CN111736073B - Detection assembly line for servo motor - Google Patents

Detection assembly line for servo motor Download PDF

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Publication number
CN111736073B
CN111736073B CN202010849147.3A CN202010849147A CN111736073B CN 111736073 B CN111736073 B CN 111736073B CN 202010849147 A CN202010849147 A CN 202010849147A CN 111736073 B CN111736073 B CN 111736073B
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China
Prior art keywords
servo motor
aging
detection
cooling
conveying
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CN202010849147.3A
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CN111736073A (en
Inventor
王霞
史建锋
孔庆旺
李乐
刘亚涛
朱宁
赵伟豪
李辉
李章林
刘羽
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Beijing Zhongding Haoshuo Technology Co ltd
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Jiangsu Shengdingyu Automation Co ltd
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Publication of CN111736073A publication Critical patent/CN111736073A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34Testing dynamo-electric machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution

Abstract

The invention relates to the field of motor assembly and detection, in particular to a servo motor detection assembly line, which comprises a feeding and discharging device, a servo motor detection device, a burning device and a cooling device, wherein the feeding and discharging device is used for executing a feeding process of a servo motor to be detected, executing a discharging process of the servo motor after detection and aging, detecting the burning device to execute a servo motor detection process, screening out qualified servo motors and unqualified servo motors, executing a burning process on the qualified servo motors, continuously conveying the unqualified servo motors forward, a first lifting table is used for receiving the servo motor after the detection process, conveying the servo motor after aging and cooling to the feeding and discharging device again, the aging device is used for aging the qualified servo motor after detection, a second lifting table is used for conveying the servo motor to the cooling device, and the cooling device is used for cooling the servo motor The procedures of detection, aging, cooling and the like are reasonably integrated together, one person can be responsible for operating the whole production line, and the operation is simple and safe.

Description

Detection assembly line for servo motor
Technical Field
The invention relates to the field of motor assembly and detection, in particular to a detection assembly line of a servo motor.
Background
The technological level of China is gradually improved, and the use of the servo motor is gradually increased, so that the production and factory qualification detection of the servo motor are very important. Because the servo motor that assembles servo controller (encoder) constitutes complicacy, personnel detect comparatively loaded down with trivial details, and inefficiency consuming time is used up power, often has personnel to detect carelessly and neglects, and the defective products servo motor probably has the condition of great potential safety hazard. The development of science and technology puts higher and higher requirements on the performance and quality indexes of the servo motor, and the development of the servo motor testing technology is closely related to the development of the servo motor industry. The detection of the servo motor is an important link for comprehensively evaluating the assembly quality and the technical performance of the servo motor, and is an important process for manufacturing and producing the servo motor. With the advent of the intelligent era and the improvement of the attention to the performance and quality indexes of the servo motor, the test requirements on the servo motor are increased day by day. Therefore, the detection efficiency of the servo motor is improved, the labor intensity of operators is reduced, and the test precision and the test quality are inevitably improved. In the prior art, servo motor detection is mostly carried to a detection station manually, then is carried to a burning station for burning, then is aged, a function production line is disconnected, flexibility is poor, personnel intervention is excessive, potential safety hazards exist, functions are not perfect, personnel are required to carry to a corresponding functional area, detection equipment and a method are long in operation time, instruments required to be observed are multiple, test data are read manually, data analysis and calculation are carried out, and quality and precision of servo motor detection are influenced to a certain extent.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a detection assembly line of a servo motor, and the technical scheme solves the problems of poor flexibility, few types of detected servo motors, excessive human intervention and potential safety hazards of the conventional detection assembly line of the servo motor.
In order to solve the technical problems, the invention provides the following technical scheme:
provided is a detection line of a servo motor, including:
the feeding and discharging device is used for executing a feeding process of the servo motor to be detected and executing a discharging process of the servo motor after detection and aging;
the detection burning device is arranged at the side part of the feeding and discharging device, the input end of the detection burning device is connected with the output end of the feeding and discharging device and is used for receiving the servo motor to be detected, which is conveyed by the feeding and discharging device, executing the detection process of the servo motor, screening out qualified and unqualified servo motors in the detection process, executing the burning process on the qualified servo motors and continuously conveying the unqualified servo motors forwards;
the first lifting tables are arranged in two, one of the first lifting tables is used for receiving the detected servo motors, classifying the servo motors according to the types of qualified detection and unqualified detection, sending out the servo motors of different types in different regions, the other lifting table is used for receiving the aged and cooled servo motors, scheduling the servo motors according to the types, and conveying the servo motors to the feeding and discharging equipment according to the priority of 'qualified aging → unqualified detection';
two be equipped with ageing equipment, second elevating platform and cooling arrangement in proper order between the first elevating platform, wherein:
the aging equipment is used for receiving the detected servo motors conveyed by the first lifting table, placing the servo motors in different areas according to qualified and unqualified categories, and then aging the servo motors qualified in the detection;
the second lifting platform is arranged on the side part of the aging equipment and used for receiving the servo motors from the aging equipment after aging treatment, classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, and conveying the servo motors of different categories to the cooling equipment in different areas;
and the cooling equipment is arranged on the other side of the second lifting table and used for receiving the servo motor conveyed from the second lifting table, putting the servo motor in a regional mode according to the categories of qualified aging, unqualified aging and unqualified detection, cooling the servo motor which is subjected to aging treatment, and conveying the cooled servo motor to the first lifting table.
Optionally, go up unloading equipment includes chain conveyor, goes up unloading revolving stage mechanism, cylinder mechanism, climbing mechanism and pushing equipment, chain conveyor's both ends are established respectively to material loading district and unloading district, are equipped with at least one along chain conveyor's transport path climbing mechanism, each climbing mechanism's lateral part all is equipped with one pushing equipment, chain conveyor are close to the one end in unloading district is equipped with cylinder mechanism, the direction of delivery of cylinder mechanism and chain conveyor's direction of delivery set up perpendicularly, are equipped with between cylinder mechanism and the chain conveyor go up unloading revolving stage mechanism.
Optionally, the detection burning device includes a detection area and a burning area, and the burning area is disposed at a side of the detection area.
Optionally, the detection zone includes:
the first conveying mechanism is used for conveying the servo motor to be detected along the horizontal direction;
the detection mechanism is arranged on the side part of the first conveying mechanism and used for detecting whether the servo motor is qualified or not and returning the detected servo motor to the first conveying mechanism;
the first transfer mechanisms are arranged in the first conveying mechanism, are equal in number and correspond to the detection mechanisms one by one, and are used for transferring the servo motors conveyed on the first conveying mechanism to the detection mechanisms and receiving the detected servo motors conveyed by the detection mechanisms;
the burning area includes:
the second conveying mechanism is arranged on the side part of the first conveying mechanism, is perpendicular to the first conveying mechanism, and is used for conveying the detected servo motor along the horizontal direction;
the detection burning turntable mechanism is arranged between the second conveying mechanism and the first conveying mechanism and used for receiving the detected servo motor conveyed from the first conveying mechanism and transferring the servo motor to the second conveying mechanism;
the burning mechanism is arranged at the side part of the second conveying mechanism and used for executing a burning process on the qualified detected servo motor and returning the burned servo motor to the second conveying mechanism;
and the at least one second transfer mechanism is arranged in the second conveying mechanism, is equal to the burning mechanisms in number, corresponds to the burning mechanisms one by one, and is used for transferring the servo motors conveyed on the second conveying mechanism to the burning mechanisms and receiving the burned servo motors conveyed by the burning mechanisms.
Optionally, the first lifting platform comprises a first frame, a first lifting mechanism, a first conveying mechanism and a first displacement mechanism, the first lifting mechanism is arranged in the first frame, the output end of the first lifting mechanism is in transmission connection with the first displacement mechanism, the output end of the first displacement mechanism is in transmission connection with the first conveying mechanism, the first conveying mechanism is used for carrying a servo motor, and the first lifting mechanism is used for driving the first displacement mechanism and the first conveying mechanism to do lifting movement.
Optionally, ageing equipment includes ageing layer, ageing processing apparatus, ageing equipment and takes the carrier and ageing equipment transport mechanism, is equipped with at least one deck on the ageing equipment the ageing layer all is equipped with one on each layer ageing equipment takes the carrier, and ageing equipment takes the lateral part of carrier to be equipped with ageing processing apparatus, ageing equipment take the top of carrier to be equipped with ageing equipment transport mechanism.
Optionally, the second lifting platform comprises a second frame, a second lifting mechanism and a second conveying mechanism, the second lifting mechanism is arranged in the second frame, the output end of the second lifting mechanism is in transmission connection with the second conveying mechanism, the second conveying mechanism is used for carrying a servo motor, and the second lifting mechanism is used for driving the second conveying mechanism to do lifting movement.
Optionally, the cooling device comprises a cooling rack, a cooling layer, a cooling device conveying mechanism and a ventilation window, at least one layer is arranged in the cooling rack, a plurality of cooling fan installation positions are arranged on the cooling layer of each layer, one cooling device conveying mechanism is arranged on the side portion of each layer of cooling layer, and the ventilation window is arranged on one side, far away from the cooling layer, of the cooling device conveying mechanism.
Optionally, the automatic blanking device further comprises an auxiliary blanking mechanical device, wherein the auxiliary blanking mechanical device is used for executing a blanking process of the servo motor through a set of complete detection process, and the auxiliary blanking mechanical device comprises a blanking robot arranged on the side of the feeding and blanking device and at least one cart arranged on the side of the blanking robot.
Optionally, the transition conveying device is arranged between the input end of the feeding and discharging device and the output end of the first lifting table close to the cooling device, and is used for receiving the feeding and discharging device and the first lifting table.
Compared with the prior art, the invention has the beneficial effects that:
the feeding and discharging, burning, detecting, aging, cooling and other processes are reasonably integrated together, the occupied space of the whole set of equipment is planned, one person can be responsible for operating the whole set of production line, the operation is simple and safe, each functional area is independently controlled, one equipment is wrong, normal operation of other equipment cannot be delayed, each equipment is provided with a tri-color lamp and an error reporting prompt, the personnel can find the equipment in time and correct the equipment in time, the flexibility of the detection production line is high, 6 different types of servo motors can be detected simultaneously, 1000 motors can be detected in one day, the time cost is greatly saved, the MES system is connected simultaneously, the operation condition of the production line can be observed in real time, the scheduling plan is realized, and the data is transparent.
Drawings
FIGS. 1 and 2 are schematic views of the present invention from two different perspectives;
FIG. 3 is a schematic structural view of a loading and unloading apparatus according to the present invention;
FIG. 4 is a schematic structural view of the interior of the loading and unloading apparatus of the present invention;
FIG. 5 is a schematic view of the structure of the chain conveyor belt according to the present invention;
FIGS. 6 and 7 are schematic structural views of the loading/unloading turntable mechanism and the roller mechanism at two different viewing angles according to the present invention;
FIG. 8 is a schematic structural diagram of a recording device according to the present invention;
FIG. 9 is a schematic diagram of the internal structure of the detection burning apparatus according to the present invention;
FIG. 10 is a schematic view of the first conveying mechanism according to the present invention;
FIG. 11 is a schematic view of the first transfer mechanism of the present invention;
FIG. 12 is a schematic view of the detecting mechanism according to the present invention;
FIG. 13 is a schematic structural diagram of a detection burning turntable mechanism according to the present invention;
FIG. 14 is a schematic view of the second conveying mechanism according to the present invention;
FIG. 15 is a schematic diagram of a recording mechanism according to the present invention;
FIG. 16 is a schematic view of the first lift of the present invention;
FIG. 17 is a schematic view of the interior of the first lift platform according to the present invention;
FIGS. 18 and 19 are schematic views of the aging apparatus of the present invention from two different viewing angles;
FIG. 20 is a schematic view showing the internal structure of the aging apparatus according to the present invention;
FIG. 21 is a schematic view of the second lift of the present invention;
FIG. 22 is a schematic view of the interior of the second lift platform of the present invention;
FIG. 23 is a schematic view of a structure at a cooling apparatus in the present invention;
FIG. 24 is a schematic view showing the structure of the inside of a cooling apparatus according to the present invention;
fig. 25 is a schematic view of the structure of the cooling device at the conveyor mechanism in the present invention.
In the figure:
a-feeding and discharging equipment; a100-a feeding area; a200-a blanking area; a1-chain conveyor belt; a2-feeding and discharging turntable mechanism; a 3-roller mechanism; a4-a jacking mechanism; a5-pushing mechanism;
b-detecting the burning device; b100-detection zone; b200-a burning area; b1 — a first conveying mechanism; b2 — first transfer mechanism; b3-blocking mechanism; b4-detection mechanism; b5-detecting the burning turntable mechanism; b6 — a second conveying mechanism; b7 — a second transfer mechanism; b8-burning mechanism;
c-a first lifting platform; c1a — first rack; c1b — a first lifting mechanism; C1C — a first transport mechanism; c1d — first displacement mechanism;
d-an aging device; d2 a-aging layer; d2 b-aging treatment device; d2 c-aging equipment carrying frame; D2D-aging equipment conveying mechanism;
e-a second lifting platform; e3a — second rack; e3b — a second lifting mechanism; e3c — a second transport mechanism;
f-a cooling device; f4a — cooling racks; f4b — cooling layer; f4b1 — cooling fan mounting location; f4 c-cooling device transport mechanism; f4d — ventilation window; f4e — cooling device blocking mechanism;
h-auxiliary blanking mechanical equipment; h1-a blanking robot; h2-cart;
g-transition transport equipment;
i-a main control cabinet.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "first," "second," and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As a preferred embodiment of the present invention, the present invention provides a detection line of a servo motor, including:
the feeding and discharging device is used for executing a feeding process of the servo motor to be detected and executing a discharging process of the servo motor after detection and aging;
the detection burning device is arranged at the side part of the feeding and discharging device, the input end of the detection burning device is connected with the output end of the feeding and discharging device and is used for receiving the servo motor to be detected, which is conveyed by the feeding and discharging device, executing the detection process of the servo motor, screening out qualified and unqualified servo motors in the detection process, executing the burning process on the qualified servo motors and continuously conveying the unqualified servo motors forwards;
the first lifting tables are arranged in two, one of the first lifting tables is used for receiving the detected servo motors, classifying the servo motors according to the types of qualified detection and unqualified detection, sending out the servo motors of different types in different regions, the other lifting table is used for receiving the aged and cooled servo motors, scheduling the servo motors according to the types, and conveying the servo motors to the feeding and discharging equipment according to the priority of 'qualified aging → unqualified detection';
two be equipped with ageing equipment, second elevating platform and cooling arrangement in proper order between the first elevating platform, wherein:
the aging equipment is used for receiving the detected servo motors conveyed by the first lifting table, placing the servo motors in different areas according to qualified and unqualified categories, and then aging the servo motors qualified in the detection;
the second lifting platform is arranged on the side part of the aging equipment and used for receiving the servo motors from the aging equipment after aging treatment, classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, and conveying the servo motors of different categories to the cooling equipment in different areas;
and the cooling equipment is arranged on the other side of the second lifting table and used for receiving the servo motor conveyed from the second lifting table, putting the servo motor in a regional mode according to the categories of qualified aging, unqualified aging and unqualified detection, cooling the servo motor which is subjected to aging treatment, and conveying the cooled servo motor to the first lifting table.
Through the design of this detection assembly line, will go up unloading, burn and record, detect, it is ageing, process such as cooling is rationally integrated together, and planned the occupation of land space of a whole set of equipment, alone can be responsible for operating a whole set of production line, moreover, the steam generator is simple in operation, safety, each functional area independent control, an equipment is wrong, can not hinder the normal operating of other equipment, every equipment has all configured the tricolor lamp and has reported wrong suggestion, make things convenient for personnel in time to discover, in time correct, this detection assembly line flexibility is high, can detect 6 different model servo motor simultaneously, can detect 1000 motors of a day, the time saving cost greatly, connect the MES system simultaneously, can observe production line operational aspect in real time, the scheduling plan, data are transparent.
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings.
Referring to fig. 1 and 2, the detection pipeline includes:
the feeding and discharging device A is used for executing a feeding process of the servo motor to be detected and executing a discharging process of the servo motor after detection and aging;
the detection burning device B is arranged at the side part of the feeding and discharging device A, the input end of the detection burning device B is connected with the output end of the feeding and discharging device A, and the detection burning device B is used for receiving the servo motor to be detected, which is conveyed by the feeding and discharging device A, executing the detection process of the servo motor, screening out qualified and unqualified servo motors in the servo motor, executing the burning process on the qualified servo motor, and then continuously conveying the qualified and unqualified servo motors forward to the next device;
the first lifting tables C are arranged in two, one of the first lifting tables C is used for receiving the detected servo motors, classifying the servo motors according to the types of qualified detection and unqualified detection, sending out the servo motors of different types in different regions, and the other one of the first lifting tables C is used for receiving the aged and cooled servo motors, scheduling the servo motors according to the types, and conveying the servo motors to the feeding and discharging equipment A according to the priority of 'qualified aging → unqualified detection', so that the feeding and discharging equipment A can receive the servo motors according to the sequence of the types of 'qualified aging → unqualified detection', therefore, the processing on the process flow can be carried out according to 'qualified aging → unqualified detection', and the scheduling and optimization of the production flow are carried;
be equipped with ageing equipment D, second elevating platform E and cooling arrangement F between two first elevating platform C in proper order, wherein:
the aging equipment D is used for receiving the detected servo motors conveyed by the first lifting platform C, placing the servo motors in different areas according to qualified and unqualified categories, and then aging the servo motors qualified in the qualified detection;
the second lifting platform E is arranged on the side part of the aging equipment D and used for receiving the servo motors from the aging equipment D after aging treatment, classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, and conveying the servo motors of different categories to the cooling equipment F in different areas;
and the cooling equipment F is arranged on the other side of the second lifting platform E and used for receiving the servo motor conveyed from the second lifting platform E, putting the servo motor in a regional mode according to the categories of qualified aging, unqualified aging and unqualified detection, cooling the servo motor which is subjected to aging treatment, and conveying the cooled servo motor to the first lifting platform C.
Referring to fig. 3 to 7, the feeding and discharging apparatus a includes a chain conveyor A1, a feeding and discharging turntable mechanism A2, a roller mechanism A3, a jacking mechanism a4 and a pushing mechanism a5, two ends of the chain conveyor A1 are respectively set as a feeding area a100 and a discharging area a200, at least one jacking mechanism a4 is arranged along a conveying path of the chain conveyor A1, a pushing mechanism a5 is arranged at a side of each jacking mechanism a4, a roller mechanism A3 is arranged at one end of the chain conveyor A1 close to the discharging area a200, a conveying direction of the roller mechanism A3 is perpendicular to a conveying direction of the chain conveyor A1, and a feeding and discharging turntable mechanism A2 is arranged between the roller mechanism A3 and the chain conveyor A1.
At least one stroke sensor is arranged on the chain type conveying belt A1, and at least one blocking component and at least one tool plate code reading component are arranged on the chain type conveying belt A1. In this embodiment, the subassembly that blocks of chain conveyor A1 department is including blockking the mounting panel, block the cylinder, the elevator blocks and blocks the piece, it sets up in chain conveyor A1 to block the mounting panel, it blocks the cylinder to block to be equipped with on the mounting panel, the output shaft transmission who blocks the cylinder is connected with the elevator, it is connected with the piece that blocks to rotate on the elevator, the frock board reads the yard subassembly including reading a yard mounting panel and RFID read write line, it sets up in chain conveyor A1 to read a yard mounting panel, it is equipped with the RFID read write line on the yard mounting panel to read.
The servo motor that the oil seal ring pressfitting was finished is put on the vacant frock board of material loading district A100 department, under the initial condition, near vacant frock board set up and blockked the subassembly, it rises to block cylinder drive elevator and block the piece, block the frock board, the frock board can't advance under chain conveyor A1's transportation, for servo motor plug-in encoder line and power cord, cover the motor cover, at this moment, read a yard camera work, two-dimensional code on the automatic scanning servo motor, after MES (Manufacturing Execution System Association, Manufacturing enterprise production process Execution management System) inputs information, the drive blocks the subassembly and descends, chain conveyor A1 transports frock board and servo motor to next link. In this embodiment, some have blockked the subassembly lateral part and have set up the frock board and read a yard subassembly, when the frock board and the servo motor that continue to transport transported and read near yard subassembly to the frock board, it can block down frock board and servo motor to block the subassembly, frock board and servo motor can't advance under the transport of chain conveyor A1, later the RFID read write line reads behind the frock board information, MES binds frock board and servo motor, and the drive blocks the subassembly and falls, frock board and servo motor get into next process equipment department after above process.
In the transportation process of the servo motor, the servo motor should be prevented from colliding as much as possible, and therefore, in the embodiment, the tooling plate is adopted for loading and the auxiliary transportation servo motor is adopted. In order to reduce the occupied space of the whole set of equipment in the detection assembly line in a workshop, the conveying equipment and other equipment in the servo motor detection assembly line are designed in a circulating mode. For the feeding and discharging device a, two ends of the chain conveyor belt A1 are respectively set as a feeding area a100 and a discharging area a200, and feeding work of the servo motor to be detected is executed at a position close to the discharging area a200, or discharging work of the servo motor after a series of detection processes (including qualified servo motors and unqualified servo motors) is executed. After the continuous conveying of the chain conveyor belt A1, the servo motor enters the detection production line designed by the following circulation type from the feeding area A100 along with the tooling plate. Because the direction of delivery of cylinder mechanism A3 and the direction of delivery of chain conveyor A1 set up perpendicularly, consequently need go up unloading revolving stage mechanism A2 and change servo motor's direction of delivery, servo motor's transfer line promptly, so that servo motor can shift to on the chain conveyor A1 from cylinder mechanism A3, in this process, need not be with the help of other equipment, for example, the gear shifting equipment, the manipulator goes to touch servo motor and frock board, can reduce servo motor and transport in-process by colliding with impaired probability.
In the feeding and discharging equipment A, a pair of transition assemblies are arranged between the feeding and discharging turntable mechanism A2 and the roller mechanism A3 and between the feeding and discharging turntable mechanism A2 and the chain conveyor belt A1 respectively, each transition assembly comprises a transition support frame and a transition wheel, the transition support frames are fixed on the rotating carrying platform, and the top ends of the transition support frames are rotatably connected with the transition wheels. Because go up between unloading revolving stage mechanism A2 and the roller mechanism A3, certainly have certain clearance between unloading revolving stage mechanism A2 and the chain conveyor belt A1, go up between unloading revolving stage mechanism A2 and the roller mechanism A3 promptly, can't seamless joint between unloading revolving stage mechanism A2 and the chain conveyor belt A1, the setting of transition subassembly, make servo motor when the transportation, through the sliding guide of cross the ferryboat, smooth transition, roller mechanism A3 makes servo motor can smooth transition to go up on unloading revolving stage mechanism A2.
When the servo motor executes the blanking process, after the servo motor is conveyed by the chain type conveying belt A1 to the jacking mechanism A4, the jacking mechanism A4 starts to work to jack up the servo motor and the tooling plate, and at the moment, the pushing mechanism A5 also starts to work to push out the servo motor and the tooling plate. The arrangement of the jacking mechanism A4 and the pushing mechanism A5 facilitates the auxiliary blanking mechanical equipment H or operators to pick up the servo motor, then the auxiliary blanking mechanical equipment H or operators suck/take off the servo motor cover, pull out the encoder wire and the power wire, transfer the servo motor to a designated position, and return the vacant tooling plate onto the chain type conveying belt A1, and the chain type conveying belt A1 conveys the vacant tooling plate to the feeding area A100 for circular operation.
Referring to fig. 8 to 15, the detection burning device B includes a detection area B100 and a burning area B200, the burning area 200 is disposed at a side of the detection area B100, wherein:
detection zone B100 includes:
the first conveying mechanism B1 is used for conveying the servo motor to be detected along the horizontal direction;
at least one detection mechanism B4 arranged at the side part of the first conveying mechanism B1 and used for detecting whether the servo motor is qualified or not and returning the detected servo motor to the first conveying mechanism B1;
the at least one first transfer mechanism B2 is arranged in the first conveying mechanism B1, is equal in number and corresponds to the detection mechanisms B4 one by one, is used for transferring the servo motors conveyed on the first conveying mechanism B1 to the detection mechanisms B4 and receiving the detected servo motors conveyed by the detection mechanisms B4;
the recording area B200 includes:
the second conveying mechanism B6 is arranged at the side part of the first conveying mechanism B1 and is vertical to the first conveying mechanism B1 and is used for conveying the detected servo motor in the horizontal direction, and the occupied space of the whole equipment can be reduced because the second conveying mechanism B6 and the first conveying mechanism B1 are vertically arranged;
the detection burning turntable mechanism B5 is arranged between the second conveying mechanism B6 and the first conveying mechanism B1 and is used for receiving the detected servo motor conveyed by the first conveying mechanism B1 and transferring the servo motor to the second conveying mechanism B6;
at least one burning mechanism B8 arranged at the side part of the second conveying mechanism B6 and used for executing a burning process on the qualified detected servo motor and returning the burned servo motor to the second conveying mechanism B6;
at least one second transfer mechanism B7, which is arranged in the second conveying mechanism B6, is equal in number and corresponds to the burning mechanism B8 one by one, and is used for transferring the servo motor transported on the second conveying mechanism B6 to the burning mechanism B8 and receiving the burned servo motor transported from the burning mechanism B8, for the unqualified servo motor detected, the second transfer mechanism B7 does not transfer the servo motor to the burning mechanism B8, but the second conveying mechanism B6 directly transports the unqualified servo motor to the subsequent aging equipment D, namely the qualified servo motor is transferred to the burning mechanism B8 for burning, and then enters the aging equipment D for aging, and the unqualified servo motor detected is directly transported to the subsequent aging equipment D by the second conveying mechanism B6, and the unqualified servo motor and the tooling plate responsible for conveying the unqualified servo motor are recorded, the aging process after the aging process is not involved, the working efficiency is improved, the loading, transferring, transporting, detecting and burning in the equipment are automatically completed, the manpower is replaced, and the production efficiency and the production quality of the servo motor are improved.
In this embodiment, the first conveying mechanism B1 and the second conveying mechanism B6 are both belt conveyors and are used for performing a conveying process of a servo motor, and the first conveying mechanism B1 and the second conveying mechanism B6 are both provided with a blocking mechanism B3 for blocking the advance of the servo motor, the blocking mechanism B3 may be a blocking lifting cylinder, and an output shaft of the blocking lifting cylinder is provided with a stopper, when the servo motor on the first conveying mechanism B1/the second conveying mechanism B6 needs to be transferred to the detecting mechanism B4/the burning mechanism B8, or conversely, when the servo motor on the detecting mechanism B4/the burning mechanism B8 needs to be transferred back to the first conveying mechanism B1/the second conveying mechanism B6, the blocking lifting cylinder drives the stopper to rise, and the servo motor is blocked from continuing to advance along the conveying direction of the first conveying mechanism B1/the second conveying mechanism B6, so as to perform the transfer operation of the servo motor.
Referring to fig. 16 and 17, the first lifting platform C is provided with two first lifting platforms, one first lifting platform C is used for receiving the detected unqualified servo motor, the other first lifting platform C is used for transferring the aged and cooled servo motor, and then transferring the aged and cooled servo motor to the next process equipment. The first lifting platform C comprises a first rack C1a, a first lifting mechanism C1b, a first conveying mechanism C1C and a first displacement mechanism C1d, a first lifting mechanism C1b is arranged in the first rack C1a, an output end of the first lifting mechanism C1b is in transmission connection with the first displacement mechanism C1d, an output end of the first displacement mechanism C1d is in transmission connection with the first conveying mechanism C1C, the first conveying mechanism C1C is used for carrying a servo motor, and the first lifting mechanism C1b is used for driving the first displacement mechanism C1d and the first conveying mechanism C1C to do lifting movement.
Be equipped with ageing equipment D, second elevating platform E and cooling arrangement F between two first elevating platform C in proper order, wherein:
referring to fig. 18, 19 and 20, the aging device D is configured to receive the detected servo motors from the first lifting table C, place the servo motors in different regions according to the qualified and unqualified categories, and then perform aging processing on the servo motors qualified in the detection. Referring to fig. 18, 19 and 20, the aging device D2 includes an aging layer D2a, an aging treatment device D2b, an aging device carrying rack D2c and an aging device transporting mechanism D2D, at least one aging layer D2a is provided on the aging device D, one aging device carrying rack D2c is provided on each aging layer D2a, an aging treatment device D2b is provided on a side of the aging device carrying rack D2c, and an aging device transporting mechanism D2D is provided on a top of the aging device carrying rack D2 c. After the tooling plate carrying the servo motor passes through the detection burning area, the tooling plate enters the aging equipment D through the first lifting table C, in the embodiment, the aging equipment D is provided with four aging layers D2a, eighteen aging stations are arranged on each aging layer D2a, the aging equipment transportation mechanism D2D is used for transporting the servo motor, the servo motor is transferred to different aging stations of the aging layer D2a, the first lifting table C is matched with the aging equipment transportation mechanism D2D during working, the servo motor and the tooling plate are preferentially sent to the first station of the first aging layer D2a (the first station of the lowest aging layer D2 a), the eighteenth station of the first aging layer D2a is placed by analogy, and then the tooling plate goes to the second layer, the third layer and the fourth layer. And each layer of aging equipment conveying mechanism D2D is provided with a blocking mechanism for blocking the advance of the servo motor, the blocking mechanism can be a blocking lifting cylinder, and a stop block is arranged on an output shaft of the blocking lifting cylinder. For the servo motor which is qualified in detection under the previous record, when the aging processing device D2b needs to perform aging processing, the stop block is driven by the lifting cylinder to lift, and the servo motor is stopped from continuing to advance along the conveying direction of the aging equipment conveying mechanism D2D, so that the aging process of the servo motor is performed. And for the servo motor which is detected to be unqualified, the lifting cylinder is blocked to drive the stop block to lift, the servo motor is blocked to continue to advance along the conveying direction of the aging equipment conveying mechanism D2D, but the aging processing device D2b does not work. And detecting corresponding parameters of the aged servo motor in the aging equipment D after the aging treatment. And detecting unqualified servo motors, namely unqualified servo motors, not participating in aging treatment, and the aging equipment D is responsible for temporary storage of the servo motors of the type.
In this embodiment, when first elevating platform C transported servo motor to ageing equipment D, first elevating platform C read servo motor's serial number after, can acquire that its servo motor who transports belongs to and detects qualified servo motor or detect unqualified servo motor, later according to detect qualified, detect unqualified classification to servo motor, the less station of each level number is close to its output among the ageing equipment D, be close to second elevating platform E promptly, make the servo motor that the less station department of number was placed can be preferentially transported by second elevating platform E. After the first lifting platform C completes classification of the servo motors according to the categories of qualified detection and unqualified detection, the servo motors qualified for detection are preferentially placed in the aging layer D2a with the smallest number (the aging layer D2a is also provided with at least one aging station which is vacant and is convenient for placing the servo motors), then the aging equipment conveying mechanism D2D in the aging layer D2a works, the blocking mechanism in the aging layer D2a is utilized to convey the servo motors to the station with the smallest number in the vacant state until the station of the layer is fully placed or the servo motors qualified for detection are completely conveyed, the placing position is switched to the second layer with the increased number by one digit, and the operation is circulated until the four layers of the aging layer D2a are fully placed or the servo motors qualified for detection are completely conveyed. And then, carrying out placement work of unqualified servo motors according to the process. Under the cooperative cooperation of the first lifting platform C and the aging equipment D, the servo motors are placed in different regions according to categories, so that the first-in first-out of qualified motors detected in the later process is conveniently realized.
Referring to fig. 21 and 22, a second elevating platform E is provided at a side of the aging apparatus D for receiving the servo motor from the aging apparatus D after aging and transporting the servo motor to the cooling apparatus F. The second lifting platform E comprises a second frame E3a, a second lifting mechanism E3b and a second conveying mechanism E3c, a second lifting mechanism E3b is arranged in the second frame E3a, the output end of the second lifting mechanism E3b is in transmission connection with the second conveying mechanism E3c, the second conveying mechanism E3c is used for carrying a servo motor, and the second lifting mechanism E3b is used for driving the second conveying mechanism E3c to do lifting movement. Similar to the working principle of the first lifting table C, but the second conveying mechanism E3C only completes the conveying work of the servo motor and the tooling plate in the linear direction, and does not need to undertake the connecting work in the non-linear direction, and conveys the servo motor (including the servo motor which is qualified in aging, the servo motor which is unqualified in aging and the servo motor which is unqualified in detection) conveyed by the aging device D to the cooling device F.
Referring to fig. 23, 24 and 25, the cooling device F includes a cooling rack F4a, a cooling layer F4b, a cooling device transportation mechanism F4c and a ventilation window F4d, at least one cooling layer F4b is disposed in the cooling rack F4a, a plurality of cooling fan mounting positions F4b1 are disposed on the cooling layer F4b of each layer, a cooling device transportation mechanism F4c is disposed on a side of each cooling layer F4b, and a ventilation window F4d is disposed on a side of the cooling device transportation mechanism F4c away from the cooling layer F4 b. Cooling arrangement F4 still includes cooling arrangement barrier mechanism F4e, cooling arrangement barrier mechanism F4e and cooling fan installation position F4b1 one-to-one, cooling arrangement barrier mechanism F4e sets up in cooling arrangement transport mechanism F4c, block the mounting panel including cooling arrangement, cooling arrangement blocks and drives actuating cylinder, cooling arrangement barrier plate and cooling arrangement barrier piece, cooling arrangement blocks the mounting panel setting in cooling arrangement transport mechanism F4c, cooling arrangement blocks to be equipped with on the mounting panel that actuating cylinder is blockked to cooling arrangement, cooling arrangement blocks that the output shaft transmission that drives actuating cylinder is connected with cooling arrangement barrier plate, it has cooling arrangement barrier piece to articulate on the cooling arrangement barrier plate.
The servo motor after passing through the aging device D enters the cooling device F through the second lifting platform E along with the tooling plate, and the cooling device F works for the servo motor which is qualified in aging and the servo motor which is unqualified in aging, and carries out a cooling process on the servo motor which is qualified in aging and the servo motor which is unqualified in aging. In some cases, for the servo motor which does not participate in aging work and is detected to be unqualified, a temperature sensor can be arranged at each cooling station of the cooling equipment F, and when the temperature of the servo motor of the category is detected to be higher, the cooling equipment F can also work to reduce the temperature of the servo motor of the category to 35 ℃. In this embodiment, the cooling device F is matched with the aging device D, four cooling layers F4b are also provided, four cooling stations are provided on each cooling layer F4b, the cooling device transport mechanism F4c is used for transporting a servo motor, the servo motor is transferred to a different cooling station of the cooling layer F4b, the second lifting platform E is matched with the cooling device transport mechanism F4c during operation, the servo motor and the tooling plate are preferentially sent to the first station of the first cooling layer F4b (the first station of the lowest cooling layer F4 b), and the servo motor is then placed to the fourth station of the first cooling layer F4b, and then to the second, third and fourth layers, and a cooling fan (not shown) installed on the cooling fan installation position starts to operate to cool the servo motor, so as to reduce the temperature of the servo motor to 35 ℃. Each cooling layer F4b is provided with a cooling device blocking mechanism F4e for blocking the servo motor from advancing, when the cooling fan needs to perform cooling treatment, the cooling device blocks the driving cylinder to drive the cooling device blocking plate and the cooling device blocking block to rise, and the cooling device blocking plate and the cooling device blocking block the servo motor from continuing to advance along the conveying direction of the cooling device conveying mechanism F4c, so as to perform the cooling process of the servo motor. After cooling, the servo motor enters the loading and unloading device A through the first lifting platform C along with the tooling plate.
In this embodiment, when the second lifting platform E transports the servo motor to the cooling device F, after the number of the servo motor is read through the reading head arranged on the second lifting platform E, it can be obtained whether the servo motor transported by the second lifting platform E belongs to a servo motor qualified in aging, a servo motor unqualified in aging or a servo motor unqualified in detection, and then the servo motors are classified according to categories of qualified in aging, unqualified in aging and unqualified in detection, each station with a smaller number of numbers in the cooling device F is close to the output end of the station, that is, close to another first lifting platform C, so that the servo motor placed at the station with the smaller number of numbers can be preferentially transported by the first lifting platform C. After the second lifting platform E finishes classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, the servo motors qualified in aging are preferentially placed in the cooling layer F4b with the smallest number (the cooling layer F4b is also provided with at least one cooling station which is vacant so as to place the servo motors), then the cooling equipment conveying mechanism F4c in the cooling layer F4b works, the cooling equipment blocking mechanism F4E in the cooling layer F4b is utilized to convey the servo motors to the station with the smallest number in vacant state until the station of the layer is fully placed or the servo motors qualified in aging are completely conveyed, the placing position is switched to the second layer with the number increased by one digit, and the circulation work is carried out until the four layers of the cooling layer F4b are fully placed or the servo motors qualified in aging are completely conveyed. And then, placing the servo motors with unqualified aging and unqualified detection at one time according to the process. Under the cooperative cooperation of the second lifting platform E and the cooling equipment F, the servo motors are placed in different types of areas, when the latter first lifting platform C is transported, the servo motors are received and transmitted according to the priority of 'aging qualified motors → aging unqualified → detection unqualified' on the subsequent flow, and the feeding and discharging equipment A connected with the first lifting platform C can receive the servo motors according to the type sequence of 'aging qualified → aging unqualified → detection unqualified', so that the processing on the process flow can be performed according to 'aging qualified → aging unqualified → detection unqualified', and the scheduling and optimization of the production flow are performed.
Referring to fig. 2, the detection assembly line further includes an auxiliary blanking mechanical device H, a transition transportation device G and a main control cabinet I, wherein the auxiliary blanking mechanical device H is used for executing a blanking process of a servo motor through a set of complete detection processes, and the auxiliary blanking mechanical device H includes a blanking robot H1 arranged at a side portion of the blanking device a and at least one cart H2 arranged at a side portion of the blanking robot H1. Transition transport equipment G sets up between the input of last unloading equipment A and the output of the first elevating platform C that is close to cooling device F setting for link up last unloading equipment A and first elevating platform C, total control cabinet I control all equipment.

Claims (10)

1. A detection assembly line of a servo motor is characterized by comprising:
the feeding and discharging device (A) is used for executing a feeding process of the servo motor to be detected and executing a discharging process of the servo motor after detection and aging;
the detection burning device (B) is arranged on the side part of the feeding and discharging device (A), the input end of the detection burning device (B) is connected with the output end of the feeding and discharging device (A) and is used for receiving the servo motor to be detected, which is conveyed by the feeding and discharging device (A), executing the detection process of the servo motor, screening out qualified and unqualified servo motors in the servo motor, executing the burning process on the qualified servo motor, and then continuously conveying the qualified and unqualified servo motors forward;
the first lifting tables (C) are arranged in two, one lifting table is used for receiving the detected servo motors, classifying the servo motors according to the types of qualified detection and unqualified detection, sending out the servo motors of different types in different regions, the other lifting table is used for receiving the aged and cooled servo motors, scheduling the servo motors according to the types, and conveying the servo motors to the feeding and discharging equipment (A) according to the priority of 'qualified aging → unqualified detection';
two be equipped with ageing equipment (D), second elevating platform (E) and cooling arrangement (F) in proper order between first elevating platform (C), wherein:
the aging equipment (D) is used for receiving the detected servo motors conveyed by the first lifting table (C), placing the servo motors in different areas according to qualified and unqualified categories, and then aging the servo motors qualified in the detection;
the second lifting platform (E) is arranged on the side part of the aging equipment (D) and used for receiving the servo motors from the aging equipment (D) after aging treatment, classifying the servo motors according to the categories of qualified aging, unqualified aging and unqualified detection, and conveying the servo motors of different categories to the cooling equipment (F) in different areas;
and the cooling equipment (F) is arranged on the other side of the second lifting platform (E) and is used for receiving the servo motor conveyed from the second lifting platform (E), placing the servo motor in a regional mode according to the categories of qualified aging, unqualified aging and unqualified detection, cooling the servo motor which is subjected to aging treatment, and conveying the cooled servo motor to the first lifting platform (C).
2. The servo motor detection line of claim 1, the feeding and discharging equipment (A) comprises a chain type conveying belt (A1), a feeding and discharging rotary table mechanism (A2), a roller mechanism (A3), a jacking mechanism (A4) and a pushing mechanism (A5), the both ends of chain conveyor belt (A1) are established respectively and are distinguished (A100) and unloading (A200) into material loading, are equipped with at least one along the transport route of chain conveyor belt (A1) climbing mechanism (A4), the lateral part of each climbing mechanism (A4) all is equipped with one pushing mechanism (A5), chain conveyor belt (A1) are close to the one end in unloading district (A200) is equipped with cylinder mechanism (A3), the direction of delivery of cylinder mechanism (A3) and the perpendicular setting of direction of delivery of chain conveyor belt (A1), be equipped with between cylinder mechanism (A3) and chain conveyor belt (A1) unloading revolving stage mechanism (A2).
3. The detection assembly line of a servo motor according to claim 2, wherein the detection burning device (B) comprises a detection area (B100) and a burning area (B200), and the burning area (B200) is disposed at a side of the detection area (B100).
4. A servomotor detection line according to claim 3, characterized in that the detection zone (B100) comprises:
a first conveying mechanism (B1) for conveying the servo motor to be detected in the horizontal direction;
at least one detection mechanism (B4) arranged at the side part of the first conveying mechanism (B1) and used for detecting whether the servo motor is qualified or not and returning the detected servo motor to the first conveying mechanism (B1);
at least one first transfer mechanism (B2) which is arranged in the first conveying mechanism (B1), has the same number with the detection mechanisms (B4), corresponds to the detection mechanisms (B4) one by one, and is used for transferring the servo motors conveyed on the first conveying mechanism (B1) to the detection mechanism (B4) and receiving the detected servo motors conveyed by the detection mechanism (B4);
the burning area (B200) includes:
a second conveying mechanism (B6) which is arranged at the side part of the first conveying mechanism (B1), is vertical to the first conveying mechanism (B1) and is used for conveying the detected servo motor along the horizontal direction;
the detection burning turntable mechanism (B5) is arranged between the second conveying mechanism (B6) and the first conveying mechanism (B1) and used for receiving the detected servo motor conveyed by the first conveying mechanism (B1) and transferring the servo motor to the second conveying mechanism (B6);
at least one burning mechanism (B8) which is arranged at the side part of the second conveying mechanism (B6) and used for executing a burning process on the qualified detected servo motor and returning the burned servo motor to the second conveying mechanism (B6);
and the at least one second transfer mechanism (B7) is arranged in the second conveying mechanism (B6), is equal to the burning mechanisms (B8) in number and corresponds to the burning mechanisms (B8) one by one, is used for transferring the servo motors conveyed on the second conveying mechanism (B6) to the burning mechanisms (B8), and receives the burned servo motors conveyed by the burning mechanisms (B8).
5. The detection assembly line of the servo motor according to claim 4, wherein the first lifting platform (C) comprises a first rack (C1 a), a first lifting mechanism (C1 b), a first conveying mechanism (C1C) and a first displacement mechanism (C1 d), the first lifting mechanism (C1 b) is arranged in the first rack (C1 a), an output end of the first lifting mechanism (C1 b) is in transmission connection with the first displacement mechanism (C1 d), an output end of the first displacement mechanism (C1 d) is in transmission connection with the first conveying mechanism (C1C), the first conveying mechanism (C1C) is used for carrying the servo motor, and the first lifting mechanism (C1 b) is used for driving the first displacement mechanism (C1 d) and the first conveying mechanism (C1C) to perform lifting movement.
6. The detection line of the servo motor as recited in claim 5, wherein the aging device (D) comprises an aging layer (D2 a), an aging processing device (D2 b), an aging device carrying frame (D2 c) and an aging device conveying mechanism (D2D), at least one aging layer (D2 a) is arranged on the aging device (D), one aging device carrying frame (D2 c) is arranged on each aging layer (D2 a), the aging processing device (D2 b) is arranged on the side of the aging device carrying frame (D2 c), and the aging device conveying mechanism (D2D) is arranged on the top of the aging device carrying frame (D2 c).
7. The detection assembly line of the servo motor as claimed in claim 6, wherein the second lifting platform (E) comprises a second frame (E3 a), a second lifting mechanism (E3 b) and a second conveying mechanism (E3 c), the second lifting mechanism (E3 b) is arranged in the second frame (E3 a), the output end of the second lifting mechanism (E3 b) is in transmission connection with the second conveying mechanism (E3 c), the second conveying mechanism (E3 c) is used for carrying the servo motor, and the second lifting mechanism (E3 b) is used for driving the second conveying mechanism (E3 c) to move up and down.
8. The detection line of the servo motor as claimed in claim 7, wherein the cooling device (F) comprises a cooling rack (F4 a), a cooling layer (F4 b), a cooling device transportation mechanism (F4 c) and a ventilation window (F4 d), at least one cooling layer (F4 b) is arranged in the cooling rack (F4 a), a plurality of cooling fan installation positions (F4 b 1) are arranged on the cooling layer (F4 b) of each layer, one cooling device transportation mechanism (F4 c) is arranged on the side of each cooling layer (F4 b), and the ventilation window (F4 d) is arranged on the side of the cooling device transportation mechanism (F4 c) far away from the cooling layer (F4 b).
9. The inspection line of servo motors according to claim 8, further comprising an auxiliary blanking mechanism (H) for performing a blanking process of the servo motor through a complete set of inspection processes, the auxiliary blanking mechanism (H) comprising a blanking robot (H1) disposed at a side of the blanking mechanism (A) and at least one cart (H2) disposed at a side of the blanking robot (H1).
10. The detection assembly line of the servo motor according to claim 9, further comprising a transition transportation device (G) and a main control cabinet (I), wherein the transition transportation device (G) is disposed between an input end of the feeding and discharging device (a) and an output end of the first lifting table (C) disposed near the cooling device (F) and is used for receiving the feeding and discharging device (a) and the first lifting table (C), and the main control cabinet (I) controls all devices.
CN202010849147.3A 2020-08-21 2020-08-21 Detection assembly line for servo motor Active CN111736073B (en)

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CN203720325U (en) * 2013-12-30 2014-07-16 珠海凯邦电机制造有限公司 Intelligent comprehensive detection device used for motor performance
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