CN110884919A - Material crushing device - Google Patents

Material crushing device Download PDF

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Publication number
CN110884919A
CN110884919A CN201911347930.3A CN201911347930A CN110884919A CN 110884919 A CN110884919 A CN 110884919A CN 201911347930 A CN201911347930 A CN 201911347930A CN 110884919 A CN110884919 A CN 110884919A
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Prior art keywords
trolley
assembly
track
cart
lifting
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CN201911347930.3A
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Chinese (zh)
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李想
曾志刚
徐浩
靳海滨
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Harbin University Of Technology Robot (yueyang) Military-Civil Integration Research Institute
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Harbin University Of Technology Robot (yueyang) Military-Civil Integration Research Institute
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Priority to CN201911347930.3A priority Critical patent/CN110884919A/en
Publication of CN110884919A publication Critical patent/CN110884919A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/14Pulverising loaded or unloaded materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk
    • B65G2201/045Sand, soil and mineral ore

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

The invention provides a material crushing device, comprising: the device comprises a base frame, a movable track and a movable space are arranged on the base frame, the movable space is positioned below the movable track, and the length directions of the movable track and the movable space are consistent; the cart assembly is detachably arranged on the moving track, a trolley track is arranged on the cart assembly, and the trolley track extends along the width direction of the moving space; the trolley assembly is arranged on the cart assembly and can move along the trolley track; the lifting device is arranged on the trolley component; the crushing assembly is arranged on the lifting device and driven by the lifting device to lift. The material crushing device disclosed by the invention is used for cleaning the carriage of the open wagon, the efficiency is high, the labor intensity is low, the number of personnel is small, the universality is strong, and the crushing assembly can realize no-dead-angle mechanical loosening treatment on caked materials at the bottom of the carriage of the open wagon with all specifications through the three-dimensional movement.

Description

物料破碎装置Material crushing device

技术领域technical field

本发明涉及清理设备技术领域,具体而言,涉及一种物料破碎装置。The invention relates to the technical field of cleaning equipment, in particular to a material crushing device.

背景技术Background technique

钢铁厂、火电厂等物流部(或原料厂)火车运送物料(煤炭、矿物等)抵达物流区,敞车车厢物料经过翻车机卸车后,车厢剩余物料较多,尤其在阴雨或冰冻条件下,物料存在整块板结或冰冻现象导致卸车后依然存在大量卸车余料,其中有相当一部分残余料集中在车厢底部。Steel plants, thermal power plants and other logistics departments (or raw material factories) transport materials (coal, minerals, etc.) by train to the logistics area. After the materials in the gondola car are unloaded by the dumper, there are many remaining materials in the car, especially in rainy or freezing conditions. There is a whole piece of hardening or freezing phenomenon, which leads to a large amount of unloading residual material after unloading, and a considerable part of the residual material is concentrated at the bottom of the carriage.

目前车厢底部整块板结或冰冻的余料都是由人工清理,人工对敞车车厢清理存在以下问题:At present, the entire hardened or frozen material at the bottom of the carriage is cleaned manually. The manual cleaning of the gondola carriage has the following problems:

(1)、冬季现场清理人员配备需40-50人之多,耗费大量人力资源;(1) The staffing of on-site cleaning in winter requires as many as 40-50 people, which consumes a lot of human resources;

(2)、冬季时单节车厢清理需耗费60-90分钟,清理效率低下,影响生产,及造成铁道部车厢延迟处罚;(2) In winter, it takes 60-90 minutes to clean a single carriage, which is inefficient for cleaning, affects production, and causes the Ministry of Railways to delay the carriage;

(3)、现场作业时,车厢在不断推送行进中,人员活动较多,存在较大安全隐患;(3) During on-site operation, the carriage is constantly being pushed forward, and there are many personnel activities, which has a great potential safety hazard;

(4)、矿粉残渣含有毒性物质,长期接触现场粉尘有损健康。(4) The mineral powder residue contains toxic substances, and long-term exposure to on-site dust is detrimental to health.

发明内容SUMMARY OF THE INVENTION

本发明的主要目的在于提供一种物料破碎装置,能够对车厢底部整块板结或冰冻的余料进行高效清理。The main purpose of the present invention is to provide a material crushing device, which can efficiently clean up the entire piece of hardened or frozen residual material at the bottom of the carriage.

为了实现上述目的,本发明提供了一种物料破碎装置,包括:底架,所述底架上设置有移动轨道和移动空间,所述移动空间位于所述移动轨道下方,所述移动轨道和所述移动空间的长度方向一致;大车组件,所述大车组件可拆卸地安装在所述移动轨道上,所述大车组件上设置有小车轨道,所述小车轨道沿所述移动空间的宽度方向延伸;小车组件,所述小车组件安装在所述大车组件上并可沿所述小车轨道移动;升降装置,所述升降装置安装在所述小车组件上;破碎组件,所述破碎组件安装在所述升降装置上并在所述升降装置的带动下升降。In order to achieve the above object, the present invention provides a material crushing device, comprising: a bottom frame, a moving track and a moving space are arranged on the bottom frame, the moving space is located below the moving track, and the moving track and the The length direction of the moving space is consistent; the cart assembly, the cart assembly is detachably installed on the moving track, the cart assembly is provided with a trolley track, and the cart track is along the width of the moving space direction extension; trolley assembly, the trolley assembly is installed on the trolley assembly and can move along the trolley track; lifting device, the lifting device is installed on the trolley assembly; crushing assembly, the crushing assembly is installed On the lifting device and driven by the lifting device to lift.

进一步地,所述底架包括间隔设置的第一侧架和第二侧架,所述第一侧架和所述第二侧架之间形成所述移动空间,所述移动轨道为两条,两条所述移动轨道分别设置在所述第一侧架和所述第二侧架的顶端。Further, the bottom frame includes a first side frame and a second side frame arranged at intervals, the moving space is formed between the first side frame and the second side frame, and the moving rails are two, The two moving rails are respectively arranged at the top ends of the first side frame and the second side frame.

进一步地,所述大车组件包括:大车主体,所述小车轨道设置在所述大车主体上;大车行走装置,所述大车行走装置设置在所述大车主体底部并搭设在所述移动轨道上。Further, the cart assembly includes: a cart main body, on which the trolley track is arranged; a cart running device, which is arranged at the bottom of the cart main body and erected on the on the moving track.

进一步地,所述大车行走装置包括:第一主动轮和第一从动轮,所述第一主动轮和所述第一从动轮均安装在所述大车主体的底部,所述第一主动轮和所述第一从动轮均搭设在所述移动轨道上;第一动力装置,所述第一动力装置与所述第一主动轮驱动连接。Further, the cart traveling device includes: a first driving wheel and a first driven wheel, the first driving wheel and the first driven wheel are both installed on the bottom of the cart main body, and the first driving wheel Both the wheel and the first driven wheel are erected on the moving track; the first power device is drivingly connected with the first driving wheel.

进一步地,所述小车组件包括:小车主体;小车行走装置,所述小车行走装置设置在所述小车主体上并搭设在所述小车轨道上;升降装置机架,所述升降装置机架与所述小车主体固定连接在一起,所述升降装置安装在所述升降装置机架上。Further, the trolley assembly includes: a trolley body; a trolley traveling device, the trolley traveling device is arranged on the trolley body and erected on the trolley track; a lifting device frame, the lifting device frame is connected to the The main bodies of the trolley are fixedly connected together, and the lifting device is installed on the frame of the lifting device.

进一步地,所述小车行走装置包括:第二主动轮和第二从动轮,所述第二主动轮和所述第二从动轮安装在所述小车主体上,所述第二主动轮和所述第二从动轮均搭设在所述小车轨道上;第二动力装置,所述第二动力装置与所述第二主动轮驱动连接。Further, the trolley traveling device includes: a second driving wheel and a second driven wheel, the second driving wheel and the second driven wheel are mounted on the trolley main body, the second driving wheel and the The second driven wheels are all erected on the trolley track; the second power device is drivingly connected with the second driving wheel.

进一步地,所述升降装置机架的高度方向上设置有升降轨道,所述升降装置包括:升降驱动装置,所述升降驱动装置安装在所述升降装置机架上;升降支座,所述升降支座通过导向轮组安装在所述升降轨道上,所述破碎组件安装在所述升降支座上;提升装置,所述提升装置的第一端与所述导向轮组连接,所述升降驱动装置与所述提升装置的第二端驱动连接。Further, a lifting rail is provided in the height direction of the lifting device frame, and the lifting device includes: a lifting driving device, and the lifting driving device is installed on the lifting device frame; a lifting support, the lifting device The support is installed on the lifting track through a guide wheel set, and the crushing assembly is installed on the lifting support; a lifting device, the first end of the lifting device is connected with the guide wheel set, and the lifting drive A device is drivingly connected to the second end of the lifting device.

进一步地,所述破碎组件包括:安装法兰,所述安装法兰与所述升降支座固定连接;安装架,所述安装架固定连接在所述安装法兰的底部;安装座,所述安装座安装在所述安装架的底部;破碎机构,所述破碎机构包括铣刀和驱动装置,所述铣刀固定在所述安装座底部,所述驱动装置安装在所述安装座上并与所述铣刀驱动连接。Further, the crushing assembly includes: a mounting flange, which is fixedly connected to the lifting support; a mounting frame, which is fixedly connected to the bottom of the mounting flange; The mounting seat is installed at the bottom of the mounting frame; the crushing mechanism includes a milling cutter and a driving device, the milling cutter is fixed on the bottom of the mounting seat, and the driving device is mounted on the mounting seat and is connected with the mounting seat. The milling cutter is drive connected.

进一步地,所述破碎组件还包括:行程防护装置,所述行程防护装置设置在所述安装架上。Further, the crushing assembly further includes: a stroke protection device, and the stroke protection device is arranged on the mounting frame.

进一步地,所述行程防护装置包括宽度行程防护装置和长度行程防护装置。Further, the stroke guard includes a width stroke guard and a length stroke guard.

应用本发明的技术方案,使用本发明中的物料破碎装置进行物料清理时,例如对敞车车厢进行清理时,首先将敞车车厢放置在移动空间内,清理过程中,使得大车组件沿移动轨道移动、使得小车组件沿小车轨道移动、并使得升降装置带动破碎组件升降,即可带动破碎组件在移动空间内实现三维运动,能够对敞车车厢上的板结以及冰冻的余料进行全方位破碎。Applying the technical solution of the present invention, when using the material crushing device of the present invention for material cleaning, for example, when cleaning the gondola carriage, the gondola carriage is first placed in the moving space, and during the cleaning process, the cart assembly is moved along the moving track , Make the trolley component move along the trolley track, and make the lifting device drive the crushing component to rise and fall, which can drive the crushing component to achieve three-dimensional movement in the moving space, and can crush the hardened and frozen residual materials on the gondola carriage in all directions.

在冬季的时候,冰冻的物料固结在敞车车厢内,利用本发明的物料破碎装置对厢底物料进行高效的铣削,能够使得物料破碎并使物料和敞车车厢分离;在雨季或潮湿的时候,物料在敞车车厢内粘结成块,利用本发明的物料破碎装置的对物料进行破碎,将这些结块的物料进行疏松,能够解决人工清理效率低、劳动强度大、人员多等情况,实现机器代人,将人工从繁重的体力劳动中解放出来。In winter, the frozen material is consolidated in the gondola car, and the material at the bottom of the car is efficiently milled by the material crushing device of the present invention, which can crush the material and separate the material from the gondola car; The materials are bonded into blocks in the carriage of the gondola, and the materials are crushed by the material crushing device of the present invention, and the agglomerated materials are loosened, which can solve the problems of low manual cleaning efficiency, high labor intensity, and many personnel, etc. Generation of people, freeing labor from heavy manual labor.

本发明的物料破碎装置的通用性强,破碎组件通过上述的三维运动,可实现对所有规格的敞车车厢底部的结块物料的无死角机械疏松处理。The material crushing device of the present invention has strong versatility, and the crushing component can realize the mechanical loosening treatment of the agglomerated materials at the bottom of all specifications of gondola cars without dead angle through the above-mentioned three-dimensional movement.

除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail below with reference to the drawings.

附图说明Description of drawings

构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings forming a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached image:

图1示意性示出了本发明的物料破碎装置从底架上拆下之后的第一立体图;Figure 1 schematically shows a first perspective view of the material crushing device of the present invention after it is removed from the chassis;

图2示意性示出了本发明的物料破碎装置从底架上拆下之后的第二立体图;Figure 2 schematically shows a second perspective view of the material crushing device of the present invention after it is removed from the chassis;

图3示意性示出了本发明的物料破碎装置的破碎组件的立体图;Fig. 3 schematically shows a perspective view of the crushing component of the material crushing device of the present invention;

图4示意性示出了本发明的物料破碎装置对敞车车厢进行清理时的立体图。FIG. 4 schematically shows a perspective view of the material crushing device of the present invention when the gondola car is cleaned.

其中,上述附图包括以下附图标记:Wherein, the above-mentioned drawings include the following reference signs:

10、大车组件;11、大车行走装置;111、第一主动轮;112、第一从动轮;113、第一动力装置;12、大车主体;13、小车轨道;20、破碎组件;21、铣刀;22、安装座;23、驱动装置;24、宽度行程防护装置;25、长度行程防护装置;26、安装架;27、安装法兰;30、小车组件;31、小车行走装置;311、第二主动轮;312、第二动力装置;32、小车主体;33、升降装置机架;40、升降装置;41、升降驱动装置;42、提升装置;43、升降支座;44、导向轮组;50、底架;51、移动轨道;52、移动空间;53、第一侧架;54、第二侧架;60、敞车车厢。10, cart assembly; 11, cart traveling device; 111, first driving wheel; 112, first driven wheel; 113, first power unit; 12, cart body; 13, trolley track; 20, crushing assembly; 21. Milling cutter; 22. Mounting seat; 23. Driving device; 24. Width stroke protection device; 25. Length stroke protection device; 26. Mounting frame; 27. Mounting flange; 30. Cart assembly; 31. Cart traveling device ; 311, the second driving wheel; 312, the second power unit; 32, the main body of the trolley; 33, the lifting device frame; 40, the lifting device; 41, the lifting drive device; 42, the lifting device; 50, the bottom frame; 51, the moving track; 52, the moving space; 53, the first side frame; 54, the second side frame; 60, the gondola carriage.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to make those skilled in the art better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only Embodiments are part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的术语在适当情况下可以互换,以便这里描述的本发明的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second" and the like in the description and claims of the present invention and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the terms so used are interchangeable under appropriate circumstances for the embodiments of the invention described herein. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.

参见图1至图4所示,根据本发明的实施例,提供了一种物料破碎装置,该物料破碎装置包括底架50、大车组件10、小车组件30、升降装置40以及破碎组件20。Referring to FIGS. 1 to 4 , according to an embodiment of the present invention, a material crushing device is provided. The material crushing device includes a chassis 50 , a cart assembly 10 , a trolley assembly 30 , a lifting device 40 and a crushing assembly 20 .

其中,底架50上设置有移动轨道51和移动空间52,移动空间52位于移动轨道51下方,移动轨道51和移动空间52的长度方向一致;大车组件10可拆卸地安装在移动轨道51上,大车组件10上设置有小车轨道13,小车轨道13沿移动空间52的宽度方向延伸;小车组件30安装在大车组件10上并可沿小车轨道13移动;升降装置40安装在小车组件30上;破碎组件20安装在升降装置40上并在升降装置40的带动下升降。The bottom frame 50 is provided with a moving track 51 and a moving space 52, the moving space 52 is located below the moving track 51, and the lengths of the moving track 51 and the moving space 52 are consistent; the cart assembly 10 is detachably installed on the moving track 51 , the cart assembly 10 is provided with a cart track 13, and the cart track 13 extends along the width direction of the moving space 52; the cart assembly 30 is mounted on the cart assembly 10 and can move along the cart track 13; the lifting device 40 is mounted on the cart assembly 30 On; the crushing assembly 20 is installed on the lifting device 40 and lifts up and down under the driving of the lifting device 40 .

使用本实施例中的物料破碎装置进行物料清理时,例如对敞车车厢60进行清理时,首先将敞车车厢60放置在移动空间52内,清理过程中,使得大车组件10沿移动轨道51移动、使得小车组件沿小车轨道13移动、并使得升降装置40带动破碎组件20升降,即可带动破碎组件20在移动空间52内实现三维运动,能够对敞车车厢60上的板结以及冰冻的余料进行全方位破碎。When using the material crushing device in this embodiment for material cleaning, for example, when cleaning the gondola carriage 60, first place the gondola carriage 60 in the moving space 52, and during the cleaning process, make the cart assembly 10 move along the moving track 51, The trolley assembly is moved along the trolley track 13 and the lifting device 40 drives the crushing assembly 20 to rise and fall, so that the crushing assembly 20 can be driven to achieve three-dimensional movement in the moving space 52, and the hardened and frozen residual materials on the gondola carriage 60 can be completely removed. Orientation is broken.

在冬季的时候,冰冻的物料固结在敞车车厢60内,利用本发明的物料破碎装置对厢底物料进行高效的铣削,能够使得物料破碎并使物料和敞车车厢60分离;在雨季或潮湿的时候,物料在敞车车厢60内粘结成块,利用本发明的物料破碎装置的对物料进行破碎,将这些结块的物料进行疏松,能够解决人工清理效率低、劳动强度大、人员多等情况,实现机器代人,将人工从繁重的体力劳动中解放出来。In winter, the frozen material is consolidated in the gondola car 60, and the material at the bottom of the car is efficiently milled by the material crushing device of the present invention, which can crush the material and separate the material from the gondola car 60; in the rainy season or wet At the same time, the materials are bonded into blocks in the gondola carriage 60, and the materials are crushed by the material crushing device of the present invention, and the agglomerated materials are loosened, which can solve the problems of low manual cleaning efficiency, high labor intensity, and many personnel. , to realize the replacement of humans by machines, and liberate labor from heavy manual labor.

本发明的物料破碎装置的通用性强,破碎组件20通过上述的三维运动,可实现对所有规格的敞车车厢60底部的结块物料的无死角机械疏松处理。The material crushing device of the present invention has strong versatility, and the crushing component 20 can realize the mechanical loosening treatment of the agglomerated materials at the bottom of the gondola carriage 60 of all specifications without dead angle through the above-mentioned three-dimensional movement.

结合图4所示,本实施例中的底架50包括间隔设置的第一侧架53和第二侧架54,实际安装时,第一侧架53和第二侧架54平行设置,两者之间形成上述的移动空间52,便于将敞车车厢60移动至移动空间52内或者从移动空间52内移出,本实施例中的移动轨道51为两条,两条移动轨道51分别设置在第一侧架53和第二侧架54的顶端,当需要对敞车车厢60进行清理时,只需要将大车组件10搭设在两条移动轨道51上,并使得大车组件10沿移动轨道51移动,就可以带动小车组件30、升降装置40以及破碎组件20沿移动轨道51移动,便于敞车车厢60进行清理。Referring to FIG. 4 , the bottom frame 50 in this embodiment includes a first side frame 53 and a second side frame 54 arranged at intervals. During actual installation, the first side frame 53 and the second side frame 54 are arranged in parallel, and both The above-mentioned moving space 52 is formed therebetween, which is convenient for moving the gondola carriage 60 into or out of the moving space 52. In this embodiment, there are two moving rails 51, and the two moving rails 51 are respectively arranged on the first At the top of the side frame 53 and the second side frame 54, when the gondola carriage 60 needs to be cleaned, the cart assembly 10 only needs to be erected on the two moving rails 51, and the cart assembly 10 is moved along the moving rails 51, Then, the trolley assembly 30 , the lifting device 40 and the crushing assembly 20 can be driven to move along the moving track 51 , so as to facilitate the cleaning of the gondola carriage 60 .

再次结合图1至图4所示,本实施例中的大车组件10包括大车主体12和大车行走装置11,其中,小车轨道13设置在大车主体12上;大车行走装置11设置在大车主体12的底部并搭设在移动轨道51上,便于带动大车组件10以及大车组件10上的结构沿移动轨道51移动。1 to 4 again, the cart assembly 10 in this embodiment includes a cart main body 12 and a cart traveling device 11, wherein the cart track 13 is provided on the cart body 12; the cart traveling device 11 is provided with At the bottom of the cart main body 12 and erected on the moving rail 51 , it is convenient to drive the cart assembly 10 and the structures on the cart assembly 10 to move along the moving rail 51 .

具体来说,本实施例中的大车行走装置11包括第一主动轮111、第一从动轮112以及第一动力装置113,其中,第一主动轮111和第一从动轮112均安装在大车主体12的底部,第一主动轮111和第一从动轮112均搭设在移动轨道51上;第一动力装置113与第一主动轮111驱动连接。当第一动力装置113带动第一主动轮111沿移动轨道51移动时,第一从动轮112也沿移动轨道51移动,便于带动大车主体12以及大车主体12上的结构沿移动轨道51移动。实际设置时,本实施例中的大车行走装置11为两个,两个大车行走装置11分别安装在两条移动轨道51上,可以稳定地带动大车主体12以及大车主体12上的结构运动。可见,本发明的大车组件10的大车行走装置11可在移动轨道51上直线行走,实现破碎组件20在敞车车厢60长度方向的定位。Specifically, the cart traveling device 11 in this embodiment includes a first driving wheel 111 , a first driven wheel 112 and a first power device 113 , wherein the first driving wheel 111 and the first driven wheel 112 are both installed in the large At the bottom of the vehicle body 12 , the first driving wheel 111 and the first driven wheel 112 are both erected on the moving track 51 ; the first power device 113 is drivingly connected with the first driving wheel 111 . When the first power device 113 drives the first driving wheel 111 to move along the moving track 51 , the first driven wheel 112 also moves along the moving track 51 , which facilitates driving the cart body 12 and the structures on the cart body 12 to move along the moving track 51 . . In actual setting, there are two cart traveling devices 11 in this embodiment, and the two cart traveling devices 11 are respectively installed on the two moving rails 51, which can stably drive the cart main body 12 and the carts on the cart main body 12. structural movement. It can be seen that the cart traveling device 11 of the cart assembly 10 of the present invention can walk straight on the moving track 51 to realize the positioning of the crushing assembly 20 in the length direction of the gondola carriage 60 .

当然,在本发明的其他实施例中,还可以将大车行走装置11设置带轮组件或者气缸组件等结构,只要是在本发明的构思下的其他变形方式,均在本发明的保护范围之内。Of course, in other embodiments of the present invention, the cart traveling device 11 may also be provided with a pulley assembly or a cylinder assembly and other structures, as long as other deformation modes under the concept of the present invention are within the protection scope of the present invention Inside.

优选地,本实施例中的第一动力装置113为电机减速机等驱动结构。Preferably, the first power device 113 in this embodiment is a drive structure such as a motor reducer.

参见图1和图2所示,本实施例中的小车组件30包括小车主体32、小车行走装置31以及升降装置机架33,其中,小车行走装置31设置在小车主体32上并搭设在小车轨道13上;升降装置机架33与小车主体32固定连接在一起,升降装置40安装在升降装置机架33上。1 and 2, the trolley assembly 30 in this embodiment includes a trolley main body 32, a trolley traveling device 31 and a lifting device frame 33, wherein the trolley traveling device 31 is arranged on the trolley main body 32 and erected on the trolley track 13; the lifting device frame 33 is fixedly connected with the trolley main body 32, and the lifting device 40 is installed on the lifting device frame 33.

当小车行走装置31沿小车轨道13移动时,便于带动小车主体32、升降装置机架33以及破碎组件20沿移动空间52的宽度方向移动。When the trolley traveling device 31 moves along the trolley track 13 , it is convenient to drive the trolley main body 32 , the lifting device frame 33 and the crushing assembly 20 to move along the width direction of the moving space 52 .

小车行走装置31包括第二主动轮311、第二从动轮(图中未示出)以及第二动力装置312,其中,第二主动轮311和第二从动轮均安装在小车主体32上,第二主动轮311和第二从动轮均搭设在小车轨道13上;第二动力装置312与第二主动轮311驱动连接。The trolley traveling device 31 includes a second driving wheel 311, a second driven wheel (not shown in the figure) and a second power device 312, wherein the second driving wheel 311 and the second driven wheel are both installed on the trolley main body 32, the first The two driving wheels 311 and the second driven wheel are both erected on the trolley track 13 ; the second power device 312 is drivingly connected with the second driving wheel 311 .

当第二动力装置312带动第二主动轮311沿小车轨道13移动时,第二从动轮也沿小车轨道13移动,便于带动小车主体32以及小车主体32上的结构沿小车轨道13移动。实际设置时,本实施例中的小车行走装置31为两个,对应地,小车轨道13也为两条,两个小车行走装置31分别安装在两条小车轨道13上,可以稳定地带动小车主体32以及小车主体32上的结构运动。When the second power device 312 drives the second driving wheel 311 to move along the trolley track 13 , the second driven wheel also moves along the trolley track 13 , which facilitates driving the trolley body 32 and the structures on the trolley body 32 to move along the trolley track 13 . In actual setting, there are two trolley running devices 31 in this embodiment, and correspondingly, there are also two trolley tracks 13. The two trolley running devices 31 are respectively installed on the two trolley tracks 13, and can stably drive the trolley main body. 32 and the structural movement on the trolley body 32.

同样地,本实施例中的小车行走装置31也可以设置为带轮组件以及气缸组件等,只要是在本发明的构思下的其他变形方式,均在本发明的保护范围之内。Similarly, the trolley traveling device 31 in this embodiment can also be configured as a pulley assembly, a cylinder assembly, etc., as long as other modifications under the concept of the present invention are within the protection scope of the present invention.

优选地,本实施例中的第二动力装置312电机减速机。Preferably, the second power unit 312 in this embodiment is a motor reducer.

参见图1至图3所示,为了便于带动破碎组件20升降,本实施例中的升降装置机架33的高度方向上设置有升降轨道(图中未示出),升降装置40包括升降驱动装置41、升降支座43以及提升装置42,其中,升降驱动装置41安装在升降装置机架33上;升降支座43通过导向轮组44安装在升降轨道上,破碎组件20安装在升降支座43上;提升装置42的第一端与导向轮组44连接,升降驱动装置41与提升装置42的第二端驱动连接。Referring to FIGS. 1 to 3 , in order to facilitate the lifting and lowering of the crushing assembly 20 , a lifting rail (not shown) is provided in the height direction of the lifting device frame 33 in this embodiment, and the lifting device 40 includes a lifting driving device. 41. Lifting support 43 and lifting device 42, wherein, the lifting driving device 41 is installed on the lifting device frame 33; The first end of the lifting device 42 is connected with the guide wheel group 44 , and the lifting driving device 41 is drivingly connected with the second end of the lifting device 42 .

优选地,本实施例中的升降驱动装置41采用电机减速机结构,提升装置42采用链条提升机构形式,当电机减速机转动时,可以带动链条转动,进而带动导向轮组44沿升降轨道运动,就可以带动升降支座43升降,进而带动安装在升降支座43上的破碎组件20升降。Preferably, the lift driving device 41 in this embodiment adopts a motor reducer structure, and the lifting device 42 adopts a chain lifting mechanism. When the motor reducer rotates, it can drive the chain to rotate, and then drive the guide wheel set 44 to move along the lifting track. The lifting support 43 can be moved up and down, and then the crushing assembly 20 installed on the lifting support 43 can be moved up and down.

当然,在本发明的其他实施例中,提升装置42还可以采用齿轮齿条、液压缸升降等直线运动机构代替,只要是在本发明的构思下的其他变形方式,均在本发明的保护范围之内。Of course, in other embodiments of the present invention, the lifting device 42 can also be replaced by a linear motion mechanism such as a rack and pinion, hydraulic cylinder lifting, etc., as long as other deformation modes under the concept of the present invention are within the protection scope of the present invention within.

对应地,本发明中的大车行走装置11、小车行走装置31、升降驱动装置41、驱动装置23的动力源可采用液压马达。大车行走装置11、小车行走装置31也可采用齿轮齿条实现直线行走功能。Correspondingly, the power source of the cart traveling device 11 , the trolley traveling device 31 , the lift driving device 41 , and the driving device 23 in the present invention can be hydraulic motors. The cart traveling device 11 and the trolley traveling device 31 can also use a rack and pinion to realize the function of straight-line traveling.

再次参见图1至图4所示,本实施例中的破碎组件20包括安装法兰27、安装架26、安装座22以及破碎机构,其中,安装法兰27与升降支座43固定连接;安装架26固定连接在安装法兰27的底部;安装座22安装在安装架26的底部;破碎机构包括铣刀21和驱动装置23,铣刀21固定在安装座22底部,驱动装置23安装在安装座22上并与铣刀21驱动连接。1 to 4 again, the crushing assembly 20 in this embodiment includes a mounting flange 27, a mounting frame 26, a mounting seat 22 and a crushing mechanism, wherein the mounting flange 27 is fixedly connected with the lifting support 43; The frame 26 is fixedly connected to the bottom of the mounting flange 27; the mounting seat 22 is installed at the bottom of the mounting frame 26; The seat 22 is drivingly connected with the milling cutter 21 .

实施工作时,通过驱动装置23带动铣刀21转动,就可以对敞车车厢60上的板结或者冰冻预料进行清理,简单快捷。During the work, the milling cutter 21 is driven to rotate by the driving device 23, so that the hardening or freezing on the gondola carriage 60 can be cleaned, which is simple and quick.

为了避免破碎机构对敞车车厢60的侧壁发生碰撞,本实施例中的破碎组件20还包括行程防护装置,该行程防护装置设置在安装架26上,能够防止破碎组件与敞车车厢60的侧壁发生碰撞,防止破碎组件20破坏敞车车厢60的侧壁而导致物料破碎装置损坏。In order to prevent the crushing mechanism from colliding with the side wall of the gondola car 60 , the crushing assembly 20 in this embodiment further includes a stroke protection device, which is arranged on the mounting frame 26 and can prevent the crushing assembly from colliding with the side wall of the gondola car 60 . In the event of a collision, the crushing assembly 20 can be prevented from damaging the side wall of the gondola carriage 60 and causing damage to the material crushing device.

优选地,本实施例中的行程防护装置包括长度行程防护装置25和宽度行程防护装置24,实际设计的过程中,长度行程防护装置25和宽度行程防护装置24可以设置为限位支柱,也可以设置为距离传感器或者接近开关等结构。当铣刀21快要碰到敞车车厢60的侧壁时,控制系统控制物料破碎装置停止运行,安全可靠。Preferably, the stroke protection device in this embodiment includes a length stroke protection device 25 and a width stroke protection device 24. In the actual design process, the length stroke protection device 25 and the width stroke protection device 24 can be set as limit struts, or can be It is set as a structure such as a distance sensor or a proximity switch. When the milling cutter 21 is about to touch the side wall of the gondola carriage 60, the control system controls the material crushing device to stop running, which is safe and reliable.

根据上述的实施例可以知道,本发明的大车组件10的大车行走装置11可在移动轨道51上直线行走,实现破碎组件20在敞车车厢60长度方向的定位。小车组件30的小车行走装置31可在小车轨道13上直线行走,实现破碎组件20在敞车车厢60宽度方向的定位。升降装置40可沿着升降装置机架33的升降轨道在高度方向上升降,实现破碎组件20在敞车车厢60高度方向的定位。According to the above embodiments, the cart traveling device 11 of the cart assembly 10 of the present invention can travel straight on the moving track 51 to achieve the positioning of the crushing assembly 20 in the length direction of the gondola carriage 60 . The trolley traveling device 31 of the trolley assembly 30 can walk on the trolley track 13 in a straight line, so as to realize the positioning of the crushing assembly 20 in the width direction of the gondola carriage 60 . The lifting device 40 can be lifted and lowered along the lifting rail of the lifting device frame 33 in the height direction, so as to realize the positioning of the crushing assembly 20 in the height direction of the gondola car 60 .

本发明也可增设可选功能,实现破碎组件20的整体旋转运动,可进一步提升对敞车车厢60底物料的旋转铣削效率。具体实施方案如下:在升降支座43上增加回转机构,然后将铣刀21与回转机构相连,从而实现破碎组件20的整体旋转运动。In the present invention, optional functions can also be added to realize the integral rotary motion of the crushing assembly 20 , which can further improve the rotary milling efficiency of the material at the bottom of the gondola carriage 60 . The specific implementation is as follows: a rotary mechanism is added on the lifting support 43 , and then the milling cutter 21 is connected with the rotary mechanism, so as to realize the integral rotary motion of the crushing assembly 20 .

从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects:

当敞车车厢上有残余料,尤其在阴雨或冰冻条件下,物料存在整块冰冻结块或粘结成块等现象,此时铣刀的旋转铣削运动可对上述物料进行机械处理。在冬季时,铣刀的旋转铣削可以将冰冻结块的物料破碎并将物料和车厢底分离。在雨季时,铣刀的旋转铣削可以将潮湿板结的物料进行疏松。When there is residual material on the gondola carriage, especially in rainy or freezing conditions, the material has the phenomenon of freezing block or sticking into a block, etc. At this time, the rotary milling motion of the milling cutter can mechanically process the above material. In winter, the rotary milling of the milling cutter can break up the frozen block material and separate the material from the bottom of the car. In the rainy season, the rotary milling of the milling cutter can loosen the wet and hardened materials.

本发明中的破碎组件通过大车组件的直线运动获得沿敞车车厢长度方向的直线运动,通过小车组件的直线运动获得沿车厢宽度方向的直线运动,通过升降装置的直线运动获得沿车厢高度方向的直线运动。破碎组件通过上述的三轴直线运动,然后通过铣刀的快速旋转对敞车厢底物料进行铣削处理,以便实现对敞车厢底物料的无死角处理。The crushing assembly in the present invention obtains the linear motion along the length direction of the gondola car through the linear motion of the cart assembly, obtains the linear motion along the width direction of the carriage through the linear motion of the trolley assembly, and obtains the linear motion along the height direction of the carriage through the linear motion of the lifting device. Linear motion. The crushing component moves in a straight line with the above three axes, and then mills the material at the bottom of the open car through the rapid rotation of the milling cutter, so as to realize the dead-end processing of the material at the bottom of the open car.

除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for the convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized description. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.

为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under other devices or constructions". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.

在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that the orientations indicated by orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientation words do not indicate or imply the indicated device or element unless otherwise stated. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be construed as a limitation on the protection scope of the present invention; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. A material crushing device, comprising:
the device comprises a base frame (50), wherein a moving track (51) and a moving space (52) are arranged on the base frame (50), the moving space (52) is positioned below the moving track (51), and the length directions of the moving track (51) and the moving space (52) are consistent;
the cart assembly (10), the cart assembly (10) is detachably mounted on the moving track (51), a trolley track (13) is arranged on the cart assembly (10), and the trolley track (13) extends along the width direction of the moving space (52);
a trolley assembly (30), wherein the trolley assembly (30) is arranged on the cart assembly (10) and can move along the trolley track (13);
a lifting device (40), said lifting device (40) mounted on said trolley assembly (30);
the crushing assembly (20) is installed on the lifting device (40) and driven by the lifting device (40) to lift.
2. The material crushing device according to claim 1, wherein the base frame (50) comprises a first side frame (53) and a second side frame (54) which are arranged at intervals, the moving space (52) is formed between the first side frame (53) and the second side frame (54), the moving tracks (51) are two, and the two moving tracks (51) are respectively arranged at the top ends of the first side frame (53) and the second side frame (54).
3. A material crushing device according to claim 2, characterized in that the cart assembly (10) comprises:
the cart body (12), the trolley track (13) is arranged on the cart body (12);
the cart running gear (11) is arranged at the bottom of the cart main body (12) and erected on the moving track (51).
4. A material crushing device according to claim 3, characterised in that the cart walking means (11) comprises:
a first driving wheel (111) and a first driven wheel (112), wherein the first driving wheel (111) and the first driven wheel (112) are both installed at the bottom of the cart main body (12), and the first driving wheel (111) and the first driven wheel (112) are both erected on the moving track (51);
the first power device (113), the first power device (113) with the first action wheel (111) drive connection.
5. The material crushing device of claim 1, wherein the trolley assembly (30) comprises:
a cart main body (32);
the trolley travelling device (31), the trolley travelling device (31) is arranged on the trolley main body (32) and erected on the trolley track (13);
the lifting device comprises a lifting device frame (33), the lifting device frame (33) is fixedly connected with the trolley main body (32), and the lifting device (40) is installed on the lifting device frame (33).
6. The material crushing device according to claim 5, characterized in that the trolley walking device (31) comprises:
the trolley comprises a second driving wheel (311) and a second driven wheel, wherein the second driving wheel (311) and the second driven wheel are installed on the trolley main body (32), and the second driving wheel (311) and the second driven wheel are erected on the trolley track (13);
the second power device (312), the second power device (312) with the second action wheel (311) drive connection.
7. A material crushing device according to claim 5, characterised in that the lifting device frame (33) is provided with a lifting track in the height direction, the lifting device (40) comprising:
a lift drive (41), the lift drive (41) being mounted on the lift frame (33);
a lifting support (43), the lifting support (43) being mounted on the lifting rail by a guide wheel set (44), the crushing assembly (20) being mounted on the lifting support (43);
the first end of the lifting device (42) is connected with the guide wheel set (44), and the lifting driving device (41) is in driving connection with the second end of the lifting device (42).
8. The material crushing device of claim 7, wherein the crushing assembly (20) comprises:
the mounting flange (27), the mounting flange (27) is fixedly connected with the lifting support (43);
the mounting frame (26), the mounting frame (26) is fixedly connected to the bottom of the mounting flange (27);
a mounting seat (22), wherein the mounting seat (22) is mounted at the bottom of the mounting rack (26);
the crushing mechanism comprises a milling cutter (21) and a driving device (23), the milling cutter (21) is fixed at the bottom of the mounting seat (22), and the driving device (23) is installed on the mounting seat (22) and is in driving connection with the milling cutter (21).
9. The material crushing device of claim 8, wherein the crushing assembly (20) further comprises:
a travel guard disposed on the mounting bracket (26).
10. A material crusher as claimed in claim 9, characterised in that the stroke guard comprises a width stroke guard (24) and a length stroke guard (25).
CN201911347930.3A 2019-12-24 2019-12-24 Material crushing device Pending CN110884919A (en)

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CN118529515A (en) * 2024-06-12 2024-08-23 山东海大机器人科技有限公司 Automatic unloading and cleaning system and method for frozen coal in train carriage

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