CN107855852A - A kind of side automatically grinding device - Google Patents
A kind of side automatically grinding device Download PDFInfo
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- CN107855852A CN107855852A CN201711403004.4A CN201711403004A CN107855852A CN 107855852 A CN107855852 A CN 107855852A CN 201711403004 A CN201711403004 A CN 201711403004A CN 107855852 A CN107855852 A CN 107855852A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
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Abstract
Description
技术领域technical field
本发明涉及一种机械装置,尤其涉及一种侧面自动打磨装置。The invention relates to a mechanical device, in particular to an automatic side grinding device.
背景技术Background technique
缸体是汽车发动机的重要组成部件之一,目前发动机缸体大多数采用铸造的方式进行生产,由于浇注完后,发动机缸体表面会留有很多的飞边、浇冒口,必须去除这些飞边和浇冒口,对于铸铁件,一般直接用油锤敲掉,而铸钢件需要用气割来切除,再通过铸件打磨工把铸件上多留的飞边和浇冒口打磨干净,平整,美观。目前,发动机缸体打磨工序自动化程度不高,打磨时,往往对发动机缸体的每一个侧面依次打磨,耗时长,效率低。鉴于以上缺陷,实有必要设计一种侧面自动打磨装置。The cylinder block is one of the important components of the automobile engine. At present, most of the engine cylinder blocks are produced by casting. After pouring, there will be a lot of flashes and pouring risers on the surface of the engine block. These flashes must be removed. Edges and risers, for iron castings, are usually directly knocked off with an oil hammer, while steel castings need to be cut off by gas cutting, and then the remaining flashes and risers on the castings are polished by a casting grinder, making them smooth and beautiful . At present, the engine block grinding process is not highly automated. When grinding, each side of the engine block is often polished sequentially, which takes a long time and is inefficient. In view of the above defects, it is necessary to design a side automatic grinding device.
发明内容Contents of the invention
本发明所要解决的技术问题在于:提供一种侧面自动打磨装置,来解决对发动机缸体每个侧面依次打磨效率低的问题。The technical problem to be solved by the present invention is to provide an automatic side grinding device to solve the problem of low efficiency of sequentially grinding each side of the engine block.
为解决上述技术问题,本发明的技术方案是:一种侧面自动打磨装置,包括第一底座、第一直线模组、移动座、旋转定位机构、门架、下压油缸、压头、打磨机构、旋转送料机构、组合托板,所述的第一直线模组位于第一底座上端,所述的第一直线模组与第一底座通过螺栓相连,所述的移动座位于第一直线模组上端且位于第一底座上端,所述的移动座与第一直线模组通过螺栓相连,所述的移动座可以沿第一底座左右滑动,所述的旋转定位机构位于移动座上端,所述的旋转定位机构与移动座通过螺栓相连,所述的门架位于移动座上端,所述的门架与移动座通过螺栓相连,所述的下压油缸位于门架上端,所述的下压油缸与门架通过螺栓相连,所述的压头位于下压油缸下端,所述的压头与下压油缸螺纹相连,所述的打磨机构数量为2件,沿所述第一底座对称布置,所述的旋转送料机构位于第一底座外侧,所述的旋转送料机构与第一底座通过螺栓相连,所述的组合托板放置于旋转送料机构上。In order to solve the above technical problems, the technical solution of the present invention is: an automatic side grinding device, comprising a first base, a first linear module, a moving seat, a rotary positioning mechanism, a door frame, a pressing cylinder, a pressure head, a grinding Mechanism, rotary feeding mechanism, combined pallet, the first linear module is located at the upper end of the first base, the first linear module is connected with the first base by bolts, and the moving seat is located at the first The upper end of the linear module is located at the upper end of the first base, the moving seat is connected with the first linear module through bolts, the moving seat can slide left and right along the first base, and the rotating positioning mechanism is located on the moving seat At the upper end, the rotary positioning mechanism is connected with the moving seat through bolts, the door frame is located at the upper end of the moving seat, the door frame is connected with the moving seat through bolts, and the press-down cylinder is located at the upper end of the door frame. The lower pressure oil cylinder is connected with the door frame through bolts, the pressure head is located at the lower end of the pressure oil cylinder, the pressure head is connected with the screw thread of the pressure oil cylinder, and the number of the grinding mechanism is 2 pieces, along the first base Symmetrically arranged, the rotary feeding mechanism is located outside the first base, the rotary feeding mechanism is connected to the first base by bolts, and the combined pallet is placed on the rotary feeding mechanism.
本发明进一步的改进如下:Further improvement of the present invention is as follows:
进一步的,所述的旋转定位机构包括摆动油缸、回转套、回转轴、过渡板、定位机构,所述的摆动油缸位于第一底座内侧,所述的摆动油缸与第一底座通过螺栓相连,所述的回转套位于第一底座上端,所述的回转套与第一底座通过螺栓相连,所述的回转轴贯穿回转套且位于摆动油缸上端,所述的回转轴与摆动油缸键相连,所述的过渡板位于回转轴上端,所述的过渡板与回转轴通过螺栓相连,所述的定位机构数量为2件,沿所述回转套呈直角布置。Further, the rotary positioning mechanism includes a swing cylinder, a rotary sleeve, a rotary shaft, a transition plate, and a positioning mechanism. The swing cylinder is located inside the first base, and the swing cylinder is connected to the first base through bolts. The rotary sleeve is located at the upper end of the first base, the rotary sleeve and the first base are connected by bolts, the rotary shaft passes through the rotary sleeve and is located at the upper end of the swing cylinder, the rotary shaft is connected with the swing cylinder key, the The transition plate is located at the upper end of the rotary shaft, the transition plate and the rotary shaft are connected by bolts, the number of the positioning mechanisms is 2, and they are arranged at right angles along the rotary sleeve.
进一步的,所述的定位机构还包括定位油缸、连接板、第一导杆、第一滑套、定位销,所述的定位油缸位于回转套外侧,所述的定位油缸与回转套通过螺纹相连,所述的连接板位于定位油缸上端,所述的连接板与定位油缸通过螺栓相连,所述的第一导杆贯穿连接板,所述的第一导杆与连接杆螺纹相连,所述的第一滑套位于回转套外侧且被第一导杆贯穿,所述的第一滑套与回转套通过螺栓相连,所述的定位销位于第一导杆顶部,所述的定位销与第一导杆螺纹相连。Further, the positioning mechanism also includes a positioning cylinder, a connecting plate, a first guide rod, a first sliding sleeve, and a positioning pin. The positioning cylinder is located outside the rotary sleeve, and the positioning cylinder is connected to the rotary sleeve through threads. , the connecting plate is located at the upper end of the positioning cylinder, the connecting plate and the positioning cylinder are connected by bolts, the first guide rod runs through the connecting plate, the first guide rod is threadedly connected with the connecting rod, and the The first sliding sleeve is located outside the rotary sleeve and penetrated by the first guide rod. The first sliding sleeve and the rotary sleeve are connected by bolts. The positioning pin is located on the top of the first guide rod. The positioning pin is connected to the first guide rod. The guide rods are connected by threads.
进一步的,所述的过渡板还设有定位孔,所述的定位孔贯穿过渡板。Further, the transition plate is also provided with a positioning hole, and the positioning hole runs through the transition plate.
进一步的,所述的过渡板还设有第一限位头,所述的第一限位头位于过渡板上端,所述的第一限位头与过渡板螺纹相连。Further, the transition plate is further provided with a first limit head, the first limit head is located at the upper end of the transition plate, and the first limit head is threadedly connected with the transition plate.
进一步的,所述的打磨机构还包括第二底座、第二直线模组、滑座、转轴箱、转轴、砂轮、调速电机,所述的第二底座位于第一底座外侧,所述的第二底座与第一底座通过螺栓相连,所述的第二直线模组位于第二底座上端,所述的第二直线模组与第二底座通过螺栓相连,所述的滑座位于第二直线模组上端且位于第二底座上端,所述的滑座与第二直线模组通过螺栓相连,所述的滑座可以沿第二底座滑动,所述的转轴箱位于滑座上端,所述的转轴箱与滑座通过螺栓相连,所述的转轴位于转轴箱内侧,所述的转轴与转轴箱转动相连,所述的转轴贯穿砂轮,所述的砂轮与转轴通过螺栓相连,所述的调速电机位于转轴箱外侧且位于转轴一侧,所述的调速电机与转轴箱通过螺栓相连且与转轴键相连。Further, the grinding mechanism also includes a second base, a second linear module, a sliding seat, a rotating shaft box, a rotating shaft, a grinding wheel, and a speed-regulating motor. The second base is located outside the first base, and the second base is located outside the first base. The second base is connected to the first base by bolts, the second linear module is located at the upper end of the second base, the second linear module is connected to the second base by bolts, and the sliding seat is located on the second linear module The upper end of the group is located at the upper end of the second base, the sliding seat is connected with the second linear module by bolts, the sliding seat can slide along the second base, the rotating shaft box is located at the upper end of the sliding seat, and the rotating shaft The box and the sliding seat are connected by bolts. The rotating shaft is located inside the rotating shaft box. The rotating shaft is connected to the rotating shaft box. The rotating shaft runs through the grinding wheel. Located on the outside of the rotating shaft box and on one side of the rotating shaft, the speed regulating motor is connected with the rotating shaft box through bolts and connected with the rotating shaft key.
进一步的,所述的旋转送料机构还包括第三底座、滑套、导杆、举升油缸、回转座、减速机、伺服电机、回转支承、方盒支撑座、轨道架,所述的第三底座位于第二底座外侧且位于第一底座外侧,所述的第三底座分别与第二底座和第一底座通过螺栓相连,所述的滑套位于第三底座上端,所述的滑套与第三底座通过螺栓相连,所述的导杆贯穿滑套且贯穿第三底座,所述的导杆可以沿滑套上移滑动,所述的举升油缸位于第三底座上端中心处,所述的举升油缸与第三底座通过螺栓相连,所述的回转座位于举升油缸上端且位于导杆上端,所述的回转座与举升油缸通过螺栓相连且与导杆螺纹相连,所述的减速机位于回转座内侧,所述的减速机与回转座通过螺栓相连,所述的伺服电机位于减速机下端,所述的伺服电机与减速机通过螺栓相连,所述的回转支承位于回转座上端且位于减速机上端,所述的回转支承与回转座通过螺栓相连,所述的方盒支撑座位于回转支承上端且位于减速机上端,所述的方盒支撑座分别与回转支承和减速机通过螺栓相连,所述的轨道架数量为4件,沿所述方盒支撑座均匀布置。Further, the rotary feeding mechanism also includes a third base, a sliding sleeve, a guide rod, a lifting cylinder, a slewing seat, a reducer, a servo motor, a slewing bearing, a square box support seat, and a track frame. The third The base is located outside the second base and outside the first base, the third base is respectively connected with the second base and the first base by bolts, the sliding sleeve is located at the upper end of the third base, and the sliding sleeve is connected with the first base The three bases are connected by bolts, the guide rod runs through the sliding sleeve and the third base, the guide rod can move up and slide along the sliding sleeve, the lifting cylinder is located at the center of the upper end of the third base, and the The lifting cylinder is connected with the third base by bolts, the slewing seat is located at the upper end of the lifting cylinder and at the upper end of the guide rod, the slewing seat is connected with the lifting cylinder by bolts and is threaded with the guide rod, and the deceleration The machine is located inside the revolving base, the reducer is connected with the revolving base through bolts, the servo motor is located at the lower end of the reducer, the servo motor is connected with the reducer through bolts, the revolving support is located at the upper end of the revolving base and Located at the upper end of the reducer, the slewing bearing and the slewing seat are connected by bolts, the square box supporting seat is located at the upper end of the slewing bearing and the upper end of the reducer, and the square box supporting seat is respectively connected with the slewing bearing and the reducer through bolts Connected, the number of the track racks is 4 pieces, which are evenly arranged along the support base of the square box.
进一步的,所述的轨道架还包括第一轨道板、与所述第一轨道板结构和大小均相同的第二轨道板、加强板、第二限位头,所述的第一轨道板位于方盒支撑座侧面,所述的第一轨道板与方盒支撑座焊接相连,所述的第二轨道板位于方盒支撑座侧面,所述的第二轨道板与方盒支撑座焊接相连,所述的加强板位于第一轨道板和第二轨道板之间,所述的加强板分别与第一轨道板和第二轨道板焊接相连,所述的第二限位头位于第一轨道板上端,所述的第二限位头与第一轨道板螺纹相连。Further, the track frame also includes a first track plate, a second track plate with the same structure and size as the first track plate, a reinforcement plate, and a second limit head, and the first track plate is located at On the side of the square box support seat, the first track plate is connected to the square box support seat by welding, the second track plate is located on the side of the square box support seat, and the second track plate is connected to the square box support seat by welding, The reinforcing plate is located between the first track plate and the second track plate, the reinforcing plate is welded to the first track plate and the second track plate respectively, and the second limit head is located on the first track plate At the upper end, the second limit head is threadedly connected with the first track plate.
进一步的,所述的组合托板还包括底框、托板、限位柱、第一限位孔、第二限位孔,所述的底框放置于过渡板上端,所述的托板位于底框上端,所述的托板与底框通过螺栓相连,所述的限位柱位于托板顶部,所述的限位柱与托板焊接相连,所述的底框还设有第一限位孔,所述的第一限位孔贯穿底框,所述的底框还设有第二限位孔,所述的第二限位孔贯穿底框,定位时,1号定位机构工作,定位油缸通过连接板带动第二导杆沿滑套上移,使得与第二导杆固连的定位销穿过定位孔插入第二限位孔内,从而将组合托板固定,进而将铸件固定以防止其发生偏转;旋转时,1号定位机构工作,使得定位销与定位孔和第二限位孔分离,摆动油缸带动回转轴转动90°,从而带动放置在组合托板上的铸件转动90°,2号定位机构工作,使得与第二导杆固连的定位销穿过定位孔插入第二限位孔内,从而将发动机缸体固定以防止其发生偏转,完成自动旋转。Further, the combined pallet also includes a bottom frame, a pallet, a limiting column, a first limiting hole, and a second limiting hole, the bottom frame is placed on the top of the transition plate, and the supporting plate is located at The upper end of the bottom frame, the supporting plate and the bottom frame are connected by bolts, the limiting column is located on the top of the supporting plate, the limiting column is connected with the supporting plate by welding, and the bottom frame is also provided with a first limiting column. position hole, the first limit hole runs through the bottom frame, and the bottom frame is also provided with a second limit hole, the second limit hole runs through the bottom frame, when positioning, the No. 1 positioning mechanism works, The positioning cylinder drives the second guide rod to move up along the sliding sleeve through the connecting plate, so that the positioning pin fixedly connected with the second guide rod passes through the positioning hole and inserts into the second limit hole, thereby fixing the combined pallet and then fixing the casting To prevent it from deflecting; when rotating, the No. 1 positioning mechanism works, so that the positioning pin is separated from the positioning hole and the second limit hole, and the swing cylinder drives the rotary shaft to rotate 90°, thereby driving the casting placed on the combined pallet to rotate 90° °, the No. 2 positioning mechanism works, so that the positioning pin fixedly connected with the second guide rod is inserted into the second limiting hole through the positioning hole, so that the engine block is fixed to prevent it from deflecting, and the automatic rotation is completed.
与现有技术相比,该侧面自动打磨装置,工作时,先将组合托板放置在由两件相邻的轨道架上端,设置在轨道架上的第二限位头插入第二限位孔中将组合托板定位,随后,将铸件放置在组合托板上,设置在托板上的限位柱将铸件进行限位固定,当旋转送料机构转动设定角度,使得组合托板移动至第一底座正上方时,第一直线模组驱动移动座带动旋转定位机构移动至组合托板正下方,举升油缸回程,设置在过渡板上的第一限位头插入设置在组合托板上的第一限位孔内,而第二限位头与第二限位孔分离,使得组合托板完全落在旋转定位机构上端,随后,第一直线模组驱动移动座复位,同时,定位机构工作将组合托板固定,进而将铸件固定以防止其发生偏转,随后,下压油缸推动压头将铸件压紧以防止其上下振动,第一直线模组工作即可对铸件进行送进,当铸件运送至打磨工位时,打磨机构工作时,调速电机通过转轴转轴带动砂轮高速转动,从而对铸件两侧面打磨,随后,旋转定位机构工作带动铸件转动90°,打磨机构对铸件剩余两侧面打磨。该装置结构简单,操作人员只需要将铸件放置在组合托板上即可进行自动连续上料,而且设计有旋转定位机构对铸件进行90°旋转,从而对铸件四面进行自动打磨,有效提高生产效率。Compared with the prior art, when the side automatic grinding device is working, the combined supporting plate is first placed on the upper end of the two adjacent track frames, and the second limit head arranged on the track frame is inserted into the second limit hole Position the combined pallet, then place the casting on the combined pallet, and the limit column set on the pallet will limit and fix the casting. When the rotary feeding mechanism rotates to a set angle, the combined pallet will move to the first position. When the first base is directly above, the first linear module drives the moving seat to drive the rotary positioning mechanism to move directly below the combined pallet, lift the oil cylinder back, and the first limit head set on the transition plate is inserted and set on the combined pallet In the first limit hole, the second limit head is separated from the second limit hole, so that the combined pallet completely falls on the upper end of the rotary positioning mechanism, and then the first linear module drives the moving seat to reset, and at the same time, the positioning The mechanism works to fix the combined pallet, and then fixes the casting to prevent it from deflecting. Then, the down-pressing cylinder pushes the pressure head to press the casting tightly to prevent it from vibrating up and down. The first linear module works to feed the casting , when the casting is transported to the grinding station, when the grinding mechanism is working, the speed-regulating motor drives the grinding wheel to rotate at a high speed through the rotating shaft, thereby grinding the two sides of the casting. Sanded on both sides. The structure of the device is simple, the operator only needs to place the castings on the combined pallet for automatic continuous feeding, and a rotating positioning mechanism is designed to rotate the castings 90°, so as to automatically grind the four sides of the castings, effectively improving production efficiency .
附图说明Description of drawings
图1示出本发明三维图Fig. 1 shows three-dimensional figure of the present invention
图2示出本发明旋转定位机构三维图Fig. 2 shows the three-dimensional view of the rotary positioning mechanism of the present invention
图3示出本发明定位机构三维图Fig. 3 shows the three-dimensional diagram of positioning mechanism of the present invention
图4示出本发明打磨机构三维图Fig. 4 shows the three-dimensional view of the grinding mechanism of the present invention
图5示出本发明旋转送料机构三维图Figure 5 shows a three-dimensional view of the rotary feeding mechanism of the present invention
图6示出本发明轨道架结构示意图Fig. 6 shows the schematic diagram of the track frame structure of the present invention
图7示出本发明组合托板爆炸图Fig. 7 shows the exploded view of the combination pallet of the present invention
图中:第一底座1、第一直线模组2、移动座3、旋转定位机构4、门架5、下压油缸6、压头7、打磨机构8、旋转送料机构9、组合托板10、摆动油缸401、回转套402、回转轴403、过渡板404、定位机构405、定位油缸406、连接板407、第一导杆408、第一滑套409、定位销410、定位孔411、第一限位头412、第二底座801、第二直线模组802、滑座803、转轴箱804、转轴805、砂轮806、调速电机807、第三底座901、第二滑套902、第二导杆903、举升油缸904、回转座905、减速机906、伺服电机907、回转支承908、方盒支撑座909、轨道架910、第一轨道板911、第二轨道板912、加强板913、第二限位头914、底框1001、托板1002、限位柱1003、第一限位孔1004、第二限位孔1005。In the figure: the first base 1, the first linear module 2, the moving seat 3, the rotary positioning mechanism 4, the door frame 5, the lower pressure cylinder 6, the pressure head 7, the grinding mechanism 8, the rotary feeding mechanism 9, and the combination pallet 10. Swing cylinder 401, rotary sleeve 402, rotary shaft 403, transition plate 404, positioning mechanism 405, positioning cylinder 406, connecting plate 407, first guide rod 408, first sliding sleeve 409, positioning pin 410, positioning hole 411, The first limit head 412, the second base 801, the second linear module 802, the sliding seat 803, the rotating shaft box 804, the rotating shaft 805, the grinding wheel 806, the speed regulating motor 807, the third base 901, the second sliding sleeve 902, the first Two guide rods 903, lifting cylinder 904, slewing seat 905, reducer 906, servo motor 907, slewing bearing 908, square box support seat 909, track frame 910, first track plate 911, second track plate 912, reinforcement plate 913 , the second limit head 914 , the bottom frame 1001 , the supporting plate 1002 , the limit post 1003 , the first limit hole 1004 , and the second limit hole 1005 .
具体实施方式Detailed ways
如图1、图2、图3、图4、图5、图6、图7所示,一种侧面自动打磨装置,包括第一底座1、第一直线模组2、移动座3、旋转定位机构4、门架5、下压油缸6、压头7、打磨机构8、旋转送料机构9、组合托板10,所述的第一直线模组2位于第一底座1上端,所述的第一直线模组2与第一底座1通过螺栓相连,所述的移动座3位于第一直线模组2上端且位于第一底座1上端,所述的移动座3与第一直线模组2通过螺栓相连,所述的移动座3可以沿第一底座1左右滑动,所述的旋转定位机构4位于移动座3上端,所述的旋转定位机构4与移动座3通过螺栓相连,所述的门架5位于移动座3上端,所述的门架5与移动座3通过螺栓相连,所述的下压油缸6位于门架5上端,所述的下压油缸6与门架5通过螺栓相连,所述的压头7位于下压油缸6下端,所述的压头7与下压油缸6螺纹相连,所述的打磨机构8数量为2件,沿所述第一底座1对称布置,所述的旋转送料机构9位于第一底座1外侧,所述的旋转送料机构9与第一底座1通过螺栓相连,所述的组合托板10放置于旋转送料机构9上,所述的旋转定位机构4包括摆动油缸401、回转套402、回转轴403、过渡板404、定位机构405,所述的摆动油缸401位于第一底座1内侧,所述的摆动油缸401与第一底座1通过螺栓相连,所述的回转套402位于第一底座1上端,所述的回转套402与第一底座1通过螺栓相连,所述的回转轴403贯穿回转套402且位于摆动油缸401上端,所述的回转轴403与摆动油缸401键相连,所述的过渡板404位于回转轴403上端,所述的过渡板404与回转轴403通过螺栓相连,所述的定位机构405数量为2件,沿所述回转套402呈直角布置,所述的定位机构405还包括定位油缸406、连接板407、第一导杆408、第一滑套409、定位销410,所述的定位油缸406位于回转套402外侧,所述的定位油缸406与回转套402通过螺纹相连,所述的连接板407位于定位油缸406上端,所述的连接板407与定位油缸406通过螺栓相连,所述的第一导杆408贯穿连接板407,所述的第一导杆408与连接杆407螺纹相连,所述的第一滑套409位于回转套402外侧且被第一导杆408贯穿,所述的第一滑套409与回转套402通过螺栓相连,所述的定位销410位于第一导杆408顶部,所述的定位销410与第一导杆408螺纹相连,所述的过渡板404还设有定位孔411,所述的定位孔411贯穿过渡板404,所述的过渡板404还设有第一限位头412,所述的第一限位头412位于过渡板404上端,所述的第一限位头412与过渡板404螺纹相连,所述的打磨机构8还包括第二底座801、第二直线模组802、滑座803、转轴箱804、转轴805、砂轮806、调速电机807,所述的第二底座801位于第一底座1外侧,所述的第二底座801与第一底座1通过螺栓相连,所述的第二直线模组802位于第二底座801上端,所述的第二直线模组802与第二底座801通过螺栓相连,所述的滑座803位于第二直线模组802上端且位于第二底座801上端,所述的滑座803与第二直线模组802通过螺栓相连,所述的滑座803可以沿第二底座801滑动,所述的转轴箱804位于滑座803上端,所述的转轴箱804与滑座803通过螺栓相连,所述的转轴805位于转轴箱804内侧,所述的转轴805与转轴箱804转动相连,所述的转轴805贯穿砂轮806,所述的砂轮806与转轴805通过螺栓相连,所述的调速电机807位于转轴箱804外侧且位于转轴805一侧,所述的调速电机807与转轴箱804通过螺栓相连且与转轴805键相连,所述的旋转送料机构9还包括第三底座901、滑套902、导杆903、举升油缸904、回转座905、减速机906、伺服电机907、回转支承908、方盒支撑座909、轨道架910,所述的第三底座901位于第二底座801外侧且位于第一底座1外侧,所述的第三底座901分别与第二底座801和第一底座1通过螺栓相连,所述的滑套902位于第三底座901上端,所述的滑套902与第三底座901通过螺栓相连,所述的导杆903贯穿滑套902且贯穿第三底座901,所述的导杆903可以沿滑套902上移滑动,所述的举升油缸904位于第三底座901上端中心处,所述的举升油缸904与第三底座901通过螺栓相连,所述的回转座905位于举升油缸904上端且位于导杆903上端,所述的回转座905与举升油缸904通过螺栓相连且与导杆903螺纹相连,所述的减速机906位于回转座905内侧,所述的减速机906与回转座905通过螺栓相连,所述的伺服电机907位于减速机906下端,所述的伺服电机907与减速机906通过螺栓相连,所述的回转支承908位于回转座905上端且位于减速机906上端,所述的回转支承908与回转座905通过螺栓相连,所述的方盒支撑座909位于回转支承908上端且位于减速机906上端,所述的方盒支撑座909分别与回转支承908和减速机906通过螺栓相连,所述的轨道架数量为4件,沿所述方盒支撑座909均匀布置,所述的轨道架910还包括第一轨道板911、与所述第一轨道板911结构和大小均相同的第二轨道板912、加强板913、第二限位头914,所述的第一轨道板911位于方盒支撑座909侧面,所述的第一轨道板911与方盒支撑座909焊接相连,所述的第二轨道板912位于方盒支撑座909侧面,所述的第二轨道板912与方盒支撑座909焊接相连,所述的加强板913位于第一轨道板911和第二轨道板912之间,所述的加强板913分别与第一轨道板911和第二轨道912板焊接相连,所述的第二限位头912位于第一轨道板911上端,所述的第二限位头912与第一轨道板911螺纹相连,所述的组合托板10还包括底框1001、托板1002、限位柱1003、第一限位孔1004、第二限位孔1005,所述的底框1001放置于过渡板上端,所述的托板1002位于底框1001上端,所述的托板1002与底框1001通过螺栓相连,所述的限位柱1003位于托板1002顶部,所述的限位柱1003与托板1002焊接相连,所述的底框1001还设有第一限位孔1004,所述的第一限位孔1004贯穿底框1001,所述的底框1001还设有第二限位孔1005,所述的第二限位孔1005贯穿底框1001,定位时,1号定位机构405工作,定位油缸406通过连接板407带动第二导杆408沿滑套409上移,使得与第二导杆408固连的定位销410穿过定位孔411插入第二限位孔1005内,从而将组合托板10固定,进而将铸件固定以防止其发生偏转;旋转时,1号定位机构405工作,使得定位销410与定位孔411和第二限位孔1005分离,摆动油缸401带动回转轴403转动90°,从而带动放置在组合托板10上的铸件转动90°,2号定位机构405工作,使得与第二导杆408固连的定位销410穿过定位孔411插入第二限位孔1005内,从而将发动机缸体固定以防止其发生偏转,完成自动旋转,该侧面自动打磨装置,工作时,先将组合托板10放置在由两件相邻的轨道架910上端,设置在轨道架910上的第二限位头914插入第二限位孔1005中将组合托板10定位,随后,将铸件放置在组合托板10上,设置在托板1002上的限位柱1003将铸件进行限位固定,当旋转送料机构9转动设定角度,使得组合托板10移动至第一底座1正上方时,第一直线模组2驱动移动座3带动旋转定位机构4移动至组合托板10正下方,举升油缸904回程,设置在过渡板404上的第一限位头412插入设置在组合托板10上的第一限位孔1004内,而第二限位头914与第二限位孔1005分离,使得组合托板10完全落在旋转定位机构4上端,随后,第一直线模组2驱动移动座3复位,同时,定位机构405工作将组合托板10固定,进而将铸件固定以防止其发生偏转,随后,下压油缸6推动压头7将铸件压紧以防止其上下振动,第一直线模组2工作即可对铸件进行送进,当铸件运送至打磨工位时,打磨机构8工作时,调速电机807通过转轴转轴805带动砂轮806高速转动,从而对铸件两侧面打磨,随后,旋转定位机构4工作带动铸件转动90°,打磨机构8对铸件剩余两侧面打磨。该装置结构简单,操作人员只需要将铸件放置在组合托板上即可进行自动连续上料,而且设计有旋转定位机构对铸件进行90°旋转,从而对铸件四面进行自动打磨,有效提高生产效率。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, and Fig. 7, a side automatic grinding device includes a first base 1, a first linear module 2, a moving seat 3, a rotating Positioning mechanism 4, door frame 5, down-pressing oil cylinder 6, pressure head 7, grinding mechanism 8, rotary feeding mechanism 9, combined pallet 10, the first linear module 2 is located at the upper end of the first base 1, and the The first linear module 2 is connected to the first base 1 by bolts, the moving seat 3 is located at the upper end of the first linear module 2 and at the upper end of the first base 1, and the moving seat 3 and the first linear The line module 2 is connected by bolts, the moving seat 3 can slide left and right along the first base 1, the rotating positioning mechanism 4 is located at the upper end of the moving seat 3, and the rotating positioning mechanism 4 and the moving seat 3 are connected by bolts , the door frame 5 is located at the upper end of the moving seat 3, the door frame 5 is connected with the moving seat 3 by bolts, the press-down cylinder 6 is located at the upper end of the door frame 5, and the press-down oil cylinder 6 is connected with the door frame 5 are connected by bolts, the pressure head 7 is located at the lower end of the pressure cylinder 6, the pressure head 7 is threadedly connected with the pressure cylinder 6, the number of the grinding mechanism 8 is 2 pieces, along the first base 1 Symmetrically arranged, the rotary feeding mechanism 9 is located outside the first base 1, the rotary feeding mechanism 9 is connected to the first base 1 by bolts, the combined pallet 10 is placed on the rotary feeding mechanism 9, the The rotary positioning mechanism 4 includes a swing cylinder 401, a rotary sleeve 402, a rotary shaft 403, a transition plate 404, and a positioning mechanism 405. The swing cylinder 401 is located inside the first base 1, and the swing cylinder 401 is connected to the first base 1. Connected by bolts, the swivel sleeve 402 is located at the upper end of the first base 1, the swivel sleeve 402 is connected with the first base 1 by bolts, the swivel shaft 403 runs through the swivel sleeve 402 and is located at the upper end of the swing cylinder 401, the The rotary shaft 403 is keyed to the swing cylinder 401, the transition plate 404 is located at the upper end of the rotary shaft 403, the transition plate 404 is connected to the rotary shaft 403 through bolts, and the number of the positioning mechanisms 405 is 2, along the The rotary sleeve 402 is arranged at right angles. The positioning mechanism 405 also includes a positioning cylinder 406, a connecting plate 407, a first guide rod 408, a first sliding sleeve 409, and a positioning pin 410. The positioning cylinder 406 is located on the rotary sleeve. 402 outside, the positioning cylinder 406 is connected with the rotary sleeve 402 through threads, the connecting plate 407 is located at the upper end of the positioning cylinder 406, the connecting plate 407 is connected with the positioning cylinder 406 through bolts, and the first guide rod 408 runs through the connecting plate 407, the first guide rod 408 is threadedly connected with the connecting rod 407, the first sliding sleeve 409 is located outside the rotary sleeve 402 and penetrated by the first guide rod 408, the first sliding sleeve 409 is connected with the swivel sleeve 402 by bolts, the positioning pin 410 is located on the top of the first guide rod 408, the positioning pin 410 is threadedly connected with the first guide rod 408, and the transition plate 404 is also provided with a positioning hole 411, the positioning hole 411 runs through the transition plate 404, the transition plate 404 is also provided with a first limit head 412, the first limit head 412 is located at the upper end of the transition plate 404, the first limit The bit head 412 is threadedly connected with the transition plate 404, and the grinding mechanism 8 also includes a second base 801, a second linear module 802, a sliding seat 803, a rotating shaft box 804, a rotating shaft 805, a grinding wheel 806, and a speed regulating motor 807. The second base 801 is located outside the first base 1, the second base 801 is connected to the first base 1 by bolts, the second linear module 802 is located at the upper end of the second base 801, and the second The linear module 802 is connected to the second base 801 by bolts, the sliding seat 803 is located at the upper end of the second linear module 802 and the upper end of the second base 801, and the sliding seat 803 and the second linear module 802 are connected by bolts connected, the sliding seat 803 can slide along the second base 801, the rotating shaft box 804 is located at the upper end of the sliding seat 803, the rotating shaft box 804 is connected with the sliding seat 803 by bolts, and the rotating shaft 805 is located in the rotating shaft box 804, the rotating shaft 805 is connected to the rotating shaft box 804 in rotation, the rotating shaft 805 runs through the grinding wheel 806, the grinding wheel 806 is connected to the rotating shaft 805 through bolts, and the speed regulating motor 807 is located outside the rotating shaft box 804 and On one side of the rotating shaft 805, the speed-regulating motor 807 is connected to the rotating shaft box 804 by bolts and is connected to the rotating shaft 805 by a key. The described rotary feeding mechanism 9 also includes a third base 901, a sliding sleeve 902, a guide rod 903, a lifting Oil cylinder 904, slewing seat 905, reducer 906, servo motor 907, slewing bearing 908, square box support seat 909, track frame 910, the third base 901 is located outside the second base 801 and outside the first base 1, The third base 901 is respectively connected with the second base 801 and the first base 1 by bolts, the sliding sleeve 902 is located at the upper end of the third base 901, and the sliding sleeve 902 is connected with the third base 901 by bolts, The guide rod 903 runs through the sliding sleeve 902 and through the third base 901, the guide rod 903 can move up and slide along the sliding sleeve 902, and the lifting cylinder 904 is located at the center of the upper end of the third base 901. The lifting cylinder 904 is connected with the third base 901 by bolts, the slewing seat 905 is located at the upper end of the lifting cylinder 904 and at the upper end of the guide rod 903, and the slewing seat 905 is connected with the lifting cylinder 904 by bolts and is connected with the guide rod 903. The rod 903 is threaded, the reducer 906 is located inside the revolving base 905, the reducer 906 and the revolving base 905 are connected by bolts, the servo motor 907 is located at the lower end of the reducer 906, the servo motor 907 is connected to the The reducer 906 is connected by bolts, and the slewing bearing 908 is located at the upper end of the slewing seat 905 and at the upper end of the reducer 906. The slewing bearing 908 and the slewing seat 90 5 are connected by bolts, the square box support base 909 is located at the upper end of the slewing bearing 908 and the upper end of the reducer 906, and the square box support base 909 is respectively connected with the slewing bearing 908 and the reducer 906 by bolts, and the track The number of frames is 4 pieces, which are evenly arranged along the square box support base 909. The track frame 910 also includes a first track plate 911, a second track plate 912 with the same structure and size as the first track plate 911 , reinforcement plate 913, second limit head 914, the first track plate 911 is located on the side of the square box support seat 909, the first track plate 911 is connected to the square box support seat 909 by welding, and the second track plate 911 is connected by welding. The track plate 912 is located at the side of the square box support seat 909, the second track plate 912 is welded to the square box support seat 909, and the reinforcing plate 913 is located between the first track plate 911 and the second track plate 912, so The reinforcing plate 913 is welded to the first track plate 911 and the second track plate 912 respectively, the second limit head 912 is located at the upper end of the first track plate 911, and the second limit head 912 is connected to the first track plate 912. The track plate 911 is screwed together, and the combined pallet 10 also includes a bottom frame 1001, a pallet 1002, a limit post 1003, a first limit hole 1004, and a second limit hole 1005, and the bottom frame 1001 is placed on On the top of the transition plate, the supporting plate 1002 is located at the upper end of the bottom frame 1001, the supporting plate 1002 is connected with the bottom frame 1001 by bolts, the limiting column 1003 is located on the top of the supporting plate 1002, and the limiting column 1003 It is connected with the supporting plate 1002 by welding, and the bottom frame 1001 is also provided with a first limit hole 1004, and the first limit hole 1004 runs through the bottom frame 1001, and the bottom frame 1001 is also provided with a second limit hole hole 1005, the second limiting hole 1005 runs through the bottom frame 1001, when positioning, the No. 1 positioning mechanism 405 works, and the positioning cylinder 406 drives the second guide rod 408 to move up along the sliding sleeve 409 through the connecting plate 407, so that it is in line with the first The positioning pin 410 fixed to the two guide rods 408 is inserted into the second positioning hole 1005 through the positioning hole 411, thereby fixing the combined pallet 10, and then fixing the casting to prevent it from deflecting; when rotating, No. 1 positioning mechanism 405 Work, so that the positioning pin 410 is separated from the positioning hole 411 and the second limit hole 1005, the swing cylinder 401 drives the rotary shaft 403 to rotate 90°, thereby driving the casting placed on the combined pallet 10 to rotate 90°, No. 2 positioning mechanism 405 Work, so that the positioning pin 410 fixedly connected with the second guide rod 408 is inserted into the second limiting hole 1005 through the positioning hole 411, thereby fixing the engine block to prevent it from deflecting, and completing automatic rotation. The side automatic grinding device , when working, the combination pallet 10 is first placed on the upper end of the two adjacent track frames 910, and the second limit head 914 arranged on the track frame 910 is inserted into the second limit hole 1005 to position the combination pallet 10 , and subsequently, place the casting in the On the combined supporting plate 10, the limiting column 1003 arranged on the supporting plate 1002 will limit and fix the casting. A linear module 2 drives the moving seat 3 to drive the rotary positioning mechanism 4 to move directly below the combined pallet 10, the lifting cylinder 904 returns, and the first limit head 412 set on the transition plate 404 is inserted into the combined pallet 10 inside the first limit hole 1004 on the top, and the second limit head 914 is separated from the second limit hole 1005, so that the combined pallet 10 completely falls on the upper end of the rotary positioning mechanism 4, and then the first linear module 2 drives The moving seat 3 resets, and at the same time, the positioning mechanism 405 works to fix the combined pallet 10, and then fixes the casting to prevent it from deflecting. Then, the downward pressure cylinder 6 pushes the pressure head 7 to compress the casting to prevent it from vibrating up and down. When the linear module 2 works, the casting can be fed. When the casting is transported to the grinding station, when the grinding mechanism 8 is working, the speed regulating motor 807 drives the grinding wheel 806 to rotate at a high speed through the rotating shaft 805, thereby grinding the two sides of the casting. Subsequently, the rotary positioning mechanism 4 works to drive the casting to rotate 90°, and the grinding mechanism 8 grinds the remaining two sides of the casting. The structure of the device is simple, the operator only needs to place the castings on the combined pallet for automatic continuous feeding, and a rotating positioning mechanism is designed to rotate the castings 90°, so as to automatically grind the four sides of the castings, effectively improving production efficiency .
本发明不局限于上述具体的实施方式,本领域的普通技术人员从上述构思出发,不经过创造性的劳动,所做出的种种变换,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned specific implementation manners, and various transformations made by those skilled in the art starting from the above-mentioned ideas without creative work all fall within the scope of protection of the present invention.
Claims (9)
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| CN201711403004.4A CN107855852B (en) | 2017-12-22 | 2017-12-22 | Automatic grinding device of side |
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| CN201711403004.4A CN107855852B (en) | 2017-12-22 | 2017-12-22 | Automatic grinding device of side |
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| CN107855852B CN107855852B (en) | 2024-03-15 |
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Cited By (10)
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| CN109732442A (en) * | 2019-02-28 | 2019-05-10 | 山东海帝新能源科技有限公司 | Grinding device is used in a kind of processing of electric automobile lithium battery |
| CN111844400A (en) * | 2020-08-04 | 2020-10-30 | 安庆米锐智能科技有限公司 | Manufacturing and processing machine and processing technology for prefabricated concrete wall |
| CN112170973A (en) * | 2020-10-14 | 2021-01-05 | 如皋市中正机械有限公司 | Tubular pile accessory burring device |
| CN112222993A (en) * | 2020-10-19 | 2021-01-15 | 绍兴上虞锴达电子有限公司 | High-stability control circuit board manufacturing equipment |
| CN112475399A (en) * | 2020-10-19 | 2021-03-12 | 杭州泰好和旺传动科技有限公司 | Double-side machining process of linear sliding block |
| CN113352173A (en) * | 2021-07-07 | 2021-09-07 | 郑州纬达自动化科技有限公司 | Deburring machine for die-casting shell and machining method thereof |
| CN114434245A (en) * | 2021-12-31 | 2022-05-06 | 贵州西南工具(集团)有限公司 | Micro-bevel processing device for swing valve plate of compressor |
| CN114789393A (en) * | 2022-05-26 | 2022-07-26 | 南京百泽机械有限公司 | Square lithium battery shell polishing equipment |
| CN114833661A (en) * | 2022-04-13 | 2022-08-02 | 湖州师范学院 | Mechanical automation equipment of polishing |
| CN117681088A (en) * | 2023-10-31 | 2024-03-12 | 河海大学 | An integrated device for grinding, positioning, drilling and cleaning holes |
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| CN206305918U (en) * | 2016-12-20 | 2017-07-07 | 江苏三叶环保机械制造有限公司 | A kind of plate-like workpiece polishing processing full-automatic assembly line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732442A (en) * | 2019-02-28 | 2019-05-10 | 山东海帝新能源科技有限公司 | Grinding device is used in a kind of processing of electric automobile lithium battery |
| CN111844400A (en) * | 2020-08-04 | 2020-10-30 | 安庆米锐智能科技有限公司 | Manufacturing and processing machine and processing technology for prefabricated concrete wall |
| CN112170973A (en) * | 2020-10-14 | 2021-01-05 | 如皋市中正机械有限公司 | Tubular pile accessory burring device |
| CN112222993A (en) * | 2020-10-19 | 2021-01-15 | 绍兴上虞锴达电子有限公司 | High-stability control circuit board manufacturing equipment |
| CN112475399A (en) * | 2020-10-19 | 2021-03-12 | 杭州泰好和旺传动科技有限公司 | Double-side machining process of linear sliding block |
| CN113352173A (en) * | 2021-07-07 | 2021-09-07 | 郑州纬达自动化科技有限公司 | Deburring machine for die-casting shell and machining method thereof |
| CN114434245A (en) * | 2021-12-31 | 2022-05-06 | 贵州西南工具(集团)有限公司 | Micro-bevel processing device for swing valve plate of compressor |
| CN114833661A (en) * | 2022-04-13 | 2022-08-02 | 湖州师范学院 | Mechanical automation equipment of polishing |
| CN114833661B (en) * | 2022-04-13 | 2023-05-16 | 湖州师范学院 | A kind of mechanical automatic grinding equipment |
| CN114789393A (en) * | 2022-05-26 | 2022-07-26 | 南京百泽机械有限公司 | Square lithium battery shell polishing equipment |
| CN117681088A (en) * | 2023-10-31 | 2024-03-12 | 河海大学 | An integrated device for grinding, positioning, drilling and cleaning holes |
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