CN111792092A - Ice cube automatic packing machine - Google Patents
Ice cube automatic packing machine Download PDFInfo
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- CN111792092A CN111792092A CN202010697175.8A CN202010697175A CN111792092A CN 111792092 A CN111792092 A CN 111792092A CN 202010697175 A CN202010697175 A CN 202010697175A CN 111792092 A CN111792092 A CN 111792092A
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- 238000012856 packing Methods 0.000 title claims abstract description 14
- 238000004806 packaging method and process Methods 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 238000005192 partition Methods 0.000 claims description 3
- 208000001034 Frostbite Diseases 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000009471 action Effects 0.000 abstract description 3
- 238000009924 canning Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/106—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
本发明涉及制冰包装设备领域,具体涉及一种冰块自动包装机,适用于制冰工厂用来包装冰块;它包括输送装置和打包装置,所述输送装置包括输送带和操作平台,所述操作平台垂直于输送带的传输方向布置,所述打包装置横跨于输送带安装,其打包装置的出料口正对于操作平台;所述打包装置包括下料机构和撑袋口机构,所述下料机构和撑袋口机构分别安装于输送带输送方向的左右两侧,并且下料机构和撑袋口机构之间利用横跨于输送带上方的连接架固定安装。打包装置的设计,能够配合完成从袋口撑开到冰块罐装完成的动作,避免了工人直接用手接触冰块,防止手持续接触冰而冻伤,并且,整个流程完全自动化操作,各个气缸和输送带配合完美,打包效率加快。
The invention relates to the field of ice-making packaging equipment, in particular to an ice cube automatic packaging machine, which is suitable for packaging ice cubes in ice-making factories; it comprises a conveying device and a packaging device, the conveying device comprises a conveying belt and an operating platform, and the The operating platform is arranged perpendicular to the conveying direction of the conveyor belt, the packaging device is installed across the conveyor belt, and the discharge port of the packaging device is facing the operating platform; the packaging device includes a feeding mechanism and a bag opening mechanism, so The blanking mechanism and the bag opening mechanism are respectively installed on the left and right sides of the conveyor belt in the conveying direction, and the blanking mechanism and the bag opening mechanism are fixedly installed by a connecting frame spanning the top of the conveyor belt. The design of the packing device can cooperate to complete the action from the opening of the bag to the completion of the ice cube canning, which prevents workers from directly touching the ice cubes with their hands and prevents frostbite from continuous contact with the ice. Moreover, the entire process is fully automated. It is perfectly matched with the conveyor belt, and the packing efficiency is accelerated.
Description
技术领域technical field
本发明涉及制冰包装设备领域,具体涉及一种冰块自动包装机,适用于制冰工厂用来包 装冰块。The invention relates to the field of ice-making packaging equipment, in particular to an ice-cube automatic packaging machine, which is suitable for packaging ice-cubes in ice-making factories.
背景技术Background technique
目前,市面上打包冰块的方式是主要采用手工操作的方式,从冰块入袋,之后装满扎袋, 最后输送装车,这都需要大量的人力物力。不但造成了劳动力浪费,而且打包的效率也很低。 另一方面,工人持续接触冰块,容易冻伤,即使戴手套,在长期作业后也难以避免不受伤害, 特别是冬天,站在冰块近的地方又冻人。At present, the way of packing ice cubes on the market is mainly manual operation, from the ice cubes into the bag, then filling the bag, and finally transporting and loading the truck, which requires a lot of manpower and material resources. Not only is labor wasted, but the packaging efficiency is also very low. On the other hand, workers who are constantly in contact with ice cubes are prone to frostbite. Even if they wear gloves, it is difficult to avoid injury after long-term operation, especially in winter, when standing close to ice cubes, it will freeze people.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供冰块自动包装机,实现自动化冰块打包、袋装,让操作工人远离 冰块,防止手直接操作而冻伤。The object of the present invention is to provide an ice cube automatic packing machine, which realizes automatic ice cube packing and bagging, and allows operators to stay away from the ice cubes and prevents frostbite due to direct manipulation by hands.
为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, technical scheme of the present invention is as follows:
冰块自动包装机,包括输送装置和打包装置,所述输送装置包括输送带和操作平台,所 述操作平台垂直于输送带的传输方向布置,所述打包装置横跨于输送带安装,其打包装置的 出料口正对于操作平台;所述打包装置包括下料机构和撑袋口机构,所述下料机构和撑袋口 机构分别安装于输送带输送方向的左右两侧,并且下料机构和撑袋口机构之间利用横跨于输 送带上方的连接架固定安装。输送、打包和下料,只需要工人在下料口套袋即可,整个一系 列动作是设定好的,全自动操作,实现使用方便和包装效率快、节省人工操作成本的目的。An ice cube automatic packaging machine includes a conveying device and a packaging device, the conveying device includes a conveying belt and an operation platform, the operation platform is arranged perpendicular to the conveying direction of the conveying belt, the packaging device is installed across the conveying belt, and the packaging device is packaged The discharge port of the device is facing the operation platform; the packaging device includes a feeding mechanism and a bag supporting mechanism, and the feeding mechanism and the bag supporting mechanism are respectively installed on the left and right sides of the conveying direction of the conveyor belt, and the feeding mechanism It is fixedly installed with a connecting frame spanning the top of the conveyor belt with the bag opening mechanism. For conveying, packing and unloading, it only requires workers to put bags at the unloading port. The whole series of actions are pre-set and fully automatic operation, realizing the purpose of convenient use, fast packaging efficiency and saving labor cost.
进一步限定,所述下料机构包括下料主支架、推料滑轨、推料板和推料气缸,所述下料 主支架安装在输送带的其中一侧边,所述推料滑轨平行于连接架,其中一端固定在下料主支 架上、另一端固定在撑袋口机构上,所述推料板的下端通过滑动轴承悬挂安装在推料滑轨上, 推料板的下端接近传输带的上表面,但不接触传输带的上表面;所述推料气缸的缸体固定在 下料主支架上、缸轴的前端固定在推料板上,当推料气缸做功时向着输送带另一侧边的撑袋 口机构方向运动。Further limited, the feeding mechanism includes a feeding main support, a pushing slide rail, a pushing plate and a pushing cylinder, the feeding main support is installed on one side of the conveyor belt, and the pushing slide rails are parallel to each other. In the connecting frame, one end of which is fixed on the main blanking bracket, and the other end is fixed on the bag opening mechanism. the upper surface of the conveyor belt, but does not contact the upper surface of the conveyor belt; the cylinder body of the pusher cylinder is fixed on the main blanking support, the front end of the cylinder shaft is fixed on the pusher plate, and when the pusher cylinder does work, it moves toward the other side of the conveyor belt The side pocket opening mechanism moves in the direction.
进一步限定,所述撑袋口机构包括撑袋立架、撑袋气缸、撑袋导轨、压袋口横杆和撑袋 支架,所述撑袋立架安装在输送带的另一侧边,并与下料主支架相对,所述撑袋导轨竖直安 装在撑袋立架的上端,且撑袋导轨穿过撑袋立架的上端向下延伸,所述压袋口横杆水平连接 在撑袋导轨的下端,所述撑袋气缸的缸体固定在撑袋立架上端,撑袋气缸的缸轴前端连接在 压袋口横杆上,所述撑袋支架为两个且沿着压袋口横杆的长度方向安装,两个撑袋支架之间 的间隔距离为包装袋的袋口大小。Further defined, the bag opening mechanism includes a bag opening stand, a bag opening cylinder, a bag opening guide rail, a bag opening cross bar and a bag opening bracket, and the bag opening stand is installed on the other side of the conveyor belt, and Opposite to the main blanking bracket, the bag-supporting guide rail is vertically installed on the upper end of the bag-supporting stand, and the bag-supporting guide rail extends downward through the upper end of the bag-supporting stand. The lower end of the bag guide rail, the cylinder body of the bag holding cylinder is fixed on the upper end of the bag holding frame, the front end of the cylinder shaft of the bag holding cylinder is connected to the cross bar of the bag pressing mouth, and the bag holding brackets are two and extend along the bag pressing The mouth cross bar is installed in the length direction, and the distance between the two bag support brackets is the size of the bag mouth of the packaging bag.
下料机构和撑袋口机构的设计,能够配合完成从袋口撑开到冰块罐装完成的动作,避免 了工人直接用手接触冰块,防止手持续接触冰而冻伤,并且,整个流程完全自动化操作,各 个气缸和输送带配合完美,打包效率加快,并且采用气动作业比采用电源作业更安全。The design of the feeding mechanism and the bag opening mechanism can cooperate to complete the action from the opening of the bag opening to the completion of the ice cube canning, which prevents workers from directly touching the ice cubes with their hands and prevents frostbite caused by continuous contact with the hands. Moreover, the whole process Fully automatic operation, each cylinder and conveyor belt are perfectly matched, the packing efficiency is accelerated, and the pneumatic operation is safer than the electric operation.
进一步限定,沿着输送带传输方向的传输带两侧设有挡冰板,在传输带的带体上等距离 设有分隔立板,并且相邻两个分隔立板之间的间距等于或大于两个撑袋支架之间的间距。挡 冰板的设计是防止冰块滑落,分隔立板的作用是分量、定量,避免在推料板作业时将多余的 冰块推入同一个包装袋。It is further defined that ice baffles are provided on both sides of the conveyor belt along the conveying direction of the conveyor belt, separation vertical plates are provided at equal distances on the belt body of the conveyor belt, and the distance between two adjacent separation vertical plates is equal to or greater than Spacing between two bag support brackets. The design of the ice baffle is to prevent the ice cubes from slipping off, and the function of the separating vertical plate is to measure and quantify, so as to avoid pushing the excess ice cubes into the same packaging bag during the operation of the pushing plate.
进一步限定,所述推料板的截面呈H或者U字型,且推料板的长度短于相邻两个分隔立 板之间的间距。It is further limited that the cross section of the ejector plate is H or U-shaped, and the length of the ejector plate is shorter than the distance between two adjacent separating vertical plates.
进一步限定,所述推料板的长度短于两个撑袋支架之间的间距。Further defined, the length of the pushing plate is shorter than the distance between the two bag-supporting brackets.
进一步限定,所述撑袋立架呈矩形形状,在矩形撑袋立架的下端还安装有倾斜导引板, 导引倾斜板的开口从输送带至操作平台方向逐渐减小。所述导引倾斜板的最大开口等于两个 分隔立板之间的间距。导引倾斜板具有引流的作用,让冰块从一个区被分至另一个区时无遗 漏。Further limited, the bag-supporting stand has a rectangular shape, and an inclined guide plate is installed at the lower end of the rectangular bag-supporting stand, and the opening of the guiding inclined plate gradually decreases from the conveyor belt to the operation platform. The largest opening of the guiding inclined plate is equal to the distance between the two separating risers. The guiding inclined plate has the function of drainage, so that the ice cubes can be divided from one area to another without missing.
附图说明Description of drawings
图1为本发明的推料气缸处于复位位置的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the material pushing cylinder of the present invention in the reset position;
图2为本发明推料气缸的缸轴处于推出状态的主视结构示意图;Fig. 2 is the front view structure schematic diagram of the cylinder shaft of the pusher cylinder of the present invention in the push-out state;
图3为本发明的推料气缸处于复位位置的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the pusher cylinder of the present invention in the reset position;
图4为本发明打包装置的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of the packaging device of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合附 图和具体实施例进一步阐述本发明。In order to make the technical means, creation features, achievement goals and effects realized by the present invention easy to understand, the present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2、图3、图4所示的冰块自动包装机,冰块自动包装机包括输送装置和打包 装置,所述输送装置包括输送带1和操作平台2,所述操作平台2垂直于输送带1的传输方向布置,所述打包装置横跨于输送带安装,其打包装置的出料口正对于操作平台2;操作平台2用于工作人员在上面放置包装袋和刚打包好的一带冰。As shown in Figure 1, Figure 2, Figure 3, Figure 4, the ice cube automatic packaging machine includes a conveying device and a packaging device. The conveying device includes a conveyor belt 1 and an
所述打包装置包括下料机构3和撑袋口机构4,所述下料机构3和撑袋口机构4分别安 装于输送带1输送方向的左右两侧,并且下料机构3和撑袋口机构4之间利用横跨于输送带 1上方的连接架5固定安装。The packaging device includes a
所述下料机构3包括下料主支架30、推料滑轨31、推料板32和推料气缸33,所述下料 主支架30安装在输送带1的其中一侧边,所述推料滑轨31平行于连接架5,其中一端固定在下料主支架30上、另一端固定在撑袋口机构4上,所述推料板32的下端通过滑动轴承悬挂安装在推料滑轨31上,推料板32的下端接近传输带1的上表面,但不接触传输带1的上 表面,目的是推料板32是经常运动的,要避免摩擦输送带1表面,还要确保体积小的冰块被 推向包装袋内;所述推料气缸33的缸体固定在下料主支架30上、缸轴的前端固定在推料板 32上,当推料气缸33做功时向着输送带1另一侧边的撑袋口机构4方向运动。设计此机构 的目的是,输送带1会从上一工位源源不断的运送冰块过来,当冰块到达该位置时,推料气 缸33做功,然后人工在撑袋口机构4的出料口位置布置包装袋,推料气缸33做功后,带动 推料板32沿着推料滑轨31移动,将输送带1上该位置的冰块推入包装袋内,快速完成冰袋 的打包。而人工将包装袋撑开则比较麻烦,而且还无法快速对准推料板32过来的位置和时机, 所以设计撑袋口机构就是为了解决该问题。The
本实施例中所述的输送带1为现有技术,都是由电机带动皮带转动,然后为方便人工操 作,输送带1利用支撑架踮起便于人工手动操作的高度,另外,为了使其输送带1适用与本 设计,在沿着输送带1传输方向的传输带两侧设有挡冰板11,冰块易滑,为了防止冰块掉落 而设计挡冰板11,另外,在传输带1的带体上等距离设有分隔立板12,并且相邻两个分隔立 板12之间的间距等于或大于两个撑袋支架之间的间距,两者相差的双开差距最好不超过 40mm,这样推料板推送冰块时,其冰块不会被漏掉,如果冰块的体积较小,这个间距还要调 小。The conveyor belt 1 described in this embodiment is in the prior art, and is driven by a motor to rotate the belt. Then, in order to facilitate manual operation, the conveyor belt 1 uses a support frame to stand up to a height that is convenient for manual operation. Belt 1 is suitable for this design.
所述撑袋口机构4包括撑袋立架40、撑袋气缸41、撑袋导轨42、压袋口横杆43和撑袋 支架44,所述撑袋立架40安装在输送带1的另一侧边,并与下料主支架30相对,连接架5的一端固定在下料主支架30上、另一端固定在撑袋立架40上,主要是拉住下料主支架30和撑袋立架40,保持两者平稳的固定在输送带1上,所述撑袋导轨42竖直安装在撑袋立架40的上端,且撑袋导轨42穿过撑袋立架40的上端向下延伸,所述压袋口横杆43水平连接在撑袋导轨42的下端,所述撑袋气缸41的缸体固定在撑袋立架40上端,撑袋气缸41的缸轴前 端连接在压袋口横杆43上,所述撑袋支架44为两个且沿着压袋口横杆43的长度方向安装, 两个撑袋支架44之间的间隔距离为包装袋的袋口大小,撑袋支架44最好凸出于撑袋立架40的侧立面,这样方便工人手动快速套袋。撑袋支架44主要是随着压袋口横杆43的上下移动而移动,需要撑袋气缸41伸、缩来完成压袋口横杆43的上下移动,压袋口横杆43下压时更好的套好包装袋,压袋口横杆43上提时包装袋的袋口被撑开,等待冰块的进入。The
优选的,所述推料板31的截面呈H或者U字型,且推料板31的长度短于相邻两个分隔 立板12之间的间距。并且,所述推料板31的长度短于两个撑袋支架44之间的间距。因为推 料气缸33的行程和撑袋立架40高度的限制,当包装袋撑开在撑袋支架44上时,推料板31需要足够的长度才能保证所以冰块被推入包装袋内,如果推料板31太短,那么冰块就只被推 到包装袋袋口,每次工人拿起时还要先手动挤一下冰块,不然提袋的时候冰块容易滑落,所 以在减小重量的同时,将推料板31的截面设计呈H或者U字型。Preferably, the cross section of the
优选的,所述撑袋立架40呈矩形形状,在矩形撑袋立架10的下端还安装有倾斜导引板 45,导引倾斜板45的开口从输送带1至操作平台2方向逐渐减小,收口逐渐减小,确保所有 冰块囊括包装袋中。Preferably, the bag support stand 40 is in a rectangular shape, and an
优选的,所述导引倾斜板45的最大开口等于两个分隔立板12之间的间距,并且最大开 口最好大于推料板31的长度,保证推料板31直接通过,还要避免推料板31经过时冰块被遗 漏在分隔立板12之间。Preferably, the maximum opening of the guiding
本设计还包括操作面板6和输送带、推料气缸、撑袋气缸的控制开关按钮,用于控制三 者的启停,使其相互配合完成冰袋的打包。启动后,冰块被倒入输送带1上,并且按平均量 分布在相邻两个分隔立板12之间,输送带1由伺服电机带动着做间歇输送运动,将冰块带至 下料机构3和撑袋口机构4,此时输送带停下。同步,包装袋已经被套在撑袋支架44上,并 且撑袋气缸41带动着压袋口横杆43将包装袋的袋口撑开。输送带1停下后,推料气缸33伸 出,带动推料板32使得相对应位置的冰块被推入包装袋内,此时完成袋装步骤。接下来是推 料气缸33回位,撑袋气缸4下压,包装袋口被放下,工人便可以取下盛装冰块后的包装袋, 接着换下一个包装袋在撑袋支架44上,输送带持续运转,继续上述工作,如此循环,快速完 成冰块包装。The design also includes the
优选的,为了还可以打包不同体积的冰块,也为了适应不同包装袋的套装,可将撑袋支 架44设计成活动式,能够卡接在压袋口横杆43上沿着其长度方向来回移动,从而调整撑开 包装袋的大小。Preferably, in order to pack ice cubes of different volumes, and to adapt to the suits of different packaging bags, the
本冰块自动包装机还能在出料口安装手动式,每次冰块打包后,直接塑封包装袋口,热 封机为现有技术,可采用手动下压式,类似专利号为ZL 201520389994.0的热封塑封机,摆 放在操作平台上使用,还可以直接在撑袋立架40上直接安装分体式的热封机,待压袋口横杆 43下压时便能同时完成热封收口。The ice cube automatic packaging machine can also be installed with a manual type at the discharge port. After each ice cube is packed, the packaging bag mouth is directly plastic-sealed. The heat-sealing machine is the prior art and can be manually pressed down. Similar patent number is ZL 201520389994.0 The heat-sealing and plastic-sealing machine is placed on the operating platform for use, and a split-type heat-sealing machine can also be directly installed on the
以上对本发明提供的冰块自动包装机进行了详细介绍。具体实施例的说明只是用于帮助 理解本发明的方法及其核心思想,应当指出,对于本技术领域的普通技术人员来说,在不脱 离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发 明权利要求的保护范围内。The ice cube automatic packing machine provided by the present invention has been described in detail above. The description of the specific embodiments is only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, the present invention can be improved several times without departing from the principles of the present invention. and modifications, these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims (8)
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