is a schematic top view of the structure of the tube-and-belt heat exchanger provided by the embodiment of the present invention;
图3A为本发明实施例提供的管带式换热器的冷却管剖面结构示意图;3A is a schematic cross-sectional structural diagram of a cooling tube of a tube-and-belt heat exchanger provided by an embodiment of the present invention;
图3B为图3A的冷却管的A部局部结构放大示意图;3B is an enlarged schematic view of a partial structure of part A of the cooling pipe of FIG. 3A;
图4A为本发明实施例提供的记忆合金贴片的结构示意图;4A is a schematic structural diagram of a memory alloy patch provided by an embodiment of the present invention;
图4B为图4A所示的记忆合金贴片的A-A方向剖视结构示意图;FIG. 4B is a schematic cross-sectional view of the memory alloy patch shown in FIG. 4A along the A-A direction;
图4C为图4A所示的记忆合金贴片的结构俯视示意图;4C is a schematic top view of the structure of the memory alloy patch shown in FIG. 4A;
图5A为本发明实施例提供的气缸的剖视结构示意图;5A is a schematic cross-sectional structural diagram of a cylinder provided by an embodiment of the present invention;
图5B为图5A的气缸的B部局部结构放大示意图;FIG. 5B is an enlarged schematic view of a partial structure of part B of the cylinder of FIG. 5A;
图6A为本发明实施例提供的另一记忆合金贴片的结构示意图;6A is a schematic structural diagram of another memory alloy patch provided by an embodiment of the present invention;
图6B为图6A所示的记忆合金贴片的A-A方向剖视结构示意图;FIG. 6B is a schematic cross-sectional view of the memory alloy patch shown in FIG. 6A along the A-A direction;
图6C为图6A所示的记忆合金贴片的结构俯视示意图;6C is a schematic top view of the structure of the memory alloy patch shown in FIG. 6A;
图7为本发明实施例提供的记忆合金贴片和记忆合金贴片与冷却液流向及温度变化关系示意图。FIG. 7 is a schematic diagram of the memory alloy patch and the relationship between the memory alloy patch and the cooling liquid flow direction and temperature change provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art.
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本发明的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. Where the following description refers to the drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with some aspects of the invention as recited in the appended claims.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面通过具体的实施例子并结合附图对本发明做进一步的详细描述。The present invention will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings.
实施例一:Example 1:
本发明实施例一提供一种利用记忆合金强化传热的内燃机的冷却系统,参照图1-图7所示,该内燃机的冷却系统包括:散热器1、气缸2、节温器3和供液泵4;其中,散热器1包括管带式换热器11,气缸2包括冷却通道21;
所述管带式换热器11的冷却管111内壁和/或所述冷却通道21内壁设置有记忆合金贴片101;
记忆合金贴片101包括基底1011和所述基底上的至少一个扰动肋片1012;所述扰动肋片1012在预设温度范围内可发生相应变形,改变所述扰动肋片1012与所述基底1011之间的夹角。The
本发明实施例一种利用记忆合金强化传热的内燃机的冷却系统,该内燃机的冷却系统,在管带式换热器的冷却管内壁设置有记忆合金贴片,在冷却通道内壁设置有记忆合金贴片。在未达到预设温度范围时,记忆合金贴片处于初始状态,不会对流经管带式换热器的冷却管和气缸的冷却通道内的冷却液的流动时的压降产生影响,避免了能量损失;当温度达到预设温度范围时,扰动肋片根据冷却液的温度自适应地发生变形:随着冷却液的温度逐渐升高,扰动肋片与基底之间的夹角逐渐增大,对流经冷却管和冷却通道内的冷却液的扰动程度逐渐增大,从而使得冷却通道内冷却液与内燃机之间以及冷却管内冷却液与外部冷却空气之间的换热系数逐渐增大,散热效率增大;当冷却液温度逐渐减低时,扰动肋片形状逐渐恢复,扰动肋片与基底之间的夹角逐渐减小,对冷却液的扰动程度不断减小,从而降低因扰动造成的冷却液流动时压力损失,减少不必要的能量损失。扰动肋片与基底之间的夹角随温度而调整,使得内燃机的冷却系统的散热能力随温度自适应地变化,从而合理调节对内燃机的冷却强度。一方面,使内燃机在工作温度较高时产生的热量快速排出,提升了对内燃机的散热效果;另一方面,使得内燃机的冷却系统的散热能力随温度自适应地变化,尽可能地降低了由于强化散热带来的附加能量损失,避免了不必要的能量浪费。An embodiment of the present invention is a cooling system for an internal combustion engine that utilizes memory alloys to enhance heat transfer. In the cooling system of the internal combustion engine, memory alloy patches are arranged on the inner wall of the cooling tube of the tube-and-belt heat exchanger, and memory alloys are arranged on the inner wall of the cooling channel. patch. When the preset temperature range is not reached, the memory alloy patch is in the initial state and will not affect the pressure drop of the cooling liquid flowing through the cooling pipe of the tube-and-belt heat exchanger and the cooling channel of the cylinder, avoiding energy loss; when the temperature reaches the preset temperature range, the perturbation fins deform adaptively according to the temperature of the coolant: as the temperature of the coolant gradually increases, the angle between the perturbation fins and the base gradually increases, and the convection The degree of disturbance of the cooling liquid in the cooling pipe and the cooling passage gradually increases, so that the heat transfer coefficient between the cooling liquid in the cooling passage and the internal combustion engine and between the cooling liquid in the cooling pipe and the external cooling air gradually increases, and the heat dissipation efficiency increases. When the temperature of the cooling liquid gradually decreases, the shape of the disturbance fin gradually recovers, the angle between the disturbance fin and the base gradually decreases, and the degree of disturbance to the cooling liquid decreases continuously, thereby reducing the flow of the cooling liquid caused by the disturbance. Time pressure loss, reduce unnecessary energy loss. The angle between the perturbation fin and the base is adjusted with the temperature, so that the heat dissipation capacity of the cooling system of the internal combustion engine changes adaptively with the temperature, thereby reasonably adjusting the cooling intensity of the internal combustion engine. On the one hand, the heat generated by the internal combustion engine when the working temperature is high is quickly discharged, which improves the heat dissipation effect of the internal combustion engine; The additional energy loss caused by enhanced heat dissipation avoids unnecessary energy waste.
在对内燃机进行散热时,如何实现强化传热是传热控制中的重要问题,本发明的发明人在试验中发现,由于内燃机的冷却系统的散热过程属于无相变的对流传热,利用记忆合金制备的记忆合金贴片,通过增大记忆合金贴片的扰动肋片与所述基底之间的夹角,能够有效的增加冷却液的扰动,切断热边界层的发展,减薄热边界层的厚度,进而增大传热系数,实现强化传热目的。因此,本发明实施例提出一种利用记忆合金强化传热的内燃机的冷却系统,通过在内燃机的冷却系统的散热器中的管带式换热器的冷却管内壁设置有记忆合金贴片,在气缸的冷却通道内壁设置有记忆合金贴片,能够有效的强化对内燃机的散热能力,提升内燃机在高温工况下的工作性能。When dissipating heat from an internal combustion engine, how to enhance heat transfer is an important issue in heat transfer control. The inventor of the present invention found in experiments that since the heat dissipation process of the cooling system of an internal combustion engine belongs to convective heat transfer without phase change, the use of memory The memory alloy patch prepared from the alloy can effectively increase the disturbance of the cooling liquid by increasing the angle between the perturbation rib of the memory alloy patch and the substrate, cut off the development of the thermal boundary layer, and reduce the thickness of the thermal boundary layer. The thickness of , and then increase the heat transfer coefficient to achieve the purpose of strengthening heat transfer. Therefore, an embodiment of the present invention proposes a cooling system for an internal combustion engine that utilizes memory alloys to enhance heat transfer. Memory alloy patches are provided on the inner walls of the cooling tubes of the tube-and-belt heat exchanger in the radiator of the cooling system of the internal combustion engine. The inner wall of the cooling passage of the cylinder is provided with a memory alloy patch, which can effectively strengthen the heat dissipation capability of the internal combustion engine and improve the working performance of the internal combustion engine under high temperature conditions.
在一个具体实施例中,散热器是内燃机的冷却系统的重要组成部分,散热器由管带式换热器、风扇、上水室、下水室等组成。其中,管带式换热器是散热器的核心部分,起主要的散热作用。参照图1和图2A至图2C所示,内燃机的冷却系统的散热器1包括管带式换热器11和风扇12,其中管带式换热器11包括冷却管111和散热带112,其中,散热带112可以采用百叶窗结构。参照图3A和图3B所示,管带式换热器11的冷却管111内壁附着有记忆合金贴片101。参照图6A至图6C所示,记忆合金贴片的截面形状为矩形,因此,可以设置在冷却管内壁。本发明实施例中,记忆合金贴片101与冷却管111的连接方式包括但不限于粘接、焊接等固定连接方式,只要能够实现将记忆合金贴片附着在冷却管111内壁即可,本发明实施例中,对此可以不作具体限定。In a specific embodiment, the radiator is an important part of the cooling system of the internal combustion engine, and the radiator is composed of a tube-and-belt heat exchanger, a fan, an upper water chamber, a lower water chamber, and the like. Among them, the tube-and-belt heat exchanger is the core part of the radiator and plays a major role in heat dissipation. Referring to FIGS. 1 and 2A to 2C, the
在一个具体实施例中,参照图5A和图5B所示,内燃机的气缸2包括气缸套22、气缸主体23以及在气缸套22和气缸主体23之间形成的冷却通道21,所述冷却通道21内壁附着有记忆合金贴片101。参照图6A至图6C所示,记忆合金贴片基底的截面形状为弧形,因此,可以设置在内燃机气缸的冷却管道内壁。本发明实施例中,记忆合金贴片101与冷却通道21的连接方式包括但不限于粘接、焊接等固定连接方式,只要能够实现将记忆合金贴片附着在冷却通道21内壁即可,本发明实施例中,对此可以不作具体限定。In a specific embodiment, as shown in FIGS. 5A and 5B , the
在一个实施例中,参照图7所示,记忆合金贴片101的至少一个扰动肋片1012与基底1011之间的夹角的开口方向与所述冷却管和冷却通道内的冷却液的流动方向相反。扰动肋片与基底之间的夹角的开口方向与冷却管和冷却通道内的冷却液的流动方向相反,可以使得扰动肋片对流经冷却管和冷却通道内的冷却液的扰动效果更好,提高冷却液的换热效率。并且由图7可以看出,扰动肋片1012与所述基底1011之间的夹角随温度变化,可以是,扰动肋片与基底之间的夹角随着温度的升高而增大。In one embodiment, as shown in FIG. 7 , the opening direction of the included angle between at least one
在一个具体实施例中,所述至少一个扰动肋片与所述基底之间的夹角最小值为0°,所述至少一个扰动肋片与所述基底之间的夹角最大值的范围为30°~45°。本发明实施例中,扰动肋片与基底之间的夹角最大值可以在30°~45°之间,因为如果夹角过小,当冷却液的温度升高过快时,扰动肋片对冷却液的扰动程度太小,冷却液的换热效率太低,依然不满足内燃机的散热需求,如果夹角过大,扰动肋片对冷却液的扰动程度增强,但是同时会造成冷却液流动时的压力损失增大,造成不必要的能量损失。本发明的发明人通过实验得出,夹角的最大值在30°~45°之间时,既能避免过大的能量损失,又可以使得扰动肋片对冷却液的扰动程度满足换热需求,保证对内燃机的散热效果。In a specific embodiment, the minimum value of the included angle between the at least one disturbance fin and the base is 0°, and the maximum value of the included angle between the at least one disturbance fin and the base is in the range of 30°~45°. In the embodiment of the present invention, the maximum value of the included angle between the disturbance fins and the base may be between 30° and 45°, because if the included angle is too small, when the temperature of the cooling liquid rises too fast, the disturbance fins will The degree of disturbance of the coolant is too small, and the heat exchange efficiency of the coolant is too low, which still cannot meet the heat dissipation requirements of the internal combustion engine. The pressure loss increases, resulting in unnecessary energy loss. The inventor of the present invention has obtained through experiments that when the maximum value of the included angle is between 30° and 45°, it can not only avoid excessive energy loss, but also make the disturbance degree of the perturbation fins to the cooling liquid to meet the heat exchange requirements. , to ensure the cooling effect of the internal combustion engine.
在一个实施例中,参照图4A至图4C和图6A至图6C所示,本发明实施例中,记忆合金贴片的至少一个扰动肋片1012在基底1011上均匀分布。本发明实施例中记忆合金贴片的扰动肋片的数目、排列方式可以根据实际需求进行选择,在此,不做具体限定。In one embodiment, referring to FIGS. 4A to 4C and FIGS. 6A to 6C , in the embodiment of the present invention, at least one
在一个实施例中,参照图4A至图4C和图6A至图6C所示,记忆合金贴片的扰动肋片1012的横截面为矩形,采用横截面为矩形的扰动肋片,既能避免过大的能量损失,又可以使得扰动肋片对冷却液的扰动程度满足换热需求,保证对内燃机的散热效果。当然扰动肋片的横截面也可以是菱形、椭圆形、圆形或三角形,对于扰动肋片的横截面的形状,可以根据实际需求进行选择,本发明实施例中不做具体限定。In one embodiment, referring to FIGS. 4A to 4C and FIGS. 6A to 6C , the cross section of the
在一个具体实施例中,记忆合金贴片均由记忆合金制备而成,参照图4A至图4C和图6A至图6C所示,记忆合金贴片的至少一个扰动肋片1012与基底1011一体成形。本发明实施例中,通过扰动肋片与基底一体成形的方式得到的记忆合金贴片可以更方便的进行记忆训练,使记忆合金贴片的扰动肋片随温度变化而灵敏发生变形。In a specific embodiment, the memory alloy patches are all made of memory alloys. Referring to FIGS. 4A to 4C and FIGS. 6A to 6C , at least one
本发明制备记忆合金贴片的记忆合金可以采用低温形状记忆合金,包括Cu基记忆合金和Ni基记忆合金,比如Cu—Zn—Al、Cu—Ni—Al等。本发明实施例中对记忆合金贴片进行记忆训练,从而使得记忆合金贴片上的扰动肋片可以实现本发明所要求的变形。对记忆合金贴片的训练可以采用应力施加、热处理等训练方法,具体的执行训练方法可以采用现有技术中的方式,本发明实施例中,不再赘述。The memory alloy for preparing the memory alloy patch of the present invention may adopt a low-temperature shape memory alloy, including Cu-based memory alloy and Ni-based memory alloy, such as Cu-Zn-Al, Cu-Ni-Al, and the like. In the embodiment of the present invention, memory training is performed on the memory alloy patch, so that the perturbation fins on the memory alloy patch can realize the deformation required by the present invention. The training of the memory alloy patch may adopt training methods such as stress application and heat treatment, and the specific execution training method may adopt the method in the prior art, which will not be repeated in the embodiment of the present invention.
本发明实施例中,对内燃机进行冷却时,冷却液在冷却通道中流动时,冷却液吸收内燃机工作产生的热量,吸热后的冷却液流入冷却管中,散热器的风扇将外部空气吹入管带式换热器,使外部空气与冷却管内吸热后的冷却液进行换热,并最终将热量散失到外界环境中。参照图3A所示,因为管带式换热器的冷却管可以是扁平管道,所以记忆合金贴片可以设置在扁平管道的两侧。本发明实施例中,内燃机的冷却系统还包括节温器,并且,节温器的阀门开启程度随流经节温器的冷却液的温度升高而增大。基于此,上述预设温度范围的温度最小值大于等于使所述节温器的阀门开启程度最小时的冷却液的温度。In the embodiment of the present invention, when cooling the internal combustion engine, when the cooling liquid flows in the cooling passage, the cooling liquid absorbs the heat generated by the operation of the internal combustion engine, the cooling liquid after absorbing the heat flows into the cooling pipe, and the fan of the radiator blows the external air into the pipe The belt heat exchanger makes the heat exchange between the outside air and the cooling liquid after absorbing heat in the cooling pipe, and finally dissipates the heat to the outside environment. Referring to FIG. 3A , since the cooling tubes of the tube-and-belt heat exchanger may be flat tubes, memory alloy patches may be disposed on both sides of the flat tubes. In the embodiment of the present invention, the cooling system of the internal combustion engine further includes a thermostat, and the valve opening degree of the thermostat increases as the temperature of the cooling liquid flowing through the thermostat increases. Based on this, the minimum temperature of the above-mentioned preset temperature range is greater than or equal to the temperature of the cooling liquid when the opening degree of the valve of the thermostat is minimized.
参照图1所示,当内燃机启动工作时,节温器3的阀门处于关闭状态,供液泵4将未吸收发动机热量的低温冷却液供入气缸2的冷却通道21,此时,冷却液只吸收内燃机启动工作时产生的少量热量,低温冷却液温度升高很小,节温器3的阀门处于关闭状态,低温冷却液不流经散热器1,只在供液泵4与冷却通道21之间循环,此时,冷却通道21的记忆合金贴片的扰动肋片不产生变形,冷却液与气缸之间的换热系数保持不变,目的是防止内燃机温度过低而启动困难;当内燃机正常工作后,内燃机工作温度升高,流经冷却通道的低温冷却液开始吸收内燃机正常工作产生的大量热量,低温冷却液的温度随着内燃机的工作温度逐渐升高,低温冷却液也逐渐变为大量吸收热量后的高温冷却液,当高温冷却液的温度达到节温器的阀门开启的温度时,节温器3的阀门开启,于是吸热后的高温冷却液进入散热器1的管带式换热器11中。通过对节温器3的阀门开启程度进行调节,可以调节吸热后的高温冷却液的流量。当吸热后的高温冷却液的温度升高到预设温度范围的温度最小值时,冷却管内的记忆合金贴片的扰动肋片和冷却通道内的记忆合金贴片的扰动肋片都开始发生变形,扰动肋片与基底之间的夹角随着温度的升高而增大,当吸热后的高温冷却液的温度升高到预设温度范围的温度最大值时,扰动肋片与基底之间的夹角达到最大值,到冷却液的温度继续升高时,扰动肋片与基底之间的夹角保持在最大值。散热器1的风扇12将外部空气吹入管带式换热器11,对流过管带式换热器11中的冷却管111的吸热后的高温冷却液进行冷却,被风扇空气吸收的热量最终散失到外界环境中,高温冷却液温度开始下降,逐渐恢复成为低温冷却液,而这些经过散热后的低温冷却液经过供液泵4再次进入冷却通道21进行循环,重复冷却液循环过程,实现内燃机的冷却。Referring to Figure 1, when the internal combustion engine starts to work, the valve of the
本发明实施例中,随着扰动肋片与基底之间的夹角增大,在冷却通道内的记忆合金贴片的扰动肋片,对流经冷却通道的冷却液的扰动不断增大,冷却液与内燃机的对流换热系数增大,冷却通道内的冷却液对内燃机的冷却强度增加,内燃机的热量能够更快的传递给冷却通道内的冷却液。随着扰动肋片与基底之间的夹角增大,在冷却管内的记忆合金贴片的扰动肋片,对流经冷却管吸热后的冷却液的扰动不断增大,吸热后的冷却液与风扇吹入管带式换热器的外部的空气的换热系数增大,由散热器的风扇吹入管带式换热器的外部空气对冷却管中吸热后的冷却液的冷却强度增加,可以更快的将冷却液的热量散失到空气中。In the embodiment of the present invention, as the angle between the perturbation fin and the base increases, the perturbation fin of the memory alloy patch in the cooling channel continuously increases the perturbation of the cooling liquid flowing through the cooling channel, and the cooling liquid The convective heat transfer coefficient with the internal combustion engine increases, the cooling intensity of the cooling liquid in the cooling passage to the internal combustion engine increases, and the heat of the internal combustion engine can be transferred to the cooling liquid in the cooling passage more quickly. As the angle between the perturbation fins and the base increases, the perturbation fins of the memory alloy patches in the cooling pipe continuously increase the perturbation of the cooling liquid flowing through the cooling pipe after absorbing heat. The heat exchange coefficient with the air blown into the outside of the tube-belt heat exchanger by the fan increases, and the cooling intensity of the external air blown into the tube-belt heat exchanger by the fan of the radiator increases the cooling intensity of the cooling liquid after heat absorption in the cooling pipe, The heat from the coolant can be dissipated to the air faster.
由于记忆合金贴片的扰动肋片发生变形,对流经扰动肋片处的冷却液产生扰动,切断了冷却液流动时靠近冷却管内壁的冷却液的热边界层的发展,减薄了热边界层的厚度,从而使冷却液的传热系数增大,增强了吸热后的冷却液与外部空气的换热效率。由于记忆合金贴片的扰动肋片发生变形,对流经扰动肋片处的冷却液产生扰动,切断了冷却液流动时,靠近冷却通道内壁的冷却液的热边界层的发展,减薄了热边界层的厚度,从而使冷却液的传热系数增大,增强了冷却液与内燃机之间的散热效率。Due to the deformation of the disturbance fins of the memory alloy patch, the cooling liquid flowing through the disturbance fins is disturbed, which cuts off the development of the thermal boundary layer of the cooling liquid near the inner wall of the cooling tube when the cooling liquid flows, and reduces the thermal boundary layer. The thickness of the cooling liquid increases, thereby increasing the heat transfer coefficient of the cooling liquid and enhancing the heat exchange efficiency between the cooling liquid and the outside air after heat absorption. Due to the deformation of the perturbation fins of the memory alloy patch, the cooling liquid flowing through the perturbation fins is perturbed, which cuts off the development of the thermal boundary layer of the cooling liquid near the inner wall of the cooling channel when the cooling liquid flows, and thins the thermal boundary. The thickness of the layer increases, thereby increasing the heat transfer coefficient of the coolant and enhancing the heat dissipation efficiency between the coolant and the internal combustion engine.
在预设温度范围内,记忆合金贴片可以根据冷却液温度的高低自适应地调整对冷却液的扰动程度,当温度逐渐下降时,扰动肋片变形程度随之减弱,使得冷却液流动时的压力损失减小,避免不必要的能量损失,当温度逐渐上升时,扰动肋片变形程度随之增强,使得冷却液的强化传热能力逐渐增强。因此,本发明综合衡量了强化传热与能量损失两方面,满足了内燃机在高温工况下的散热需求,同时将强化传热能力带来的附加能量损失降至合理水平。Within the preset temperature range, the memory alloy patch can adaptively adjust the degree of disturbance to the cooling liquid according to the temperature of the cooling liquid. When the temperature gradually decreases, the deformation degree of the disturbance fins is weakened, so that the cooling liquid flows The pressure loss is reduced to avoid unnecessary energy loss. When the temperature gradually rises, the deformation degree of the perturbing fins increases, so that the enhanced heat transfer ability of the coolant is gradually enhanced. Therefore, the present invention comprehensively measures the two aspects of enhanced heat transfer and energy loss, meets the heat dissipation requirement of the internal combustion engine under high temperature conditions, and at the same time reduces the additional energy loss caused by the enhanced heat transfer capability to a reasonable level.
在一个具体实施例中,上述冷却液可以是常见的内燃机冷却液,比如乙二醇-水溶液,上述节温器的阀门开启时的冷却液的温度可以在70°~80°之间,因此,上述预设温度范围的最小值可以大于等于70°,当然上述预设温度范围的最小值可以根据实际需要进行选择,本发明实施例中,对此不作具体限定。In a specific embodiment, the cooling liquid may be a common internal combustion engine cooling liquid, such as ethylene glycol-water solution, and the temperature of the cooling liquid when the valve of the thermostat is opened may be between 70° and 80°. Therefore, The minimum value of the preset temperature range may be greater than or equal to 70°. Of course, the minimum value of the preset temperature range may be selected according to actual needs, which is not specifically limited in this embodiment of the present invention.
实施例二:Embodiment 2:
基于同一发明构思,本发明实施例还提供一种散热器,该散热器1包括管带式换热器11;Based on the same inventive concept, an embodiment of the present invention also provides a radiator, the
所述管带式换热器11的冷却管111内壁设置有记忆合金贴片101;The inner wall of the
所述记忆合金贴片101包括基底1011和所述基底1011上的至少一个扰动肋片1012;所述扰动肋片1012在预设温度范围内可发生相应变形,改变所述扰动肋片1012与所述基底1011之间的夹角。The
实施例三:Embodiment three:
基于同一发明构思,本发明实施例还提供一种内燃机的气缸,该气缸2包括:冷却通道21;Based on the same inventive concept, an embodiment of the present invention further provides a cylinder of an internal combustion engine, the
所述冷却通道21内壁设置有记忆合金贴片101;The inner wall of the cooling
所述记忆合金贴片101包括基底1011和所述基底1011上的至少一个扰动肋片1012;所述扰动肋片1012在预设温度范围内可发生相应变形,改变所述扰动肋片1012与所述基底1011之间的夹角。The
实施例四:Embodiment 4:
基于同一发明构思,本发明实施例还提供一种内燃机,包括上述实施例一中所描述的利用记忆合金强化传热的内燃机的冷却系统。Based on the same inventive concept, an embodiment of the present invention further provides an internal combustion engine, including the cooling system for an internal combustion engine that utilizes memory alloys to enhance heat transfer described in the first embodiment.
上述实施例二至实施例四所描述的装置和设备的具体实现方式可以参照上述实施例一中的具体描述,在此,不再赘述。For the specific implementation manners of the apparatuses and devices described in the foregoing
本领域技术人员在考虑说明书及实践这里公开的公开后,将容易想到本公开的其它实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由下面的权利要求指出。Other embodiments of the present disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or techniques in the technical field not disclosed by the present disclosure . The specification and examples are to be regarded as exemplary only, with the true scope and spirit of the disclosure being indicated by the following claims.
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。It is to be understood that the present disclosure is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
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