CN111740542A - Aging and cooling integrated equipment for servo motor - Google Patents
Aging and cooling integrated equipment for servo motor Download PDFInfo
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- CN111740542A CN111740542A CN202010849152.4A CN202010849152A CN111740542A CN 111740542 A CN111740542 A CN 111740542A CN 202010849152 A CN202010849152 A CN 202010849152A CN 111740542 A CN111740542 A CN 111740542A
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- aging
- lifting
- cooling
- servo motor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
Abstract
The invention relates to the field of servo motors, in particular to aging and cooling integrated equipment of a servo motor, which comprises two first lifting tables, wherein an aging area, a second lifting table and a cooling area are sequentially arranged between the two first lifting tables, the aging area is used for receiving the servo motor from the first lifting table and aging the servo motor which is not detected successfully, the second lifting table is arranged at the side part of the aging area and used for receiving the servo motor from the aging area after aging and transporting the servo motor to the cooling area, the cooling area is used for receiving the servo motor from the second lifting table, cooling the servo motor and transporting the cooled servo motor to the first lifting table, the aging area and the cooling area are supported by the two first lifting tables and the second lifting table, and the servo motor is rapidly and conveniently transferred to the aging area and the cooling area, the production steps are simplified.
Description
Technical Field
The invention relates to the field of servo motors, in particular to aging and cooling integrated equipment of a servo motor.
Background
At present, after a servo motor is assembled, an aging process needs to be carried out on the servo motor, and the multi-factor accelerated aging of the servo motor is one of important methods for researching the insulation aging rule of a stator bar and evaluating the residual life of insulation, and is also one of procedures for inspecting the quality of the servo motor.
However, in the existing process, whether the servo motor is aged or semi-automatic equipment or manual feeding is mainly used, manual operation cannot be completely replaced in the production process, and the operations of feeding, detecting, positioning and the like are required to be performed by an operator, so that the production efficiency of the equipment is limited by the working state of the operator, which causes low working efficiency.
Disclosure of Invention
The technical problem to be solved by the invention is to provide aging and cooling integrated equipment for a servo motor, the technical scheme solves the problem of low automation degree of aging treatment of the servo motor at present, the integrated equipment is used for bearing an aging area and a cooling area through two first lifting tables and one second lifting table, the servo motor is quickly and conveniently transferred to the aging area and the cooling area, and production steps are simplified.
In order to solve the technical problems, the invention provides the following technical scheme:
provided is an aging and cooling integrated apparatus of a servo motor, including:
the first lifting tables are arranged in two, one of the first lifting tables is used for receiving the detected servo motors, classifying the servo motors according to the types of qualified detection and unqualified detection, sending out the servo motors of different types in different regions, the other lifting table is used for receiving the aged and cooled servo motors, scheduling the servo motors according to the types, and transmitting the servo motors according to the priority of 'qualified aging → unqualified detection';
two be equipped with ageing district, second elevating platform and cooling space in proper order between the first elevating platform, wherein:
the aging area is used for receiving the detected servo motors conveyed by the first lifting table, placing the servo motors in different areas according to qualified and unqualified categories, and then aging the servo motors qualified in the qualified detection;
the second lifting platform is arranged on the side part of the aging area and used for receiving the servo motors from the aging area after aging treatment, classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, and conveying the servo motors of different categories to the cooling area in different areas;
and the cooling area is arranged on the other side of the second lifting table and used for receiving the servo motor conveyed from the second lifting table, putting the servo motor in different areas according to the categories of qualified aging, unqualified aging and unqualified detection, cooling the servo motor which is subjected to aging treatment, and conveying the cooled servo motor to the first lifting table.
Optionally, the first lifting platform comprises a first frame, a first lifting mechanism, a first conveying mechanism and a first displacement mechanism, the first lifting mechanism is arranged in the first frame, the output end of the first lifting mechanism is in transmission connection with the first displacement mechanism, the output end of the first displacement mechanism is in transmission connection with the first conveying mechanism, the first conveying mechanism is in rotation connection with the first displacement mechanism, the first conveying mechanism is used for carrying a servo motor, and the first lifting mechanism is used for driving the first displacement mechanism and the first conveying mechanism to do lifting movement.
Optionally, the first lifting mechanism includes a first lifting driving motor, a first transmission gear set, a first lead screw, a first guide rail and a first lifting plate, the first lifting driving motor is arranged at the bottom end of the first frame, the first lifting driving motor is connected with the first lead screw through transmission of the first transmission gear set, the lateral part of the first lead screw is provided with at least one first guide rail, the first guide rail and the first lead screw are arranged in parallel, the first lead screw is connected with the first lifting plate through threads, the first lifting plate is connected with the first guide rail in a sliding manner, a first displacement mechanism is fixed on the first lifting plate, the first displacement mechanism includes a first lead screw sliding table and a first supporting plate, the first lead screw sliding table is connected with the first supporting plate in a sliding manner, the first supporting plate is provided with a first conveying mechanism, the first conveying mechanism includes a first rotating table, a first transfer driving motor, First transmission shaft, first transmission belt, first belt mounting panel and first objective table are equipped with in the first displacement mechanism first revolving stage, the output transmission of first revolving stage is connected with first objective table, the relative both ends that set up of first objective table all are equipped with first belt mounting panel is equipped with on the first belt mounting panel first transmission belt passes through between two first transmission belts first transmission shaft connects, is equipped with on one of them first belt mounting panel first transfer driving motor, first transfer driving motor pass through the belt and are connected with first transmission shaft transmission.
Optionally, a first reading head is arranged on the first object stage, a first limiting plate is arranged at the top end of the first lifting plate, and the first limiting plate is located at the top of the first conveying mechanism.
Optionally, the ageing zone includes ageing layer, ageing treatment device, ageing zone and takes carrier and ageing zone transport mechanism, is equipped with at least one deck on the ageing zone the ageing layer all is equipped with one on each layer of ageing layer the ageing zone carrier, the lateral part that the carrier was taken in the ageing zone is equipped with the ageing treatment device, the top that the carrier was taken in the ageing zone is equipped with ageing zone transport mechanism.
Optionally, the second lifting platform comprises a second frame, a second lifting mechanism and a second conveying mechanism, the second lifting mechanism is arranged in the second frame, the output end of the second lifting mechanism is in transmission connection with the second conveying mechanism, the second conveying mechanism is used for carrying a servo motor, and the second lifting mechanism is used for driving the second conveying mechanism to do lifting movement.
Optionally, the second lifting mechanism comprises a second lifting driving motor, a second transmission gear set, a second lead screw, a second guide rail and a second lifting plate, the second lifting driving motor is arranged at the bottom end of the second frame, the second lifting driving motor is in transmission connection with the second lead screw through the second transmission gear set, the side part of the second lead screw is provided with at least one second guide rail, the second guide rail is arranged in parallel with the second lead screw, the second lifting plate is in threaded connection with the second lead screw, the second lifting plate is in sliding connection with the second guide rail, a second conveying mechanism is fixed on the second lifting plate, the second conveying mechanism comprises a second transfer driving motor, a second transmission shaft, a second transmission belt, a second belt mounting plate and a second objective table, the second objective table is arranged on the second lifting plate, and the second belt mounting plate is arranged at two opposite ends of the second objective table, be equipped with on the second belt mounting panel second driving belt passes through between two second driving belt the second transmission shaft is connected, is equipped with on one of them second belt mounting panel the second shifts driving motor, and the second shifts driving motor and passes through the belt and be connected with the second transmission shaft transmission.
Optionally, a second ejection driving cylinder is arranged on the second object stage, an output shaft of the second ejection driving cylinder is connected with a second ejection plate in a transmission mode, the second ejection plate is abutted to the servo motor, a second limiting plate is arranged on the top end of the second lifting plate and located at the top of the second conveying mechanism, a second travel switch is mounted at the bottom end of the second guide rail, and the second travel switch is abutted to the bottom end of the second object stage.
Optionally, the cooling area comprises a cooling rack, a cooling layer, a cooling area conveying mechanism and a ventilation window, at least one layer of cooling layer is arranged in the cooling rack, a plurality of cooling fan installation positions are arranged on the cooling layer of each layer, one cooling area conveying mechanism is arranged on the side portion of each layer of cooling layer, and the ventilation window is arranged on one side, far away from the cooling layer, of the cooling area conveying mechanism.
Optionally, the cooling space still includes cooling space stop mechanism, cooling space stop mechanism and cooling fan installation position one-to-one, and cooling space stop mechanism sets up in cooling space transport mechanism, blocks mounting panel, cooling space including the cooling space and blocks drive actuating cylinder, cooling space barrier plate and cooling space barrier block, the cooling space blocks that the mounting panel sets up in cooling space transport mechanism, and the cooling space blocks to be equipped with on the mounting panel the cooling space blocks to drive actuating cylinder, and the cooling space blocks that the output shaft that drives actuating cylinder is connected with the cooling space barrier plate, and it has to articulate on the cooling space barrier plate the cooling space barrier block.
Compared with the prior art, the invention has the beneficial effects that:
the servo motor is quickly and conveniently transferred to the aging area and the cooling area through the two first lifting tables and the second lifting table for bearing the aging area and the cooling area, the production steps are simplified, the working state of operators is not limited, a plurality of stations are arranged on the aging area and the cooling area, the servo motors can be arranged according to the categories and regions, so that the subsequent production scheduling and the priority treatment of a certain type of servo motors are facilitated, the production efficiency of the equipment is greatly improved, the aged and cooled servo motor is directly conveyed to subsequent equipment by the first lifting platform, the conveying route of the servo motor is not limited to linear conveying, the occupied space of the whole set of equipment can be optimized, the working efficiency is improved, the loading, transferring, transporting, aging and cooling in the equipment are automatically completed, the manpower is replaced, and the production efficiency and the production quality of the servo motor are improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a first lifting platform according to the present invention;
FIG. 3 is a schematic structural view of the interior of the first lift platform of the present invention;
FIG. 4 is an enlarged schematic view at A in FIG. 3;
FIG. 5 is a first schematic structural view of a first conveying mechanism according to the present invention;
FIG. 6 is a second schematic structural view of the first conveyor mechanism of the present invention;
FIG. 7 is a first schematic view of the structure at the burn-in zone of the present invention;
FIG. 8 is a second schematic view of the structure at the burn-in zone of the present invention;
FIG. 9 is a third schematic view of the structure at the burn-in zone of the present invention;
FIG. 10 is a schematic view of the second lift of the present invention;
FIG. 11 is a first schematic structural view of the interior of the second lifting platform of the present invention;
FIG. 12 is an enlarged view at B of FIG. 11;
FIG. 13 is a second schematic structural view of the interior of the second lift platform of the present invention;
FIG. 14 is a first schematic view of the structure at the cooling zone in the present invention;
FIG. 15 is a second schematic view of the structure of the cooling zone of the present invention;
fig. 16 is a schematic view of the structure of the transport mechanism of the cooling zone in the present invention.
In the figure:
1-a first lifting platform; 1 a-a first rack; 1 b-a first lifting mechanism; 1b1 — a first lift drive motor; 1b2 — first transfer gear set; 1b3 — first lead screw; 1b4 — first guide rail; 1b5 — first lifter plate; 1b 6-first limiting plate; 1 c-a first transport mechanism; 1c 1-first rotating stage; 1c2 — first transfer drive motor; 1c3 — first drive shaft; 1c4 — first drive belt; 1c 5-a first belt mounting plate; 1c6 — first stage; 1c 7-first read head; 1 d-a first displacement mechanism; 1d 1-first screw rod sliding table; 1d2 — first support plate;
2-an aging zone; 2 a-an aging layer; 2 b-an aging treatment device; 2 c-aging zone carrying frame; 2 d-an aging area conveying mechanism;
3-a second lifting platform; 3 a-a second rack; 3 b-a second lifting mechanism; 3b 1-a second lift drive motor; 3b2 — second drive gear set; 3b3 — second travel switch; 3b 4-second lead screw; 3b5 — second guide rail; 3b 6-a second lifter plate; 3b 7-second limiting plate; 3 c-a second transport mechanism; 3c1 — a second transfer drive motor; 3c 2-second drive shaft; 3c 3-second drive belt; 3c 4-a second belt mounting plate; 3c 5-second stage; 3c 6-second ejector drive cylinder; 3c7 — second ejector plate;
4-a cooling zone; 4 a-a cooling rack; 4 b-a cooling layer; 4b1 — cooling fan mounting location; 4 c-a cooling zone transport mechanism; 4 d-ventilation window; 4 e-a cooling zone blocking mechanism; 4e 1-cooling zone blocking mounting plate; 4e 2-Cooling zone blocking drive cylinder; 4e 3-cooling zone barrier plate; 4e 4-Cooling zone Barrier.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As a preferred embodiment of the present invention, there is provided an aging and cooling integrated apparatus of a servo motor, including:
the first lifting tables are arranged in two, one of the first lifting tables is used for receiving the detected servo motors, classifying the servo motors according to the types of qualified detection and unqualified detection, sending out the servo motors of different types in different regions, the other lifting table is used for receiving the aged and cooled servo motors, scheduling the servo motors according to the types, and transmitting the servo motors according to the priority of 'qualified aging → unqualified detection';
two be equipped with ageing district, second elevating platform and cooling space in proper order between the first elevating platform, wherein:
the aging area is used for receiving the detected servo motors conveyed by the first lifting table, placing the servo motors in different areas according to qualified and unqualified categories, and then aging the servo motors qualified in the qualified detection;
the second lifting platform is arranged on the side part of the aging area and used for receiving the servo motors from the aging area after aging treatment, classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, and conveying the servo motors of different categories to the cooling area in different areas;
and the cooling area is arranged on the other side of the second lifting table and used for receiving the servo motor conveyed from the second lifting table, putting the servo motor in different areas according to the categories of qualified aging, unqualified aging and unqualified detection, cooling the servo motor which is subjected to aging treatment, and conveying the cooled servo motor to the first lifting table.
Through the design of the integrated equipment, the aging area and the cooling area are borne by the two first lifting tables and the second lifting table, the servo motors are quickly and conveniently transferred to the aging area and the cooling area, the production steps are simplified, the working state of operators is not limited, a plurality of stations are arranged on the aging area and the cooling area, the servo motors can be arranged according to categories and regions, the subsequent production scheduling and the preferential treatment of a certain category of servo motors are facilitated, the production efficiency of the equipment is greatly improved, the servo motors after aging and cooling are directly conveyed to the subsequent equipment by the first lifting tables, the conveying route of the servo motors is not limited to linear conveying, the occupied space of the whole set of equipment can be optimized, the working efficiency is improved, and the feeding, transferring, conveying, aging and cooling in the equipment are all automatically completed, the manual labor is replaced, and the production efficiency and the production quality of the servo motor are improved.
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings.
Referring to fig. 1, the integrated apparatus includes:
the first lifting platform 1 is provided with two first lifting platforms 1, one first lifting platform is used for receiving the detected servo motors, classifying the servo motors according to the types of qualified detection and unqualified detection, sending out the servo motors of different types in different regions, the other servo motor is used for receiving the aged and cooled servo motors, scheduling the servo motors according to the types, and transmitting the servo motors according to the priority of 'aged qualified → aged unqualified → unqualified detection', namely, the servo motors qualified in aging are transmitted to the next procedure equipment, after the transmission of the servo motors in batches qualified in aging is finished, the servo motors unqualified in aging are transmitted to the next procedure equipment by the first lifting platform 1, after the transmission of the servo motors in batches unqualified in aging is finished, the servo motors unqualified in detection are transmitted to the next procedure equipment by the first lifting platform 1, and the subsequent procedure equipment can be jointed when the servo motors are received, the connection/reception can be carried out according to the category sequence of 'aging qualified → aging unqualified → detection unqualified', therefore, the processing on the process flow can be carried out according to 'aging qualified → aging unqualified → detection unqualified', and the scheduling and optimization of the production flow can be carried out;
be equipped with ageing zone 2, second elevating platform 3 and cooling space 4 between two first elevating platforms 1 in proper order, wherein:
the aging area 2 is used for receiving the detected servo motors conveyed by the first lifting table 1, placing the servo motors in different areas according to qualified and unqualified categories, and then aging the servo motors qualified in the qualified detection;
the second lifting platform 3 is arranged on the side part of the aging area 2 and used for receiving the servo motors from the aging area 2 after aging treatment, classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, and conveying the servo motors of different categories to the cooling area 4 in different areas;
and the cooling area 4 is arranged on the other side of the second lifting table 3 and used for receiving the servo motor conveyed from the second lifting table 3, placing the servo motor in different areas according to the categories of qualified aging, unqualified aging and unqualified detection, cooling the servo motor subjected to aging treatment, and conveying the cooled servo motor to the first lifting table 1. Referring to fig. 2 and 3, the first lifting platform 1 includes a first frame 1a, a first lifting mechanism 1b, a first transporting mechanism 1c, and a first displacement mechanism 1d, the first lifting mechanism 1b is disposed in the first frame 1a, an output end of the first lifting mechanism 1b is connected to the first displacement mechanism 1d in a transmission manner, an output end of the first displacement mechanism 1d is connected to the first transporting mechanism 1c in a transmission manner, the first transporting mechanism 1c is rotatably connected to the first displacement mechanism 1d, the first displacement mechanism 1d is used for carrying a servo motor, and the first lifting mechanism 1b is used for driving the first displacement mechanism 1d and the first transporting mechanism 1c to perform lifting movement.
Specifically, referring to fig. 3, 4 and 5, the first lifting mechanism 1b includes a first lifting driving motor 1b1, a first transmission gear set 1b2, a first screw rod 1b3, a first guide rail 1b4 and a first lifting plate 1b5, the first lifting driving motor 1b1 is disposed at the bottom end of the first frame 1a, the first lifting driving motor 1b1 is connected to a first screw rod 1b3 through the first transmission gear set 1b2 in a transmission manner, the side portion of the first screw rod 1b3 is provided with at least one first guide rail 1b4, the first guide rail 1b4 is disposed in parallel with the first screw rod 1b3, the first screw rod 1b3 is connected to a first lifting plate 1b5 in a threaded manner, the first lifting plate 1b5 is connected to the first guide rail 1b4 in a sliding manner, the first lifting plate 1b5 is fixed with a first displacement mechanism 1d, the first displacement mechanism 1d includes a first screw rod 1d 5848 and a first sliding table 5731 b 4624 d1, the first supporting plate 1d2 is provided with a first conveying mechanism 1c, the first conveying mechanism 1c comprises a first rotating table 1c1, a first transfer driving motor 1c2, a first transmission shaft 1c3, a first transmission belt 1c4, a first belt mounting plate 1c5 and a first objective table 1c6, the first rotating table 1c1 is arranged on the first conveying mechanism 1d, the output end of the first rotating table 1c1 is in transmission connection with the first objective table 1c6, two opposite ends of the first objective table 1c6 are provided with first belt mounting plates 1c5, the first belt mounting plate 1c5 is provided with a first transmission belt 1c4, the two first transmission belts 1c4 are connected through a first transmission shaft 1c3, one of the first belt mounting plates 1c5 is provided with a first transfer driving motor 1c2, and the first transfer driving motor 1c2 is in transmission connection with the first transmission shaft 1c3 through a belt.
First lift driving motor 1b1 during operation drives first lead screw 1b3 through first drive gear group 1b2 and rotates, and when first lead screw 1b3 rotated, alright carry out elevating movement together with first elevating plate 1b5 and the first transport mechanism 1c, the first displacement mechanism 1d of installing on it, and first guide rail 1b4 has played the motion guide effect. When the first displacement mechanism 1d works, the position of the first transport mechanism 1c on the first displacement mechanism 1d can be adjusted, so that the servo motor (including a tooling plate which is responsible for carrying and transporting the servo motor) can be conveniently received or transmitted, in the embodiment, the servo motor is a servo motor after the detection burning process flow, and includes a servo motor which is qualified to execute the burning process and a servo motor which is unqualified to detect, when the first rotary table 1c1 works, the first object stage 1c6 and all the components thereon are driven to rotate together, and by the arrangement, the transportation route when the servo motor transports to the first lifting table 1 is not limited to linear transportation, and the occupied space of the whole set of equipment can be optimized (not shown in other equipment drawings). First transfer driving motor 1c2 during operation drives first transmission shaft 1c3 and rotates, and when first transmission shaft 1c3 rotated, first transmission belt 1c4 who sets up on the first belt mounting panel 1c5 just can corresponding rotation, and two first transmission belts 1c4 are used for carrying servo motor, and first transmission belt 1c4 during operation, alright with continuous transport servo motor.
Referring to fig. 3 and 5, a first reading head 1c7 is disposed on the first object stage 1c6, a first limiting plate 1b6 is disposed at a top end of the first lifting plate 1b5, the first limiting plate 1b6 is located at a top of the first conveying mechanism 1c, the first reading head 1c7 is used for identifying whether a servo motor is conveyed to the first conveying mechanism 1c, numbers of a tooling plate and the servo motor and a position of the servo motor placed on the first conveying mechanism 1c, and the first limiting plate 1b6 is disposed, the first limiting plate 1b6 contacts with the first rack 1a before the first lifting plate 1b5, so that the first lifting plate 1b5, the first conveying mechanism 1c mounted thereon, and a highest position where the first conveying mechanism 1d can be lifted are limited when the first lifting mechanism 1b works.
Referring to fig. 7, 8 and 9, the aging zone 2 includes an aging zone 2a, an aging treatment device 2b, an aging zone carrier 2c and an aging zone transport mechanism 2d, at least one aging zone 2a is disposed on the aging zone 2, one aging zone carrier 2c is disposed on each aging zone 2a, the aging treatment device 2b is disposed on the side of the aging zone carrier 2c, and the aging zone transport mechanism 2d is disposed on the top of the aging zone carrier 2 c. The tooling plate carrying the servo motor enters the aging area 2 through the first lifting platform 1 after being detected and burned, in the embodiment, the aging area 2 is provided with four layers of aging layers 2a, eighteen aging stations are arranged on each layer of aging layers 2a, an aging area conveying mechanism 2d is used for conveying the servo motor, the servo motor is transferred to different aging stations of the aging layers 2a, the first lifting platform 1 is matched with the aging area conveying mechanism 2d in work, the servo motor and the tooling plate are preferably conveyed into a first station of the first aging layer 2a (a first station of the lowest aging layer 2 a), an eighteenth station of the first aging layer 2a is placed by analogy, and then the second layer, the third layer and the fourth layer are reached. All be equipped with on every layer ageing zone transport mechanism 2d and be used for blockking the stop mechanism that servo motor gos forward, stop mechanism can be for blockking the lift cylinder to be equipped with the dog stopping the output shaft of lift cylinder, when ageing layer 2a will carry out ageing treatment, it rises to block lift cylinder drive dog, it continues to go forward along ageing zone transport mechanism 2 d's direction of delivery to block servo motor, in order to carry out servo motor's ageing process, carry out the detection of corresponding parameter to the servo motor after ageing in ageing zone 2 after ageing treatment. The servo motors which are detected to be unqualified do not participate in aging treatment, and the aging area 2 is responsible for temporary storage of the servo motors of the type.
In this embodiment, when first elevating platform 1 transports servo motor to ageing zone 2, read servo motor's serial number after through first reading head 1c7, can obtain the servo motor that its transported and belong to and detect qualified servo motor or detect unqualified servo motor, later classify servo motor according to detecting qualified, the unqualified classification that detects, the less station of each level number is close to its output in ageing zone 2, be close to second elevating platform 3 promptly, make the servo motor that the less station department of number was placed can be preferentially transported by second elevating platform 3. After the first lifting platform 1 finishes classifying the servo motors according to the types of qualified detection and unqualified detection, the servo motors qualified for detection are preferentially placed in an aging layer 2a with the smallest number (the aging layer 2a is provided with at least one vacant aging station for placing the servo motors), then an aging region conveying mechanism 2d in the aging layer 2a works, the servo motors are conveyed to a station with the smallest number in a vacant state by utilizing a blocking mechanism in the aging layer 2a until the station is fully placed or the qualified servo motors are completely conveyed, the position is switched to a second layer with the increased number of digits, and the circulation work is carried out until the four aging layers 2a are fully placed or the qualified servo motors are completely conveyed. And then, carrying out placement work of unqualified servo motors according to the process. Under the cooperative cooperation of the first lifting area 1 and the aging area 2, the servo motors are placed in different areas according to categories, so that the first-in first-out of qualified motors detected in the later process is conveniently realized.
Referring to fig. 10, 11 and 13, the second lifting table 3 includes a second frame 3a, a second lifting mechanism 3b and a second conveying mechanism 3c, the second lifting mechanism 3b is disposed in the second frame 3a, an output end of the second lifting mechanism 3b is connected to the second conveying mechanism 3c in a transmission manner, the second conveying mechanism 3c is used for carrying a servo motor, and the second lifting mechanism 3b is used for driving the second conveying mechanism 3c to perform lifting movement.
Referring to fig. 11, 12 and 13, the second lifting mechanism 3b includes a second lifting driving motor 3b1, a second transmission gear set 3b2, a second screw rod 3b4, a second guide rail 3b5 and a second lifting plate 3b6, the second lifting driving motor 3b1 is disposed at the bottom end of the second frame 3a, the second lifting driving motor 3b1 is connected with a second screw rod 3b4 through a second transmission gear set 3b2 in a transmission manner, the side portion of the second screw rod 3b4 is provided with at least one second guide rail 3b5, the second guide rail 3b5 is parallel to the second screw rod 3b4, the second screw rod 3b4 is connected with a second lifting plate 3b6 in a threaded manner, the second lifting plate 3b6 is connected with a second guide rail 3b5 in a sliding manner, a second conveying mechanism 3c is fixed on the second lifting plate 3b6, and the second conveying mechanism 3c includes a second transfer driving motor 3c, a second transmission shaft 3c1, a second belt 2c and a second lifting plate 3b3, Second belt mounting panel 3c4 and second objective table 3c5, be equipped with second objective table 3c5 on the second lifter plate 3b6, the relative both ends that set up of second objective table 3c5 all are equipped with second belt mounting panel 3c4, be equipped with second drive belt 3c3 on the second belt mounting panel 3c4, connect through second transmission shaft 3c2 between two second drive belts 3c3, be equipped with second transfer driving motor 3c1 on one of them second belt mounting panel 3c4, second transfer driving motor 3c1 is connected with second transmission shaft 3c2 transmission through the belt.
Similar to the working principle of the first lifting platform 1, but the second lifting platform 3 only completes the transportation work of the servo motor and the tooling plate in the linear direction and does not need to bear the connection work in the non-linear direction.
When the second lifting driving motor 3b1 works, the second driving gear set 3b2 drives the second screw rod 3b4 to rotate, when the second screw rod 3b4 rotates, the second lifting plate 3b6 and the second conveying mechanism 3c mounted on the second lifting plate can be driven to lift together, and the second guide rail 3b5 plays a role in movement guiding. The second shifts driving motor 3c1 during operation, drives second transmission shaft 3c2 and rotates, and when second transmission shaft 3c2 rotated, the second driving belt 3c3 that sets up on the second belt mounting panel 3c4 just can corresponding rotation, and two second driving belts 3c3 are used for carrying servo motor, and second driving belt 3c3 during operation, alright with continuous transport servo motor.
Referring to fig. 11 and 13, a second ejection driving cylinder 3c6 is arranged on the second object stage 3c5, an output shaft of the second ejection driving cylinder 3c6 is in transmission connection with a second ejection plate 3c7, the second ejection plate 3c7 abuts against a servo motor, a second limit plate 3b7 is arranged at the top end of the second lifting plate 3b6, the second limit plate 3b7 is located at the top of the second conveying mechanism 3c, a second travel switch 3b3 is installed at the bottom end of the second guide rail 3b5, and the second travel switch 3b3 abuts against the bottom end of the second object stage 3c 5.
The second ejection driving cylinder 3c6 is arranged to prevent the tooling plate from being clamped in the conveying process of the second conveying mechanism 3c, and when the second ejection driving cylinder 3c6 works, the second ejection plate 3c7 is driven to eject the tooling plate and the servo motor. Due to the second limit plate 3b7, the second limit plate 3b7 will contact the second frame 3a before the second lifting plate 3b6, so as to limit the highest position where the second lifting plate 3b6 and the second transportation mechanism 3c mounted thereon can be lifted when the second lifting mechanism 3b works. The second travel switch 3b3 is provided to limit the lowest position of the second lifting plate 3b6 and the second transportation mechanism 3c mounted thereon, which can be lowered when the second lifting mechanism 3b works, that is, the second travel switch 3b3 and the second limit plate 3b7 have a limit function.
Likewise, the second lifting platform 3 has a corresponding reading head, which is likewise used to identify whether a servomotor has been transferred to the second transport device 3c, the number of the tooling plate and the servomotor, and the orientation of the servomotor placed on the second transport device 3 c.
Referring to fig. 14 and 15, the cooling area 4 includes a cooling rack 4a, a cooling layer 4b, a cooling area transportation mechanism 4c, and a ventilation window 4d, at least one cooling layer 4b is disposed in the cooling rack 4a, a plurality of cooling fan installation positions 4b1 are disposed on each cooling layer 4b, a cooling area transportation mechanism 4c is disposed on a side of each cooling layer 4b, and a ventilation window 4d is disposed on a side of the cooling area transportation mechanism 4c away from the cooling layer 4 b.
Referring to fig. 16, the cooling zone 4 further includes a cooling zone blocking mechanism 4e, the cooling zone blocking mechanism 4e corresponds to the cooling fan installation position 4b1 one by one, the cooling zone blocking mechanism 4e is disposed in the cooling zone transport mechanism 4c and includes a cooling zone blocking mounting plate 4e1, a cooling zone blocking driving cylinder 4e2, a cooling zone blocking plate 4e3 and a cooling zone blocking block 4e4, the cooling zone blocking mounting plate 4e1 is disposed in the cooling zone transport mechanism 4c, a cooling zone blocking driving cylinder 4e2 is disposed on the cooling zone blocking mounting plate 4e1, an output shaft of the cooling zone blocking driving cylinder 4e2 is connected with a cooling zone blocking plate 4e3 in a transmission manner, and a cooling zone blocking block 4e4 is hinged to the cooling zone blocking plate 4e 3.
The aged servo motor and the tooling plate enter the cooling area 4 through the second lifting platform 3, in this embodiment, the cooling area 4 is matched with the aging area 2, four cooling layers 4b are also arranged, four cooling stations are arranged on each cooling layer 4b, a cooling area conveying mechanism 4c is used for conveying the servo motor, the servo motor is transferred to different cooling stations of the cooling layer 4b, the second lifting platform 3 is matched with the cooling area conveying mechanism 4c when in work, the servo motor and the tooling plate are preferentially conveyed to a first station of the first cooling layer 4b (the first station of the lowest cooling layer 4 b), and are arranged to a fourth station of the first cooling layer 4b by analogy, and then the cooling fan (not shown in the figure) arranged on the second layer, the third layer, the fourth layer and a cooling fan mounting position 4b1 starts to work, and cooling the servo motor, and reducing the temperature of the servo motor to 35 ℃. Each cooling layer 4b is provided with a cooling zone blocking mechanism 4e for blocking the servo motor from advancing, when the cooling fan needs to perform cooling treatment, the cooling zone blocking driving cylinder 4e2 drives the cooling zone blocking plate 4e3 and the cooling zone blocking block 4e4 to rise, and the cooling zone blocking plate 4e3 and the cooling zone blocking block 4e4 block the servo motor from continuing to advance along the conveying direction of the cooling zone conveying mechanism 4c, so as to perform a cooling process of the servo motor. After cooling, the servo motor enters subsequent equipment through the first lifting platform 1 along with the tooling plate.
In this embodiment, when the second lifting table 3 transports the servo motor to the cooling area 4, after the number of the servo motor is read through the reading head arranged on the second lifting table 3, the servo motor transported by the second lifting table can be obtained to belong to a servo motor qualified in aging, a servo motor unqualified in aging or a servo motor unqualified in detection, and then the servo motors are classified according to the categories of qualified in aging, unqualified in aging and unqualified in detection, each station with smaller number of layers in the cooling area 4 is close to the output end of the station, namely, close to another first lifting table 1, so that the servo motor placed at the station with smaller number of layers can be preferentially transported by the first lifting table 1. After the second lifting platform 3 finishes classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, preferentially placing the qualified servo motor in the cooling layer 4b with the smallest number (the old cooling layer 4b is provided with at least one cooling station which is empty and is convenient for placing the servo motor), then operating a cooling zone conveying mechanism 4c in the cooling layer 4b, conveying the servo motor to the station with the smallest number in an empty state by using a cooling zone blocking mechanism 4e in the cooling layer 4b until the station of the layer is fully placed or the qualified servo motor is completely conveyed, switching the placing position to a second layer with the number increased by one digit, the circulation work is carried out until the four cooling layers 4b are completely placed or the servo motors which are qualified in aging are completely transported. And then, placing the servo motors with unqualified aging and unqualified detection at one time according to the process. Under the cooperative cooperation of the second lifting table 3 and the cooling area 4, the servo motors are placed in different types of areas, when the latter first lifting table 1 is transported, the servo motors are received and transmitted according to the priority of 'aging qualified motors → aging unqualified → detection unqualified' on the subsequent flow, and process equipment connected with the first lifting table 1 can be connected/received according to the type sequence of 'aging qualified → aging unqualified → detection unqualified', so that the process flow can be processed according to 'aging qualified → aging unqualified → detection unqualified', and the production flow is scheduled and optimized.
Claims (10)
1. An aging and cooling integrated device of a servo motor is characterized by comprising:
the two first lifting tables (1) are arranged, one of the two first lifting tables is used for receiving the detected servo motors, classifying the servo motors according to the types of qualified detection and unqualified detection, sending out the servo motors of different types in different regions, and the other one of the two first lifting tables is used for receiving the aged and cooled servo motors, scheduling the servo motors according to the types, and transmitting the servo motors according to the priority of 'qualified aging → unqualified detection';
two be equipped with ageing zone (2), second elevating platform (3) and cooling space (4) between first elevating platform (1) in proper order, wherein:
the aging area (2) is used for receiving the detected servo motors conveyed by the first lifting table (1), placing the servo motors in different areas according to qualified and unqualified categories, and then aging the servo motors qualified in the inspection;
the second lifting platform (3) is arranged on the side part of the aging area (2) and used for receiving the servo motors from the aging area (2) after aging treatment, classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, and conveying the servo motors of different categories to the cooling area (4) in different areas;
and the cooling area (4) is arranged on the other side of the second lifting table (3) and is used for receiving the servo motor conveyed from the second lifting table (3), placing the servo motor in different areas according to the categories of qualified aging, unqualified aging and unqualified detection, cooling the servo motor which is subjected to aging treatment, and conveying the cooled servo motor to the first lifting table (1).
2. The aging and cooling integrated apparatus of a servo motor according to claim 1, the first lifting platform (1) comprises a first frame (1 a), a first lifting mechanism (1 b), a first conveying mechanism (1 c) and a first displacement mechanism (1 d), the first lifting mechanism (1 b) is arranged in the first frame (1 a), the output end of the first lifting mechanism (1 b) is connected with the first displacement mechanism (1 d) in a transmission way, the output end of the first displacement mechanism (1 d) is connected with the first conveying mechanism (1 c) in a transmission way, and the first conveying mechanism (1 c) is rotationally connected with the first displacement mechanism (1 d), the first conveying mechanism (1 c) is used for carrying a servo motor, and the first lifting mechanism (1 b) is used for driving the first displacement mechanism (1 d) and the first conveying mechanism (1 c) to do lifting movement.
3. The aging and cooling integrated equipment of the servo motor according to claim 2, wherein the first lifting mechanism (1 b) comprises a first lifting driving motor (1 b 1), a first transmission gear set (1 b 2), a first lead screw (1 b 3), a first guide rail (1 b 4) and a first lifting plate (1 b 5), the first lifting driving motor (1 b 1) is arranged at the bottom end of the first frame (1 a), the first lifting driving motor (1 b 1) is in transmission connection with the first lead screw (1 b 3) through the first transmission gear set (1 b 2), the side part of the first lead screw (1 b 3) is provided with at least one first guide rail (1 b 4), the first guide rail (1 b 4) is arranged in parallel to the first lead screw (1 b 3), the first lifting plate (1 b 3) is in threaded connection with the first lifting plate (1 b 5), and the first lifting plate (1 b 5) is in sliding connection with the first guide rail (1 b 4), first elevating plate (1 b 5) is fixed with first displacement mechanism (1 d), first displacement mechanism (1 d) includes first lead screw slip table (1 d 1) and first backup pad (1 d 2), sliding connection has on first lead screw slip table (1 d 1) first backup pad (1 d 2), be equipped with first transport mechanism (1 c) on first backup pad (1 d 2), first transport mechanism (1 c) includes first revolving stage (1 c 1), first transfer driving motor (1 c 2), first transmission shaft (1 c 3), first transmission belt (1 c 4), first belt mounting panel (1 c 5) and first objective table (1 c 6), be equipped with on first displacement mechanism (1 d) first revolving stage (1 c 1), the output transmission of first revolving stage (1 c 1) is connected with first objective table (1 c 6), first objective table (1 c 6) all is equipped with the both ends of first belt mounting panel (5), be equipped with on first belt mounting panel (1 c 5) first transmission belt (1 c 4), pass through between two first transmission belt (1 c 4) first transmission shaft (1 c 3) are connected, are equipped with on one of them first belt mounting panel (1 c 5) first transfer driving motor (1 c 2), first transfer driving motor (1 c 2) are connected with first transmission shaft (1 c 3) transmission through the belt.
4. The aging and cooling integrated equipment for the servo motor is characterized in that a first reading head (1 c 7) is arranged on the first object stage (1 c 6), a first limiting plate (1 b 6) is arranged at the top end of the first lifting plate (1 b 5), and the first limiting plate (1 b 6) is located at the top of the first conveying mechanism (1 c).
5. The aging and cooling integrated equipment for the servo motor according to claim 4, wherein the aging zone (2) comprises an aging layer (2 a), an aging treatment device (2 b), an aging zone carrying frame (2 c) and an aging zone conveying mechanism (2 d), at least one aging layer (2 a) is arranged on the aging zone (2), one aging zone carrying frame (2 c) is arranged on each aging layer (2 a), the aging treatment device (2 b) is arranged on the side portion of the aging zone carrying frame (2 c), and the aging zone conveying mechanism (2 d) is arranged on the top portion of the aging zone carrying frame (2 c).
6. The aging and cooling integrated equipment for the servo motor is characterized in that the second lifting table (3) comprises a second rack (3 a), a second lifting mechanism (3 b) and a second conveying mechanism (3 c), the second lifting mechanism (3 b) is arranged in the second rack (3 a), the output end of the second lifting mechanism (3 b) is in transmission connection with the second conveying mechanism (3 c), the second conveying mechanism (3 c) is used for carrying the servo motor, and the second lifting mechanism (3 b) is used for driving the second conveying mechanism (3 c) to do lifting movement.
7. The aging and cooling integrated equipment of the servo motor according to claim 6, wherein the second lifting mechanism (3 b) comprises a second lifting driving motor (3 b 1), a second transmission gear set (3 b 2), a second lead screw (3 b 4), a second guide rail (3 b 5) and a second lifting plate (3 b 6), the second lifting driving motor (3 b 1) is arranged at the bottom end of the second frame (3 a), the second lifting driving motor (3 b 1) is in transmission connection with the second lead screw (3 b 4) through the second transmission gear set (3 b 2), the side of the second lead screw (3 b 4) is provided with at least one second guide rail (3 b 5), the second guide rail (3 b 5) is arranged in parallel with the second lead screw (3 b 4), the second lifting plate (3 b 4) is in threaded connection with the second lifting plate (3 b 6), and the second lifting plate (3 b 6) is in sliding connection with the second guide rail (5), a second conveying mechanism (3 c) is fixed on the second lifting plate (3 b 6), the second conveying mechanism (3 c) comprises a second transfer driving motor (3 c 1), a second transmission shaft (3 c 2), a second transmission belt (3 c 3), a second belt mounting plate (3 c 4) and a second object stage (3 c 5), the second lifting plate (3 b 6) is provided with the second object stage (3 c 5), two opposite ends of the second object stage (3 c 5) are respectively provided with the second belt mounting plate (3 c 4), the second belt mounting plate (3 c 4) is provided with the second transmission belt (3 c 3), and the two second transmission belts (3 c 3) are connected through the second transmission shaft (3 c 2), one second belt mounting plate (3 c 4) is provided with the second transfer driving motor (3 c 1), and the second transfer driving motor (3 c 1) is in transmission connection with a second transmission shaft (3 c 2) through a belt.
8. The aging and cooling integrated equipment for the servo motor according to claim 7, wherein a second ejection driving cylinder (3 c 6) is arranged on a second object stage (3 c 5), an output shaft of the second ejection driving cylinder (3 c 6) is in transmission connection with a second ejection plate (3 c 7), the second ejection plate (3 c 7) is abutted to the servo motor, a second limit plate (3 b 7) is arranged at the top end of a second lifting plate (3 b 6), the second limit plate (3 b 7) is positioned at the top of a second conveying mechanism (3 c), a second travel switch (3 b 3) is mounted at the bottom end of a second guide rail (3 b 5), and the second travel switch (3 b 3) is abutted to the bottom end of the second object stage (3 c 5).
9. The aging and cooling integrated device for the servo motor is characterized in that the cooling area (4) comprises a cooling rack (4 a), a cooling layer (4 b), a cooling area conveying mechanism (4 c) and a ventilation window (4 d), at least one cooling layer (4 b) is arranged in the cooling rack (4 a), a plurality of cooling fan installation positions (4 b 1) are arranged on the cooling layer (4 b) of each layer, one cooling area conveying mechanism (4 c) is arranged on the side portion of each cooling layer (4 b), and the ventilation window (4 d) is arranged on the side, away from the cooling layer (4 b), of the cooling area conveying mechanism (4 c).
10. The aging and cooling integrated equipment of a servo motor according to claim 9, wherein the cooling zone (4) further comprises a cooling zone blocking mechanism (4 e), the cooling zone blocking mechanism (4 e) is in one-to-one correspondence with the cooling fan mounting positions (4 b 1), the cooling zone blocking mechanism (4 e) is arranged in the cooling zone conveying mechanism (4 c) and comprises a cooling zone blocking mounting plate (4 e 1), a cooling zone blocking driving cylinder (4 e 2), a cooling zone blocking plate (4 e 3) and a cooling zone blocking block (4 e 4), the cooling zone blocking mounting plate (4 e 1) is arranged in the cooling zone conveying mechanism (4 c), the cooling zone blocking driving cylinder (4 e 2) is arranged on the cooling zone blocking mounting plate (4 e 1), the cooling zone blocking driving cylinder (4 e 2) has an output shaft transmission connected with the cooling zone blocking plate (4 e 3), the cooling zone stop block (4 e 4) is hinged on the cooling zone stop plate (4 e 3).
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| CN202010849152.4A CN111740542B (en) | 2020-08-21 | 2020-08-21 | Aging and cooling integrated equipment for servo motor |
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| CN207658670U (en) * | 2017-12-19 | 2018-07-27 | 深圳市格林晟自动化技术有限公司 | A kind of magazine rotary lifting mechanism of material-transporting system |
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| CN111331361A (en) * | 2020-04-03 | 2020-06-26 | 长沙莫之比智能科技有限公司 | Automatic intelligent production line for millimeter wave radar |
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| JPH07211599A (en) * | 1994-01-24 | 1995-08-11 | Matsushita Electric Ind Co Ltd | Aging inspection apparatus for capacitor |
| CN205317915U (en) * | 2015-12-29 | 2016-06-15 | 深圳市捷思特电子设备有限公司 | Full automatic testing apparatus for producing that ages |
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Effective date of registration: 20220921 Address after: Room 402, 4th Floor, Building 32, District 12, No. 188, South Fourth Ring West Road, Fengtai District, Beijing 100070 Patentee after: BEIJING ZHONGDING HAOSHUO TECHNOLOGY Co.,Ltd. Address before: 215000 room 105, building 4, No. 18, Suzhou River Road, Songling Town, Wujiang District, Suzhou City, Jiangsu Province (Science and Technology Innovation Park) Patentee before: Jiangsu shengdingyu Automation Co.,Ltd. |
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