CN111843266B - Upright post welding system - Google Patents
Upright post welding system Download PDFInfo
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- CN111843266B CN111843266B CN202010724761.7A CN202010724761A CN111843266B CN 111843266 B CN111843266 B CN 111843266B CN 202010724761 A CN202010724761 A CN 202010724761A CN 111843266 B CN111843266 B CN 111843266B
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- 238000003466 welding Methods 0.000 title claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
- B25J9/023—Cartesian coordinate type
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Robotics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides a stand column welding system, which comprises a truss mechanism, a positioner and a welding robot; the truss mechanism comprises a triaxial slipway and a clamp arranged on the triaxial slipway, and the triaxial slipway and the clamp can move in a matching way to transfer the workpiece to the positioner; the position changing machine comprises two groups of position changing components which are distributed at intervals and clamp the left side and the right side of a workpiece, the position changing components comprise a base, a first clamping piece, a second clamping piece, a connecting piece and a pressing driving device, the first clamping piece is arranged at the top of the base, the second clamping piece and the first clamping piece are closed to form the clamping piece with clamping holes, the clamp can be used for horizontally placing the workpiece in the two clamping holes, the connecting piece is connected with the second clamping piece, the pressing driving device is hinged to the base, an output rod of the pressing driving device is hinged to the connecting piece, and the pressing driving device can turn up or press down the second clamping piece. The welding system can continuously operate, and has high welding efficiency.
Description
Technical Field
The invention belongs to the technical field of welding equipment, and particularly relates to a stand column welding system.
Background
In the course of working of stand, need with end plate welding in the both ends of stand, in addition still need each apex angle of welding stand, consequently need carry out the multi-angle welding to the work piece, current welding system can adopt the machine of shifting to accomplish with welding robot cooperation, machining efficiency is higher.
However, the conventional upright welding system is usually intermittent in processing, continuous production from workpiece loading to unloading cannot be realized, waiting time in the middle is long, and therefore processing efficiency needs to be improved.
In addition, the existing upright post welding system clamps the workpiece in a surrounding mode, if the top angle of the workpiece needs to be welded, the workpiece cannot be welded due to blocking of the clamping piece, and the clamping position of the workpiece needs to be adjusted, so that the welding efficiency of the workpiece is also affected.
Disclosure of Invention
The invention aims to provide a stand column welding system which is used for solving the problems of low efficiency and unsmooth welding operation of the existing stand column.
The invention provides the following technical scheme:
a column welding system comprises a truss mechanism, a positioner and a welding robot; the truss mechanism comprises a triaxial slipway and a clamp arranged on the triaxial slipway, and the triaxial slipway and the clamp can move the workpiece to the position changing machine in a matched mode; the position changing machine comprises two groups of position changing components which are distributed at intervals and clamp the left side and the right side of a workpiece, the position changing components comprise a base, a first clamping piece, a second clamping piece, a connecting piece and a pressing driving device, the first clamping piece is arranged at the top of the base, the second clamping piece and the first clamping piece are closed to form a clamping piece with a clamping hole, the clamp can be used for horizontally placing the workpiece in the two clamping holes, the connecting piece is connected with the second clamping piece, the pressing driving device is hinged to the base, an output rod of the pressing driving device is hinged to the connecting piece, and the pressing driving device can be turned up or pressed down the second clamping piece.
Preferably, the whole clamping piece is of a copper wire type structure, a first clamping head, a second clamping head and a third clamping head are arranged on the first clamping piece, the first clamping head is fixed on the first clamping piece and can clamp the front side wall of the workpiece, the second clamping head and the third clamping head respectively clamp the bottom wall and the rear side wall of the workpiece, and the third clamping head is driven by the clamping mechanism to extend or retract relative to the workpiece; and a fourth chuck capable of clamping the top wall of the workpiece is arranged on the second clamping piece and comprises a rubber block capable of clamping the top wall of the workpiece.
Preferably, the clamping mechanism comprises a motor, a rotating shaft driven by the motor to rotate, and a first driving wheel and a second driving wheel which are respectively connected to the upper side and the lower side of the rotating shaft in a key way; the third chuck comprises a third chuck body and a first rack fixedly connected with the third chuck body and meshed with the first driving wheel, the second chuck comprises a second chuck body and a second rack fixedly connected with the second chuck body and meshed with the second driving wheel, the first rack and the second rack are both horizontally arranged, and the motor can drive the first rack and the second rack to move horizontally in the same direction.
Preferably, the initial position of the second chuck is offset from the center of the cross section of the workpiece toward the rear side of the workpiece.
Preferably, a driven bevel gear is arranged in the middle of the rotating shaft, and a driving bevel gear meshed with the driven bevel gear is arranged on an output shaft of the motor.
Preferably, the first clamping piece is provided with a first positioning groove and a second positioning groove for positioning the first rack and the second rack respectively, and the first rack and the second rack can translate along the first positioning groove and the second positioning groove respectively.
Further, the fixture comprises a fixing frame arranged on the Z-axis sliding table of the three-axis sliding table, at least two electromagnets arranged on the fixing frame, and the electromagnets can adsorb a workpiece after being electrified.
Further, a double station is arranged below the truss mechanism, and each station is provided with a set of position changing machine; the welding robot is arranged on the ground rail and can alternately walk between two stations along the ground rail; the welding robot is a six-axis robot.
Further, the device also comprises a buffer station, wherein a plurality of workpieces can be placed on the buffer station, the ground rail and the buffer station are respectively positioned at the front side and the rear side of the positioner, and the X-axis sliding table of the three-axis sliding table can move between the buffer station and the positioner.
Preferably, the pressing driving device is an air cylinder or a hydraulic cylinder.
The beneficial effects of the invention are as follows:
the invention is used for welding the upright post with the rectangular cross section, and can weld the end plate of the upright post on the upright post body and also can weld four vertex angles of the upright post. The truss mechanism adopts a three-shaft sliding table structure, so that workpieces can be flexibly transferred between the buffer storage station and the position changing machine, and the working efficiency is high.
The positioner comprises a split first clamping piece and a split second clamping piece, wherein the first clamping piece is fixed on a base, the second clamping piece can be driven by a compression driving device to turn upwards to separate from the first clamping piece, and a workpiece cannot be blocked from being placed in a clamping hole; after the workpiece is positioned, the pressing driving device drives the second clamping piece to downwards turn to be closed with the first clamping piece, so that four sides of the workpiece are clamped.
The invention adopts a split copper coin type positioner, four chucks are arranged in the positioner to clamp a workpiece, the welding seam at the edge of the workpiece is not shielded, and the feeding and the discharging are convenient. The second clamping head can move in the same direction with the third clamping head, and the initial position of the second clamping head deviates from the middle part of the cross section of the workpiece towards one side of the rear side of the workpiece, so that the second clamping head can support the workpiece more stably in the process of placing the workpiece in the position changing machine due to larger distance between the second clamping head and the first clamping head, the workpiece is not easy to skew and can be placed in the clamping hole quickly and accurately, and then the clamping mechanism drives the second clamping head to move towards the middle part of the workpiece when extending out of the third clamping head, so that the placed workpiece is supported more stably.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the welding robot and ground rail of the present invention;
FIG. 4 is a schematic view of a positioner according to the present invention;
FIG. 5 is a schematic view of the structure of the workpiece feeding in the positioner according to the present invention;
FIG. 6 is a schematic view of the truss mechanism and clamp of the present invention;
FIG. 7 is a schematic illustration of a workpiece being skewed prior to being clamped in a positioner.
Marked in the figure as: 1. a truss mechanism; 2. a positioner; 3. a welding robot; 4.Y shaft sliding table; x-axis sliding table; 6.Z shaft sliding table; 8. a ground rail; 9. a base; 10. a first clamping member; 11. a second clamping member; 12. a connecting piece; 13. a compression driving device; 14. a clamping hole; 15. a bracket; 16. a connection part; 18. positioning convex strips; 19. a first chuck; 20. a second chuck; 21. a third chuck; 22. a fourth chuck; 23. a motor; 24. a rotating shaft; 25. a first drive wheel; 26. a second drive wheel; 27. a third chuck body; 28. a first rack; 29. a second chuck body; 30. a second rack; 31. a driven bevel gear; 32. a drive bevel gear; 33. a bearing; 34. a first positioning groove; 35. a second positioning groove; 36. a fixing frame; 37. an electromagnet; 38. a workpiece; 39. and (5) caching the station.
Detailed Description
As shown in fig. 1 to 6, a column welding system includes a truss mechanism 1, a positioner 2, and a welding robot 3. As shown in fig. 6, the truss mechanism 1 comprises a three-axis sliding table and a clamp arranged on a Z-axis sliding table 6 of the three-axis sliding table, and the three-axis sliding table and the clamp can cooperatively act to transfer a workpiece to a positioner; specifically, the fixture of the system comprises a fixing frame 36 arranged on the Z-axis sliding table 6, at least two electromagnets 37 arranged on the fixing frame 36, and workpieces involved in the system are correspondingly made of magnetic materials, and the electromagnets 37 can adsorb the workpieces after being electrified, so that the fixture is simple and practical in structure.
As shown in fig. 1 and 2, the welding system further includes a buffer station 39, a plurality of workpieces 38 can be placed on the buffer station 39, the buffer station 39 is located at the rear side of the positioner 2, and the Y-axis sliding table 4 of the three-axis sliding table can drive the X-axis sliding table 5 to move between the buffer station 39 and the positioner 2, so that the workpieces on the buffer station 39 are transferred to the positioner 2 one by one.
The lower part of the truss mechanism 1 is provided with double stations, and each station is provided with a set of position changing machine 2. As shown in fig. 3, the system further includes a ground rail 8 located in front of the positioner 2 and parallel to the workpiece placement direction, and the welding robot 3 is mounted on the ground rail 8 and can alternatively travel between two stations along the ground rail 8, which is a well-known technology and will not be described again. The system performs welding operation on the other workpiece while feeding/discharging at one station, so that the welding efficiency is improved; the welding robot 3 is a six-axis robot, can change welding angles and coordinates, and has flexible and accurate actions.
As shown in fig. 4 and 5, each set of deflection machines 2 comprises two sets of deflection assemblies which are distributed at intervals to clamp the left side and the right side of a workpiece, each deflection assembly comprises a base 9, a first clamping piece 10, a second clamping piece 11, a connecting piece 12 and a pressing driving device 13, the first clamping piece 10 is arranged on the top of the base 9, the second clamping piece 11 and the first clamping piece 10 are closed to form clamping pieces with copper wire type clamping holes 14, and when the first clamping piece 10 is opened, the clamp keeps the workpiece 38 flat in the two clamping holes 14. A bracket 15 is fixed on the base 9, the top of the bracket 15 is hinged with a connecting piece 12, one end of the connecting piece 12 extends to the upper side of the second clamping piece 11 and is fixedly connected with the second clamping piece 11, the other end of the connecting piece 12 is provided with a connecting part 16 which protrudes horizontally, the compressing driving device 13 can be an air cylinder or a hydraulic cylinder, the bottom of the compressing driving device is hinged on the base 9, the output rod is hinged with the connecting part 16, and the compressing driving device 13 can turn up or press the second clamping piece 11. The top of the first clamping piece 10 can be provided with a positioning groove, the bottom of the second clamping piece 11 is provided with a positioning convex strip 18 matched with the positioning groove, and when the second clamping piece 11 is pressed on the first clamping piece 10 by the pressing driving device 13, the positioning convex strip 18 is embedded into the positioning groove, so that the clamping effect between the first clamping piece 10 and the second clamping piece 11 is tighter and more accurate.
In order to clamp a workpiece reliably, a first chuck 19, a second chuck 20 and a third chuck 21 are mounted on the first clamp 10, the first chuck 19 is fixed to the first clamp 10 and clamps the front side wall of the workpiece, the second chuck 20 and the third chuck 21 clamp the bottom wall and the rear side wall of the workpiece, respectively, and the third chuck 21 is driven by a clamping mechanism to extend or retract relative to the workpiece, thereby realizing clamping and unclamping actions, respectively. The second clamping piece 11 is provided with a fourth clamping head 22 which can clamp the top wall of the workpiece, and the fourth clamping head 22 is provided with a rubber block which can clamp the top wall of the workpiece and can be deformed in a telescopic way after being extruded so as to press the workpiece with the thickness difference. The system adopts four-point clamping of the workpiece, and the clamping head can avoid welding seams at the edges of the top corners of the workpiece, so that the welding is more convenient.
Specifically, as shown in fig. 5, the clamping mechanism includes a motor 23, a rotation shaft 24 driven to rotate by the motor 23, and a first driving wheel 25 and a second driving wheel 26 respectively keyed to the upper and lower sides of the rotation shaft 24. The third chuck comprises a third chuck body 27 and a first rack 28 fixedly connected with the third chuck body 27 and meshed with the first driving wheel 25, the second chuck 20 comprises a second chuck body 29 and a second rack 30 fixedly connected with the second chuck body 29 and meshed with the second driving wheel 26, the first rack 28 and the second rack 30 are horizontally arranged, and the motor 23 can drive the first rack 28 and the second rack 30 to move horizontally in the same direction. Fig. 7 shows a schematic view of workpiece clamping without the clamping mechanism of the invention, wherein the second chuck is fixedly installed and is close to the first chuck, so that the workpiece is easily inclined to the side of the third chuck during feeding, and the workpiece is inclined and the feeding position is inaccurate. In the present invention, the initial position of the second chuck 20 is deviated from the middle of the cross section of the workpiece toward the rear side of the workpiece, so that the workpiece 38 is placed on the second chuck 20, and the workpiece is supported more stably to prevent the workpiece from being turned upside down or skewed because the distance between the second chuck 20 and the first chuck 19 is relatively large. After the workpiece is placed stably, the motor 23 drives the rotating shaft 24 to rotate again, the rotating shaft 24 drives the first driving wheel 25 and the second driving wheel 26 to rotate in the same direction, and the two driving wheels respectively drive the first rack 28 and the second rack 30 to move in the same direction, so that the third chuck 21 compresses the rear side wall of the workpiece, and the second chuck 20 moves to be close to the middle part of the cross section of the workpiece, so that the workpiece is continuously and reliably supported, and at the moment, the second chuck 20 is far away from the edge position of the workpiece, and welding of the top corner of the workpiece is not interfered. Similarly, during blanking, the motor 23 drives the rotating shaft 24 to reversely rotate, the second chuck 20 moves to the initial position, the third chuck 21 retracts, and at the moment, the clamp on the truss mechanism 1 downwards adsorbs the workpiece 38, and because the second chuck 20 can support the bottom of the workpiece at a position far away from the first chuck side, on the premise that the clamping force of the rear side wall of the workpiece is lost, even if the adsorption force of the clamp is unstable, such as vibration, the workpiece is not easy to topple or incline towards the rear side, and the stability and the continuity of blanking are ensured.
The driven bevel gear 31 is arranged in the middle of the rotating shaft 24, and the driving bevel gear 32 which is meshed with the driven bevel gear 31 is arranged on the output shaft of the motor 23, so that the driving point of the motor 23 to the rotating shaft 24 is positioned in the middle of the rotating shaft, the driving effect of the first driving wheel 25 and the second driving wheel 26 is more balanced, and the problem of different output forces of two ends of the rotating shaft can be avoided.
The tooth spacing between the first rack 28 and the second rack 30 may be the same or different, and may be adjusted according to actual conditions. The first clamping member 10 is provided with a first positioning groove 34 and a second positioning groove 35 for positioning and guiding the first rack 28 and the second rack 30, respectively, and the first rack 28 and the second rack 30 can translate along the first positioning groove 34 and the second positioning groove 35, respectively. The first clamping member 10 is further provided with bearings 33 matched with the rotating shaft 24, and the upper end and the lower end of the rotating shaft 24 are respectively arranged in the two bearings 33.
The working process of the invention is as follows:
a plurality of workpieces 38 are arranged on a buffer station 39, a Y-axis sliding table 4 of a truss mechanism 1 acts to move a clamp to the buffer station 38, a Z-axis sliding table 6 descends, after an electromagnet of the clamp is electrified to adsorb the workpieces stably, the Y-axis sliding table 4 moves the clamp to the upper part of a positioner 2, at the moment, a pressing driving device 13 upwards overturns a second clamping piece 11 to open the positioner, the Z-axis sliding table 6 descends again, the electromagnet of the clamp is powered off to loosen the workpieces, the workpieces 38 are placed in a clamping hole 14 of the positioner, and the three-axis sliding table removes the clamp. The clamping mechanism drives the third chuck 21 to clamp the rear side wall of the workpiece, the pressing driving device 13 turns over the second clamping member 11 to press the second clamping member 10, and at the same time, the fourth chuck 22 presses the top of the workpiece 38 to fix the workpiece. The welding robot 3 walks along the ground rail to a position corresponding to the positioner, and starts welding the workpiece. While welding the workpiece, the triaxial slipway and the clamp move another workpiece to the second station to wait for welding.
The foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The upright post welding system is characterized by comprising a truss mechanism, a positioner and a welding robot; the truss mechanism comprises a triaxial slipway and a clamp arranged on the triaxial slipway, and the triaxial slipway and the clamp can move in a matching way to transfer a workpiece to the positioner; the position changing machine comprises two groups of position changing components which are distributed at intervals and clamp the left side and the right side of a workpiece, the position changing components comprise a base, a first clamping piece, a second clamping piece, a connecting piece and a compression driving device, the first clamping piece is arranged at the top of the base, the second clamping piece and the first clamping piece are closed to form a clamping piece with a clamping hole, and the workpiece can be horizontally placed in the two clamping holes by the clamp; the connecting piece is fixedly connected with the second clamping piece, the pressing driving device is hinged to the base, an output rod of the pressing driving device is hinged to the connecting piece, and the pressing driving device can turn up or press down the second clamping piece;
the clamping piece is of a copper coin type structure as a whole, a first clamping head, a second clamping head and a third clamping head are arranged on the first clamping piece, the first clamping head is fixed on the first clamping piece and can clamp the front side wall of a workpiece, the second clamping head and the third clamping head clamp the bottom wall and the rear side wall of the workpiece respectively, and the third clamping head is driven by a clamping mechanism to extend or retract relative to the workpiece; a fourth chuck capable of clamping the top wall of the workpiece is arranged on the second clamping piece, and a rubber block capable of clamping the top wall of the workpiece is arranged on the fourth chuck;
the clamping mechanism comprises a motor, a rotating shaft driven by the motor to rotate, and a first driving wheel and a second driving wheel which are respectively connected to the upper side and the lower side of the rotating shaft in a key way; the third chuck comprises a third chuck body and a first rack fixedly connected with the third chuck body and meshed with the first driving wheel, the second chuck comprises a second chuck body and a second rack fixedly connected with the second chuck body and meshed with the second driving wheel, the first rack and the second rack are both horizontally arranged, and the motor can drive the first rack and the second rack to move horizontally in the same direction;
the initial position of the second chuck deviates from the middle part of the cross section of the workpiece towards one side of the rear side of the workpiece;
the middle part of the rotating shaft is provided with a driven bevel gear, and the output shaft of the motor is provided with a driving bevel gear meshed with the driven bevel gear.
2. The stud welding system of claim 1, wherein the first clamping member is provided with first and second detents for locating the first and second racks, respectively, the first and second racks being translatable along the first and second detents, respectively.
3. The stud welding system of claim 1, wherein the clamp includes a mount mounted on a Z-axis slide of a three-axis slide, at least two electromagnets mounted on the mount, the electromagnets being energized to attract a workpiece.
4. A stud welding system according to any one of claims 1 to 3 wherein a duplex position is provided below the truss mechanism, each station being provided with a set of displacers; the welding robot is arranged on the ground rail and can alternately walk between two stations along the ground rail; the welding robot is a six-axis robot.
5. The stud welding system of claim 4, further comprising a buffer station on which a plurality of workpieces can be placed, the ground rail and the buffer station being located on front and rear sides of the positioner, respectively, the X-axis slide of the three-axis slide being movable between the buffer station and the positioner.
6. The stud welding system of claim 1, wherein the compression drive is a pneumatic or hydraulic cylinder.
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CN202010724761.7A CN111843266B (en) | 2020-07-24 | 2020-07-24 | Upright post welding system |
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CN202010724761.7A CN111843266B (en) | 2020-07-24 | 2020-07-24 | Upright post welding system |
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CN111843266B true CN111843266B (en) | 2024-02-09 |
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Families Citing this family (4)
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CN112404652A (en) * | 2020-11-09 | 2021-02-26 | 安徽博昌精密制造有限公司 | Sound barrier steel upright post robot automation equipment and welding process thereof |
CN112658519A (en) * | 2021-01-04 | 2021-04-16 | 东风柳州汽车有限公司 | Welding production line and production process |
CN113399921B (en) * | 2021-07-06 | 2023-01-03 | 大汉科技股份有限公司 | Web member disc material loading welding set |
CN113751917B (en) * | 2021-10-18 | 2023-12-22 | 重庆兴意电梯部件有限公司 | Automatic welding equipment for stand column |
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