CN111847015A

CN111847015A - Material cleaning and recycling system

Info

Publication number: CN111847015A
Application number: CN202010843418.4A
Authority: CN
Inventors: 李想; 曾志刚; 靳海滨; 徐浩
Original assignee: Harbin Institute Of Technology Robot (yueyang) Military And Civilian Integration Research Institute
Current assignee: Harbin Institute Of Technology Robot (yueyang) Military And Civilian Integration Research Institute
Priority date: 2020-08-20
Filing date: 2020-08-20
Publication date: 2020-10-30

Abstract

The invention provides a material cleaning and recovering system, which comprises a supporting system, a milling system, a crushing system, a material recovering system and a residual material removing system, wherein the milling system is arranged on the supporting system; the milling system is arranged on the supporting system; the crushing system is arranged on the supporting system and is positioned at the rear side of the milling system; the material recovery system is arranged on the supporting system and is positioned at the rear side of the crushing system; the excess material removing system is arranged on the supporting system and is positioned at the rear side of the material recovery system. Compared with the prior art, the material cleaning and recovering system provided by the invention can effectively improve the cleaning efficiency, reduce the labor cost and effectively improve the cleaning effect.

Description

Material cleaning and recycling system

Technical Field

The invention relates to the technical field of railway transportation, in particular to a material cleaning and recovering system.

Background

When bulk materials are transported by a train freight open wagon, a large amount of materials (particularly, freezing in winter and hardening in rainy seasons) still remain in the carriage after the tipper is unloaded, and the remaining materials need to be cleaned. On one hand, in order to avoid waste, residual materials need to be recycled; on the other hand, the railroads require that the cars leaving the plant must be cleaned and that the unloading time be guaranteed.

Among the prior art, to scattering the mode of clearing up in the inside remaining material in carriage, lean on the manual work to open the carriage door and get into the carriage inside and implement the clearance work, perhaps clear up the material through mechanical equipment, if through the scraper blade, spiral propelling movement combine the vibration excitation device to implement the clearance scheme of bold hardened material, or carry the bulk cargo to the outside scheme in carriage through spiral hoisting device.

However, the mode of clearing up through the carriage among the prior art not only the cleaning efficiency is low, and simultaneously the human cost is high to most are just handling such as bulk cargo to single material form among the prior art, can't be to the systematic processing that contains different seasons, different material form objects, if the material that hardens, especially freeze the material, lead to the effect of clearing up the carriage not good.

Disclosure of Invention

The truck carriage cleaning device aims at the technical problems that in the prior art, the cleaning efficiency of residual excess materials in a truck carriage is low, the labor cost is high, and the cleaning effect is poor. The invention provides a material cleaning and recycling system which is high in cleaning efficiency, low in labor cost and better in cleaning effect.

A material cleaning and recovery system, comprising:

a support system;

the milling system is arranged on the supporting system;

the crushing system is arranged on the supporting system and is positioned at the rear side of the milling system;

the material recovery system is arranged on the supporting system and is positioned at the rear side of the crushing system;

and the excess material removing system is arranged on the supporting system and is positioned at the rear side of the material recovery system.

Preferably, the support system comprises:

a support frame body;

the movable frame body is arranged on the support frame body and can move along the support frame body;

the milling system, the crushing system, the material recovery system and the excess material removing system are all arranged on the movable frame body.

Preferably, the moving rack includes a first moving rack, and the first moving rack includes:

the first walking device is arranged on the support frame body and can move along the support frame body;

the first moving device is arranged on the first walking device and can move along the first walking device;

the first lifting device is arranged on the first moving device.

Preferably, the moving rack further includes a second moving rack, the second moving rack including:

the second walking device is arranged on the support frame body and can move along the support frame body;

the second moving device is arranged on the second walking device and can move along the second walking device;

the second lifting device is arranged on the second moving device;

and the rotating device is arranged on the second lifting device.

Preferably, the first movable frame body is provided with three, and the milling system, the material recovery system and the excess material removing system are respectively arranged on different first movable frame bodies, and the crushing system is arranged on the second movable frame body.

Preferably, the residue removing system includes:

the cleaning assembly comprises a cleaning machine frame, a cleaning device and a sucker device, the cleaning machine frame is connected with the supporting system, the cleaning device and the sucker device are arranged on the cleaning machine frame,

the cleaning assembly comprises a cleaning control device and a cleaning execution device, the cleaning execution device is connected with the cleaning control device, and the cleaning execution device is arranged on the cleaning device;

the material sucking assembly comprises a material sucking device and a connecting pipeline, wherein two ends of the connecting pipeline are respectively connected with the material sucking device and the sucker device.

Preferably, the cleaning device includes:

the wall disc brush device is arranged on the side surface of the sweeping rack;

the chassis brush device is arranged at the bottom of the cleaning rack;

the feed inlet of the sucker device is arranged at the bottom of the sweeping rack.

Preferably, the material suction device comprises:

a vacuum pump;

the air outlet of the dust removing and collecting device is connected with the air suction port of the vacuum pump through a pipeline;

the connecting pipeline is communicated with the dust removal and collection device, and the connecting pipeline is a telescopic pipeline.

Preferably, the car wall dish brush device with all be provided with on the car chassis brush device clearance final controlling element set up in on the car wall dish brush device clearance final controlling element corresponds the brush hair setting of car wall dish brush device, set up in on the car chassis brush device clearance final controlling element corresponds the brush hair setting of car chassis brush device.

Preferably, the material cleaning and recycling system further comprises a discharge system, and the discharge system comprises:

the grate ditch is arranged corresponding to the support system and is provided with a plurality of through holes;

the crusher is arranged on the grate ditch and corresponds to the material recovery system;

and the conveyor is arranged below the grate ditch.

Compared with the prior art, the material cleaning and recovering system provided by the invention realizes streamlined cleaning operation by organically connecting the systems, and can clean and recover materials (such as frozen materials, bonded materials, dried materials, massive materials and other cleaning modes) with different forms remained in the carriage. Specifically, the material cleaning and recovering system provided by the invention can realize the material milling, crushing, shoveling removal and suction removal through the milling system, the crushing system, the material recovering system and the residual material removing system which are sequentially arranged, and the milling system can break the frozen material or scatter the bonded mineral powder, so that the shoveling removal of the material by the subsequent material recovering system is facilitated. The crushing system can crush the materials frozen and fixed on the compartment wall in winter to separate the materials from the compartment wall of the compartment, and loosen the bonded materials in rainy seasons such as summer, and meanwhile, the large residual materials in the compartment are crushed and reduced in the process, so that the following material recovery system can conveniently remove shoveled materials of the materials. The residual material removing system can be used for finally sucking and removing residual small particle bulk materials in the carriage. Through linking up between each system, can effectual promotion cleaning efficiency to through mechanized clearance, also effectual reduction human cost, simultaneously through clout clearance system carries out the final recovery to the material and has also effectively promoted the effect of clearance.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic perspective view of a material cleaning and recycling system according to an embodiment;

FIG. 2 is a top view of the material cleaning and recovery system of FIG. 1;

fig. 3 is a schematic perspective view of the milling system and the first movable frame shown in fig. 1;

fig. 4 is a schematic perspective view of the second movable frame shown in fig. 1;

fig. 5 is a schematic perspective view of the crushing system and the movable frame shown in fig. 1;

FIG. 6 is a schematic perspective view of the material recycling system and the movable frame shown in FIG. 1;

fig. 7 is a schematic perspective view of the residue removing system and the movable frame shown in fig. 1;

fig. 8 is a schematic perspective view of the residue removing system shown in fig. 7.

Detailed Description

In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly disposed on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

It should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the practical limit conditions of the present application, so that the modifications of the structures, the changes of the ratio relationships, or the adjustment of the sizes, do not have the technical essence, and the modifications, the changes of the ratio relationships, or the adjustment of the sizes, are all within the scope of the technical contents disclosed in the present application without affecting the efficacy and the achievable purpose of the present application.

The invention provides a material cleaning and recovering system, which comprises a supporting system, a milling system, a crushing system, a material recovering system and a residual material removing system, wherein the milling system is arranged on the supporting system; the milling system is arranged on the supporting system; the crushing system is arranged on the supporting system and is positioned at the rear side of the milling system; the material recovery system is arranged on the supporting system and is positioned at the rear side of the crushing system; the excess material removing system is arranged on the supporting system and is positioned at the rear side of the material recovery system. The material cleaning and recycling system is high in cleaning efficiency and low in labor cost, and can effectively improve the cleaning effect.

Please refer to fig. 1 and fig. 2. The present embodiment provides a material cleaning and recycling system 100, which is used for recycling the residual materials in the train compartment. Specifically, in this embodiment, material clearance recovery system 100 is used for carrying out the clout to gondola car 200 after the tipper is unloaded and retrieves, will remain the clout clearance in the gondola car 200 carriage is retrieved, reduces carriage residence time, guarantees the stability of carriage cleanliness factor.

Material clearance recovery system 100 includes braced system 10, mills system 20, broken system 30, material recovery system 40, clout clearance system 50 and discharge system 60, braced system 10 be used for with mill system 20 broken system 30 material recovery system 40 clout clearance system 50 supports in predetermineeing the height, makes mill system 20 broken system 30 material recovery system 40 clout clearance system 50 can be followed gondola car 200 top enters into in the carriage of gondola car 200, thereby need not with the clearance recovery to the material can be realized to open the carriage side door of gondola car 200, has effectively reduced the human cost, has also increased cleaning efficiency. Milling system 20, broken system 30, material recovery system 40, clout clearance system 50 all set up in on the braced system 10, just broken system 30 is located the rear side of milling system 20, material recovery system 40 is located the rear side of broken system 30, clout clearance system 50 is located the rear side of material recovery system 40. Wherein, the rear side is the advancing direction of the open wagon 200, that is, along the advancing direction of the open wagon 200, and the milling system 20, the crushing system 30, the material recovery system 40, and the excess material removing system 50 are sequentially arranged. The milling system 20 and the crushing system 30 are used for crushing, scattering and loosening materials, the material recovery system 40 is used for shoveling and removing the materials, and the excess material removing system 50 is used for sucking and removing the materials. The discharge system 60 is used to transport and recover the materials collected by the material recovery system 40 and the residue removal system 50.

The supporting system 10 includes a supporting frame 11 and a moving frame 12, the moving frame 12 is disposed on the supporting frame 11, and the moving frame 12 can move along the supporting frame 11. The milling system 20, the crushing system 30, the material recovery system 40, and the excess material removal system 50 are all disposed on the movable frame 12.

Support frame body 11 includes the supporting mechanism 13 that two relative intervals set up, gondola car 200 with discharge system 60 is located two between the supporting mechanism 13, just gondola car 200 is located and is close to one side of supporting mechanism 13, discharge system 60 is located and is close to another one side of supporting mechanism 13. The movable frame 12 is connected to the two supporting mechanisms 13, so that the two supporting mechanisms 13 support the movable frame 12 above the truck 200. The supporting mechanism 13 includes a column 131 and a beam 132 fixedly connected to the column 131, and the beam 132 is disposed in the same direction as the track 300 of the open wagon 200. And a traveling rail 1321 is arranged on the cross beam 132, and the direction of the traveling rail 1321 is the same as the direction of the rail 300. The movable frame body 12 is disposed on the traveling rail 1321, and the movable frame body 12 can move along the traveling rail 1321. Specifically, the support frame body 11 is a steel structure support system.

The movable frame body 12 is a carrier of the milling system 20, the crushing system 30, the material recovery system 40 and the excess material removing system 50, and realizes linear motion of each execution system along three directions of the length, the width and the height of the open wagon 200 and integral rotary motion of partial execution systems around a vertical shaft.

The movable frame body 12 is used for driving the milling system 20, the crushing system 30, the material recovery system 40 and the excess material removing system 50 to move, and the cleaning of each area in the carriage of the open wagon 200 is realized. The movable frame 12 comprises a first movable frame 14 and a second movable frame 15, and the milling system 20, the crushing system 30, the material recycling system 40 and the excess material removing system 50 are respectively disposed on the first movable frame 14 or the second movable frame 15. Specifically, the first moving frame 14 is a three-degree-of-freedom rectangular coordinate robot, so that the three-degree-of-freedom rectangular coordinate robot is taken as a basis to be combined with the arbitrary execution system, and the path planning is performed by detecting and feeding back the position information of the execution end in real time through a sensor, thereby realizing the cleaning work of the materials in the carriage of the gondola car 200. The second moving frame body 15 is a four-degree-of-freedom rectangular coordinate robot, so that the four-degree-of-freedom rectangular coordinate robot is taken as a basis to be combined with any execution system, and path planning is performed by detecting and feeding back position information of an execution end in real time through a sensor, so that cleaning work on materials in the carriage of the gondola car 200 is realized. Meanwhile, an anti-collision system can be installed on any execution system, so that manual remote control operation or one-key automatic operation is realized: the three/four-degree-of-freedom rectangular coordinate robot is remotely controlled to move in multiple degrees of freedom in a handle control and camera observation mode, and the bottom of the carriage of the gondola car 200 is cleaned in a fixed point or whole area; and a one-key automatic button is adopted to automatically clean all the areas in the carriage.

In this embodiment, the number of the first movable frame 14 is three, the milling system 20, the material recycling system 40, and the excess material removing system 50 are respectively disposed on different first movable frames 14, and the crushing system 30 is disposed on the second movable frame 15. That is, in this embodiment, the first moving frame 14, the second moving frame 15, the first moving frame 14 and the first moving frame 14 are sequentially arranged along the traveling direction of the truck 200. Of course, in other embodiments, the milling system 20, the material recycling system 40 and the remainder removing system 50 may be disposed on the second moving frame body 15, and the crushing system 30 may be disposed on the first moving frame body 14. Even in other embodiments, only the first moving frame 14 or the second moving frame 15 may be provided in the moving frame 12.

Please refer to fig. 3. The first moving frame 14 includes a first moving device 141, a first moving device 142, and a first lifting device 143, the first lifting device 143 is disposed on the first moving device 142, and the first moving device 141 is disposed on the moving rail 1321. The first traveling device 141 can move along the traveling rail 1321, so as to move the milling system 20 or the material recycling system 40 or the excess material removing system 50 along the length direction of the open wagon 200. The first moving device 142 can move along the first traveling device 141, so as to drive the milling system 20 or the material recycling system 40 or the excess material removing system 50 to move along the vehicle width direction of the open wagon 200. The first lifting device 143 can drive the milling system 20 or the material recycling system 40 or the excess material removing system 50 to move along the height direction of the open wagon 200.

The first traveling device 141 includes a first cart frame 1411 and a first cart traveling device 1412 disposed at a bottom of the cart frame 1411, the first cart frame 1411 includes two first frames 1413 disposed oppositely and two second frames 1414 connected to the two first frames 1413, the two first frames 1413 and the two second frames 1414 form a hollow rectangular frame-shaped structure, and the first moving device 142 is disposed in a space surrounded by the two first frames 1413 and the two second frames 1414. The first cart traveling device 1412 includes two sets of first driving wheels 1415 and two sets of first driven wheels 1416, and the first driving wheels 1415 and the first driven wheels 1416 are respectively and correspondingly located on the two traveling rails 1321, so that the first traveling device 141 is driven to move on the traveling rails 1321, that is, to move along the length direction of the open wagon 200, by applying a driving force to the first driving wheels 1415. Specifically, a first moving device guide 1417 is disposed inside the second frame 1414, the first moving device guide 1417 is disposed along the width direction of the gondola 200, and the first moving device 142 is correspondingly disposed on the first moving device guide 1417.

The first moving device 142 includes a first cart frame 1421 and a first driving and guiding device 1422 disposed on the first cart frame 1421, wherein the first driving and guiding device 1422 is disposed corresponding to the first moving device guide 1417, so that the first cart frame 1421 can be driven by the first driving and guiding device 1422 to move along the first moving device guide 1417, that is, along the width direction of the open wagon 200. The first lifting device 143 is disposed on the first cart frame 1421, so that the first moving device 141 and the first moving device 142 can drive the first lifting device 143 to move along the length and width directions of the open wagon 200.

The first lifting device 143 includes a first lifting frame 1431, a first lifting driving device 1432 disposed on the first lifting frame 1431, and a first lifting platform 1433 disposed on the first lifting driving device 1432, and the first lifting frame 1431 is fixed on the first cart frame 1421. The first lifting driving device 1432 is configured to drive the first lifting platform 1433 to perform a lifting motion, so as to correspondingly drive the milling system 20, the material recycling system 40, and the excess material removing system 50 to move up and down along the height direction of the open wagon 200 through different first moving frame bodies 14. Specifically, the first lifting driving device 1432 may be any device capable of driving the first lifting platform 1433 to lift, such as a chain lifting mechanism, a gear rack, a wire rope winding mechanism, a hydraulic cylinder lifting mechanism, and other linear motion mechanisms. Preferably, a first guide 1434 is further disposed on the first lifting platform 1433, and the first guide 1434 can move up and down along a guide rail on the first lifting frame 1431, so that the first lifting driving device 1432 can drive the first lifting platform 1433 to move up and down more smoothly.

Preferably, the first moving frame 14 further includes a first guard rail 144 disposed on the first cart frame 1411, and the first guard rail 144 is disposed on both the first cart frame 1413 and the second cart frame 1414.

Please refer to fig. 4. The second movable frame 15 includes a second traveling device 151, a second moving device 152, a second lifting device 153 and a revolving device 154, the crushing system 30 is disposed on the revolving device 154, the revolving device 154 is disposed on the second lifting device 153, the second lifting device 153 is disposed on the second moving device 152, and the second traveling device 151 is disposed on the traveling rail 1321. The second traveling device 151 can move along the traveling rail 1321, thereby moving the crushing system 30 along the length direction of the truck 200. The second moving device 152 can move along the second traveling device 151, so as to drive the crushing system 30 to move along the vehicle width direction of the open wagon 200. The second lifting device 153 can lift the revolving device 154, so as to move the crushing system 30 along the height direction of the open wagon 200. The gyrating device 154 may rotate the crushing system 30 as a whole, thereby effecting a total gyrating motion of the crushing system 30 about a vertical axis.

The second traveling device 151 includes a second cart frame 1511 and a second cart traveling device 1512 disposed at the bottom of the second cart frame 1511, the second cart frame 1511 includes two oppositely disposed third frames 1513 and two fourth frames 1514 connecting the two third frames 1513, the two third frames 1513 and the two fourth frames 1514 enclose a hollow rectangular frame-shaped structure, and the second moving device 152 is disposed in a space enclosed by the two third frames 1513 and the two fourth frames 1514. The second cart traveling device 1512 includes two sets of second driving wheels 1515 and two sets of second driven wheels 1516, the second driving wheels 1515 and the second driven wheels 1516 are respectively and correspondingly located on the two traveling tracks 1321, so that the second driving wheels 1515 apply driving force to drive the second traveling device 151 to move on the traveling tracks 1321, that is, move along the length direction of the open wagon 200. Specifically, a second moving device guide rail 1517 is disposed on the inner side of the fourth frame 1514, the second moving device guide rail 1517 is disposed along the width direction of the open wagon 200, and the second moving device 152 is correspondingly disposed on the second moving device guide rail 1517.

The second moving device 152 includes a second cart frame 1521 and a second driving and guiding device 1522 disposed on the second cart frame 1521, the second driving and guiding device 1522 is disposed corresponding to the second moving device rail 1517, so that the second cart frame 1521 can be driven by the second driving and guiding device 1522 to move along the second moving device rail 1517, that is, along the width direction of the open wagon 200. The second lifting device 153 is disposed on the second cart frame 1521, so that the second lifting device 153 can be driven by the second traveling device 151 and the second moving device 152 to move along the length and width directions of the open wagon 200.

The second lifting device 153 includes a second lifting frame 1531, a second lifting driving device 1532 disposed on the second lifting frame 1531, and a second lifting platform 1533 disposed on the second lifting driving device 1532, wherein the second lifting frame 1531 is fixed to the second cart frame 1521, and the rotating device 154 is disposed on the second lifting platform 1533. The second lifting driving device 1532 is configured to drive the second lifting platform 1533 to perform a lifting motion, so as to drive the crushing system 30 to move up and down along the height direction of the gondola 200. Specifically, the second lifting driving device 1532 may adopt any device capable of driving the second lifting platform 1533 to lift, such as a chain lifting mechanism, a rack and pinion, a wire rope winding mechanism, and a linear motion mechanism such as a hydraulic cylinder. Preferably, the second lifting platform 1533 is further provided with a second guiding device 1534, and the second guiding device 1534 can perform a lifting motion along a guiding rail of the second lifting frame 1531, so that the second lifting driving device 1532 can drive the second lifting platform 1533 to lift more stably.

The rotating device 154 includes a rotating driving device 1541 and a rotating supporting device 1542, the rotating driving device 1541 is fixed to the second lifting platform 1533, and the rotating driving device 1541 is configured to drive the rotating driving device 1541 to rotate. The whole crushing system 30 can be driven to rotate by the revolving device 154, the operation direction can be adjusted, and the function of adjusting the posture and the direction of the crushing system 30 during the operation can be realized.

Preferably, the second movable frame body 15 further includes a second guardrail 155 disposed on the second cart frame 1511, and the second guardrail 155 is disposed on both the third cart frame 1513 and the fourth cart frame 1514.

Please continue to refer to fig. 3. The milling system 20 is aimed at addressing the bottom material problem of the car. In winter, the frozen material is frozen and solidified in the carriage, and the frozen material needs to be crushed to be separated from the carriage body of the carriage. In rainy seasons and humid climates, the materials stick together in the cabin and need to be loosened for subsequent operation of the material recovery system 40 and the excess material cleaning system 50.

The milling system 20 includes a milling machine frame 21, a milling driving device 22, and a milling tool 23, wherein the milling machine frame 21 is fixedly connected to the first lifting platform 1433. The milling driving device 22 and the milling cutter 23 are arranged on the milling rack 21, the milling driving device 22 is connected with the milling cutter 23, and the milling driving device 22 is used for driving the milling cutter 23 to rotate, so that the milling cutter 23 is in contact with materials at the bottom of a carriage when rotating, and frozen materials are crushed or bonded mineral powder is scattered.

Please refer to fig. 5. The crushing system 30 is used for crushing the materials frozen and fixed on the compartment wall in winter to separate the materials from the compartment wall of the compartment, and is used for solving the problem of the materials on the compartment wall of the compartment. The materials frozen and fixed on the compartment wall in winter are crushed to be separated from the compartment wall of the compartment. Loosening the bonded materials in rainy seasons such as summer. In addition, large materials in the compartment are broken and reduced in the process. That is, the crushing system 30 is used for solving the problem of material on the wall of the carriage, and in addition, for the material with larger size on the bottom of the carriage, the material with smaller size needs to be crushed, so as to facilitate the subsequent operation of the material recovery system 40 and the excess material removing system 50.

The crushing system 30 comprises a crushing rack 31, a hydraulic vibration crushing hammer 32 and a posture adjusting mechanism 33, wherein the crushing rack 31 is fixedly connected with the slewing bearing device 1542, and the hydraulic vibration crushing hammer 32 is hinged to one end, far away from the slewing bearing device 1542, of the crushing rack 31. The pose adjusting mechanism 33 is hinged to the crushing rack 31 and the hydraulic vibration breaking hammer 32 respectively and used for adjusting the posture of the hydraulic vibration breaking hammer 32, so that the hydraulic vibration breaking hammer 32 can be better contacted with a material to break the material. Specifically, a hydraulic cylinder is arranged in the posture adjusting mechanism 33, and the pitching function of the hydraulic vibration breaking hammer 32 is realized by hinging the hydraulic cylinder. The rotation of the hydraulic vibration breaking hammer 32 is matched with the pitching degree of freedom to realize the positioning of local or points around the compartment wall so as to realize the function of breaking frozen materials or loosening bonded materials.

Please refer to fig. 6. The purpose of the material recovery system 40 is to collect and lift the loosened, crushed and otherwise remaining return material out of the car by scooping up it with a bucket. The material recycling system 40 includes a material recycling frame 41, a bucket 42 and a bucket driving device 43, the material recycling frame 41 is fixed on the first lifting platform 1433, the bucket 42 is hinged to the bottom of the material recycling frame 41, the bucket driving device 43 is fixed on the material recycling frame 41 and connected with the bucket 42, and the bucket driving device 43 is used for driving the bucket 42 to turn over, so as to scoop up the material or dump the material. Specifically, the bucket driving device 43 drives the hinge shaft 421 of the bucket 42 to rotate, and the hinge shaft 421 of the bucket 42 is arranged along the horizontal direction, so that the bucket 42 can be turned left and right, and no operation blind areas are left at two ends of a carriage. And the first movable frame body 14 can drive the bucket 42 to lift out of the compartment, and then drive the bucket 42 to turn over, so as to dump the material into the discharging system 60.

Please join fig. 7 and fig. 8. The excess material removing system 50 comprises a cleaning assembly 51, a cleaning assembly 52 and a material sucking assembly 53, wherein the cleaning assembly 51 is fixedly connected with the first lifting platform 1433, and the cleaning assembly 51 is used for cleaning and sucking the excess material in the carriage of the open wagon 200. The output end of the cleaning assembly 52 is disposed on the cleaning assembly 51 for cleaning the brush head of the cleaning assembly 51 and the wall of the truck 200. The material suction assembly 53 is communicated with the cleaning assembly 51 and used for providing suction force for the cleaning assembly 51 and collecting and storing excess materials sucked by the cleaning assembly 51. Thereby pass through clearance subassembly 52 not only can realize right the clearance of cleaning subassembly 51 prevents that the clout from bonding on cleaning subassembly 51, simultaneously clearance subassembly 52 also can with remaining clout clearance on the gondola car 200 car wall lets separation between clout and the car wall, makes it passes through more easily to inhale material subassembly 53 clean subassembly 51 and absorb the clout, promote the clearance effect. When the remainder in the suction assembly 53 is full, the suction assembly 53 can be conveyed to the upper part of the discharge system 60 by the first movable frame body 14, and the remainder in the suction assembly 53 is dumped into the discharge system 60 for recycling.

The cleaning assembly 51 comprises a cleaning rack 511, a car wall cleaning device 512, a car chassis brush device 513 and a sucker device 514, the cleaning rack 511 comprises a connecting column 5111 fixedly connected with the first lifting platform 1433 and a fixing rack body 5112 fixed on the lower side of the connecting column 5111, and the car wall cleaning device 512, the car chassis brush device 513 and the sucker device 514 are all arranged on the fixing rack body 5112.

The fixed support body 5112 is a frame-type structure, and is concrete, in this embodiment, the whole fixed support body 5112 is of a cuboid-like structure, the connecting column 5111 is connected to the top of the fixed support body 5112, the car wall cleaning device 512 is arranged on the side of the fixed support body 5112, the feed inlet of the suction cup device 514 is arranged on the bottom of the fixed support body 5112, and at least part of the car chassis brush device 513 extends out of the bottom of the fixed support body 5112.

Wall cleaning device 512 includes wall dish brush device 5121 and wall post brush device 5122, wall dish brush device 5121 set up in on the side of fixed support body 5112, wall post brush device 5122 is followed the direction of height setting of fixed support body 5112, just wall post brush device 5122 set up in the corner of the side of fixed support body 5112, wall dish brush device 5121 can be right the carriage lateral wall surface of gondola car 200 cleans, wall post brush device 5122 can be right the corner of the carriage lateral wall of gondola car 200 cleans, has ensured the effect of cleaning the carriage lateral wall. The wall disc brush unit 5121 is provided in plurality, and a plurality of wall disc brush units 5121 are provided around the side of the fixing frame body 5112. The wall pillar brush unit 5122 is provided in plurality, and the wall pillar brush unit 5122 is provided at each side corner of the fixing frame body 5112.

Specifically, in this embodiment, four wall disc brush devices 5121 are provided, and four wall disc brush devices 5121 are correspondingly provided on four sides of the fixing frame body 5112, that is, one wall disc brush device 5121 is provided on each side of the fixing frame body 5112. The number of the wall pillar brush devices 5122 is four, and the four wall pillar brush devices 5122 are correspondingly disposed at four corners of the side surface of the fixing frame body 5112, that is, one wall pillar brush device 5122 is disposed at each corner of the side surface of the fixing frame body 5112. Therefore, all surfaces of the compartment wall of the open wagon 200 can be cleaned through the driving of the first movable frame body 14, and the cleaning comprehensiveness and the cleaning effect are guaranteed.

It is understood that, in other embodiments, a plurality of the wall plate brush units 5121 may be provided at each side of the fixing frame 5112, so that the cleaning efficiency can be effectively increased. Meanwhile, the structure of the fixing frame body 5112 is not limited to a cuboid-like structure, the specific structure of the fixing frame body 5112 can be adaptively selected according to the required cleaning equipment, for example, when the lateral wall of the carriage of the gondola car 200 has five surfaces which are sequentially connected, the fixing frame body 5112 can also be provided with five side surfaces, and each side surface is provided with the wall disc brush device 5121, so that the cleaning of all surfaces of the carriage is realized, and the cleaning comprehensiveness and the cleaning effect are guaranteed.

Specifically, the wall disc brush device 5121 includes a wall disc brush driving device and a wall disc brush body 5123, the wall disc brush driving device is connected to the wall disc brush body 5123 to drive the wall disc brush body 5123 to rotate, and the wall disc brush driving device is disposed at an end close to the inner side of the fixing frame body 5112. The wall pillar brush device 5122 includes a wall pillar brush driving device 5124 and a wall pillar brush body 5125, and the wall pillar brush driving device 5124 is connected to the wall pillar brush body 5125 for driving the wall pillar brush body 5125 to rotate. The wall disc brush driving device and the wall column brush driving device 5124 may adopt any driving structure, such as an electric motor, a hydraulic driving motor, and the like.

It can be understood that, the first movable frame 14 drives the car wall sweeping device 512 to move, so as to sweep all the remaining materials such as all the surfaces, the wall edges, the seam corners and the corners of the side walls of the compartment of the gondola car 200, and the remaining materials drop onto the bottom wall, thereby facilitating the collection through the suction cup device 514 and the suction assembly 53.

The feed inlet of sucking disc device 514 set up in the bottom surface department of fixed support body 5112, sucking disc device 514 set up in the central zone of the bottom surface of fixed support body 5112, just inhale material subassembly 53 with sucking disc device 514 is connected and is used for passing through sucking disc device 514 absorbs the clout and collects, and vehicle bottom brush device 513 at least part extends the bottom surface of fixed support body 5112, thereby pass through vehicle bottom brush device 513 can with the clout on every side clean toward sucking disc device 514's direction, increased the clearance area. Specifically, vehicle chassis brush device 513 is provided with four, four vehicle chassis brush device 513 correspond set up in around sucking disc device 514 for with the clout to being close to sucking disc device 514 department cleans, thereby increases the efficiency that the clout was clear away and the effect of cleaing away.

It can be understood that the sweeping assembly 51 can sweep and recover all residual materials on all surfaces, wall edges, seam corners and corners inside the compartment of the truck 200 under the driving of the first moving frame 14. When the surface of the side wall of the carriage needs to be cleaned, the car wall cleaning device 512 works, the first movable frame body 14 drives the cleaning assembly 51 to move to the corresponding side wall of the carriage, and the cleaning work on all the surfaces of the side wall of the carriage can be finished through the matching of the first movable frame body 14. When the clout of carriage diapire needs to be cleaned the recovery, first removal support body 14 drives sucking disc device 514 removes, and through inhale the clout suction recovery that material subassembly 53 will be followed.

The cleaning assembly 52 is a high-pressure blowing system, the cleaning assembly 52 comprises a cleaning control device and a cleaning execution device 521, the cleaning control device comprises an air compressor 522, an electromagnetic valve and a blowing pipeline, the air compressor 522 is arranged on the first walking device 141, one end of the blowing pipeline is communicated with the air compressor 522, the other end of the blowing pipeline is communicated with the cleaning execution device 521, and the electromagnetic valve is arranged on the blowing pipeline. Specifically, the cleaning execution device 521 is a high-pressure air nozzle, and the cleaning execution device 521 is respectively disposed on the car wall chassis brush body 5123 and the car chassis brush device 513, that is, the car wall chassis brush body 5123 and the car chassis brush device 513 are both provided with the cleaning execution device 521. And the cleaning execution device 521 is arranged corresponding to the bristles of the car wall disc brush body 5123 and the bristles of the car bottom disc brush device 513, namely, the air jetted by the cleaning execution device 521 can flow to the bristles of the car wall disc brush body 5123 to clean the bristles, and the air jetted by the cleaning execution device 521 can flow to the bristles of the car bottom disc brush device 513 to clean the bristles. The high-pressure air of the air compressor 522 is delivered to the cleaning execution device 521 through the air blowing pipeline, so that high-pressure air blowing is performed through the cleaning execution device 521.

It can be understood that, by arranging the cleaning assembly 52 to clean the viscous remainders, the cleaning assembly 52 can prevent the remainders from being adhered to the bristles of the car wall chassis brush body 5123 and the bristles of the car chassis brush device 513. The clearance subassembly 52 is in the car wall dish brush body 5123 with when the car bottom dish brush device 513 cleans simultaneously with moist clout weather, avoid the clout to adhere to on the brush hair, thereby avoid car wall dish brush body 5123 with car bottom dish brush device 513 cleans the inefficacy, has ensured car wall dish brush body 5123 with the effect of cleaning of car bottom dish brush device 513, and the warp the clout that the clearance subassembly 52 weathers is also convenient for inhale outside the material subassembly 53 absorbs the discharge carriage. When residual materials exist in the door seam of the car door at the lower part of the side wall of the carriage, the wall disc brush device 5121 is opposite to the door seam, so that the cleaning execution device 521 can blow and remove the residual materials in the door seam, and the residual materials fall on the bottom wall of the carriage to be removed through the material suction assembly 53. Similarly, the cleaning executing device 521 arranged on the chassis brush device 513 can also realize the blowing cleaning of all corners on the bottom wall of the carriage.

More specifically, a plurality of cleaning executing devices 521 are arranged on the car wall disc brush body 5123, and a plurality of cleaning executing devices 521 are distributed on the disc body of the car wall disc brush body 5123 in an annular array. Each cleaning execution device 521 is communicated with the air compressor 522 through the air blowing pipeline, the cleaning execution device 521 is located near the outer edge of the disc body, and the cleaning execution device 521 is located between two bristles of the car wall disc brush body 5123, so that the bristles can be better cleaned through air blowing. Similarly, the vehicle chassis brush device 513 is also provided with a plurality of annular arrays of the cleaning executing devices 521, so that the bristles of the vehicle chassis brush device 513 can be cleaned by blowing air better. Preferably, the bristles on the car wall disc brush body 5123 and the car chassis brush device 513 are both wire brushes, so that excess materials can be better cleaned and the service life can be prolonged.

Inhale material subassembly 53 including inhaling material device and connecting tube 533, inhale the material device and include vacuum pump 531 and dust removal device 532 that gathers materials, connecting tube 533 carries telescopic pipeline for the clout, vacuum pump 531 with dust removal device 532 that gathers materials all set up in on the first running gear 141, just the inlet scoop of vacuum pump 531 pass through the pipeline with dust removal device 532 that gathers materials's air outlet sealing connection. One end of the telescopic excess material conveying pipeline is communicated with the dedusting and collecting device 532, and the other end of the telescopic excess material conveying pipeline is communicated with the sucking disc device 514. The vacuum pump 531 is used for providing power to pump the residual materials at the suction cup devices 514 through the residual material conveying telescopic pipeline to the dust-removing and collecting device 532, and when the bin in the dust-removing and collecting device 532 is full or the sweeping is finished, the first movable frame body 14 is moved to a specified position, so that the residual materials in the dust-removing and collecting device 532 are discharged into the discharging system 60.

In one embodiment, the dust collection and collection device 532 is a sealed tank container, and the dust collection device, the storage bin and the sealed discharge device are arranged inside the dust collection and collection device 532. And after the storage bin is full of materials, the materials are discharged out of the storage bin through the sealed discharging device. And a material inlet is arranged on the tank wall of the storage bin part of the sealed tank container and is in sealed connection with the excess material conveying telescopic pipeline. And an air outlet is arranged on the tank wall above the dust removal device of the sealed tank container and is in sealing connection with an air suction opening of the vacuum pump 531 through a pipeline. The clout gets into dust removal aggregate device 532 is inside after, the air that has the clout passes through dust collector filters the back, becomes clean air, can play the protection like this vacuum pump 531's effect increases vacuum pump 531's life also can play the effect of environmental protection.

Specifically, the suction cup device 514, the telescopic pipe for conveying the excess materials and the dust removal and collection device 532 are sequentially and hermetically connected, so that the suction effect on the excess materials is ensured.

In one embodiment, a through hole may be formed at the center of the upper side of the cleaning frame 511, and the connecting pipe 533 may extend into the cleaning assembly 51 to connect with the suction cup device 514.

Please continue to refer to fig. 1. Discharge system 60 includes grate ditch 61, jaw breaker 62 and band conveyer, grate ditch 61 corresponds braced system 10 sets up, and is specific, grate ditch 61 set up in the side of track 300, just grate ditch 61 is located two between the supporting mechanism 13, grate ditch 61 set up the direction with track 300 sets up the direction the same. The jaw crusher 62 is arranged on the grate groove 61, the belt conveyor is arranged under the grate groove 61, a plurality of through holes are formed in the grate groove 61, and materials can flow into the belt conveyor through the through holes. The jaw crusher 62 is used for crushing large-sized materials, aggregated massive materials, large-sized frozen materials in winter and the like in the compartment of the gondola car 200, and prevents the large-sized materials from blocking the grate channel 61. Specifically, the jaw crusher 62 is disposed corresponding to the material recycling system 40. When the material that fills up in the scraper bowl 42 is when the size is great, the scraper bowl 42 passes through first removal support body 14 moves to the pan feeding mouth of jaw breaker 62 top, then the scraper bowl 42 pours the material into carry out the breakage in the jaw breaker 62, break into the great material of size and accord with grate ditch 61 leaks the specification, then the rethread grate ditch 61 falls into band conveyer, again by band conveyer carries the material assigned position. When the material filled in the bucket 42 is small in size, the bucket 42 can directly dump the material into the grate groove 61, and the belt conveyor conveys the material to a designated position.

It is understood that in this embodiment, the jaw crusher 62 is used in the discharge system 60, although in other embodiments, other types of crushing mechanisms may be used in the discharge system 60.

Preferably, the discharging system 60 may further include a discharging surrounding cylinder, the discharging surrounding cylinder is fixed on the ground beside the grate ditch, the discharging surrounding cylinder is of a hollow structure, an opening at one end of the discharging surrounding cylinder is opposite to the grate ditch 61, and an opening at the other end of the discharging surrounding cylinder is corresponding to the dust removing and collecting device 532. The excess materials recovered in the dust removing and collecting device 532 can be discharged to the grate ditch 61 through the blanking enclosing cylinder, so that dust can be effectively prevented from flying.

The working principle of the material cleaning and recovering system 100 is as follows: the truck 200 carriage material is unloaded through the tipper and is waited to clear up the carriage and get into and stop at appointed station under the drive of shunting machine, then fixes the carriage in the station position through carriage fixing system, carriage fixing system can adopt the wheel clamp. The carriage is manually judged whether to be cleaned through the monitoring video, if the carriage is unloaded cleanly and does not need to be cleaned, the carriage of the section can not execute the whole cleaning process and is moved forward in sequence until the cleaning is finished. If the cleaning is needed, the central control room controls to start a carriage cleaning mode (cleaning modes of frozen materials, bonded materials, dried materials, massive materials and the like). For the bonded materials in summer and rainy season or the frozen materials in winter and large residual materials, different processes are adopted to clean different parts of the carriage respectively according to the characteristics of the carriage. For the bottom surface of the carriage, the milling system 20 is started to mill the bottom surface of the carriage quickly and efficiently, and frozen materials are crushed in winter, so that the frozen materials are separated from the carriage body; for the bonding materials in summer and rainy season, loosening the bonding materials by rotary milling; for the frozen materials and the bonding materials on the compartment wall of the carriage, the hydraulic vibration breaking hammer 32 of the breaking system 30 is started to manually and remotely control the local part and the fixed point of the compartment wall to break the frozen materials or loosen the bonding materials. After the working procedures are finished, the whole carriage enters and stops at the next designated station under the driving of the shunting machine, and then the carriage is fixed at the station position through a carriage fixing system; starting the material recovery system 40, the bucket 42 collecting and shoveling the material in the carriage into the bucket 42, lifting and laterally moving the carriage to the upper side of the discharging system 60; checking whether the particle size of the material is required to fall into the jaw crusher 62 for crushing, if so, pouring the material into the jaw crusher 62 for crushing, and then returning the material to the warehouse through the grate ditch 61; if not, the water falls directly into the grate channel 61 and returns to the warehouse. The carriage continues to move forward to next station under the drive of shunting machine, looks over through the video surveillance video, process after material recovery system 40 retrieves, if still have a small amount of clouts to remain in the carriage, then will open clout clearance system 50 clears away the clout at last to the clout, cleans position such as bottom, corner and inner wall through the rotatory brush of this system, side brush and high pressure blowing, and the rethread is finally inhaled material subassembly 53 and is discharged the surplus. And observing whether the cleaning operation is finished or not again through video monitoring until the final cleaning operation is finished. In the whole cleaning operation process, each procedure is operated according to the situation until the set target of each procedure is completed.

It should be noted that the driving device for each component in the material cleaning and recycling system 100 may adopt any driving form, such as adopting an electric driving mode, a hydraulic driving mode, a pneumatic driving mode, and the like. In other embodiments, the vacuum pump 531 and the dust-collecting and collecting device 532 may be disposed on the first moving device 142, so that a portion of the connecting pipe 533 may be omitted, and the structure of the connecting pipe 533 may be simplified. Similarly, the air compressor 522 of the cleaning assembly 52 may also be disposed on the first moving device 142, so as to reduce the arrangement of the pipeline in the cleaning assembly 52 and reduce the possibility of damage to the air pipeline or the control pipeline of the cleaning assembly 52. In other embodiments, the cleaning assembly 52 may be replaced by a high-pressure jet water curtain device, the medium sprayed from the nozzle of the cleaning assembly 52 is changed from high-pressure gas to a high-pressure jet water curtain, and the high-pressure jet water curtain may also clean the residual materials on the side walls and the bottom surface, the concave-convex surfaces, the seam corners and the corners of the carriage, and simultaneously, may effectively clean the bristles. The traveling rail 1321 may also be disposed on the ground, so that the moving frame 12 may be changed into a gantry frame, thereby eliminating the steel structural support of the support system 10 and reducing the difficulty of civil construction.

While the foregoing is directed to embodiments of the present invention, it will be understood by those skilled in the art that various changes may be made without departing from the spirit and scope of the invention.

Claims

1. A material cleaning and recovery system, comprising:

a support system;

the milling system is arranged on the supporting system;

2. The material handling system of claim 1, wherein the support system comprises:

a support frame body;

3. The material handling system of claim 2, wherein the moving rack comprises a first moving rack comprising:

the first lifting device is arranged on the first moving device.

4. The material handling system of claim 3, wherein the moving rack further comprises a second moving rack, the second moving rack comprising:

the second lifting device is arranged on the second moving device;

and the rotating device is arranged on the second lifting device.

5. The material cleaning and recycling system of claim 4, wherein the number of the first movable frame bodies is three, the milling system, the material recycling system and the excess material removing system are respectively arranged on different first movable frame bodies, and the crushing system is arranged on the second movable frame body.

6. The material handling system of any one of claims 1 to 5, wherein the surplus removal system comprises:

7. The material handling system of claim 6, wherein the sweeping device comprises:

the chassis brush device is arranged at the bottom of the cleaning rack;

8. The material handling system of claim 7, wherein the suction device comprises:

a vacuum pump;

9. The material cleaning and recycling system according to claim 8, wherein the cleaning executing device is arranged on both the car wall disc brush device and the car chassis brush device, the cleaning executing device arranged on the car wall disc brush device corresponds to the bristle setting of the car wall disc brush device, and the cleaning executing device arranged on the car chassis brush device corresponds to the bristle setting of the car chassis brush device.

10. The material handling system of any one of claims 1 to 5 or 7 to 9, further comprising a discharge system, the discharge system comprising:

and the conveyor is arranged below the grate ditch.