CN111776885B - Cable winding device and method - Google Patents
Cable winding device and method Download PDFInfo
- Publication number
- CN111776885B CN111776885B CN202010676147.8A CN202010676147A CN111776885B CN 111776885 B CN111776885 B CN 111776885B CN 202010676147 A CN202010676147 A CN 202010676147A CN 111776885 B CN111776885 B CN 111776885B
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- Prior art keywords
- roller
- winding
- cable
- wire arranging
- chain wheel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0417—Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coiling Of Filamentary Materials In General (AREA)
- Winding Filamentary Materials (AREA)
Abstract
The invention belongs to the technical field of cable winding equipment, and particularly relates to a cable winding device and a cable winding method. The device comprises a rack, wherein a position sensor, a controller, a conveying roller part, an automatic clamping part, a wire arranging and feeding part and a shearing part are arranged on the rack; the controller is connected with the position sensor, the conveying roller part, the automatic clamping part, the flat cable feeding part and the cutting and smoothing part in a control mode. The invention can assist the workers to convey the material roller from the winding roller loading to the winding roller unloading and automatically wind the cable, thereby reducing the labor intensity and improving the working efficiency.
Description
Technical Field
The invention belongs to the technical field of cable winding equipment, and particularly relates to a cable winding device and a cable winding method.
Background
In the production process of the cable, the molded and cooled cable needs to be wound and packaged, and the wound cable coil is stored and transported. However, the cable winding device in the prior art is unreasonable in operation, and has too many manual operation processes, thereby greatly increasing the labor intensity of workers. The winding roller is manually installed on the winding device in daily production, and the thread end is manually fixed, so that the labor intensity of workers is high, and the efficiency is low. Therefore, a cable winding device is needed, which has high automation degree, greatly reduces labor intensity and improves working efficiency.
Disclosure of Invention
Aiming at the problems, the invention provides a cable winding device and a cable winding method, which can assist workers to automatically wind cables from the winding roller loading to the roller unloading after winding and transmit the material rollers, thereby reducing the labor intensity and improving the working efficiency.
The invention mainly adopts the following technical scheme: a cable winding device comprises a rack, wherein a position sensor, a controller, a conveying roller part, an automatic clamping part, a wire arranging and feeding part and a cutting off and following part are arranged on the rack;
the conveying roller part comprises a chain wheel motor, the chain wheel motor is connected with a chain wheel through a chain wheel shaft, and a chain is arranged on the chain wheel; a plurality of carrier roller plates are arranged on the chain, and winding rollers are arranged on the carrier roller plates;
the automatic clamping part comprises a driving motor, and a cone center I and a cone center II which are oppositely arranged, the driving motor is connected with a driving shaft through a driving coupling, the driving shaft is provided with the cone center I, and the cone center II is connected with a push roller cylinder; the cone center I is provided with a swing rod, and the swing rod is provided with a bulge; the automatic clamping part is arranged above the chain;
the wire arranging and feeding part comprises a wire arranging motor, the wire arranging motor is connected with a screw rod through a wire arranging coupler, and a wire arranging device is arranged on the screw rod;
the shearing part comprises a shearing cylinder, and the shearing cylinder is connected with a shearing knife; the shearing cylinder is connected with the wire arranging device;
the controller is connected with the position sensor, the conveying roller part, the automatic clamping part, the flat cable feeding part and the cutting and smoothing part in a control mode.
The chain is provided with a T-shaped groove, a T-shaped block is arranged in the T-shaped groove in a sliding mode, and the T-shaped block is connected with the carrier roller plate.
And bearing fixing seats are arranged on two sides of the T-shaped groove, rolling bearings are installed in the bearing fixing seats, and the rolling bearings are connected with the carrier roller plate.
The winding roller comprises a winding drum, a first circular baffle and a second circular baffle, wherein the first circular baffle and the second circular baffle are arranged at two ends of the winding drum; a notch is formed in one end of the winding drum, a clamping block matched with the notch is arranged on the swing rod, a through hole matched with the clamping block is formed in the first circular baffle, the clamping block penetrates through the through hole and then is connected with the winding drum through a spring, and a gap is formed between the clamping block and the winding drum; and a clamping groove matched with the bump is arranged on the outer side of the first circular baffle.
The wire arranging device is connected with a guide roller, one side of the guide roller is provided with a wire arranging cylinder, and the wire arranging cylinder is provided with a wire arranging device.
The cable winding device is used for winding, and comprises the following steps:
(1) during specific work, the device is started, the chain wheel motor rotates at first, the chain wheel motor drives the chain wheel to rotate, the chain wheel rotates to drive the chain to horizontally move, and the supporting roller plate is assembled with the chain into a whole, so the supporting roller plate also translates with the chain and then drives the winding roller to translate. When the winding roller reaches the designated position, the position sensor senses the position and transmits a signal to the controller to control the chain wheel motor to stop rotating.
(2) The controller controls the roller pushing cylinder to drive the cone center II to push the cone center II into the center hole of the winding roller, and controls the line arranging cylinder to drive the line arranging device to accurately guide the front end of the cable into a gap between the clamping block and the winding drum in the process that the double tops push inwards. Because the cylinder cone apex I and the cone supporting point II are conical, the winding roller gradually leaves the roller supporting plate in the inward jacking process, and the capability of rotating is achieved. Along with the jacking of the conical center I, the swing rod and the clamping block are also jacked, and a gap between the clamping block and the winding drum is smaller and smaller until the cable is clamped. And after the clamping action is finished, the conical center II stops ejecting inwards.
(3) After the clamping action is finished, the driving motor is started, the driving motor rotates to drive the cone center I to rotate, the swing rod and the cone center I are connected together, the swing rod rotates together, and the protrusions of the swing rod drive the winding rollers to rotate together. Withdraw along the line ware in winding roller pivoted, the winding displacement motor can rotate, the winding displacement motor drives the lead screw and rotates, because the lead screw rotates, and the winding displacement ware can follow the lead screw and remove about, in the inseparable winding of cable to the winding roller.
(4) After winding, the shearing cylinder drives the shearing knife to shear the cable, the push roller cylinder drives the conical center II to loosen the winding roller, the winding roller can fall onto the roller supporting plate by self gravity, then the chain wheel motor is started to take the wound winding roller away from the working position, and the next empty winding roller is taken into the working position.
The effect of installation bearing and T type groove is because when the wire winding roller falls by self gravity, the hole of wire winding roller can not break away from awl die tip I completely, still can have very little partly to be the coincidence, because awl die tip I is the toper along with the removal of chain, so the wire winding roller can slide right because of conical reason, antifriction bearing can effectual reduction frictional force this moment, and short distance's removal about easier avoids damaging the wire winding roller.
In conclusion, the automatic feeding device is simple in structure, high in automation degree, simple and convenient to operate, and greatly improves production efficiency.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of a portion B of FIG. 1;
FIG. 4 is a schematic view of a portion of the transfer roll of the present invention;
FIG. 5 is an enlarged view of a portion of the structure of FIG. 4 at C;
in the figure: in the figure: 1, 2, 3, 4 and 5 chain wheel motors; the automatic winding machine comprises a 6 chain wheel bearing, a 7 driving motor mounting seat, an 8 driving motor, a 9 driving coupling, a 10 driving shaft bearing, a 11 driving shaft, a 12 conical center I, a 13 swing rod, a 14 wire arranging motor, a 15 wire arranging coupling, a 16 lead screw, a 17 roller pushing cylinder, a 18 conical center II, a 19 position sensor, a 20 rack, a 21 shearing cylinder, a 22 shearing knife, a 23 cable, a 24T-shaped block, a 25 rolling bearing, a 26T-shaped groove, a 27 bearing fixing seat, a 28 carrier roller plate, a 31 clamping block, a 32 spring, a 33 bulge, a 35 in-line cylinder, a 36 in-line device, a 37, a wire arranging device, 38, a winding drum, 39, a first circular baffle plate, 40, a second circular baffle plate, 41 through holes, 42 cracks, 43 clamping grooves and 44 guide rollers.
Detailed Description
A cable winding device comprises a frame 20, wherein a position sensor 19, a controller, a conveying roller part, an automatic clamping part, a flat cable feeding part and a cutting part are arranged on the frame 20;
the conveying roller part comprises the chain wheel motor 5, the chain wheel motor 5 is connected with the chain wheel 1 through the chain wheel shaft 3, and the chain is arranged on the chain wheel 1; a plurality of carrier roller plates 28 are arranged on the chain, and winding rollers are arranged on the carrier roller plates 28;
the automatic clamping part comprises a driving motor 8, and a cone center I12 and a cone center II18 which are oppositely arranged, wherein the driving motor 8 is connected with a driving shaft 11 through a driving coupling 9, the driving shaft 11 is provided with the cone center I12, and the cone center II18 is connected with a roller pushing cylinder 17; the cone center I12 is provided with a swing rod 13, and the swing rod 13 is provided with a bulge 33; the automatic clamping part is arranged above the chain;
the wire arranging and feeding part comprises a wire arranging motor 14, the wire arranging motor 14 is connected with a screw rod 16 through a wire arranging coupler 15, and a wire arranging device 37 is arranged on the screw rod 16;
the shearing part comprises a shearing air cylinder 21, and the shearing air cylinder 21 is connected with a shearing knife 22; the shearing cylinder 21 is connected with the wire arranging device 37;
the controller is connected with the position sensor 19, the conveying roller part, the automatic clamping part, the wire arranging and feeding part and the cutting part in a control mode.
And bearing fixing seats 27 are arranged on two sides of the T-shaped groove 26, rolling bearings 25 are installed in the bearing fixing seats 27, and the rolling bearings 25 are connected with carrier roller plates 28.
The winding roller comprises a winding drum 38, a first circular baffle 39 and a second circular baffle 40, wherein the first circular baffle 39 and the second circular baffle 40 are arranged at two ends of the winding drum 38; a notch is formed in one end of the bobbin 38, a clamping block 31 matched with the notch is arranged on the swing rod 13, a through hole 41 matched with the clamping block 31 is formed in the first circular baffle 39, the clamping block 31 penetrates through the through hole 41 and then is connected with the bobbin 38 through a spring 32, and a gap 42 is formed between the clamping block 31 and the bobbin 38; and a clamping groove 43 matched with the protrusion 33 is arranged on the outer side of the first circular baffle 39.
The wire arranging device 37 is connected with a guide roller 44, one side of the guide roller 44 is provided with a wire arranging cylinder 35, and the wire arranging device 36 is arranged on the wire arranging cylinder 35.
A cable winding method adopts the cable winding device, and comprises the following steps:
(1) when the device is started, the chain wheel motor rotates to drive the winding roller to translate to reach a specified position, the position sensor senses the position and transmits a signal to the controller to control the chain wheel motor to stop rotating;
(2) the controller controls the roller pushing cylinder to drive the cone center II to push into a central hole of the winding roller, and controls the line arranging cylinder to drive the line arranging device to accurately guide the front end of the cable into a gap between the clamping block and the winding drum in the process that the double tops are pushed inwards; the winding roller gradually leaves the roller supporting plate in the inward jacking process to achieve the capability of rotating; along with the jacking of the cone center I, the swing rod and the clamping block are also jacked, and a gap between the clamping block and the bobbin is smaller and smaller until the cable is clamped; after the clamping action is finished, the conical center II stops ejecting inwards;
(3) the driving motor is started to drive the cone center I to rotate, and further drive the winding roller to rotate; the wire arranging device is retracted when the winding roller rotates, the wire arranging motor rotates, the wire arranging device moves left and right, and the cable is tightly wound in the winding roller;
(4) after winding, the shearing cylinder drives the shearing knife to shear the cable, the roller pushing cylinder drives the cone center II to loosen the winding roller, the winding roller falls onto the roller supporting plate, then the chain wheel motor is started to take the wound winding roller away from the working position, and the next empty winding roller is taken into the working position.
Claims (5)
1. A cable winding device comprises a rack (20), and is characterized in that a position sensor (19), a controller, a conveying roller part, an automatic clamping part, a flat cable feeding part and a cutting part are arranged on the rack (20);
the conveying roller part comprises a chain wheel motor (5), the chain wheel motor (5) is connected with a chain wheel (1) through a chain wheel shaft (3), and a chain is arranged on the chain wheel (1); a plurality of carrier roller plates (28) are arranged on the chain, and winding rollers are arranged on the carrier roller plates (28);
the automatic clamping part comprises a driving motor (8), and a cone center I (12) and a cone center II (18) which are oppositely arranged, the driving motor (8) is connected with a driving shaft (11) through a driving coupling (9), the driving shaft (11) is provided with the cone center I (12), and the cone center II (18) is connected with a roller pushing cylinder (17); the cone center I (12) is provided with a swing rod (13), and the swing rod (13) is provided with a bulge (33); the automatic clamping part is arranged above the chain;
the wire arranging and feeding part comprises a wire arranging motor (14), the wire arranging motor (14) is connected with a screw rod (16) through a wire arranging coupler (15), and a wire arranging device (37) is arranged on the screw rod (16);
the shearing part comprises a shearing cylinder (21), and the shearing cylinder (21) is connected with a shearing knife (22); the shearing cylinder (21) is connected with the wire arranging device (37);
the controller is connected with the position sensor (19), the conveying roller part, the automatic clamping part, the flat cable feeding part and the shearing part in a control way;
the winding roller comprises a winding drum (38), and a first circular baffle (39) and a second circular baffle (40) which are arranged at two ends of the winding drum (38); a notch is formed in one end of the winding drum (38), a clamping block (31) matched with the notch is arranged on the swing rod (13), a through hole (41) matched with the clamping block (31) is formed in the first circular baffle (39), the clamping block (31) penetrates through the through hole (41) and then is connected with the winding drum (38) through a spring (32), and a gap (42) is formed between the clamping block (31) and the winding drum (38); and a clamping groove (43) matched with the protrusion (33) is formed in the outer side of the first circular baffle (39).
2. A cable winder as claimed in claim 1, characterised in that a T-shaped slot (26) is provided in the chain, a T-shaped block (24) is slidably mounted in the T-shaped slot (26), and the T-shaped block (24) is connected to the idler plate (28).
3. A cable winder as claimed in claim 2, characterised in that bearing holders (27) are provided on either side of the T-shaped slot (26), a roller bearing (25) is mounted in the bearing holders (27), and the roller bearing (25) is connected to the idler plate (28).
4. A cable winder as claimed in claim 1, characterised in that a guide roller (44) is attached to the traverse (37), in that a thread guiding cylinder (35) is provided on one side of the guide roller (44), and in that a thread guiding device (36) is provided on the thread guiding cylinder (35).
5. A cable winding method using the cable winding device of claim 4, comprising the steps of:
(1) when the device is started, the chain wheel motor rotates to drive the winding roller to translate to reach a specified position, the position sensor senses the position and transmits a signal to the controller to control the chain wheel motor to stop rotating;
(2) the controller controls the roller pushing cylinder to drive the cone center II to push into a central hole of the winding roller, and controls the line arranging cylinder to drive the line arranging device to accurately guide the front end of the cable into a gap between the clamping block and the winding drum in the process that the double tops are pushed inwards; the winding roller gradually leaves the roller supporting plate in the inward jacking process to achieve the capability of rotating; along with the jacking of the cone center I, the swing rod and the clamping block are also jacked, and a gap between the clamping block and the bobbin is smaller and smaller until the cable is clamped; after the clamping action is finished, the conical center II stops ejecting inwards;
(3) the driving motor is started to drive the cone center I to rotate, and further drive the winding roller to rotate; the wire arranging device is retracted when the winding roller rotates, the wire arranging motor rotates, the wire arranging device moves left and right, and the cable is tightly wound in the winding roller;
(4) after winding, the shearing cylinder drives the shearing knife to shear the cable, the roller pushing cylinder drives the cone center II to loosen the winding roller, the winding roller falls onto the roller supporting plate, then the chain wheel motor is started to take the wound winding roller away from the working position, and the next empty winding roller is taken into the working position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010676147.8A CN111776885B (en) | 2020-07-14 | 2020-07-14 | Cable winding device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010676147.8A CN111776885B (en) | 2020-07-14 | 2020-07-14 | Cable winding device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111776885A CN111776885A (en) | 2020-10-16 |
| CN111776885B true CN111776885B (en) | 2022-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010676147.8A Active CN111776885B (en) | 2020-07-14 | 2020-07-14 | Cable winding device and method |
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| Country | Link |
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| CN (1) | CN111776885B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114933214B (en) * | 2022-04-14 | 2023-07-14 | 南通德舜昌机械科技有限公司 | Full-automatic cable winding machine |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6386473B1 (en) * | 2000-07-26 | 2002-05-14 | Enrico Vitaletti | Storage device for vacuum hose |
| CN202449674U (en) * | 2011-12-21 | 2012-09-26 | 常州金方圆铜业有限公司 | Copper wire spooling device |
| CN203855244U (en) * | 2014-05-28 | 2014-10-01 | 温岭市旭升光电科技有限公司 | Winding drum on copper wire calender |
| CN204416800U (en) * | 2015-01-22 | 2015-06-24 | 杭州豪盛电动车辆有限公司 | Cable winding device |
| CN204668016U (en) * | 2015-05-29 | 2015-09-23 | 安庆钰龙橡塑机械制造有限公司 | A kind of frame take-up mechanism |
| CN204668022U (en) * | 2015-05-29 | 2015-09-23 | 安庆钰龙橡塑机械制造有限公司 | A kind of production system of cable insulation jacket |
| CN105000427A (en) * | 2015-06-25 | 2015-10-28 | 邱文敏 | Dacron cleaning ball winding device |
| CN205328359U (en) * | 2015-12-22 | 2016-06-22 | 天津市津阳电子有限公司 | Wrapping device |
| CN205802642U (en) * | 2016-06-20 | 2016-12-14 | 神华集团有限责任公司 | Electric cable wrapping machine |
| CN208037727U (en) * | 2018-04-13 | 2018-11-02 | 四川省川胜电缆有限公司 | A kind of high-efficient cable bobbin winder device |
| CN208814405U (en) * | 2018-08-08 | 2019-05-03 | 武汉福地科技有限公司 | A kind of short-distance and medium-distance cable-coiling drum |
| CN208199978U (en) * | 2018-10-11 | 2018-12-07 | 四川省川胜电缆有限公司 | A kind of novel cable admission machine |
| CN210029499U (en) * | 2019-03-25 | 2020-02-07 | 广东安恒铁塔钢构有限公司 | Power cable unwinding and winding unit |
| CN111153296A (en) * | 2020-02-16 | 2020-05-15 | 国网江苏省电力有限公司南京供电分公司 | Electric power material is paying out machine for warehouse |
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2020
- 2020-07-14 CN CN202010676147.8A patent/CN111776885B/en active Active
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| CN111776885A (en) | 2020-10-16 |
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