CN2920531Y - Dry method edge grinding machine for ceramic tile - Google Patents
Dry method edge grinding machine for ceramic tile Download PDFInfo
- Publication number
- CN2920531Y CN2920531Y CN 200620120153 CN200620120153U CN2920531Y CN 2920531 Y CN2920531 Y CN 2920531Y CN 200620120153 CN200620120153 CN 200620120153 CN 200620120153 U CN200620120153 U CN 200620120153U CN 2920531 Y CN2920531 Y CN 2920531Y
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- grinding
- dry method
- edge polisher
- ceramic brick
- method edge
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Abstract
The utility model relates to a dry method edge grinding machine for ceramic tile, comprising a body for the edge-grinding machine with a plurality of grinding heads; the body for the edge-grinding machine is provided with a edge grinding device which grinds the tile through edge of the grinding wheel. The edge grinding device comprises a drive gear box, output end of which is provided with a tangential grinding wheel and input end of which is provided with a motor. The edge grinding device also can be a grinding head base, output end of which is provided with a tangential grinding wheel and input end of which is provided with a belt wheel; input power is conveyed through the belt wheel. The edge grinding device and/ or the grinding head can be provided with a dust collecting shield which can be used to clean dust, the lower part can be provided with a waste material collection device which is used to receive large size dust and broken tile pieces from grinding. The utility model can effectively solve problem of bubble glaze-breaking when the dry method edge grinding machine for ceramic tile runs at high speed, also can improve space-using rate for the dry method edge grinding machine and lower manufacturing cost and improve production capacity at the same time.
Description
Technical field
The utility model relates to a kind of processing equipment that is used for the finishing of ceramic brick edging, the grinding of brick chamfering, particularly a kind of ceramic brick dry method edge polisher.
Background technology
Because the fierceness of home and abroad market competition, each ceramic tile production producer all is being devoted to control production cost, is improving the quality of products, is shortening the production cycle, to improve the market competitiveness.Ceramic brick dry grinding technology is a kind of novel production process of rising in recent years, can make the product after the more common wet method grinding of moisture content of the ceramic brick after the processing that very big reduction is arranged, can reach drying-free and directly pack the effect of warehouse-in, thereby shorten the production cycle, also can save sewage disposal system, reduce production costs.
The ceramic brick dry method edge polisher of prior art comprises the edge polisher main body (as shown in figure 11) that is provided with adobe transmission system, beam device, facing attachment and some bistriques, described bistrique, facing attachment set gradually by the adobe direction of feed, and beam device is used to support parts such as bistrique and chamfering.Adobe enters grinding area under the transmission system effect, finish once complete process by bistrique, facing attachment.Existing bistrique is mainly finished grinding to adobe by the cross grinding emery wheel, and facing attachment is repaired the adobe edge.Because the glaze of ceramic glazed tile is very hard crisp, impact, collision during the peripheral grinding finishing can cause glaze to burst apart, and that just often says collapses glaze.Whether collapse glaze is the of paramount importance measurement index of product quality.By the joint efforts of machine-building merchant, emery wheel manufacturer and ceramic brick manufacturer, the glaze problem that collapses of the low speed of service is resolved substantially at present.But, still easily cause collapsing glaze under the high process velocity along with the raising of speed of production.In a single day glaze appears collapsing in the ceramic glazed tile, will directly cause product hierarchy to descend, and production cost increases.
Prior art generally adopts dish-shaped edging head to carry out cross grinding (Figure 10), by increasing the glaze problem that collapses that edging head quantity solves high process velocity, because increase the cutting output minimizing that edging head quantity can make each edging head bear, glaze collapsed in minimizing have certain effect.But because single edging head takes up space all greater than 250mm, increasing edging head number can corresponding growth device length, except that increasing cost, also can still cause serious product quality to descend owing to the rigidity problem causes occurring phenomenons such as diagonal instability, straightness of sides be overproof.
The utility model content
The purpose of this utility model be at prior art ceramic brick dry grinding in glaze problem that collapses under the high-speed production situation and existing dry method edge polisher low, the manufacturing cost problem of higher of space availability ratio under high grinding speed, a kind of ceramic brick dry method edge polisher is provided, effectively solve the glaze problem that collapses under the dry grinding high-speed cruising, can effectively improve space availability ratio simultaneously, reduce the device fabrication cost and improve output.
To achieve these goals, the utility model provides a kind of ceramic brick dry method edge polisher, comprises the edge polisher main body that is provided with some bistriques, and described edge polisher main body is provided with the peripheral grinding device that adobe is carried out grinding by circumference of emery wheel.
In the technique scheme, described peripheral grinding device comprises uni-drive gear box, and the rotation output of this uni-drive gear box is equipped with the tangent emery wheel, rotates input and is equipped with motor.Described peripheral grinding device can also be to comprise the bistrique seat, and the rotation output of bistrique seat is equipped with the tangent emery wheel, rotates input and is equipped with belt pulley, by belt transmission input power.Can also be provided with the feeding adjusting device of regulating grinding depth on the described peripheral grinding device.
In the technique scheme, can also on described peripheral grinding device, bistrique, be provided for the dust gathering arrester of dedusting, also can below be provided for receiving the waste material collection device of grinding produces big material dust and queen closer.
The utility model is by being provided with the peripheral grinding device that adobe is carried out grinding by circumference of emery wheel on the edge polisher main body, because participating in the emery wheel zone of grinding increases, make under the situation of total adobe material removal constancy of volume, the material volume that the unit width emery wheel is excised greatly descends, after speed of production improves, helping keeping unit grinding wheel width material material removal rate is that the material volume that the unit width emery wheel excises in the unit interval is constant, thereby can more efficiently solve the glaze problem that collapses under the high-speed production situation.
Moreover, existing ceramic brick dry method edge polisher all adopts dish-shaped edging head to carry out cross grinding (Figure 10), often to adopt diameter be the grinding tool of 250mm in order to obtain higher grinding speed, but the dish-shaped edging head of single group participates in the regional little of grinding in the existing grinding method emery wheel, in the length L of adobe direction of advance
1Substantially all about 10mm, then about 580～600mm, space availability ratio is very low for two groups of shared space lengths of dish edging head.Must increase dish-shaped edging head quantity for fear of collapsing glaze under the high-speed grinding situation, this has just increased device length, and the grinding utilization rate of unit length is low.The ceramic brick dry method edge polisher that the utility model proposes, the peripheral grinding device that adobe is carried out grinding by circumference of emery wheel is set on the edge polisher main body, the space availability ratio of comparing this device with the dish-shaped edging head that adopts cross grinding greatly improves, the zone that single group peripheral grinding device participates in grinding in the length of adobe direction of advance more than 80mm, two groups of shared space lengths of peripheral grinding device are suitable with 3 groups of dish edging heads, but cutting region length is equivalent to the cutting region length of 16 dish-shaped edging heads, so space availability ratio improves more than 5 times.If increase the quantity of peripheral grinding device, then utilization rate can be higher.Because the significantly raising of stock-removing efficiency can make the cutting output on the unit length greatly reduce, can effectively control and collapse glaze, because space availability ratio improves, reduce dish-shaped edging head simultaneously, the entire equipment manufacturing cost is reduced, and output can be higher than existing equipment.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Description of drawings
Fig. 1 is the utility model ceramic brick dry method edge polisher structural representation;
Fig. 2 is the utility model peripheral grinding device first embodiment structural representation;
Fig. 3 is the side structure schematic diagram of Fig. 3
Fig. 4 is the utility model peripheral grinding device second embodiment perspective view;
Fig. 5 is the side structure schematic diagram of Fig. 4;
Fig. 6 is the utility model dust gathering arrester structural representation;
Fig. 7 is the perspective view of Fig. 6;
Fig. 8, Fig. 9 are the utility model waste material collection device structural representation;
Figure 10 is a prior art grinding wheel head structure schematic diagram;
Figure 11 is existing dry method edge polisher structural representation.
Description of reference numerals:
1-peripheral grinding device; 10-feeding adjusting device; The 11-uni-drive gear box;
The 12-motor; 13-tangent emery wheel; 14-bistrique seat;
The 15-dust gathering arrester; The 151-upper outlet body; The 150-lower cover;
The 152-cover cap; The 16-waste material collection device; The 160-recovering hopper;
The 161-gathering-device; The 162-conveying device; 2-dish edging head;
The 3-facing attachment; The 4-beam device; The 5-transmission system;
6-glaze layer; The 7-base substrate; The a-brick-entering direction;
The b-direction of feed; The A-enclosed cavity; L
1-cutting zone.
The specific embodiment
Fig. 1 is the utility model ceramic brick dry method edge polisher structural representation.As shown in Figure 1, the utility model ceramic brick dry method edge polisher comprises edge polisher main body that is provided with some dish-shaped edging heads 2 and the peripheral grinding device 1 that adobe is carried out grinding by circumference of emery wheel.Because the grinding area that peripheral grinding device 1 contacts with adobe increases, make under the situation of total adobe material removal constancy of volume, the material volume that the unit width emery wheel is excised greatly descends, after speed of production improves, helping keeping unit grinding wheel width material material removal rate is that the material volume that the unit width emery wheel excises in the unit interval is constant, thereby can more efficiently solve the glaze problem that collapses under the high-speed production situation.Periphery through the 1 processing back adobe of peripheral grinding device can present circular shape, so be trimmed to a plane with dish-shaped edging head 2 more afterwards.
Fig. 2 is the utility model peripheral grinding device first example structure schematic diagram.Fig. 3 is the side structure schematic diagram of Fig. 2.As shown in Figures 2 and 3, peripheral grinding device 1 comprises uni-drive gear box 11, and the rotation output of this uni-drive gear box 11 is equipped with tangent emery wheel 13, rotates input and is equipped with motor 12.Uni-drive gear box 11 transmission tangent emery wheels 13, motor 12 is passed to tangent emery wheel 13 by uni-drive gear box 11 with power and is realized grinding function.The ceramic brick moves by brick-entering direction a, and tangent motor 12 drives the tangent emery wheel 13 relative adobes that are positioned on the uni-drive gear box 11 and does rotation at a high speed, excision adobe material.
Fig. 4 is the utility model peripheral grinding device second embodiment perspective view.Fig. 5 is the side structure schematic diagram of Fig. 4.As shown in Figure 4, peripheral grinding device 1 comprises bistrique seat 14, and the rotation output of bistrique seat 14 is equipped with tangent emery wheel 13, rotates input and is equipped with belt pulley, by belt transmission input power.
Existing ceramic brick dry method edge polisher all adopts dish-shaped edging head 2 to carry out cross grinding (Figure 10), dish edging head 2 diameters are approximately 250mm, but because dish-shaped edging head 2 cross grindings have an inclination angle, it is approximately a little with the contact-making surface of brick body, so the cutting zone L of participation
1Very little, in the length of adobe direction of advance substantially all about 10mm.Extremely shown in Figure 5 as Fig. 2, the utility model peripheral grinding device 1 adopts tangent emery wheel 13, the zone that single group peripheral grinding device 1 participates in grinding in the length of adobe direction of advance more than 80mm, the emery wheel zone that participates in grinding increases, make that the cutting output of unit width emery wheel greatly descends, after speed of production improves under the constant situation of total cutting output, help keeping unit grinding wheel width material material removal rate constant, thereby can more efficiently solve the glaze problem that collapses under the high-speed production situation.Simultaneously, two groups of shared space lengths of peripheral grinding device are suitable with three groups of dish edging heads, but cutting region length is equivalent to the cutting region length of 16 dish-shaped edging heads, so space availability ratio improves more than five times.If increase the quantity of peripheral grinding device 1, then space availability ratio can be higher, because space availability ratio improves, reduces dish-shaped edging head 2, and the entire equipment manufacturing cost is reduced, and output is higher than existing equipment.
To shown in Figure 5, can be provided for regulating the feeding adjusting device 10 of grinding depth as Fig. 2 on the peripheral grinding device 1, on direction of feed b, move by tangent feeding adjusting device 10, thus the cutting output of definite bistrique.
As improvement, can be provided with the dust gathering arrester 15 that is used for dedusting on peripheral grinding device 1, the dish-shaped edging head 2.Fig. 6 is the utility model grinding attachment dust gathering arrester structural representation, and Fig. 7 is the perspective view of Fig. 6.This dust gathering arrester 15 is set to the shape that is complementary with grinding attachment 1 shape, and for example, dust gathering arrester 15 is made up of upper outlet body 151, lower cover 150 and cover cap 152 as shown in Figure 6 and Figure 7.Dust gathering arrester 15 forms an airtight relatively cavity A as shown in Figure 6, and peripheral grinding device 1, dish-shaped edging head 2 are covered on wherein, and correspondence is installed in the position of grinding attachment on the edge polisher main body.Can be provided with the exhausting mouth of pipe on the cover cap 152, link by pipeline and outside dust arrester.After emery wheel work, just can be full of a large amount of dust in the cavity, open outside dust arrester this moment, and dust just can be detached cavity by the exhausting mouth of pipe, thereby reaches the purpose of cleaning.
Improve as another, can below peripheral grinding device 1, dish-shaped edging head 2, set up one and be used to receive big the waste material collection device 16 of expecting dust and queen closer that grinding produces.As Fig. 8 and shown in Figure 9, be the utility model waste material collection device structural representation.Described waste material collection device 16 can be recovering hopper 160, and oarse-grained dust that the ventilation and dust removal system can't take away and brickbat can be fallen into recovering hopper 160 under the effect of gravity.As shown in Figure 8, recovering hopper 160 belows offer outlet, be provided with gathering-device 161 (as cloth bag, trolley etc.) and be used to receive powder and the brickbat that drops below this outlet.As shown in Figure 9, recovering hopper 160 belows also can be provided with conveying device 162, powder and brickbat are transported to the appointed area handle.
It should be noted last that, above embodiment is only unrestricted in order to the explanation the technical solution of the utility model, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the technical solution of the utility model, and not break away from the spirit and scope of technical solutions of the utility model.
Claims (10)
1. a ceramic brick dry method edge polisher comprises the edge polisher main body that is provided with some bistriques, it is characterized in that, described edge polisher main body is provided with the peripheral grinding device that adobe is carried out grinding by circumference of emery wheel.
2. ceramic brick dry method edge polisher as claimed in claim 1 is characterized in that described peripheral grinding device comprises uni-drive gear box, and the rotation output of this uni-drive gear box is equipped with the tangent emery wheel, rotates input and is equipped with motor.
3. ceramic brick dry method edge polisher as claimed in claim 1 is characterized in that described peripheral grinding device comprises the bistrique seat, and the rotation output of bistrique seat is equipped with the tangent emery wheel, rotates input and is equipped with belt pulley, by belt transmission input power.
4. ceramic brick dry method edge polisher as claimed in claim 1 is characterized in that, described peripheral grinding device is provided with the feeding adjusting device of regulating grinding depth.
5. as the arbitrary described ceramic brick dry method edge polisher of claim 1-4, it is characterized in that described peripheral grinding device and/or bistrique are provided with the dust gathering arrester that is used for dedusting.
6. ceramic brick dry method edge polisher as claimed in claim 5 is characterized in that described dust gathering arrester is provided with the exhausting mouth of pipe, is connected with outside dust arrester by pipeline.
7. ceramic brick dry method edge polisher as claimed in claim 1 is characterized in that, described peripheral grinding device and/or bistrique below are provided with and are used to receive big the waste material collection device of expecting dust and queen closer that grinding produces.
8. ceramic brick dry method edge polisher as claimed in claim 7 is characterized in that described waste material collection device is a recovering hopper.
9. ceramic brick dry method edge polisher as claimed in claim 8 is characterized in that, described recovering hopper below offers outlet, is provided with gathering-device below this outlet.
10. ceramic brick dry method edge polisher as claimed in claim 9 is characterized in that described gathering-device is a conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620120153 CN2920531Y (en) | 2006-06-22 | 2006-06-22 | Dry method edge grinding machine for ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620120153 CN2920531Y (en) | 2006-06-22 | 2006-06-22 | Dry method edge grinding machine for ceramic tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2920531Y true CN2920531Y (en) | 2007-07-11 |
Family
ID=38253010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620120153 Expired - Fee Related CN2920531Y (en) | 2006-06-22 | 2006-06-22 | Dry method edge grinding machine for ceramic tile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2920531Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482864A (en) * | 2019-01-28 | 2020-08-04 | 广东科达洁能股份有限公司 | High-efficient dry process edging machine of low water absorption vitrified tile |
| CN113070767A (en) * | 2021-04-07 | 2021-07-06 | 杭州临安荣升机械有限公司 | Metal plate polishing device |
-
2006
- 2006-06-22 CN CN 200620120153 patent/CN2920531Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482864A (en) * | 2019-01-28 | 2020-08-04 | 广东科达洁能股份有限公司 | High-efficient dry process edging machine of low water absorption vitrified tile |
| CN111482864B (en) * | 2019-01-28 | 2022-08-19 | 广东科达洁能股份有限公司 | Low water absorption rate vitrified tile's high-efficient dry process edging machine |
| CN113070767A (en) * | 2021-04-07 | 2021-07-06 | 杭州临安荣升机械有限公司 | Metal plate polishing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070711 Termination date: 20140622 |
|
| EXPY | Termination of patent right or utility model |