CN111820077A

CN111820077A - Full-automatic inoculation device for edible mushroom cultivation pile

Info

Publication number: CN111820077A
Application number: CN202010695176.9A
Authority: CN
Inventors: 邹存兵; 张茜; 刘丽婷; 张春发; 聂淑军; 石玉吉
Original assignee: LIAONING SANYOU AGRICULTURAL BIOTECHNOLOGY CO Ltd
Current assignee: LIAONING SANYOU AGRICULTURAL BIOTECHNOLOGY CO Ltd
Priority date: 2020-09-18
Filing date: 2020-09-18
Publication date: 2020-10-27

Abstract

The invention relates to a full-automatic inoculation device for an edible mushroom culture pile, which is characterized in that a transmission assembly is arranged at the bottom of an inoculation chamber, a punching and inoculation assembly is arranged inside the inoculation chamber, a discharge assembly is arranged at the rear part of the inoculation chamber, a guide pipe is arranged at the discharge port of the discharge assembly, a culture pile positioning box is arranged at the bottom of the guide pipe, a mechanical clamping hand is arranged above the culture pile positioning box and connected with a sliding block, the sliding block is arranged in a guide groove of a gantry support, a second air cylinder is arranged below the sliding block and vertically arranged, a third air cylinder is arranged above the sliding block, and the third air cylinder is horizontally. The invention can realize grabbing of the culture piles through machinery and placing the culture piles into the boxes on the second conveying belt.

Description

Full-automatic inoculation device for edible mushroom cultivation pile

Technical Field

The invention belongs to the technical field of edible fungus cultivation devices, and particularly relates to a full-automatic inoculation device for an edible fungus cultivation pile.

Background

The production process of the edible fungi is not only greenhouse production but also factory production, and the processes are raw material preparation, bagging, sterilization, inoculation, fungus cultivation and fruiting (ear), and the processes are basically unchanged. In almost all edible fungus production plants, the sanitary environment of an inoculation workshop is related to the whole edible fungus production, and natural air contains various 'mixed fungi', so that the inoculation success rate and the appearance and the attractive appearance of the edible fungi in the future are greatly influenced if the natural air is polluted in the inoculation and seed production links.

Recently, some edible fungus mechanical equipment production enterprises realize full-automatic production, reduce personnel contact and reduce the risk of fungus contamination caused by personnel contact as much as possible.

Disclosure of Invention

The invention aims to solve the problems and provides a full-automatic inoculation device for edible mushroom culture piles, which realizes automatic boxing after the culture piles are automatically inoculated.

In order to solve the problems, the technical scheme adopted by the invention is as follows:

the full-automatic inoculation device for the edible fungus culture piles comprises a transmission assembly, a punching and inoculating assembly and a discharging assembly, wherein the transmission assembly is arranged at the bottom of an inoculation chamber, the punching and inoculating assembly is arranged inside the inoculation chamber, and the discharging assembly is arranged at the rear part of the inoculation chamber; a mechanical clamping hand is arranged above the culture pile positioning box, the mechanical clamping hand is a square box body with a lower opening, one side face of the square box body can be opened, a first air cylinder is arranged at the lower part of the opened side face of the square box body, and the first air cylinder can push the side face open and close; the mechanical clamping hand is connected with a sliding block, the sliding block is arranged in a guide groove of the gantry support, a second air cylinder is arranged below the sliding block, the second air cylinder is vertically arranged, a third air cylinder is arranged above the sliding block, and the third air cylinder is horizontally arranged; a red first outer sensor is arranged at the outlet of the guide pipe, the first outer sensor sends a signal to a counter through a controller, and the controller is respectively connected with the first cylinder, the second cylinder and the third cylinder; and a second conveying belt is arranged beside the discharging assembly, a second infrared sensor is arranged on a fixing frame of the second conveying belt and connected with a controller, and the controller is connected with a driving motor of the second conveying belt.

Furthermore, the transmission assembly is a first transmission belt and a cultivation pile positioning frame, the cultivation pile positioning frame is arranged on the first transmission belt at a fixed distance, a driving motor of the first transmission belt is a servo motor, the servo motor rotates for a certain angle at intervals of fixed time, the servo motor rotates once, the first transmission belt moves forwards for a distance between two adjacent cultivation pile positioning frames, and the punching and inoculating assembly corresponds to the cultivation pile positioning frame.

Further, punch and inoculate the subassembly including inoculation hopper, perforated pipe, spiral conveying pole, promotion cylinder, the perforated pipe sets up in inoculation hopper below, and the inoculation hopper passes through the hose connection with the perforated pipe, is equipped with the solenoid valve on the hose respectively, and the promotion cylinder controls whole the punching and the lift of inoculation subassembly

Furthermore, ejection of compact subassembly includes third infrared inductor, second propelling movement cylinder, and the third infrared inductor sets up on the terminal mount of first conveyer belt, and the third infrared inductor is connected with the controller, and the controller is connected with second propelling movement cylinder.

The invention has the beneficial effects that:

(1) a guide pipe is arranged at the discharge port of the discharge assembly, a culture pile positioning box is arranged at the bottom of the guide pipe, and the culture pile positioning box is a box body with an opening at the top and an upward-convex triangle at the bottom; the cultivation pile entering the cultivation pile positioning box body through the guide pipe can be automatically placed in the cultivation pile positioning box body under the sliding of the bottom of the box body.

(2) The mechanical gripper is a square box body with a lower opening, one side surface of the square box body can be opened, a first air cylinder is arranged at the lower part of the opened side surface of the square box body, and the first air cylinder can push and close the side surface; the mechanical clamping hands can clamp a plurality of cultivation piles at a time, so that the high efficiency of putting the cultivation piles is realized, and the putting tidiness of the cultivation piles is realized.

(3) The mechanical clamping hand is connected with a sliding block, the sliding block is arranged in a guide groove of the gantry support, a second air cylinder is arranged below the sliding block, the second air cylinder is vertically arranged, a third air cylinder is arranged above the sliding block, and the third air cylinder is horizontally arranged; the mechanical clamping hand can implement lifting and horizontal movement, and can realize grabbing and placing of the culture piles.

(4) The second transmission band is arranged beside the discharging assembly, the second infrared sensor is arranged on the fixing frame of the second transmission band and connected with the controller, the controller is connected with the driving motor of the second transmission band, when the box for containing the cultivation piles is placed on the second transmission band, the positioning stop of the box can be realized, and the mechanical clamping hand can position the cultivation piles in the box.

(5) A red first outer sensor is arranged at the outlet of the guide pipe, the first outer sensor sends a signal to a counter through a controller, and the controller is respectively connected with the first cylinder, the second cylinder and the third cylinder; can realize that mechanical tong snatchs according to definite quantity, be favorable to cultivateing the stake and put neatly.

From the above analysis, the present invention can be mechanically implemented to pick up the culture piles and place them into boxes on the second conveyor.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a front structural schematic view of a full-automatic inoculation device for an edible fungus culture pile according to the invention;

FIG. 2 is a rear structural schematic view of the full-automatic inoculation device for the edible mushroom culture pile of the present invention;

FIG. 3 is a connection structure diagram of the gantry support, the mechanical gripper and the second conveyor belt according to the invention;

FIG. 4 is a connection structure of the mechanical gripper according to the present invention;

reference numerals: the device comprises a conveying assembly-1, a first conveying belt-11, a culture pile positioning frame-12, a punching and inoculating assembly-2, an inoculating hopper-21, a punching pipe-22, a spiral conveying rod-23, a lifting cylinder-24, a discharging assembly-3, a discharging port-31, a third infrared sensor-32, a second pushing cylinder-33, an inoculating chamber-4, a guide pipe-51, a culture pile positioning box-52, a mechanical clamping hand-53, a first cylinder-54, a sliding block-55, a gantry support-56, a second cylinder-57, a third cylinder-58, a first infrared sensor-59, a controller-6, a counter-7, a second conveying belt-81 and a second infrared sensor-82.

Detailed Description

The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention and to clearly and unequivocally define the scope of the present invention.

Referring to the attached

drawings

1 and 2 of the specification, the full-automatic edible fungus culture pile inoculation device comprises a transmission assembly 1, a punching and inoculation assembly 2 and a discharging assembly 3, wherein the transmission assembly 1 is arranged at the bottom of an inoculation chamber 4. The inoculation chamber is a chamber with baffles on two sides and an inlet and an outlet on the front and the back. Inoculation room 4 is inside to be equipped with to punch, inoculate subassembly 2, and inoculation room 4 rear portion is equipped with ejection of compact subassembly 3, discharge gate 31 department of ejection of compact subassembly 3 is equipped with stand pipe 51, and the stand pipe 51 bottom is equipped with cultivates stake locating box 52, cultivates stake locating box 52 and be open-top, the bottom is the box of epirelief triangle-shaped. Referring to the description and the attached figure 4, a mechanical clamping hand 53 is arranged above the culture pile positioning box 52, the mechanical clamping hand 53 is a square box body with a lower opening, one side surface of the square box body can be opened, a first air cylinder 54 is arranged at the lower part of the opened side surface of the square box body, and the first air cylinder 54 can push and close the side surface. The mechanical clamping hand 53 is connected with a sliding block 55, the sliding block 55 is arranged in a guide groove of the gantry support 56, a second air cylinder 57 is arranged below the sliding block 55, the second air cylinder 57 is vertically arranged, a third air cylinder 58 is arranged above the sliding block 55, and the third air cylinder 58 is horizontally arranged. The second cylinder descends the mechanical tong, and after the mechanical tong pressed from both sides and got the cultivation stake, the second cylinder promoted the mechanical tong, then third cylinder promoted the mechanical tong horizontal migration to the case top of second transmission band, will cultivate the stake and place inside the case. The outlet of the guide pipe 51 is provided with a red first outer sensor 59, the first infrared sensor 59 sends a signal to the counter 7 through the controller 6, and the controller is respectively connected with the first air cylinder 54, the second air cylinder 57 and the third air cylinder 58. The first infrared sensor 59 and the counter are used for counting the culture piles entering the culture pile positioning box 52. When the counting of the counter reaches a set value, the set value is a numerical value input to the controller, the mechanical gripper opens the side face of the square box body, the second air cylinder drives the sliding block to slide downwards, the first air cylinder drives the side face of the square box body to close, and the mechanical gripper clamps the culture piles at one time. A second conveying belt 81 is arranged beside the discharging assembly 3, a second infrared sensor 82 is arranged on a fixed frame of the second conveying belt 81, a second infrared sensor 83 is connected with the controller 6, and the controller 6 is connected with a driving motor of the second conveying belt 81. The second infrared sensor 82 positions the box on the second conveyor belt, and after the second infrared sensor 82 senses the box, the second conveyor belt stops running, and the box is positioned and placed.

Further, transmission assembly 1 includes first conveyer belt 11, cultivates a locating rack 12 fixed distance and sets up on first conveyer belt 11, and the driving motor of first conveyer belt 11 is servo motor, and servo motor interval fixed time is rotatory certain angle, and servo motor rotates once every, and first conveyer belt moves forward the distance and cultivates the distance between the stake locating rack for two adjacent, punches and inoculates the subassembly and correspond with cultivateing a locating rack respectively.

Further, punch and inoculate subassembly 2 including inoculation hopper 21, perforated pipe 22, promote cylinder 24, perforated pipe 22 sets up in inoculation hopper 21 below, and inoculation hopper 21 passes through the hose connection with perforated pipe 22, is equipped with the solenoid valve on the hose respectively, promotes cylinder 24 and controls whole the lift of punching and inoculate subassembly. After the lifting cylinder falls to punch, the electromagnetic valve is opened, and liquid in the inoculation hopper flows into the punch.

Further, ejection of compact subassembly 3 includes third infrared inductor 32, second propelling movement cylinder 33, and third infrared inductor 32 sets up on the mount at first conveyer belt 11 end, and third infrared inductor 32 is connected with controller 6, and controller 6 is connected with second propelling movement cylinder 33. The cultivation stake after the inoculation punches transmits on first conveyer belt, and after third infrared inductor 32 sensed the cultivation stake, second propelling movement cylinder will cultivate the stake propelling movement and go into discharge gate 31 of ejection of compact subassembly 3.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, that the preferred embodiments of the present invention are described above and the present invention is not limited to the preferred embodiments, and that various changes and modifications may be made without departing from the spirit and scope of the present invention and these changes and modifications are within the scope of the invention as claimed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The full-automatic inoculation device for the edible fungus culture piles comprises a transmission assembly, a punching and inoculating assembly and a discharging assembly, wherein the transmission assembly is arranged at the bottom of an inoculation chamber, the punching and inoculating assembly is arranged inside the inoculation chamber, and the discharging assembly is arranged at the rear part of the inoculation chamber; a mechanical clamping hand is arranged above the culture pile positioning box, the mechanical clamping hand is a square box body with a lower opening, one side face of the square box body can be opened, a first air cylinder is arranged at the lower part of the opened side face of the square box body, and the first air cylinder can push the side face open and close; the mechanical clamping hand is connected with a sliding block, the sliding block is arranged in a guide groove of the gantry support, a second air cylinder is arranged below the sliding block, the second air cylinder is vertically arranged, a third air cylinder is arranged above the sliding block, and the third air cylinder is horizontally arranged; a red first outer sensor is arranged at the outlet of the guide pipe, the first outer sensor sends a signal to a counter through a controller, and the controller is respectively connected with the first cylinder, the second cylinder and the third cylinder; and a second conveying belt is arranged beside the discharging assembly, a second infrared sensor is arranged on a fixing frame of the second conveying belt and connected with a controller, and the controller is connected with a driving motor of the second conveying belt.

2. The automatic edible mushroom cultivating pile inoculating device according to claim 1, wherein the conveying assembly is a first conveying belt and a cultivating pile positioning frame, the cultivating pile positioning frame is arranged on the first conveying belt at a fixed distance, a driving motor of the first conveying belt is a servo motor, the servo motor rotates at a certain angle at a fixed time interval, the first conveying belt moves forwards at a distance between two adjacent cultivating pile positioning frames when the servo motor rotates once, and the punching and inoculating assembly corresponds to the cultivating pile positioning frame.

3. The full-automatic edible fungus culture pile inoculating device according to claim 1, wherein the punching and inoculating assembly comprises an inoculating hopper, a punching pipe and a lifting cylinder, the punching pipe is arranged below the inoculating hopper, the inoculating hopper is connected with the punching pipe through a hose, the hose is respectively provided with an electromagnetic valve, and the lifting cylinder controls the whole punching and inoculating assembly to lift.

4. The full-automatic edible fungus cultivation pile inoculation device according to claim 1, wherein the discharging assembly comprises a third infrared sensor and a second pushing cylinder, the third infrared sensor is arranged on a fixing frame at the tail end of the first conveying belt and is connected with a controller, and the controller is connected with the second pushing cylinder.