CN1118503C - 四苯基鏻式酚盐的液体配制物的制备方法 - Google Patents

四苯基鏻式酚盐的液体配制物的制备方法 Download PDF

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CN1118503C
CN1118503C CN99803916A CN99803916A CN1118503C CN 1118503 C CN1118503 C CN 1118503C CN 99803916 A CN99803916 A CN 99803916A CN 99803916 A CN99803916 A CN 99803916A CN 1118503 C CN1118503 C CN 1118503C
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A·科尼格
M·普雷恩
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Abstract

本发明涉及一种催化剂配制物,其在室温下为液体,且包含四苯基鏻式酚盐和苯酚。本发明也涉及所述催化剂配制物作为酯交换催化剂的用途,特别是用于不使用溶剂情况下的热塑性聚碳酸酯的制备。

Description

四苯基鏻式酚盐的液体配制物的制备方法
本发明涉及一种四苯基鏻式酚盐和苯酚的催化剂配制物,该配制物在室温下为液体,及其作为酯基转移催化剂的用途,特别是用于热塑性聚碳酸酯的无溶剂制备。
鏻式酚盐的制备方法由DE-OS 19635656和德国专利申请P19727351.3中已知。尤其从US-PS 3.442.854中已知的是,鏻式酚盐和视具体情况而定共同使用的碱金属/碱土金属化合物是特别适合用作酯化反应和酯基转移反应的催化剂,特别是用于通过熔融酯基转移方法制备聚碳酸酯。由于在固体形式的催化剂中计量存在技术上的困难,因此需要在液体形式的催化剂中进行计量。例如,催化剂能够被溶解于液体苯酚中,即在高于45℃的温度,一般在约60℃,且能够以溶液形式被加入到工艺中。这需要加热的压缩空气贮罐并因而需要额外的技术投资。也从J.Org.Chem. 32(1967)1060中已知,鏻式酚盐是热不稳定的,以致于特别是催化剂溶液在受热压缩空气贮罐中经过长的停留时间而无法避免其受热预先破坏。由苯酚和水的混合物(在室温下为液体)(90wt%:10wt%)的计量提供了另一可能性。这里缺点是水作为附加物质被引入到工艺中。Liebigs Ann.Chem.vol.634(1960)1另外描述了季鏻盐在碱存在下分解成氧化三苯基膦。根据我们的研究,高温下少量的水也具有使四苯基鏻式酚盐(TPP-P)分解成氧化三苯基膦的作用。
因而本发明的目的是提供一种四苯基鏻式酚盐的液体计量的简易可行性。目前已经发现TPP-P或TPP-P与2分子苯酚的加合物(下文称为TPP-P*2PhOH)与苯酚以组成为28~45wt%TPP-P(或40-65wt%TPP-P*2PhOH)和对应的72~55wt%(或60~35wt%)苯酚的混合物在室温下是液体。这使得能够以液体形式加入催化剂,而无需外来物质或添加剂且无需预先使催化剂受热。
按照本发明获得的四苯基鏻式酚盐的液体配制物能够以本身已知的方式用作制备芳族聚碳酸酯的催化剂(参见例如US-PS 3,442,854)。按照其公开的熔融酯基转移方法,例如,芳族聚碳酸酯由芳族二酚、碳酸二芳基酯和视具体情况而定的支化剂和/或一元酚类制备。
按照本发明制备的鏻式酚盐能够被用作酯基转移催化剂,其用量是每摩尔二酚10-1mol~10-8mol,优选10-3mol~10-7mol。
熔融酯基转移方法在文献中有更详细描述,(参见例如HermannSchnell,Chemistry and Physics of Polycarbonates,PolymerReviews,9卷,1964,44-51页,DE-AS 1031512,US-PS 3022272,US-PS5340905和US-PS 5399659)。
用本发明的TPP-P液体配制物制备的热塑性聚碳酸酯是无溶剂的,具有浅的固有颜色,且基本上不含聚碳酸酯中不希望的缺陷。在本发明方法的范围内,基本上不含聚碳酸酯中不希望的缺陷指的是聚碳酸酯中下式(I)的支化剂的含量不超过300ppm的数值(根据总的水解和HPLC测定):
Figure C9980391600041
其中
X=C1-C9-亚烷基(RCH=)或亚环烷基,S或单键和
(R)n=每种情况下相互独立地是COOH、CH3、Cl或Br,其中几个不同的(R)n也能够存在于一个苯环上
n=0,1,2或3。
实施例
各种苯酚/TPP-P*2PhOH混合物的制备
在N2气氛下,按照表1的组成将苯酚和TPP-P*2PhOH称重(每种情况中总的重量是10g)加入到20ml卷边瓶中,该瓶装有磁力搅拌器并用隔板密封。这些瓶固定在自动振动装置中,并浸入可加热的水浴中。将水浴的温度逐步升高(5℃/h)直到混合物呈液体形式,同时振动装置确保最佳的混合。熔融后,将试样从水浴中取出,并冷却到室温。试样4a、5、6和7保持液态,其它的形成固体和液相,或固化。所有试样的熔融温度(T熔融)都总结于表1中。这些通过一种方法测定,其中已经熔融并冷却到室温的试样通过水浴加热(5℃/h)直到它们又呈液体形式。
表1
催化剂配制物的组成和它们的熔点
试样号码 PhOH[Gew.-%] TPP-P[Gew.-%] PhOH(g) TPP-P*2PhOH(g) T熔融[℃]
1 100 0 10.00 0.00 42
2 85 15 7.86 2.14 39
3 80 20 7.14 2.86 34
4 75 25 6.43 3.57 28
4a 72 28 6.00 4.00 ≤23
5 70 30 5.71 4.29 ≤15
6 60 40 4.29 5.71 ≤15
7 55 45 3.57 6.43 ≤18
8 50 50 2.86 7.14 52
9 40 60 1.43 8.57 90
10 30 70 0.00 10.00 143
用途实施例
用液体TPP-P*2PhOH/PhOH催化剂溶液制备熔融聚碳酸酯
实施例1
将114.15g(0.500mol)的双酚A和113.54g(0.530mol)的碳酸二苯酯称重加入到装有搅拌器、内置温度计和带桥的Vigreux柱(30cm,敷金属的)500ml三颈烧瓶中。通过施加真空并用氮气吹扫(3次)使设备避免与大气氧接触,将混合物加热到150℃。然后加入以6号液体混合物形式的基于双酚A的4×10-3mol%四苯基鏻式酚盐,并在100毫巴下蒸馏出形成的苯酚。同时,将温度升高到250℃。逐步提高真空度使之降到1毫巴,并将温度升高到260℃。然后将温度升高到300℃,在0.1毫巴下将混合物搅拌1.5小时。获得相对溶液粘度为1.260(二氯甲烷,25℃,5g/l)的浅色无溶剂聚碳酸酯。所得聚碳酸酯中式(Ia)的支化剂的含量是25ppm。聚碳酸酯的酚OH值是70ppm。
Figure C9980391600061
实施例2
如实施例1,只是使用5号催化剂溶液。获得相对溶液粘度为1.275(二氯甲烷,25℃,5g/l)的浅色无溶剂聚碳酸酯。所得聚碳酸酯中式(Ia)的支化剂的含量是18ppm。聚碳酸酯的酚OH值是55ppm。

Claims (4)

1.在室温下为液体的催化剂配制物,其包含28-45wt%的四苯基鏻式酚盐和72-55wt%的苯酚。
2.权利要求1的催化剂配制物用作酯基转移催化剂的用途。
3.权利要求2的用途,其特征在于催化剂配制物的用量是0.01-100,000ppm。
4.由芳族二酚、碳酸二芳基酯和任选的支化剂和/或一元酚类起始制备热塑性无溶剂聚碳酸酯的方法,其特征在于权利要求1的催化剂配制物作为酯基转移催化剂的用量是每摩尔二酚10-1-10-8mol。
CN99803916A 1998-03-12 1999-03-01 四苯基鏻式酚盐的液体配制物的制备方法 Expired - Fee Related CN1118503C (zh)

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DE102021205168A1 (de) 2021-05-20 2022-11-24 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein Verwendung mindestens einer Schwefel enthaltenden Aminosäure zur Stabilisierung von thermoplastischen Kunststoff-Recyclaten, stabilisiertes thermo-plastisches Kunststoffrecyclat, Stabilisatorzusammensetzung, Masterbatch sowie Formmasse bzw. Formteil
DE102021212696A1 (de) 2021-11-11 2023-05-11 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein Stabilisatoren auf Basis von Syringasäure, Vanillinsäure, lsovanillinsäure oder 5-Hydroxyveratrumsäure, Kunststoffzusammensetzung, Verfahren zur Stabiliserung einer Kunststoffzusammensetzung sowie Stabilisatorzusammensetzung
DE102022201632A1 (de) 2022-02-16 2023-08-17 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein Polymere Stabilisatoren auf Basis von Syringasäure, Vanillinsäure, lsovanillinsäure oder 5-Hydroxyveratrumsäure, Kunststoffzusammensetzung, Verfahren zur Stabiliserung einer Kunststoffzusammensetzung sowie Stabilisatorzusammensetzung

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US6291630B1 (en) 2001-09-18
CN1292806A (zh) 2001-04-25
EP1062262B1 (de) 2003-10-01
ES2209409T3 (es) 2004-06-16
HK1036292A1 (zh) 2001-12-28
JP4577983B2 (ja) 2010-11-10
DE19810745A1 (de) 1999-09-16
EP1062262A1 (de) 2000-12-27
KR20010041784A (ko) 2001-05-25
DE19810745C2 (de) 2000-05-04
AU2931499A (en) 1999-09-27

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