CN111844400A - Manufacturing and processing machine and processing technology for prefabricated concrete wall - Google Patents
Manufacturing and processing machine and processing technology for prefabricated concrete wall Download PDFInfo
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- CN111844400A CN111844400A CN202010773538.1A CN202010773538A CN111844400A CN 111844400 A CN111844400 A CN 111844400A CN 202010773538 A CN202010773538 A CN 202010773538A CN 111844400 A CN111844400 A CN 111844400A
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- plate
- adjusting
- prefabricated wall
- cylinder
- rack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/18—Apparatus or processes for treating or working the shaped or preshaped articles for removing burr
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
Abstract
The invention relates to a manufacturing and processing machine and a processing technology of an assembled concrete prefabricated wall body, and the manufacturing and processing machine comprises a frame body, a conveying device, a fixing device, a polishing device and a chip blowing device, wherein the conveying device is arranged at the lower end inside the frame body, the fixing device is arranged at the upper end inside the frame body, the polishing device is arranged on the right side of the upper end inside the frame body, and the chip blowing device is arranged in the middle of the right side wall of the frame body. The invention can solve the problems that the traditional method for grinding the rough materials of the prefabricated wall adopts a manual grinding method, namely the surface of the prefabricated wall is directly used for assembly after being manually ground before the prefabricated wall is assembled and used, the labor intensity of assembly workers is increased by adopting manual grinding, the grinding effect cannot be ensured, the matching between the walls is influenced, the assembly efficiency is influenced and the like.
Description
Technical Field
The invention relates to the field of processing of concrete prefabricated walls, in particular to manufacturing processing machinery and a processing technology of an assembled concrete prefabricated wall.
Background
The prefabricated concrete wall is a plate-shaped member prefabricated by silicate concrete and steel keels, is called prefabricated wall for short, and is generally processed and manufactured in a manufactured mold. The method is often used for building an assembly type large-plate building, can improve the degree of factory and mechanical construction, reduce field wet operation, save field labor, overcome seasonal influence and shorten the construction period. However, the four edges of the surface of the prefabricated wall body manufactured by the die machining can generate redundant rough materials, and the transportation and the assembly of the prefabricated wall body can be affected, so that the rough materials are required to be ground.
At present, the woolen grinding mode of the traditional prefabricated wall body adopts a manual grinding method, namely the prefabricated wall body is directly used for assembly after being ground on the surface through manual work before being assembled and used, the labor intensity of assembly workers can be increased by adopting manual grinding, the grinding effect cannot be guaranteed, and the cooperation between the wall bodies can be influenced, so that the assembly efficiency is influenced.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the traditional method for grinding the rough materials of the prefabricated wall adopts a manual grinding method, namely the surface of the prefabricated wall is directly used for assembly after being manually ground before the prefabricated wall is assembled and used, the labor intensity of assembly workers is increased by adopting manual grinding, the grinding effect cannot be ensured, the matching between the walls is influenced, the assembly efficiency is influenced and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the assembly type concrete prefabricated wall manufacturing processing machinery comprises a frame body, a conveying device, a fixing device, a polishing device and a chip blowing device, wherein the conveying device is arranged at the lower end inside the frame body, the fixing device is arranged at the upper end inside the frame body, the polishing device is arranged on the right side of the upper end inside the frame body, the chip blowing device is arranged in the middle of the right side wall of the frame body, and the assembly type concrete prefabricated wall manufacturing processing machinery comprises:
the conveying device comprises a rack, a guide rail sliding block, a supporting plate, a conveying motor, a conveying gear and a rotating mechanism, wherein the rack is mounted at the lower end inside the frame body, a rack is mounted on the rack, the upper end of the rack is connected with the guide rail sliding block in a sliding manner, the supporting plate is fixedly connected to the upper end face of the guide rail sliding block, the conveying motor is symmetrically arranged on the front side and the rear side of the left side inside the supporting plate, the conveying gear is mounted at the output end of the conveying motor, the conveying gear is meshed with the rack on the rack, and the rotating mechanism;
the fixing device comprises a fixed cylinder and an elastic pressing plate, wherein the fixed cylinder is arranged on the upper end face of the inner part of the frame body through a cylinder base, and the elastic pressing plate is fixedly connected to the lower end of the fixed cylinder;
the polishing device comprises a sliding shaft, pulleys, an electric slider, an electric push rod, a connecting column, a telescopic cylinder, a mounting plate, a polishing motor, an adjusting mechanism and a polishing wheel, wherein wheel grooves are formed in the upper ends of the inner walls of the front end and the rear end of a frame body, the pulleys are arranged in the wheel grooves and connected through the sliding shaft, the electric push rod is mounted on the right side of the rear end of the sliding shaft, the electric slider is sleeved on the sliding shaft, the connecting column is fixedly mounted at the lower end of the electric slider, the telescopic cylinder is arranged in the lower end of the connecting column, the mounting plate is fixedly connected to the lower end of the telescopic cylinder, the polishing motor is mounted on the left end face of the mounting plate through a;
the adjusting mechanism comprises an adjusting cylinder, an adjusting rod, an adjusting plate, a slide rail, a fixed plate, a telescopic sleeve and a connecting plate, wherein the adjusting cylinder is installed in the inner wall of the right end of the mounting plate through a cylinder base;
the chip blowing device comprises an air pump, an air pipe, an air cavity and an air nozzle, wherein the air pump is arranged in the inner wall of the right side of the frame body through an air pump base, the lower end of the air pump is connected with the air inlet of the air cavity through the air pipe, and the air nozzle is arranged at the air outlet of the air cavity.
As a preferred technical scheme of the invention, the rotating mechanism comprises an installation column, a rotating motor, a driving rotating wheel, a driven rotating wheel and a rotating plate, wherein the installation column is installed in the middle of the inner part of the supporting plate, the driven rotating wheel is connected to the middle of the installation column through a key, the rotating motor is installed on the right side of the installation column, the driving rotating wheel is connected to the output end of the rotating motor through a key, the driving rotating wheel is connected with the driven rotating wheel in a mode of being meshed with the driven rotating wheel in an external mode, and the rotating plate is connected to the upper end.
In a preferred embodiment of the present invention, the lower end surface of the rotating plate is connected to the support plate by a sliding fit.
As a preferable technical scheme of the invention, a rolling steel ball is arranged between the guide rail sliding block and the rack frame.
As a preferable technical scheme of the invention, the mounting plate is provided with a sliding groove, and the adjusting plate is arranged in the sliding groove.
As a preferable technical scheme of the invention, the adjusting plates are arranged in an up-and-down symmetrical manner, telescopic sleeves are uniformly arranged on the inner sides of the adjusting plates, and connecting springs are arranged in the telescopic sleeves.
As a preferable technical scheme of the invention, the connecting plate is provided with a replaceable sand paper layer.
As a preferred technical scheme of the invention, the middle part of the adjusting plate is designed into a square-shaped structure, and the lower end surface of the adjusting plate is provided with a detachable waste material collecting frame.
(III) advantageous effects
1. According to the assembly type concrete prefabricated wall manufacturing processing machine, the conveying device adopts assembly line type conveying, so that the labor input in the conveying process is reduced, the circumferential polishing direction of the prefabricated wall can be adjusted through a gear meshing mode, the complete circumferential polishing of the prefabricated wall can be ensured, and the assembly between the prefabricated walls cannot be influenced;
2. according to the manufacturing and processing machine for the prefabricated concrete wall, the edges of the upper end face and the lower end face of the prefabricated wall can be polished through the adjustment of the adjusting mechanism while the side face of the prefabricated wall is polished; the polishing time is saved, the polishing efficiency is improved, and the labor intensity of assembly workers is reduced, so that the assembly efficiency is improved;
3. according to the fabricated concrete prefabricated wall manufacturing processing machine provided by the invention, the scrap blowing device can blow off the waste on the surface of the prefabricated wall, so that the prefabricated wall can be conveniently taken down and stacked.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic view of the structure of the conveying apparatus of the present invention;
FIG. 4 is a schematic view of the construction of the polishing apparatus of the present invention;
FIG. 5 is an enlarged view of the portion of FIG. 4 taken along line A of the present invention;
FIG. 6 is a schematic view of the structure of a chip blowing apparatus according to the invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 6, an assembly type concrete prefabricated wall manufacturing and processing machine comprises a frame body 1, a conveying device 2, a fixing device 3, a polishing device 4 and a chip blowing device 5, wherein the conveying device 2 is arranged at the lower end inside the frame body 1, the fixing device 3 is arranged at the upper end inside the frame body 1, the polishing device 4 is arranged on the right side of the upper end inside the frame body 1, and the chip blowing device 5 is arranged in the middle of the right side wall of the frame body 1, wherein:
The fixing device 3 comprises a fixing cylinder 31 and an elastic pressing plate 32, wherein the fixing cylinder 31 is installed on the upper end face of the inside of the frame body 1 through a cylinder base, and the elastic pressing plate 32 is fixedly connected to the lower end of the fixing cylinder 31. During specific work, the fixed cylinder 31 drives the elastic pressing plate 32 to move downwards, so that the prefabricated wall block is pressed tightly.
The adjusting mechanism 49 comprises an adjusting cylinder 491, an adjusting rod 492, an adjusting plate 493, a slide rail 494, a fixing plate 495, a telescopic sleeve 496 and a connecting plate 497, wherein the adjusting cylinder 491 is installed in the inner wall of the right end of the mounting plate 47 through a cylinder base, the mounting plate 47 is provided with a slide groove, the adjusting plate 493 is installed in the slide groove, the extending end of the adjusting cylinder 491 is connected with the lower end of the adjusting rod 492 through a pin shaft, the upper end of the adjusting rod 492 is connected with the lower end of the adjusting plate 493 through a pin shaft, the fixing plate 495 is fixedly installed above the adjusting cylinder 491, the slide rail 494 is fixedly arranged on the fixing plate 495, the lower end of the adjusting plate 493 is slidably installed on the slide rail 494, the telescopic sleeve 496 is fixedly connected to the inner side of the left end of the adjusting plate 493, the connecting plate 497 is installed at the lower end of, regulating plate 493 set up for longitudinal symmetry, and regulating plate 493 inboard evenly is provided with telescopic tube 496, installs connecting spring in the telescopic tube 496, telescopic tube 496 can make the sand paper layer on the connecting plate 497 have certain extrusion to terminal surface about prefabricated wall body block right side to guarantee that terminal surface is polished smoothly about prefabricated wall body block right side, regulating plate 493's middle part for returning the shape structural design, regulating plate 493's lower terminal surface is provided with detachable garbage collection frame, the waste material of polishing production can drop in the garbage collection frame through the regulating plate 493 of returning the shape structure. During specific work, the adjusting rod 492 is driven to compress through the adjusting cylinder 491, so that the adjusting plate 493 is driven to contract inwards, the sandpaper layer on the connecting plate 497 is made to be attached to the upper end face and the lower end face of the right side of the prefabricated wall body block, and accordingly the prefabricated wall body block is polished.
The chip blowing device 5 comprises an air pump 51, an air pipe 52, an air chamber 53 and an air nozzle 54, wherein the air pump 51 is arranged in the inner wall of the right side of the frame body 1 through an air pump base, the lower end of the air pump 51 is connected with the air inlet of the air chamber 53 through the air pipe 52, and the air nozzle 54 is arranged at the air outlet of the air chamber 53. In operation, air is delivered to the air chamber 53 by the air pump 51 and the air in the air chamber 53 is ejected by the air nozzle 54 to blow off debris from the surface of the prefabricated wall block.
In addition, the invention also provides a manufacturing and processing technology of the fabricated concrete prefabricated wall, which is mainly completed by matching the manufacturing and processing machinery of the fabricated concrete prefabricated wall and comprises the following steps:
the first step is as follows: the rectangular prefabricated wall block to be polished is transversely placed on a supporting plate 23 (the area of the upper end face of the supporting plate 23 is smaller than that of the lower end face of the rectangular prefabricated wall block), a conveying gear 25 is driven to rotate by a conveying motor 24, a guide rail sliding block 22 is driven to move rightwards by the mutual meshing of the conveying gear 25 and a rack on a rack frame 21, so that the supporting plate 23 is driven to move rightwards, the rectangular prefabricated wall block is driven to move rightwards to the lower part of a fixing device 3, and the conveying motor 24 is closed;
the second step is that: the fixed cylinder 31 drives the elastic pressing plate 32 to move downwards, so that the lower end surface of the elastic pressing plate 32 is tightly attached to the upper end surface of the rectangular prefabricated wall block, so as to compress the rectangular prefabricated wall block, drive the mounting plate 47 to move downwards through the telescopic cylinder 46, further drive the grinding motor 48 to move downwards, thereby driving the grinding wheel 410 to move downwards, driving the grinding wheel 410 to rotate through the grinding motor 48, the sliding shaft 41 is driven to move leftwards to a proper position by the electric push rod 44, the connecting column 45 is driven to move forwards and backwards by the electric slide block 43, so that the grinding wheel 410 is driven to move forwards and backwards, further polishing the right end face of the rectangular prefabricated wall block, simultaneously driving the adjusting rod 492 to compress through the adjusting cylinder 491, thereby driving the adjusting plate 493 to contract inwards, and enabling the sand paper layer on the connecting plate 497 to be tightly attached to the upper end face and the lower end face of the right side of the rectangular prefabricated wall body block so as to polish the rectangular prefabricated wall body block;
the third step: after the second step of polishing is completed, the fixed cylinder 31 drives the elastic pressing plate 32 to reset, the telescopic cylinder 46 and the electric push rod 44 drive the polishing device 4 to reset, the rotating motor 262 drives the driving rotating wheel 263 to rotate, the driving rotating wheel 263 drives the driven rotating wheel 264 to rotate, so that the rotating plate 265 is driven to rotate 90 degrees, the rectangular prefabricated wall block is driven to rotate 90 degrees, the second step is repeated, and finally, the polishing of the four edges of the rectangular prefabricated wall block in the circumferential direction and the four edges of the upper end surface and the lower end surface is completed;
the fourth step: after the third step of polishing, the conveying motor 24 drives the conveying gear 25 to rotate, the conveying gear 25 is meshed with the rack on the rack frame 21 to drive the guide rail slider 22 to move rightwards, so that the polished rectangular prefabricated wall blocks are driven to move rightwards, air is conveyed to the air cavity 53 through the air pump 51, and air in the air cavity 53 is sprayed out through the air nozzle 54, so that the chips on the surfaces of the prefabricated wall blocks are blown off, and then the rectangular prefabricated wall blocks are taken out and stacked.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an assembled precast concrete wall preparation processing machinery, includes framework (1), conveyor (2), fixing device (3), grinding device (4) and blows bits device (5), its characterized in that: the inside lower extreme of framework (1) be provided with conveyor (2), fixing device (3) are installed to the inside upper end of framework (1), the inside upper end right side of framework (1) is provided with grinding device (4), the right side wall mid-mounting of framework (1) has chip blowing device (5), wherein:
the conveying device (2) comprises a rack (21), a guide rail sliding block (22), a supporting plate (23), a conveying motor (24), a conveying gear (25) and a rotating mechanism (26), wherein the rack (21) is installed at the lower end inside the frame body (1), a rack is installed on the rack (21), the guide rail sliding block (22) is connected to the upper end of the rack (21) in a sliding mode, the supporting plate (23) is fixedly connected to the upper end face of the guide rail sliding block (22), the conveying motor (24) is symmetrically arranged on the front side and the rear side of the left side inside the supporting plate (23), the conveying gear (25) is installed at the output end of the conveying motor (24), the conveying gear (25) is meshed with the rack on the rack (21), and the rotating mechanism (26) is arranged;
the fixing device (3) comprises a fixing cylinder (31) and an elastic pressing plate (32), wherein the fixing cylinder (31) is installed on the upper end face of the interior of the frame body (1) through a cylinder base, and the elastic pressing plate (32) is fixedly connected to the lower end of the fixing cylinder (31);
the polishing device (4) comprises a sliding shaft (41), pulleys (42), an electric sliding block (43), an electric push rod (44), a connecting column (45), a telescopic cylinder (46), a mounting plate (47), a polishing motor (48), an adjusting mechanism (49) and a polishing wheel (410), wherein wheel grooves are formed in the upper ends of the inner walls of the front end and the rear end of the frame body (1), the pulleys (42) are arranged in the wheel grooves, the pulleys (42) are connected through the sliding shaft (41), the electric push rod (44) is installed on the right side of the rear end of the sliding shaft (41), the electric sliding block (43) is sleeved on the sliding shaft (41), the connecting column (45) is fixedly installed at the lower end of the electric sliding block (43), the telescopic cylinder (46) is arranged inside the lower end of the connecting column (45), the mounting plate (47) is fixedly connected to the lower end of the telescopic cylinder (46, the output end of the grinding motor (48) is provided with a grinding wheel (410), and the inner wall of the right end of the mounting plate (47) is provided with an adjusting mechanism (49);
the adjusting mechanism (49) comprises an adjusting cylinder (491), an adjusting rod (492), an adjusting plate (493), a sliding rail (494), a fixing plate (495), a telescopic sleeve (496) and a connecting plate (497), wherein the adjusting cylinder (491) is installed in the inner wall of the right end of the mounting plate (47) through a cylinder base, the extending end of the adjusting cylinder (491) is connected with the lower end of the adjusting rod (492) through a pin shaft, the upper end of the adjusting rod (492) is connected with the lower end of the adjusting plate (493) through a pin shaft, the fixing plate (495) is fixedly installed above the adjusting cylinder (491), the sliding rail (494) is fixedly arranged on the fixing plate (495), the lower end of the adjusting plate (493) is slidably installed on the sliding rail (494), the telescopic sleeve (496) is fixedly connected to the inner side of the left end of the adjusting plate (493;
the chip blowing device (5) comprises an air pump (51), an air pipe (52), an air cavity (53) and an air nozzle (54), wherein the air pump (51) is installed in the inner wall of the right side of the frame body (1) through an air pump base, the lower end of the air pump (51) is connected with the air inlet of the air cavity (53) through the air pipe (52), and the air nozzle (54) is installed at the air outlet of the air cavity (53).
2. The fabricated concrete prefabricated wall manufacturing and processing machine of claim 1, wherein: rotary mechanism (26) including erection column (261), rotating electrical machines (262), initiative swiveling wheel (263), driven swiveling wheel (264) and rotor plate (265), wherein erection column (261) is installed to the inside centre of backup pad (23), there is driven swiveling wheel (264) at the middle part of erection column (261) through the key connection, rotating electrical machines (262) are installed on the right side of erection column (261), the output of rotating electrical machines (262) has initiative swiveling wheel (263) through the key-type connection, initiative swiveling wheel (263) is connected with the mode of meshing beyond driven swiveling wheel (264), the upper end of erection column (261) has rotating plate (265) through the key connection.
3. The fabricated concrete prefabricated wall manufacturing and processing machine of claim 2, wherein: the lower end face of the rotating plate (265) is connected with the supporting plate (23) in a sliding fit mode.
4. The fabricated concrete prefabricated wall manufacturing and processing machine of claim 1, wherein: and rolling steel balls are arranged between the guide rail sliding block (22) and the rack frame (21).
5. The fabricated concrete prefabricated wall manufacturing and processing machine of claim 1, wherein: the mounting plate (47) is provided with a sliding groove, and the adjusting plate (493) is mounted in the sliding groove.
6. The fabricated concrete prefabricated wall manufacturing and processing machine of claim 1, wherein: the adjusting plate (493) is arranged in an up-down symmetrical mode, the inner side of the adjusting plate (493) is evenly provided with a telescopic sleeve (496), and a connecting spring is installed in the telescopic sleeve (496).
7. The fabricated concrete prefabricated wall manufacturing and processing machine of claim 1, wherein: the connecting plate (497) is provided with a replaceable sand paper layer.
8. The fabricated concrete prefabricated wall manufacturing and processing machine of claim 1, wherein: the middle part of regulating plate (493) be the design of circle shape structure, the lower terminal surface of regulating plate (493) is provided with detachable garbage collection frame.
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| CN202010773538.1A CN111844400B (en) | 2020-08-04 | 2020-08-04 | Manufacturing and processing machine and processing technology for prefabricated concrete wall |
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| CN202010773538.1A CN111844400B (en) | 2020-08-04 | 2020-08-04 | Manufacturing and processing machine and processing technology for prefabricated concrete wall |
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| CN111844400A true CN111844400A (en) | 2020-10-30 |
| CN111844400B CN111844400B (en) | 2021-08-06 |
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