CN111805619A - Gantry type water cutting equipment and cutting method thereof - Google Patents

Gantry type water cutting equipment and cutting method thereof Download PDF

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Publication number
CN111805619A
CN111805619A CN202010802426.4A CN202010802426A CN111805619A CN 111805619 A CN111805619 A CN 111805619A CN 202010802426 A CN202010802426 A CN 202010802426A CN 111805619 A CN111805619 A CN 111805619A
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CN
China
Prior art keywords
axis direction
driving assembly
rack
assembly
cutting
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Pending
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CN202010802426.4A
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Chinese (zh)
Inventor
周贻华
刘宁
管阳
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Jiangsu Fujiteng Electromechanical Technology Co ltd
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Jiangsu Fujiteng Electromechanical Technology Co ltd
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Application filed by Jiangsu Fujiteng Electromechanical Technology Co ltd filed Critical Jiangsu Fujiteng Electromechanical Technology Co ltd
Priority to CN202010802426.4A priority Critical patent/CN111805619A/en
Publication of CN111805619A publication Critical patent/CN111805619A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/004Severing by means other than cutting; Apparatus therefor by means of a fluid jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention relates to the technical field of gantry type water cutting, and discloses gantry type water cutting equipment and a gantry type water cutting method. Wherein planer-type water cutting equipment includes: a frame; the cutting device is arranged on the rack and comprises a cutter head component, and the cutter head component can move along the X-axis direction, the Y-axis direction and the Z-axis direction relative to the rack; the two material moving devices can move along the X-axis direction relative to the rack, are respectively positioned on two sides of the cutting device and are respectively a feeding device and a discharging device; and the positioning device is arranged on the rack and can move the material to a preset area. The gantry type water cutting equipment disclosed by the invention can realize automatic feeding and discharging, the cutting speed is greatly improved, the positioning device can move the material to be cut to a preset area so as to ensure that the cutting device cuts the material from the same position every time, the cutting accuracy is ensured, the yield is increased, and the cutting cost is reduced.

Description

Gantry type water cutting equipment and cutting method thereof
Technical Field
The invention relates to the technical field of gantry type water cutting, in particular to gantry type water cutting equipment and a gantry type water cutting method.
Background
In the prior art, when plate-shaped materials with small hardness, such as massive rock wool plates and pearl wool, are cut into small blocks required by users, most of the plate-shaped materials are manually cut, and the cutting mode has the problems of low cutting speed, high defective rate and high labor cost.
Disclosure of Invention
Based on the above, an object of the present invention is to provide a gantry type water cutting apparatus, which solves the problems of low cutting speed, high defective rate and high labor cost in the prior art.
The invention also aims to provide a cutting method of the gantry type water cutting equipment, which can realize automatic cutting of materials and has the advantages of high cutting speed, high yield and low cutting cost.
In order to achieve the purpose, the invention adopts the following technical scheme:
a gantry-type water cutting apparatus, comprising: a frame; the cutting device is arranged on the rack and comprises a cutter head assembly, and the cutter head assembly can move along the X-axis direction, the Y-axis direction and the Z-axis direction relative to the rack; the two material moving devices can move along the X-axis direction relative to the rack and are respectively positioned at two sides of the cutting device, the two material moving devices are respectively a feeding device and a discharging device, the feeding device can move a material to be cut to a preset position, and the discharging device can discharge the cut material from the rack; and the positioning device is arranged on the rack and can move the material to a preset area.
As a preferable scheme of the gantry type water cutting equipment, each material moving device comprises: the manipulator is arranged on the rack and can move along the X-axis direction relative to the rack; the placing component is provided with a tray, and the tray is used for containing the materials.
As a preferable mode of the gantry type water cutting equipment, the robot comprises: the first connecting beam is arranged on the rack; the first driving assembly is arranged at the end part of the first connecting beam and can drive the first connecting beam to move along the X-axis direction; the sucker assembly is positioned below the first connecting cross beam and can adsorb the materials; and the second driving assembly is arranged on the first connecting beam, and the output end of the second driving assembly is connected with the sucker assembly and can drive the sucker assembly to move along the Z-axis direction.
As a preferred scheme of the gantry type water cutting equipment, one of the first connecting beam and the sucker component is provided with a guide piece extending along the Z-axis direction, and the other is provided with a guide groove corresponding to the guide piece.
As a preferable scheme of the gantry type water cutting equipment, the placing assembly comprises: the placing frame is positioned at the end part of the rack, and the tray is arranged on the placing frame; the third driving assembly is arranged on the placing frame, and the output end of the third driving assembly is connected with the tray; the correlation type photoelectric switch is arranged on the placing frame and can detect the increase or decrease of the materials on the tray, so that the third driving assembly drives the tray to move downwards or upwards along the Z-axis direction.
As a preferable scheme of the gantry type water cutting equipment, the cutting device comprises: the second connecting cross beam is arranged between the two first connecting cross beams, and the cutter head assembly is arranged on the second connecting cross beam; the fourth driving assembly is arranged at the end part of the second connecting beam and can drive the second connecting beam to move along the X-axis direction; the mounting seat is arranged on the second connecting cross beam; the output end of the fifth driving assembly is connected with the mounting seat so as to drive the mounting seat to move along the Y-axis direction; and the output end of the sixth driving component is connected with the cutter head component so as to drive the cutter head component to move along the Z-axis direction.
As a preferable scheme of the gantry type water cutting equipment, the first driving assembly comprises a first power part and a first gear, the first power part is arranged at the end part of the first connecting beam, and the first gear is arranged at the output end of the first power part; the fourth driving assembly comprises a fourth power part and a second gear, the fourth power part is arranged at the end part of the second connecting beam, and the second gear is arranged at the output end of the fourth power part; the rack is provided with a rack, and the first gear and the second gear can be meshed with the rack respectively.
As an optimal scheme of gantry type water cutting equipment, the first connecting beam of the feeding device is close to a first anti-collision sensing piece arranged on the end part of one side of the second connecting beam, the first connecting beam of the discharging device is close to a second anti-collision sensing piece arranged on the end part of one side of the second connecting beam, a third anti-collision sensing piece and a fourth anti-collision sensing piece are arranged on the second connecting beam, the third anti-collision sensing piece corresponds to the first anti-collision sensing piece, and the fourth anti-collision sensing piece corresponds to the second anti-collision sensing piece.
As a preferred scheme of the gantry water cutting equipment, the positioning device comprises a seventh driving assembly and an eighth driving assembly, the seventh driving assembly and the eighth driving assembly are both arranged on the rack, the output end of the seventh driving assembly can push the material to move along the X-axis direction, and the output end of the eighth driving assembly can push the material to move along the Y-axis direction.
The cutting method of the gantry type water cutting equipment comprises the following steps:
the feeding device places the materials on the rack along the X-axis direction;
the positioning device positions the material in a preset area;
the feeding device places the material on the rack along the X-axis direction;
the feeding device moves towards the direction far away from the preset position along the X-axis direction, and the cutting device moves to the cutting position where the cutter head assembly is opposite to the material along the X-axis direction;
the cutting device cuts the material along the X-axis direction, and/or the Y-axis direction, and/or the Z-axis direction;
and the blanking device unloads the cut materials along the X-axis direction.
The invention has the beneficial effects that: the feeding device of the gantry type water cutting equipment disclosed by the invention can realize automatic feeding, the positioning device can move the material to be cut to a preset area to ensure that the cutting device cuts the material from the same position every time, the cutting accuracy is ensured, the yield is increased, and after the cutting is finished, the discharging device can discharge the cut material, so that the cutting speed is increased, and the cutting cost is reduced.
When the cutting method of the gantry type water cutting equipment disclosed by the invention is used for cutting materials, the automatic cutting of the materials can be realized, and the gantry type water cutting equipment has the advantages of high cutting speed, high yield and low cutting cost.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.
FIG. 1 is a schematic diagram of a gantry-type water cutting apparatus provided in an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a first connecting beam, a guide member, a first driving assembly and the like according to an embodiment of the present invention;
FIG. 3 is a schematic view of a gantry-type water cutting apparatus with a portion of a first buffer removed according to an embodiment of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
fig. 5 is a schematic structural diagram of a second connecting beam, a mounting seat, a fifth driving assembly, a sixth driving assembly, and the like according to an embodiment of the present invention.
In the figure:
1. a frame; 10. a liquid containing groove; 11. an outer frame; 12. a positioning frame; 13. a support frame;
2. a cutting device; 21. a cutter head assembly; 211. an air valve; 212. a tool bit body; 22. a second connecting beam; 23. a fourth drive assembly; 24. a mounting seat; 25. a fifth drive assembly; 251. a fifth power element; 252. a rotating wheel assembly; 2521. a driving wheel; 2522. a connecting belt; 2523. a driven wheel; 253. a first ball screw; 26. a sixth drive assembly;
301. a feeding device; 302. a blanking device; 31. a first connecting beam; 32. a first drive assembly; 33. a sucker component; 34. a second drive assembly; 35. a guide member; 36. a fixed seat; 37. fixing the cross beam; 38. a fixing plate;
4. a positioning device; 41. a seventh drive assembly; 42. an eighth drive assembly;
5. a rack;
61. a first anti-collision sensor; 62. a second anti-collision sensor; 63. a third collision prevention sensing member; 64. a fourth anti-collision sensing member;
71. a first buffer member; 72. a second buffer member;
81. a first tow chain; 821. a second tow chain support frame; 822. a second tow chain; 831. a third tow chain support frame; 832. and a third drag chain.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
This embodiment provides a planer-type water cutting equipment, and this equipment is used for cutting the massive rock wool board, in other embodiments, can also be used for cutting the material of other materials, specifically sets up according to user's actual need. As shown in fig. 1 to 5, the gantry water cutting apparatus of this embodiment includes a frame 1, a cutting device 2, two material transferring devices and a positioning device 4, the cutting device 2 is disposed on the frame 1 and includes a tool bit assembly 21, the tool bit assembly 21 can move along an X-axis direction, a Y-axis direction and a Z-axis direction relative to the frame 1, each material transferring device can move along the X-axis direction relative to the frame 1 and the two material transferring devices are respectively located at two sides of the cutting device 2, the two material transferring devices are a feeding device 301 and a discharging device 302, the feeding device 301 can move a rock wool board to be cut to a preset position, the discharging device 302 can detach the cut rock wool board from the frame 1, and the positioning device 4 is disposed on the frame 1 and can move the rock wool board to a preset area. The X-axis direction, the Y-axis direction, and the Z-axis direction are directions along the X-axis, the Y-axis, and the Z-axis, respectively, as shown in fig. 1 and 3.
As shown in fig. 1, the rack 1 of this embodiment includes an outer frame 11, a positioning frame 12 and a supporting frame 13, wherein the cutting device 2 and the two material moving devices are both disposed on the outer frame 11, the positioning device 4 is disposed on the positioning frame 12, and the supporting frame 13 is used for supporting the rock wool board so that the cutting device 2 can cut the rock wool board. In other embodiments, the support frame 13 may not be included, the cutting device 2 may cut the rock wool panel located on the positioning frame 12 after the positioning device 4 moves the rock wool panel into the preset area, and the specific structure of the rack 1 may be selected according to the actual needs of the user.
Automatic feeding can be realized to planer-type water cutting equipment's that this embodiment provided loading attachment 301, and positioner 4 can make the rock wool board that waits to cut remove to predetermineeing the region and cutting the rock wool board from the same position at every turn in order to guarantee cutting device 2, guarantees the accuracy of cutting, increases the yield, and after the cutting was accomplished, unloader 302 can realize lifting the rock wool board after the cutting off, promotes cutting speed, reduces cutting cost.
Every of this embodiment moves material device all includes the manipulator and places the subassembly (not shown in the figure), and the manipulator setting is equipped with the tray on placing the subassembly on 1 in frame and can following the X axle direction motion for frame 1, and the tray is used for holding the rock wool board. Wherein, loading attachment 301's tray is used for holding the rock wool board of not cutting, and unloader 302's tray is used for holding the rock wool board after the cutting.
Specifically, as shown in fig. 2 and 3, the manipulator includes first connecting beam 31, first drive assembly 32, sucking disc assembly 33 and second drive assembly 34, first connecting beam 31 sets up in frame 1, first drive assembly 32 sets up in the tip of first connecting beam 31, first drive assembly 32 can drive first connecting beam 31 along the motion of X axle direction so that get the material or unload, sucking disc assembly 33 is located the below of first connecting beam 31 and can adsorbs the rock wool board, second drive assembly 34 sets up on first connecting beam 31, the output of second drive assembly 34 links to each other with sucking disc assembly 33 and can drive sucking disc assembly 33 along the motion of Z axle direction so that the adsorption plate or make absorbent rock wool board drop from sucking disc assembly 33.
The number of the first driving assemblies 32 of this embodiment is two, the two first driving assemblies 32 are respectively disposed at two ends of the first connecting beam 31, each first driving assembly 32 includes a first power member and a first gear (not shown in the figure), the first power member is disposed at an end of the first connecting beam 31, the first gear is disposed at an output end of the first power member, the first power member can drive the first gear to rotate, as shown in fig. 4, the rack 1 is provided with two racks 5, the two racks 5 are respectively disposed at two ends of the first connecting beam 31, and each first gear can be respectively engaged with one rack 5.
Further, the sucking disc subassembly 33 of this embodiment includes connecting plate and a plurality of sucking disc body, is equipped with a plurality of vacuum hole on the connecting plate, and vacuum hole and sucking disc body one-to-one set up. When the rock wool board needs to be adsorbed, the vacuum holes are vacuumized, and the sucker body can firmly adsorb the rock wool board; when needs drop the rock wool board, stop to vacuum hole evacuation, in the external air entering sucking disc body and the cavity of rock wool board formation for the adsorption affinity of sucking disc body to the rock wool board reduces, and the rock wool board breaks away from with the sucking disc body.
The number of the second driving assemblies 34 in this embodiment is one, one second driving assembly 34 is located in the middle of the first connecting beam 31 and includes a second power member and a first connecting rod, the second power member is an air cylinder, one end of the first connecting rod is connected with the second power member, and the other end of the first connecting rod is connected with the connecting plate. In order to prevent the connecting plate from tilting in the horizontal plane, the suction cup assembly 33 is provided with a guide 35 extending along the Z-axis direction, the guide 35 is a guide post, and the first connecting beam 31 is provided with a guide groove corresponding to the guide 35. The number of the guide members 35 is two, and the two guide members 35 are respectively located at both sides of the second driving assembly 34.
As shown in fig. 2, three fixing seats 36 are disposed on the first connecting beam 31 of this embodiment, the three fixing seats 36 are fixedly disposed on the first connecting beam 31 at intervals, two fixing beams 37 extending along the Y-axis direction are disposed on the connecting plate, three fixing plates 38 disposed at intervals are disposed on the two fixing beams 37, and the fixing plates 38 and the fixing seats 36 are disposed in one-to-one correspondence. As shown in fig. 2, two of the fixing plates 38 are provided with a guiding element 35, the fixing base 36 is provided with a guiding groove, the guiding groove is a guiding hole, the second power element is provided on the fixing base 36, the first connecting rod is connected to the fixing plate 38, and when the second power element drives the first connecting rod to drive the fixing plate 38, the fixing beam 37 and the suction cup assembly 33 to move along the Z-axis direction, the fixing base 36 provided with the guiding element 35 slides along the Z-axis direction relative to the fixing plate 38.
Specifically, place the subassembly and include rack, third drive assembly and correlation formula photoelectric switch, the rack is located and is equipped with the tray on the tip of frame 1 and the rack, the third drive assembly setting on the rack and the output of third drive assembly links to each other with the tray, correlation formula photoelectric switch sets up on the rack, correlation formula photoelectric switch can detect the increase of rock wool board on the tray or reduce so that third drive assembly drive tray along Z axle direction down or up movement.
Further, the third drive assembly comprises a third power piece and a push rod, the third power piece is an air cylinder, the third power piece is arranged on the placing frame, one end of the push rod is connected with the third power piece, the other end of the push rod is connected with the tray, and the third power piece can push the push rod to drive the tray to move along the Z-axis direction. This to establishing formula photoelectric switch includes just to the transmitter and the receiver that set up, and when there is not the obstacle between transmitter and the receiver, the light that sends through the transmitter can directly get into the receiver. When the rock wool board passes between transmitter and receiver, the unable received light of receiver for photoelectric switch produces switching signal.
Specifically, during the material loading, fork truck places the rock wool board that a plurality of was established with folding on the tray, loading attachment 301's third drive assembly drive tray moves to suitable position, thereby be convenient for loading attachment 301's manipulator adsorbs the rock wool board, every moves away a rock wool board, correlation formula photoelectric switch can't detect switching signal, third drive assembly drive tray moves first appointed distance up along Z axle direction, can follow same position and adsorb the rock wool board when guaranteeing the manipulator next time to adsorb the rock wool board, wherein first appointed distance is the rock wool plate thickness. Correspondingly, when unloading, unloader 302's third drive assembly drive tray moves to suitable position so that unloader 302's manipulator places the rock wool board after the cutting on the tray, every rock wool board of placing, correlation formula photoelectric switch detects switching signal, and third drive assembly drive tray moves the second specified distance downwards along Z axle direction in order to guarantee that the manipulator places the rock wool board after the cutting from same position next time, and wherein the second specified distance is the rock wool board thickness.
As shown in fig. 3 to 5, the cutting device 2 of the present embodiment includes a second connecting beam 22, a fourth driving assembly 23, mount pad 24, fifth drive assembly 25 and sixth drive assembly 26, second is connected crossbeam 22 and is set up between two first connecting beam 31 and second and is connected and be equipped with tool bit subassembly 21 on crossbeam 22, fourth drive assembly 23 sets up in the tip of crossbeam 22 is connected to the second, fourth drive assembly 23 can drive second and connect crossbeam 22 and move along the X axle direction, mount pad 24 sets up on second is connected crossbeam 22, fifth drive assembly 25 sets up on second is connected crossbeam 22, the output of fifth drive assembly 25 links to each other with mount pad 24 and moves along the Y axle direction with drive mount pad 24, sixth drive assembly 26 sets up on mount pad 24, the output of sixth drive assembly 26 links to each other with tool bit subassembly 21 and moves along the Z axle direction with drive tool bit subassembly 21.
The number of the fourth driving assemblies 23 of this embodiment is two, two fourth driving assemblies 23 are respectively disposed at two ends of the second connecting beam 22, each fourth driving assembly 23 includes a fourth power member and a second gear, the fourth power member is disposed at an end of the second connecting beam 22, the second gear is disposed at an output end of the fourth power member, the fourth power member can drive the second gear to rotate, and each second gear can be engaged with the rack 5 as described above.
As shown in fig. 5, the fifth driving assembly 25 of the present embodiment includes a fifth power element 251, a rotating wheel assembly 252 and a first ball screw 253, the fifth power element 251 is a motor, the fifth power element 251 is fixedly disposed on a side of the mounting seat 24 away from the sixth driving assembly 26, the rotating wheel assembly 252 includes a driving wheel 2521, a connecting belt 2522 and a driven wheel 2523, the first ball screw 253 includes a first screw and a first nut disposed on the first screw, the first nut is fixed on the driven wheel 2523 to enable the driven wheel 2523 to rotate synchronously, the driving wheel 2521 is connected with the fifth power element 251, the fifth power element 251 can drive the driving wheel 2521 to rotate so that the connecting belt 2522 drives the driven wheel 2523 to rotate, and thus the driven wheel 2523 drives the second nut, the mounting seat 24, the sixth driving assembly 26 and the cutter head assembly 21 to move along the Y-axis direction.
The sixth driving assembly 26 of this embodiment includes a sixth power element and a second ball screw, the sixth power element is a motor, the sixth power element is fixedly mounted on the mounting seat 24, the second ball screw includes a second screw and a second nut disposed on the second screw, the cutter head assembly 21 is fixedly disposed on the second nut, the second screw is connected with the sixth power element, and the sixth power element can drive the second screw to rotate so as to move the second nut and the cutter head assembly 21 along the Z-axis direction.
Because the first connecting beam 31 of the feeding device 301, the first connecting beam 31 of the blanking device 302 and the second connecting beam 22 of the cutting device 2 all move along the length direction of the rack 5, in order to prevent the collision of the three, as shown in fig. 3, the end part of one side of the first connecting beam 31 of the feeding device 301, which is close to the second connecting beam 22, is provided with a first anti-collision sensing piece 61, the end part of one side of the first connecting beam 31 of the blanking device 302, which is close to the second connecting beam 22, is provided with a second anti-collision sensing piece 62, as shown in fig. 4, the second connecting beam 22 is respectively provided with a third anti-collision sensing piece 63 and a fourth anti-collision sensing piece 64, the third anti-collision sensing piece 63 is correspondingly arranged, and the fourth anti-collision sensing piece 64 is correspondingly arranged with the first anti-collision sensing piece 61.
Specifically, the first anti-collision sensing element 61, the second anti-collision sensing element 62, the third anti-collision sensing element 63, and the fourth anti-collision sensing element 64 of this embodiment are displacement sensors, and a three-dimensional coordinate system is established with a certain point on the rack 1 as an origin, so the coordinates of the first anti-collision sensing element 61, the second anti-collision sensing element 62, the third anti-collision sensing element 63, and the fourth anti-collision sensing element 64 can be determined according to the positions where the first anti-collision sensing element, the second anti-collision sensing element 62, the third anti-collision sensing element 63, and the fourth anti-collision sensing element 64 are located, and the displacement sensors can detect the moving distance in the X-axis direction in real time, so as to obtain new coordinates, determine the position relationship between the material moving device and the cutting device 2 through the set safe distance, and further control the motion states of the first power element of the first driving assembly 32 and the fourth power element of.
As shown in fig. 3 and 4, the frame 1 of the present embodiment is provided with a liquid containing tank 10 and eight first buffer members 71, and the liquid containing tank 10 can collect the liquid lubricant for lubricating the first gear, the second gear and the rack 5, thereby preventing the workshop environment from being polluted by the dripping of the lubricant liquid. The four first buffer members 71 are located on one side of the rack 1, the other four first buffer members 71 are located on the other side of the rack 1, the first buffer members 71 are rectangular rubber buffer members, the rack 5 is arranged in the liquid containing tank 10, the first buffer members 71 are covered on the liquid containing tank 10, the four first buffer members 71 located on one side of the rack 1 are respectively located on one side of the blanking device 302, on the other side of the blanking device 302 and the cutting device 2, between the cutting device 2 and one side of the feeding device 301, and on the other side of the feeding device 301, the first buffer members 71 can prevent water from splashing in and play a role in buffering and damping.
As shown in fig. 3, two second buffering members 72 are disposed on the second connecting beam 22 of the present embodiment, the two second buffering members 72 are disposed on two sides of the mounting seat 24 respectively and connected to the mounting seat 24, the second buffering members 72 are rectangular rubber buffering members, and the second buffering members 72 can prevent water from splashing into the mounting seat and play a role of buffering and damping.
As shown in fig. 3, the positioning device 4 of this embodiment includes a seventh driving assembly 41 and an eighth driving assembly 42, the seventh driving assembly 41 and the eighth driving assembly 42 are both disposed on the rack 1, an output end of the seventh driving assembly 41 can push the rock wool board to move along the X-axis direction, and an output end of the eighth driving assembly 42 can push the rock wool board to move along the Y-axis direction. Specifically, be equipped with the constant head tank on the locating rack 12, seventh drive assembly 41 includes seventh power component, second connecting rod and first push pedal, and the seventh power component is the cylinder, and the seventh power component can drive the second connecting rod and drive first push pedal and promote the rock wool board and move so that the rock wool board moves to the tip of constant head tank along the X axle direction. Eighth drive assembly 42 includes eighth power spare, third connecting rod and second push pedal, and the eighth power spare is the cylinder, and the eighth power spare can drive the third connecting rod and drive the second push pedal and promote the rock wool board and move along the Y axle direction to make the rock wool board move to the tip of constant head tank along the Y axle direction. During the location, seventh power spare and eighth power spare can work simultaneously in order to reduce the location time of rock wool board.
The gantry type water cutting equipment of the embodiment further comprises a high-pressure water assembly (not shown in the figure), the high-pressure water assembly can pressurize the ultrahigh-pressure water, the high-pressure water assembly comprises a high-pressure power part and a pressurizing assembly, the high-pressure power part is connected with the pressurizing assembly, the pressurizing assembly can prepare the ultrahigh-pressure water, and an ultrahigh-pressure water outlet of the pressurizing assembly is communicated with the cutter head assembly 21 through a water pipe so as to provide the high-pressure water for the cutter head assembly 21. Specifically, the high-pressure water component belongs to the prior art, and is specifically available by outsourcing, and is not described herein again.
As shown in fig. 5, the cutter head assembly 21 of the present embodiment includes an air valve 211 and a cutter head body 212, a water passage (not shown in the figure) is provided on the cutter head body 212, and the air valve 211 is used for opening or closing the cutter head body 212. Specifically, when cutting the rock wool plate, the air valve 211 is not ventilated, the cutter head body 212 is in a working state, the water channel is communicated with the pressurizing assembly, high-pressure water at the high-pressure water outlet of the pressurizing assembly enters the cutter head body 212 through the water channel, and the high-pressure water sprayed out from the tail end of the cutter head body 212 can cut the rock wool plate; when the cutting of the rock wool plate is stopped, the air valve 211 is ventilated, the tool bit body 212 is in a disconnected state, and high-pressure water at the high-pressure water outlet of the pressurizing assembly cannot continuously enter the tool bit body 212 through the water channel, so that the high-pressure water cannot be normally sprayed out from the tail end of the tool bit body 212, and the rock wool plate cannot be continuously cut at the moment.
In order to prevent the connection lines of the first, fourth, fifth and sixth power members from being entangled, as shown in fig. 3 and 4, the gantry-type water cutting apparatus of this embodiment further includes two first tow chain support frames (not shown), two first tow chains 81, a second tow chain support frame 821, a second tow chain 822, a third tow chain support frame 831 and a third tow chain 832, the first tow chain support frame is fixedly connected to one side of the frame 1 and arranged along the longitudinal direction of the frame 1, the first tow chain 81 is disposed on the first tow chain support frame, one of the connection lines of the first power member is led to one side of the frame 1 through the second connecting beam 22 and merged with the connection line of the other first power member to enter the first tow chain 81, the second tow chain support frame 821 is fixedly connected to the other side of the frame 1 and arranged along the longitudinal direction of the frame 1, the second drag chain 822 is arranged on the second drag chain support 821, wherein the connecting line of one fourth power element is led to the other side of the rack 1 through the first connecting beam 31 and joins with the connecting line of another fourth power element and then enters the second drag chain 822, the third drag chain support 831 is arranged outside the second connecting beam 22 and is arranged in parallel with the second connecting beam 22, the third drag chain 832 is arranged on the third drag chain support 831, the connecting line of the fifth power element 251 and the sixth power element is led to one side of the rack 1 through the third drag chain 832, the connecting line of the fifth power element 251, the connecting line of the sixth power element and the connecting line of the fourth power element join at first at the second drag chain 822 through the third drag chain 832, then the first power part connecting line of the first drag chain 81 is converged by the connecting line of the rack 1 and the second drag chain 822 and then is led out through an outlet at one side of the rack 1, so that the structure of the whole gantry type water cutting equipment is simpler and more convenient.
Preferably, the gantry water cutting apparatus of this embodiment further includes a controller (not shown in the figure), which is electrically connected to the first driving assembly 32, the second driving assembly 34, the third driving assembly, the fourth driving assembly 23, the fifth driving assembly 25, the sixth driving assembly 26, the seventh driving assembly 41, the eighth driving assembly 42, the high-pressure water assembly, the correlation photoelectric switch, the first anti-collision sensor 61, the second anti-collision sensor 62, the third anti-collision sensor 63, and the fourth anti-collision sensor 64, respectively, and the controller may be a centralized controller or a distributed controller, for example, the controller may be a single-chip microcomputer or may be formed by a plurality of distributed single-chip microcomputers, and the single-chip microcomputers may run a control program to control the first driving assembly 32, the second driving assembly 34, the third driving assembly, and the fourth driving assembly 23, The functions of the fifth driving assembly 25, the sixth driving assembly 26, the seventh driving assembly 41, the eighth driving assembly 42, the high-pressure water assembly, the correlation photoelectric switch, the first anti-collision sensing member 61, the second anti-collision sensing member 62, the third anti-collision sensing member 63 and the fourth anti-collision sensing member 64 are realized.
In order to facilitate the mechanical arm of the blanking device 302 to detach the cut rock wool boards from the support frame 13, the cut rock wool boards are still a whole, and when the device is used in a later period, a user can break the rock wool boards off with hands. Specifically, the cutting line of the rock wool board can be cut into an easily torn line form, and the depth of the cutting line of the rock wool board can be slightly smaller than the thickness of the rock wool board, so that the later operation is facilitated.
The embodiment also provides a cutting method of the gantry type water cutting equipment, which comprises the following steps:
firstly, placing a rock wool plate on a positioning frame 12 by a feeding device 301 along the X-axis direction;
secondly, positioning the rock wool board in a preset area by a positioning device 4;
thirdly, placing the rock wool board on the support frame 13 along the X-axis direction by the feeding device 301;
moving the feeding device 301 towards a direction far away from the preset position along the X-axis direction, and moving the cutting device 2 to a cutting position where the cutter head assembly 21 is opposite to the rock wool board along the X-axis direction;
fifthly, the cutting device 2 cuts the rock wool plate along the X-axis direction, the Y-axis direction and/or the Z-axis direction;
and step six, unloading the cut rock wool plate by the unloading device 302 along the X-axis direction.
To this end, the cutting of one rock wool panel is completed, and in order to increase the cutting speed, the loading device 301 may continue to adsorb the rock wool panel to be cut next and place it on the positioning frame 12 for positioning.
After the rock wool board in the fifth step is cut, in a sixth step, the first connecting beam 31 of the feeding device 301, the second connecting beam 22 of the cutting device 2 and the first connecting beam 31 of the blanking device 302 all move for a distance in the direction away from the placing component of the blanking device 302 along the X-axis direction, and the second driving component 34 of the blanking device 302 drives the sucker component 33 to move in the direction of the cut rock wool board so as to adsorb the rock wool board;
then, the second driving assembly 34 of the blanking device 302 in the sixth step drives the suction cup assembly 33 to drive the cut rock wool board to move away from the rack 1, then the first driving assembly 32 of the blanking device 302 drives the first connecting beam 31 to drive the suction cup assembly 33 and the cut rock wool board to move towards the direction close to the rack and place the cut rock wool board on the tray, and meanwhile, the fourth driving assembly 23 of the cutting device 2 drives the second connecting beam 22 and the first driving assembly 32 of the feeding device 301 to drive the first connecting beam 31 to move towards the direction close to the blanking device 302 until the suction cup of the feeding device 301 moves to the preset position to adsorb the rock wool board to be cut and convey the rock wool board to the support frame 13;
finally, the first driving assembly 32 of the feeding device 301 drives the first connecting beam 31 to move towards the direction away from the blanking device 302, and the fourth driving assembly 23 of the cutting device 2 drives the second connecting beam 22 to move towards the direction away from the blanking device 302 to a preset position, and then the rock wool board is cut.
When the cutting method of the gantry type water cutting equipment provided by the embodiment is used for cutting the rock wool board, the automatic cutting of the rock wool board can be realized, and the advantages of high cutting speed, high yield and low cutting cost are achieved.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims (10)

1. A planer-type water cutting equipment which characterized in that includes:
a frame (1);
the cutting device (2) is arranged on the rack (1) and comprises a cutter head assembly (21), and the cutter head assembly (21) can move along the X-axis direction, the Y-axis direction and the Z-axis direction relative to the rack (1);
the two material moving devices can move along the X-axis direction relative to the rack (1) and are respectively positioned at two sides of the cutting device (2), the two material moving devices are respectively a feeding device (301) and a discharging device (302), the feeding device (301) can move the material to be cut to a preset position, and the discharging device (302) can discharge the cut material from the rack (1);
the positioning device (4) is arranged on the rack (1) and can move the material to a preset area.
2. The gantry type water cutting equipment of claim 1, wherein each material moving device comprises:
the manipulator is arranged on the rack (1) and can move along the X-axis direction relative to the rack (1);
the placing component is provided with a tray, and the tray is used for containing the materials.
3. The gantry-type water cutting apparatus of claim 2, wherein the robot comprises:
a first connecting beam (31), the first connecting beam (31) being arranged on the machine frame (1);
a first driving assembly (32), wherein the first driving assembly (32) is arranged at the end part of the first connecting beam (31), and the first driving assembly (32) can drive the first connecting beam (31) to move along the X-axis direction;
the sucker assembly (33) is positioned below the first connecting cross beam (31) and can adsorb the materials;
the second driving assembly (34), the second driving assembly (34) set up on first connecting beam (31), the output of second driving assembly (34) with sucking disc subassembly (33) link to each other and can drive sucking disc subassembly (33) are followed Z axle direction moves.
4. Gantry type water cutting equipment according to claim 3, wherein one of said first connecting beam (31) and said suction cup assembly (33) is provided with a guide (35) extending in said Z-axis direction, and the other is provided with a guide groove corresponding to said guide (35).
5. The gantry type water cutting apparatus of claim 2, wherein the placement assembly comprises:
the placing frame is positioned at the end part of the rack (1) and is provided with the tray;
the third driving assembly is arranged on the placing frame, and the output end of the third driving assembly is connected with the tray;
the correlation type photoelectric switch is arranged on the placing frame and can detect the increase or decrease of the materials on the tray, so that the third driving assembly drives the tray to move downwards or upwards along the Z-axis direction.
6. Gantry type water cutting apparatus according to claim 3, characterized in that said cutting means (2) comprise:
the second connecting cross beam (22), the second connecting cross beam (22) is arranged between the two first connecting cross beams (31), and the cutter head assembly (21) is arranged on the second connecting cross beam (22);
a fourth driving assembly (23), wherein the fourth driving assembly (23) is arranged at the end part of the second connecting beam (22), and the fourth driving assembly (23) can drive the second connecting beam (22) to move along the X-axis direction;
a mounting seat (24) arranged on the second connecting beam (22);
the fifth driving assembly (25) is arranged on the second connecting cross beam (22), and the output end of the fifth driving assembly (25) is connected with the mounting seat (24) so as to drive the mounting seat (24) to move along the Y-axis direction;
the sixth driving assembly (26) is arranged on the mounting seat (24), and the output end of the sixth driving assembly (26) is connected with the cutter head assembly (21) to drive the cutter head assembly (21) to move along the Z-axis direction.
7. Gantry type water cutting equipment according to claim 6, characterized in that said first driving assembly (32) comprises a first power member and a first gear, said first power member being arranged at the end of said first connection beam (31), said first gear being arranged at the output of said first power member;
the fourth driving assembly (23) comprises a fourth power part and a second gear, the fourth power part is arranged at the end part of the second connecting cross beam (22), and the second gear is arranged at the output end of the fourth power part;
the rack (1) is provided with a rack (5), and the first gear and the second gear can be meshed with the rack (5) respectively.
8. The gantry type water cutting equipment as claimed in claim 7, wherein a first anti-collision sensor (61) is arranged on the end portion of one side, close to the second connecting beam (22), of the first connecting beam (31) of the feeding device (301), a second anti-collision sensor (62) is arranged on the end portion of one side, close to the second connecting beam (22), of the first connecting beam (31) of the discharging device (302), a third anti-collision sensor (63) and a fourth anti-collision sensor (64) are arranged on the second connecting beam (22), the third anti-collision sensor (63) corresponds to the first anti-collision sensor (61), and the fourth anti-collision sensor (64) corresponds to the second anti-collision sensor (62).
9. The gantry type water cutting equipment as claimed in claim 1, wherein the positioning device (4) comprises a seventh driving assembly (41) and an eighth driving assembly (42), the seventh driving assembly (41) and the eighth driving assembly (42) are both arranged on the rack (1), an output end of the seventh driving assembly (41) can push the material to move along the X-axis direction, and an output end of the eighth driving assembly (42) can push the material to move along the Y-axis direction.
10. A cutting method of the gantry type water cutting equipment according to any one of claims 1 to 9, comprising the steps of:
the feeding device (301) places the material on the rack (1) along the X-axis direction;
the positioning device (4) positions the material in a preset area;
the feeding device (301) places the material on the rack (1) along the X-axis direction;
the feeding device (301) moves towards a direction far away from the preset position along the X-axis direction, and the cutting device (2) moves to a cutting position where the cutter head component (21) is opposite to the material along the X-axis direction;
the cutting device (2) cuts the material along the X-axis direction, and/or the Y-axis direction, and/or the Z-axis direction;
the blanking device (302) discharges the cut materials along the X-axis direction.
CN202010802426.4A 2020-08-11 2020-08-11 Gantry type water cutting equipment and cutting method thereof Pending CN111805619A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010802426.4A CN111805619A (en) 2020-08-11 2020-08-11 Gantry type water cutting equipment and cutting method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010802426.4A CN111805619A (en) 2020-08-11 2020-08-11 Gantry type water cutting equipment and cutting method thereof

Publications (1)

Publication Number Publication Date
CN111805619A true CN111805619A (en) 2020-10-23

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ID=72858963

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010802426.4A Pending CN111805619A (en) 2020-08-11 2020-08-11 Gantry type water cutting equipment and cutting method thereof

Country Status (1)

Country Link
CN (1) CN111805619A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112985882A (en) * 2021-04-08 2021-06-18 江苏省检验检疫科学技术研究院 Automatic sampler for separating and sampling multiple parts of tyre
CN113182706A (en) * 2021-05-11 2021-07-30 广东宏石激光技术股份有限公司 Automatic unloading laser cutting machine of going up of two crossbeams
CN114347270A (en) * 2021-12-08 2022-04-15 方乐 Rock wool flange cotton adsorption equipment for construction

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112985882A (en) * 2021-04-08 2021-06-18 江苏省检验检疫科学技术研究院 Automatic sampler for separating and sampling multiple parts of tyre
CN113182706A (en) * 2021-05-11 2021-07-30 广东宏石激光技术股份有限公司 Automatic unloading laser cutting machine of going up of two crossbeams
CN114347270A (en) * 2021-12-08 2022-04-15 方乐 Rock wool flange cotton adsorption equipment for construction
CN114347270B (en) * 2021-12-08 2024-06-11 广东金港工程建设有限公司 Rock wool board edge cotton adsorption device for building construction

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