CN111873947A

CN111873947A - Material cleaning and recycling system for gondola car carriage

Info

Publication number: CN111873947A
Application number: CN202010843360.3A
Authority: CN
Inventors: 曾志刚; 李想; 靳海滨; 徐浩
Original assignee: Harbin Institute Of Technology Robot (yueyang) Military And Civilian Integration Research Institute
Current assignee: Harbin Institute Of Technology Robot (yueyang) Military And Civilian Integration Research Institute
Priority date: 2020-08-20
Filing date: 2020-08-20
Publication date: 2020-11-03

Abstract

The invention discloses a material cleaning and recovering system for a carriage of an open wagon, which comprises a material crushing device and a material recovering device, clout clearing device and strutting arrangement, material crushing device, material recovery unit and clout clearing device set gradually on strutting arrangement, material crushing device includes first actuating mechanism and broken actuating mechanism, first actuating mechanism is used for driving broken actuating mechanism and removes, broken actuating mechanism is used for carrying out broken operation to the material in the gondola car carriage, material recovery unit includes second actuating mechanism and retrieves actuating mechanism, second actuating mechanism is used for driving retrieves actuating mechanism and removes, it is used for retrieving the operation to the material after the breakage to retrieve actuating mechanism, clout clearing device includes third actuating mechanism and clears away actuating mechanism, third actuating mechanism is used for driving and clears away actuating mechanism and remove, it is used for clearing away the operation to the clout in the gondola car carriage to clear away actuating mechanism.

Description

Material cleaning and recycling system for gondola car carriage

Technical Field

The invention relates to the technical field of material cleaning, in particular to a material cleaning and recovering system for a compartment of an open wagon.

Background

When bulk materials are transported by the train freight open wagon, a large amount of materials still remain in the carriage of the open wagon after the tipper is turned over for unloading, especially under the conditions of freezing in winter and hardening in rainy season. These residual materials must be cleaned, on the one hand to avoid waste and to recover them, and on the other hand because the railway sector requires that the departure carriages must be cleaned and the unloading time guaranteed.

In the prior art, a portal frame is generally used for riding above a carriage, an execution end is placed into the carriage by a steel wire lifting mechanism, and materials are removed by adopting a helical blade pushing mode after the materials are gathered by an excitation head and a scraping blade. However, the carriage cannot be cleaned up by the cleaning mode, particularly, materials near the raised part of the rib plate at the bottom of the carriage cannot be treated, the amount of the residual materials after cleaning still cannot meet the requirements of a railway department, the carriage door still needs to be opened for manual cleaning, and the labor intensity is high; moreover, the cleaning mode can only carry out more simplified cleaning operation processing on the same station, and the cleaning efficiency is lower.

Therefore, how to provide a gondola car carriage material cleaning and recycling system capable of efficiently cleaning the left materials in the gondola car carriage is a technical problem which needs to be solved by the technical personnel in the field at present.

Disclosure of Invention

In order to solve the technical problems, the invention provides a material cleaning and recovering system for a compartment of an open wagon, which can be used for efficiently cleaning the remaining materials in the compartment of the open wagon, reducing the labor intensity and improving the cleaning efficiency.

The invention provides a material cleaning and recovering system for a compartment of an open wagon, which comprises a material crushing device, a material recovering device, a residual material removing device and a supporting device, wherein the material crushing device, the material recovering device and the residual material removing device are sequentially arranged on the supporting device;

the material crushing device comprises a first driving mechanism and a crushing executing mechanism, wherein the first driving mechanism is used for driving the crushing executing mechanism to move, and the crushing executing mechanism is used for crushing materials in a compartment of the open wagon;

the material recovery device comprises a second driving mechanism and a recovery executing mechanism, the second driving mechanism is used for driving the recovery executing mechanism to move, and the recovery executing mechanism is used for recovering the crushed materials;

the excess material clearing device comprises a third driving mechanism and a clearing execution mechanism, the third driving mechanism is used for driving the clearing execution mechanism to move, and the clearing execution mechanism is used for clearing excess material in the compartment of the open wagon.

Preferably, the first driving mechanism comprises a first longitudinal walking assembly, a first transverse walking assembly, a first lifting driving assembly and a first rotary driving assembly, the first longitudinal walking assembly is used for driving the crushing executing mechanism to move longitudinally, the first transverse walking assembly is used for driving the crushing executing mechanism to move transversely, the first lifting driving assembly is used for driving the crushing executing mechanism to move up and down, and the first rotary driving assembly is used for driving the crushing executing mechanism to move rotationally.

Preferably, the crushing actuating mechanism comprises a milling assembly and a breaking hammer assembly, wherein the milling assembly is used for rotationally milling the material, and the breaking hammer assembly is used for performing vibration crushing on the material.

Preferably, the crushing actuator further comprises a pose adjustment assembly for adjusting the position and attitude of the milling assembly and the breaking hammer assembly.

Preferably, the second driving mechanism comprises a second longitudinal traveling assembly, a second transverse traveling assembly, a second lifting driving assembly and a second rotary driving assembly, the second longitudinal traveling assembly is used for driving the recovery executing mechanism to longitudinally move, the second transverse traveling assembly is used for driving the recovery executing mechanism to transversely move, the second lifting driving assembly is used for driving the recovery executing mechanism to perform lifting motion, and the second rotary driving assembly is used for driving the recovery executing mechanism to perform rotary motion.

Preferably, retrieve actuating mechanism includes and helps and sweep subassembly, scraper bowl upset subassembly and scraper bowl, it is used for sweeping the material into to help sweep the subassembly the scraper bowl, scraper bowl upset subassembly is used for driving the scraper bowl upset, the scraper bowl is used for retrieving the material.

Preferably, the material recycling device further comprises a crusher for crushing the recycled material.

Preferably, the third driving mechanism comprises a third longitudinal walking assembly, a third transverse walking assembly, a third lifting driving assembly and a third rotary driving assembly, the third longitudinal walking assembly is used for driving the clearing executing mechanism to move longitudinally, the third transverse walking assembly is used for driving the clearing executing mechanism to move transversely, the third lifting driving assembly is used for driving the clearing executing mechanism to move up and down, and the third rotary driving assembly is used for driving the clearing executing mechanism to move rotationally.

Preferably, clear away actuating mechanism and include vacuum pump, dust removal loading head, telescopic pipeline and vacuum chuck, the inlet scoop of vacuum pump with the air outlet sealing connection of dust removal loading head, the air intake of dust removal loading head passes through telescopic pipeline with vacuum chuck's air outlet sealing connection.

Preferably, clear away actuating mechanism still includes the high pressure subassembly of blowing, the high pressure subassembly of blowing includes air compressor machine, connecting line and high-pressure air nozzle, the air compressor machine pass through connecting line with high-pressure air nozzle sealing connection.

The invention provides a material cleaning and recycling system for a compartment of an open wagon, which comprises a material crushing device, a material recycling device, a residual material removing device and a supporting device, wherein the material crushing device, the material recycling device and the residual material removing device are sequentially arranged on the supporting device, the material crushing device comprises a first driving mechanism and a crushing executing mechanism, the first driving mechanism is used for driving the crushing executing mechanism to move, the crushing executing mechanism is used for crushing materials in the compartment of the open wagon, the material recycling device comprises a second driving mechanism and a recycling executing mechanism, the second driving mechanism is used for driving the recycling executing mechanism to move, the recycling executing mechanism is used for recycling the crushed materials, the residual material removing device comprises a third driving mechanism and a removing executing mechanism, the third driving mechanism is used for driving the removing executing mechanism to move, and the removing executing mechanism is used for removing residual materials in the compartment of the open wagon, carry out the breakage through the material in the material breaker with the gondola car carriage, material recovery unit retrieves the material after the breakage, and clout clearing device clears away the clout in the gondola car carriage, constitutes three station material clearance recovery system, realizes the mechanized and automatic line production of material clearance recovery, compares with prior art, can carry out high-efficient clearance to the residual material in the gondola car carriage, reduces intensity of labour, improves cleaning efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic structural diagram of a material cleaning and recovering system for a compartment of a gondola car according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a material crushing device according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a first driving mechanism according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a first swing drive assembly according to an embodiment of the present invention;

fig. 5 is a schematic structural diagram of a lifting platform according to an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a crushing actuator according to an embodiment of the present invention;

fig. 7 is a schematic structural diagram of another crushing actuator according to an embodiment of the present invention;

fig. 8 is a schematic structural diagram of a material recycling device according to an embodiment of the present invention;

FIG. 9 is a schematic structural diagram of a recycling actuator according to an embodiment of the present invention;

fig. 10 is a schematic structural diagram of a remainder removing device according to an embodiment of the present invention;

fig. 11 is a schematic structural diagram of a clearing actuator according to an embodiment of the present invention.

Detailed Description

In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments.

It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly disposed on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, the meaning of a plurality of or a plurality of is two or more unless specifically limited otherwise.

It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for understanding and reading the contents disclosed in the specification, and are not used for limiting the conditions that the present application can implement, so the present invention has no technical significance, and any structural modification, ratio relationship change or size adjustment should still fall within the scope of the technical content disclosed in the present application without affecting the efficacy and the achievable purpose of the present application.

Referring to fig. 1 to 11, fig. 1 is a schematic structural diagram of a material cleaning and recycling system for a compartment of a gondola car according to an embodiment of the present invention; fig. 2 is a schematic structural diagram of a material crushing device according to an embodiment of the present invention; fig. 3 is a schematic structural diagram of a first driving mechanism according to an embodiment of the present invention; FIG. 4 is a schematic structural diagram of a first swing drive assembly according to an embodiment of the present invention; fig. 5 is a schematic structural diagram of a lifting platform according to an embodiment of the present invention; fig. 6 is a schematic structural diagram of a crushing actuator according to an embodiment of the present invention; fig. 7 is a schematic structural diagram of another crushing actuator according to an embodiment of the present invention; fig. 8 is a schematic structural diagram of a material recycling device according to an embodiment of the present invention; FIG. 9 is a schematic structural diagram of a recycling actuator according to an embodiment of the present invention; fig. 10 is a schematic structural diagram of a remainder removing device according to an embodiment of the present invention; fig. 11 is a schematic structural diagram of a clearing actuator according to an embodiment of the present invention.

The material cleaning and recovering system for the open wagon carriage is mainly used for cleaning the residual materials in the open wagon carriage, wherein the open wagon carriage 8 is parked on the train track 7. The material cleaning and recycling system for the open wagon carriage comprises a material crushing device 1, a material recycling device 2, a residual material removing device 3 and a supporting device 5, wherein the material crushing device 1, the material recycling device 2 and the residual material removing device 3 are sequentially arranged on the supporting device 5, the material crushing device 1 comprises a first driving mechanism 11 and a crushing executing mechanism 12, the first driving mechanism 11 is used for driving the crushing executing mechanism 12 to move, the crushing executing mechanism 12 is used for crushing materials in the open wagon carriage 8, the material recycling device 2 comprises a second driving mechanism 21 and a recycling executing mechanism 22, the second driving mechanism 21 is used for driving the recycling executing mechanism 22 to move, the recycling executing mechanism 22 is used for recycling the crushed materials, the residual material removing device 3 comprises a third driving mechanism 31 and a removing executing mechanism 32, and the third driving mechanism 31 is used for driving the removing executing mechanism to move, the cleaning actuator 32 is used for cleaning the residue in the gondola car 8.

In the embodiment of the invention, a material crushing device 1, a material recovery device 2 and a residual material removing device 3 are sequentially arranged on a supporting device 5 to form a three-station material cleaning and recovery system; the material crushing device 1 on the first station is mainly used for processing frozen materials, bonding materials and large materials, and the materials in the compartment 8 of the open wagon can be crushed through the material crushing device 1; after the working procedure on the station I is completed, the carriage 8 of the open wagon moves to the station II along the train track 7, the material recovery device 2 on the station II is mainly used for processing materials and dry materials which are turned off at the first stage of the station, and the crushed materials can be recovered through the material recovery device 2; after the working procedure on the second station is completed, the gondola car carriage 8 continues to move to the third station along the train track 7, the excess material removing device 3 on the third station is mainly used for treating small particle materials left behind by the second station, and excess materials in the gondola car carriage 8 can be removed through the excess material removing device 3, so that mechanized and automatic three-station flow line operation of material cleaning and recovery is realized.

As a preferred embodiment of the present invention, the first driving mechanism 11 includes a first longitudinal traveling assembly 111, a first transverse traveling assembly 112, a first lifting driving assembly 113, and a first slewing driving assembly 114, where the first longitudinal traveling assembly 111 is used for driving the crushing actuator 12 to move longitudinally, the first transverse traveling assembly 112 is used for driving the crushing actuator 12 to move transversely, the first lifting driving assembly 113 is used for driving the crushing actuator 12 to move up and down, and the first slewing driving assembly 114 is used for driving the crushing actuator 12 to perform slewing motion.

Specifically, the main body of the supporting device 5 is a steel structure frame, a traveling rail 51 is arranged on the steel structure frame, and the traveling rail 51 is parallel to the train rail 7.

The first longitudinal traveling assembly 111 comprises a longitudinal traveling driving device, a longitudinal traveling wheel 1111 and a cart frame 1112, the longitudinal traveling wheel 1111 is arranged at the bottom of the cart frame 1112, a guide rail is arranged on the cart frame 1112, the guide rail is a traveling track of the first transverse traveling assembly 112, the longitudinal traveling wheel 1111 is driven by the longitudinal traveling driving device to travel on the traveling track 51 of the supporting device 5, and the crushing executing mechanism 12 can be driven to move longitudinally.

The first transverse traveling assembly 112 includes a transverse traveling driving device, a transverse traveling wheel 1121 and a trolley frame 1122, and the transverse traveling driving device drives the transverse traveling wheel 1121 to travel on a guide rail of the trolley frame 1112, so as to drive the crushing executing mechanism 12 to perform transverse movement.

The first lifting driving assembly 113 comprises a lifting rack 11221, a lifting driving device 1131 and a lifting platform 1132, the lifting rack 11221 is fixedly connected with the trolley frame 1122, the lifting driving device 1131 is fixed on the lifting rack 11221, a guide rail is arranged on the lifting rack 11221, a guiding device 11321 and a truss type frame 11322 are arranged on the lifting platform 1132, and the guiding device 11321 moves up and down along the guide rail of the lifting rack 11221 under the driving of the lifting driving device 1131, so that the crushing executing mechanism 12 can be driven to perform lifting movement.

First rotary drive assembly 114 includes rotary drive device 1141, gyration undersetting 1142, gyration is supported 1143 and is revolved upper bracket 1144, gyration upper bracket 1144 and the truss-like frame 11322 fixed connection of lift platform 1132, the retainer plate and the gyration upper bracket 1144 fixed connection of gyration support 1143, the gyration is supported 1143 is rotated circle and is revolved undersetting 1142 fixed connection, gyration drive device 1141 fixed connection is on gyration upper bracket 1144, it is gyration to support 1143 through gyration drive device 1141 drive gyration, can drive broken actuating mechanism 12 and carry out rotary motion. Specifically, as shown in fig. 4, the crushing actuator 12 is fixed to the lower end of the lower slewing bearing 1142.

The lifting driving device 1131 may adopt a chain lifting mechanism, a rack and pinion mechanism, a wire rope winding mechanism, a hydraulic cylinder lifting mechanism, and other linear motion mechanisms. In practical implementation, the first driving mechanism 11 may also be a three-degree-of-freedom driving mechanism, and there is one less first rotary driving assembly 114 compared to the above-mentioned embodiment. As shown in fig. 5, the lifting platform 1132 is composed of a guiding device 11321 and a lifting platform 11322, and a fixing seat 11323 is disposed below the lifting platform 11322 for fixing the crushing actuator 12.

Further, in the above embodiments, the crushing actuator 12 includes a milling assembly 121 and a breaking hammer assembly 122, the milling assembly 121 is used for rotary milling of the material, and the breaking hammer assembly 122 is used for vibration crushing of the material.

In the embodiment of the invention, the milling assembly 121 and the breaking hammer assembly 122 can respectively generate high-speed rotation and up-and-down vibration, so that the frozen or hardened materials in the compartment 8 of the open wagon can be subjected to rotary milling and vibration breaking. Wherein, the rotary milling function and the vibration crushing function can be respectively started or simultaneously started. In order to improve the working efficiency, the crushing actuator 12 can simultaneously start the rotary milling and the vibration crushing functions when processing the material at the bottom of the carriage.

Further, in the above embodiment, the crushing actuator 12 further includes the attitude adjusting assembly 123, and the attitude adjusting assembly 123 is used for adjusting the positions and attitudes of the milling assembly 121 and the crushing hammer assembly 122.

In the embodiment of the invention, the pose adjusting assembly 123 can realize the pose transformation of the milling assembly 121 and the breaking hammer assembly 122 so as to realize the material breaking treatment of the breaking executing mechanism 12 on the bottom and the wall of the gondola car.

In specific implementation, as shown in fig. 6, the milling assembly 121 and the breaking hammer assembly 122 can be integrated, and the posture adjusting assembly 123 can simultaneously adjust the positions and postures of the milling assembly 121 and the breaking hammer assembly 122; alternatively, as shown in fig. 7, the milling assembly 121 and the breaking hammer assembly 122 are operated separately, and the positions and attitudes of the milling assembly 121 and the breaking hammer assembly 122 are adjusted by two sets of attitude adjustment assemblies 123, respectively.

Specifically, when the carriage wall material needs to be vibrated and crushed, the milling assembly 121 is stretched to the highest position through the first group of pose adjusting assemblies 123, then the breaking hammer assembly 122 is adjusted to a carriage wall vibration crushing mode through the second group of pose adjusting assemblies 123, and at the moment, the bottom surface of the milling assembly 121 is higher than the bottom surface of the breaking hammer assembly 122 by a certain distance; when large materials at the bottom of the carriage need to be vibrated and crushed, the milling component 121 is stretched to the highest position, then the breaking hammer component 122 is adjusted to a carriage bottom vibration crushing mode, and the bottom surface of the milling component 121 is higher than the bottom surface of the breaking hammer component 122 by a certain distance; when the material at the bottom of the carriage needs to be milled at a high speed, the breaking hammer component 122 is adjusted to be in a state of a vehicle wall vibration mode, then the milling component 121 extends out completely, the milling component 121 can be used for milling the frozen or hardened material at the bottom of the carriage at a high speed, the material is peeled or loosened, and at the moment, the bottom surface of the breaking hammer component 122 is higher than the bottom surface of the milling component 121 by a certain distance.

As a preferred embodiment of the present invention, the second driving mechanism 21 includes a second longitudinal traveling assembly, a second transverse traveling assembly, a second lifting driving assembly and a second rotation driving assembly, the second longitudinal traveling assembly is used for driving the recovery executing mechanism 22 to move longitudinally, the second transverse traveling assembly is used for driving the recovery executing mechanism 22 to move transversely, the second lifting driving assembly is used for driving the recovery executing mechanism 22 to move up and down, and the second rotation driving assembly is used for driving the recovery executing mechanism 22 to rotate.

In the embodiment of the present invention, the second driving mechanism 21 and the first driving mechanism 11 have the same structure, and the structures of the second longitudinal traveling assembly, the second transverse traveling assembly, the second lifting driving assembly and the second rotation driving assembly can refer to the first longitudinal traveling assembly 111, the first transverse traveling assembly 112, the first lifting driving assembly 113 and the first rotation driving assembly 114, which will not be described herein again.

Further, in the above embodiment, the recovery executing mechanism 22 includes the sweeping assisting assembly 221, the bucket overturning assembly 222 and the bucket 223, the sweeping assisting assembly 221 is used for sweeping the material into the bucket 223, the bucket overturning assembly 222 is used for driving the bucket 223 to overturn, and the bucket 223 is used for recovering the material.

In the embodiment of the present invention, the recycling executing mechanism 22 is driven by the second driving mechanism 21 to collect and recycle the materials processed by the material crushing device 1 into the warehouse, and meanwhile, the remaining bulk materials unloaded from the tipper can also be collected and recycled into the warehouse. Wherein, the sweeping assisting assembly 221, the bucket overturning assembly 222 and the bucket 223 are fixedly connected below the second driving mechanism 21 through the shovel frame 224. The sweeping assisting assembly 221 is arranged in front of the bucket 223, and can sweep loose, broken and originally residual materials into the bucket 223, so that the operation efficiency of collecting the materials by the bucket 223 is higher, and the carriage 8 of the open wagon after sweeping is cleaner. After the bucket 223 is lifted out of the carriage through the second transverse walking assembly and the second lifting driving assembly, the bucket 223 can be turned over through the bucket turning assembly 222, materials are poured into a designated position, and the materials are convenient to recycle and store.

In specific implementation, a grate groove 6 is arranged on one side of the train track 7, a belt conveyor is arranged below the grate groove 6, and the bucket 223 pours the recovered materials into the grate groove 6 and returns the materials to be stored in a warehouse through the belt conveyor.

Further, in the above embodiment, the material recycling device 2 further includes a crusher 23 for crushing the recycled material. Specifically, the crusher 23 is fixed above the grate ditch 6 and is used for crushing the recovered massive materials with larger size and the frozen materials in winter, so as to prevent the massive materials from blocking the grate ditch 6. The material in the bucket 223 is poured into the inlet of the crusher 23, the crusher 23 crushes the material with larger size to meet the grate leakage specification, then the material enters the belt conveyor below through the grate ditch 6, and the material returns to the warehouse. Wherein, the crusher 23 can be a jaw crusher.

As a preferred embodiment of the present invention, the third driving mechanism 31 includes a third longitudinal traveling assembly, a third transverse traveling assembly, a third lifting driving assembly and a third rotation driving assembly, the third longitudinal traveling assembly is used for driving the cleaning executing mechanism 32 to move longitudinally, the third transverse traveling assembly is used for driving the cleaning executing mechanism 32 to move transversely, the third lifting driving assembly is used for driving the cleaning executing mechanism 32 to move up and down, and the third rotation driving assembly is used for driving the cleaning executing mechanism 32 to rotate.

In the embodiment of the present invention, the third driving mechanism 31 has the same structure as the first driving mechanism 11, and the structures of the third longitudinal traveling assembly, the third transverse traveling assembly, the third lifting driving assembly, and the third rotation driving assembly can refer to the first longitudinal traveling assembly 111, the first transverse traveling assembly 112, the first lifting driving assembly 113, and the first rotation driving assembly 114, which will not be described herein again.

Further, in the above embodiment, the cleaning actuator 32 includes a vacuum pump 321, a dust-removing material collector 322, a telescopic pipe 323, and a vacuum chuck 324, wherein an air inlet of the vacuum pump 321 is hermetically connected to an air outlet of the dust-removing material collector 322, and an air inlet of the dust-removing material collector 322 is hermetically connected to an air outlet of the vacuum chuck 324 through the telescopic pipe 323.

In the embodiment of the present invention, the cleaning executing mechanism 32 is driven by the third driving mechanism 31 to finally clean and recover the residual materials in the compartment 8 of the gondola car. Specifically, the vacuum pressure generated by the vacuum pump 321 collects the excess materials in the open wagon compartment 8 into the dust removal collector 322 through the vacuum chuck 324 and the telescopic pipeline 323 respectively, and the materials are recovered and warehoused in a fixed-point discharging mode after being full. Wherein, the vacuum chuck 324 is provided with an air duct for material suction; the telescopic pipeline 323 consists of a horizontal telescopic pipeline and a vertical telescopic pipe so as to adapt to the transverse movement of the third transverse walking assembly and the lifting movement of the third lifting driving assembly; the dust removing collector 322 is internally provided with a dust removing device, a storage bin and a sealing discharge device, the dust removing device can filter air flow with dust to change the air flow into clean air, protect the vacuum pump 321 and play a role in environmental protection; the storage silo is used for storing the material, and after the storage silo is full of material, the material is discharged out through sealed discharge device.

During specific implementation, a dust falling enclosure 4 is arranged above the grate ditch 6, a water mist dust falling device is arranged in the dust falling enclosure 4, materials discharged by the dust removing collector 322 enter the grate ditch 6 after passing through the dust falling enclosure 4, and are finally recycled and stored in a warehouse, so that environmental pollution is prevented.

Further, in the above embodiment, the cleaning actuator 32 further includes a high-pressure air blowing assembly 325, the high-pressure air blowing assembly 325 includes an air compressor, a connecting pipeline and a high-pressure air nozzle, and the air compressor is hermetically connected to the high-pressure air nozzle through the connecting pipeline.

In the embodiment of the invention, the high-pressure gas generated by the air compressor is sprayed out through the high-pressure air nozzle, so that wet materials can be dried, and bonding is avoided; meanwhile, the dried materials are also convenient for the vacuum chuck 324 to suck and discharge the materials out of the carriage body.

Optionally, in the above embodiments, the cleaning actuator 32 further includes a cleaning assembly 326, and the cleaning assembly 326 includes a cleaning frame 3261, a bottom cleaning disc brush 3262, a disc brush obstacle avoidance adjustment member 3263, a bottom cleaning roller brush 3264, a car wall cleaning column brush 3265, a car wall cleaning disc brush 3266, and a car wall cleaning adjustment member 3267.

In the embodiment of the present invention, the cleaning assembly 326 is fixed at the lower end of the third driving mechanism 31 through the cleaning frame 3261, and the cleaning assembly is driven by the third driving mechanism 31 to clean all the residual materials on the inner surface, the wall edges, the seam corners, the corners, and the like of the compartment 8 of the open wagon, so that the vacuum chuck 324 can conveniently suck and recover the residual materials.

Specifically, the bottom sweeping disk brush 3262 and the bottom sweeping roller brush 3264 form a sweeping assisting device of the vacuum chuck 334, so that the operation efficiency of sucking materials by the vacuum chuck 324 is higher, and the swept compartment of the open wagon is cleaner. The bottom cleaning disc brush 3262 can clean the position with the raised barrier on the periphery of the carriage, and the bottom cleaning disc brush 3262 is provided with a disc brush barrier avoiding adjusting part 3263 for compensating the abrasion of the bottom cleaning disc brush 3262 and enabling the bottom cleaning disc brush 3262 to avoid the raised rigid barrier on the periphery of the bottom of the carriage.

The car wall cleaning device is composed of the car wall cleaning column brush 3265 and the car wall cleaning disc brush 3266, and residual materials at all positions including concave-convex surfaces, wall edges, seam corners, corners and the like on all surfaces of the car wall of the compartment 8 of the open wagon can be cleaned through high-speed rotation of the car wall cleaning column brush 3265 and the car wall cleaning disc brush 3266. The car wall cleaning adjusting member 3267 can adjust the positions of the car wall cleaning column brush 3265 and the car wall cleaning disc brush 3266, thereby switching the car wall cleaning mode and the compartment bottom cleaning mode, and enabling the bottom cleaning disc brush 3262 and the bottom cleaning roller brush 3264 not to interfere with the car wall cleaning column brush 3265 and the car wall cleaning disc brush 3266 during operation.

In particular, the high pressure air jets of the high pressure blow assembly 325 are uniformly arranged on the wall cleaning pan brush 3266 and the bottom cleaning pan brush 3262. The gas ejected by the high-pressure air nozzle can flow to the bristles of the wall cleaning disc brush 3266 and the bottom cleaning disc brush 3262 to clean the bristles, so that the bristles of the disc brushes are prevented from being invalid. When residual materials are left in the door crack of the car door at the lower part of the side wall of the car, the car wall cleaning disc brush 3266 is opposite to the door crack, so that the residual materials left in the door crack can be blown and removed by the high-pressure air nozzle, and the residual materials fall on the bottom wall of the car and are removed by the vacuum chuck 324. Similarly, the high-pressure air nozzle arranged on the bottom cleaning disc brush 3262 can also realize the blowing cleaning of all corners on the bottom wall of the carriage.

Optionally, in the above embodiment, the traveling rail 51 may also be disposed on the ground, and the cart frame 1112 is changed into a gantry frame, so that the steel structure support of the support system 5 may be omitted, thereby reducing the difficulty of civil engineering construction.

For convenience of understanding, the working process of the material cleaning and recycling system for the truck compartment provided by the embodiment of the invention is described below. The specific description is as follows:

1. after the materials of the train carriage are unloaded by the tipper, the carriage to be cleaned enters and stops at a designated station under the driving of the shunting machine, and then the carriage is fixed at the station position through a carriage fixing system.

2. The carriage is judged whether to be cleaned or not through monitoring videos manually, if the carriage is unloaded cleanly and does not need to be cleaned, the whole cleaning process cannot be executed by the carriage, and the carriage is moved forwards in sequence until the cleaning is finished.

3. If the cleaning is needed, the central control room controls to start a carriage cleaning mode (cleaning modes of frozen materials, bonded materials, dried materials, massive materials and the like).

4. For the bonded materials in summer and rainy season or the frozen materials in winter and large residual materials, different processes are adopted to clean different parts of the carriage respectively according to the characteristics of the carriage.

5. For the bottom surface of the carriage, the milling function of the crushing executing mechanism 12 is started, the bottom surface of the carriage is milled quickly and efficiently, and frozen materials are crushed in winter so that the frozen materials are separated from the carriage body; and for the bonding materials in summer and rainy season, loosening the bonding materials by rotary milling.

6. And for frozen materials and bonding materials of the compartment wall of the carriage, starting the vibration crushing function of the crushing executing mechanism 12, and manually remotely controlling the local part and the fixed point of the compartment wall to crush the frozen materials or loosen the bonding materials.

7. After the working procedure of the station I is finished, the whole carriage enters and stops at the next designated station under the driving of the shunting machine, and then the carriage is fixed at the position of the station through the carriage fixing system.

8. The recovery executing mechanism 22 is started, the bucket 223 is used for collecting the crushed materials in the carriage, and the second driving mechanism 21 is used for lifting the bucket 223 and laterally moving the carriage to the position above the material receiving groove; checking whether the particle size of the material needs to fall into the crusher 23 for crushing, if so, enabling the material to enter the crusher 23 for crushing, and then returning to the warehouse through the receiving groove grate ditch 6; if not, the water directly falls into the grate ditch 6 to be returned to the warehouse.

9. The carriage continues to move forward to next station under the drive of shunting machine, looks over through the video surveillance video, after material recovery process (station two), if still have a small amount of clouts to remain in the carriage, then will open clout clearance mechanism 3 clearance and clear away the surplus material at last, through the rotatory brush of this system, side brush and high pressure blow clean to position such as bottom, corner, crack and inner wall clear up, at last rethread material suction device is with the surplus discharge.

10. And observing whether the cleaning operation is finished or not again through video monitoring until the final cleaning operation is finished.

11. In the whole cleaning operation process, each procedure is operated according to the situation until the set target of each procedure is completed.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The material cleaning and recovering system for the open wagon carriage is characterized by comprising a material crushing device, a material recovering device, a residual material removing device and a supporting device, wherein the material crushing device, the material recovering device and the residual material removing device are sequentially arranged on the supporting device;

2. The gondola car carriage material cleaning and recycling system of claim 1, wherein the first driving mechanism comprises a first longitudinal traveling component, a first transverse traveling component, a first lifting driving component and a first slewing driving component, the first longitudinal traveling component is used for driving the crushing actuator to move longitudinally, the first transverse traveling component is used for driving the crushing actuator to move transversely, the first lifting driving component is used for driving the crushing actuator to move up and down, and the first slewing driving component is used for driving the crushing actuator to move gyratorily.

3. The truck wagon material clearing and recycling system of claim 2, wherein the crushing actuator comprises a milling assembly for rotary milling of the material and a breaking hammer assembly for vibratory crushing of the material.

4. The truck wagon material clearing and recycling system of claim 3, wherein the crushing actuator further comprises a pose adjustment assembly for adjusting the position and pose of the milling assembly and the breaking hammer assembly.

5. The truck carriage material cleaning and recycling system of claim 1, wherein the second driving mechanism comprises a second longitudinal traveling assembly, a second transverse traveling assembly, a second lifting driving assembly and a second rotary driving assembly, the second longitudinal traveling assembly is used for driving the recycling actuator to move longitudinally, the second transverse traveling assembly is used for driving the recycling actuator to move transversely, the second lifting driving assembly is used for driving the recycling actuator to move up and down, and the second rotary driving assembly is used for driving the recycling actuator to move rotationally.

6. The truck carriage material clearing and recycling system of claim 5, wherein the recycling executing mechanism comprises a sweeping assisting component, a bucket overturning component and a bucket, the sweeping assisting component is used for sweeping materials into the bucket, the bucket overturning component is used for driving the bucket to overturn, and the bucket is used for recycling the materials.

7. The truck carriage material clearing and recycling system of claim 6, wherein the material recycling device further comprises a crusher for crushing recycled material.

8. The truck carriage material cleaning and recycling system of claim 1, wherein the third driving mechanism comprises a third longitudinal traveling assembly, a third transverse traveling assembly, a third lifting driving assembly and a third rotary driving assembly, the third longitudinal traveling assembly is used for driving the cleaning actuator to move longitudinally, the third transverse traveling assembly is used for driving the cleaning actuator to move transversely, the third lifting driving assembly is used for driving the cleaning actuator to move up and down, and the third rotary driving assembly is used for driving the cleaning actuator to move rotationally.

9. The truck carriage material cleaning and recycling system of claim 8, wherein the cleaning actuator comprises a vacuum pump, a dust removal collector, a telescopic pipeline and a vacuum chuck, an air suction port of the vacuum pump is hermetically connected with an air outlet of the dust removal collector, and an air inlet of the dust removal collector is hermetically connected with an air outlet of the vacuum chuck through the telescopic pipeline.

10. The gondola car carriage material cleaning and recycling system of claim 9, wherein the cleaning actuator further comprises a high pressure air blowing assembly, the high pressure air blowing assembly comprises an air compressor, a connecting pipeline and a high pressure air nozzle, and the air compressor is connected with the high pressure air nozzle in a sealing manner through the connecting pipeline.