CN111731867A - Full-automatic lath stacking line - Google Patents
Full-automatic lath stacking line Download PDFInfo
- Publication number
- CN111731867A CN111731867A CN202010739573.1A CN202010739573A CN111731867A CN 111731867 A CN111731867 A CN 111731867A CN 202010739573 A CN202010739573 A CN 202010739573A CN 111731867 A CN111731867 A CN 111731867A
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- China
- Prior art keywords
- piece
- assembly
- stacking
- battens
- slat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/18—Stacking of articles of particular shape elongated, e.g. sticks, rods, bars
Abstract
The invention belongs to the field of lath stacking equipment, and particularly relates to a full-automatic lath stacking line, which comprises: the device comprises a waiting area, a first stacking mechanism and a second stacking mechanism; the first stacking mechanism and the second stacking mechanism are used for placing the laths at the top of the waiting area, and the first stacking mechanism and the second stacking mechanism work alternately, so that the projections of two laths which are adjacent in the vertical direction on the horizontal plane are not parallel to each other. The full-automatic batten stacking line completely replaces the current production situation of manual assisted stacking by a forklift in the prior art, completely realizes automatic production, liberates manpower and has high production efficiency.
Description
Technical Field
The invention relates to the technical field of plate production, in particular to a full-automatic lath stacking line.
Background
The board is mainly divided into building templates, decorative boards, household boards, packaging boards and the like according to the service performance of the board. The packaging plate is mainly formed by cutting a plate into battens with different widths after the plate is processed, and then drying the battens.
The laths are stacked before being dried, so that the large-batch drying is facilitated. In the existing production, the lath stacking is mainly carried out by adopting a forklift and manual assistance. In order to improve the drying efficiency of the laths in the drying process, certain intervals are required to be ensured between the upper lath and the lower lath in the lath stacking process, inserting plate positions are conveniently reserved for gear shaping of a forklift, and the drying efficiency is also improved. However, the method has the disadvantages of high labor intensity, low stacking efficiency and high equipment loss, and increases the production cost of enterprises.
In order to improve stacking efficiency and reduce labor intensity, most enterprises adopt stacking manipulators, but the stacking manipulators on the current market cannot complete lath stacking similar to a forklift stacking structure, cannot realize complete automation and need improvement.
Disclosure of Invention
The invention aims to provide an automatic stacking line for plates, which has a stacking structure consistent with that of a forklift, completely meets production requirements, has high automation degree, completely replaces the forklift and manual stacking, improves production efficiency and reduces production cost.
In order to solve the technical problem, the invention provides a full-automatic batten stacker which comprises the following components:
the device comprises a waiting area, a first stacking mechanism and a second stacking mechanism;
the first stacking mechanism and the second stacking mechanism are used for placing the laths at the top of the waiting area, and the first stacking mechanism and the second stacking mechanism work alternately, so that the projections of two laths which are adjacent in the vertical direction on the horizontal plane are not parallel to each other.
The second stacking mechanism comprises a pre-arranging station, a transferring station and an unloading station;
the pre-arranging station is suitable for arranging and arranging the battens, and the transferring station transfers the battens arranged on the pre-arranging station to the top of the waiting area and then discharges the battens through the discharging station.
The pre-arranging station comprises a second material storage assembly, a second conveying assembly and an arranging assembly;
the second magazine assembly is adapted to store a plurality of slats, and the second conveyor assembly is adapted to sequentially remove the slats from the second magazine assembly and then transport the slats to the aligning assembly.
The second material storage assembly comprises a base, a baffle plate and a limiting piece, wherein the baffle plate is vertically connected with the base, and the limiting piece is arranged on the outer side of the baffle plate in parallel;
the base, the baffle and the limiting piece form a cavity for longitudinally placing a plurality of laths;
the limit stop is adapted to limit the number of slat take-offs such that the conveyor assembly can only take one slat at a time.
The arrangement assembly comprises a rack and a plurality of support plates arranged on the rack at intervals.
The material conveying station comprises a moving part capable of moving back and forth along the length direction of the rack, a material taking part for taking materials from the laths placed on the supporting plate, and a first lifting part for driving the material taking part to lift.
The material taking part comprises an installation plate and a plurality of inserting fins arranged on the installation plate; and each insertion fin corresponds to the spacing of adjacent support plates.
The unloading station comprises a base plate and an anti-falling plate arranged on the base plate;
the base plate is connected with a telescopic driving piece which drives the base plate to move.
The first stacking mechanism comprises a first conveying assembly, a first material storage assembly and a lath grabbing manipulator;
the first conveying assembly sequentially takes out the battens in the first material storage assembly and transports the battens to the lower side of a batten grabbing manipulator, and the batten grabbing manipulator grabs the battens and then moves the battens to a waiting area and then places the battens.
The lath grabbing manipulator comprises a connecting seat, and a fixed grabbing piece and a movable grabbing piece which are arranged at the bottom of the connecting seat;
the movable grabbing piece is connected with the connecting seat through the sliding piece and is suitable for changing the distance between the movable grabbing piece and the fixed grabbing piece;
and a second lifting piece for driving the connecting seat to lift and a power piece for driving the connecting seat to horizontally reciprocate are connected above the connecting seat.
Wherein the movable gripper and the fixed gripper each comprise a fixed part and a clamping part;
the clamping part and the fixing part form a clamping cavity for grabbing the batten, and the clamping part is driven by the horizontal telescopic piece to complete clamping and loosening.
The automatic stacking device has the advantages that the first stacking mechanism and the second stacking mechanism are used for placing the laths at the top of the waiting area, the first stacking mechanism and the second stacking mechanism work alternately, so that the projections of two laths which are adjacent in the vertical direction on the horizontal plane are not parallel to each other, the effect of interval stacking in the vertical direction is formed, the interval between the laths in the vertical direction is kept, the stacking structure of the automatic stacking device is consistent with that of a forklift, the automatic stacking device completely replaces the forklift and manual stacking, automatic and continuous production of lath stacking is realized, the stacking efficiency is improved, and the labor intensity is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic illustration of a palletizing line configuration in accordance with the present invention;
FIG. 2 is a perspective view of a second stacking mechanism of the present invention;
FIG. 3 is a perspective view of the second material storage assembly and the second conveying assembly;
FIG. 4 is a schematic perspective view of a position limiting member;
FIG. 5 is a schematic view of an assembly structure of the arrangement assembly, the transfer station and the unloading station;
FIG. 6 is a perspective view of a transfer station;
FIG. 7 is a perspective view of a discharge station;
FIG. 8 is a schematic perspective view of a first palletizing mechanism;
FIG. 9 is a perspective view of the slat gripper robot;
fig. 10 is a perspective view of the movable gripper.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1 to 10, the present embodiment provides a fully automatic slat palletizing line, including:
a waiting area, a first palletizing mechanism 10 and a second palletizing mechanism 20; the first palletizing mechanism 10 and the second palletizing mechanism 20 are used for placing the slats 3 uppermost in the waiting area, and the first palletizing mechanism 10 and the second palletizing mechanism 30 work alternately so that the projections of two slats 3 adjacent in the vertical direction on the horizontal plane are not parallel to each other. Specifically, the waiting area refers to the upper surface of the uppermost slat, that is, the uppermost slat changes along with the different stacking heights in the stacking process, so that the waiting area in this embodiment is a dynamic working position, and the first stacking mechanism 10 and the second stacking mechanism 20 work alternately, and the waiting area changes vertically upward, thereby completing the stacking of the plates. In order to make the structure of lath pile up neatly structure similar fork truck pile up neatly, many laths can be put at the interval to first pile up neatly mechanism 10 once only, and second pile up neatly mechanism 20 places same lath on the lath that first pile up neatly mechanism 10 was put, the lath quantity that second pile up neatly mechanism 20 was placed is decided according to the pile up neatly demand, accomplish the pile up neatly mechanism that similar manual work combines fork truck, but liberate the manual work completely again, realize full automatic pile up neatly, and the labor intensity is reduced, the continuity of pile up neatly is improved, and then the pile up neatly efficiency is promoted.
Further, the second stacking mechanism 20 comprises a pre-arranging station 21, a transferring station 22 and a discharging station 23; the pre-arrangement station 21 is suitable for arranging and arranging the laths, the transfer station 22 transfers the laths arranged on the pre-arrangement station to the top of the waiting area and then discharges the laths through the discharge station 23, and continuous feeding, transferring and discharging of the laths are formed through the three stations, so that the laths can be continuously and mechanically stacked in a neat and continuous manner.
Further, the pre-arranging station 21 comprises a second stock component 210, a second conveying component 211 and an arranging component 212; the second material storage assembly 210 is suitable for storing a plurality of laths, the second conveying assembly 211 is suitable for taking the laths out of the second material storage assembly 210 in sequence and then conveying the laths to the arrangement assembly 212, specifically, the plurality of vertically arranged laths are sequentially placed in the second material storage assembly 20, a chain on the second conveying assembly 211 carries the lath positioned at the bottommost end of the plurality of laths away and conveys the lath to the arrangement assembly 212, the lath at the bottommost end is conveyed all the time and is taken out and conveyed in sequence, and automatic continuous conveying is formed.
The second material storage assembly 210 comprises a base 2101, a baffle 2102 vertically connected with the base, and a limit piece 2103 arranged outside the baffle 2102 in parallel; the limiting part 2103 is suitable for limiting the number of the laths to be taken out, so that the conveying assembly can only take out one lath at a time, the base 2101, the baffle 2102 and the limiting part 2103 form a cavity 2104 in which a plurality of laths are longitudinally placed, the second material storage assembly 2110 is arranged above a conveying chain of the second conveying assembly 211, and the conveying chain on the second conveying assembly 211 contacts the lath at the bottom end in the cavity 2104 at a time, so that the material taking is convenient, the continuity is good, and the automation degree is high.
Locating part 2103 includes gyro wheel and connecting rod, and the connecting rod passes through C shape and installs on second conveyor assembly 211's mounting bracket, and the bottom at the connecting rod is installed to the gyro wheel, and the bottom of gyro wheel excircle keeps unanimous to the interval and the lath thickness of second conveyor assembly 211 conveying chain surface to the gyro wheel can push down the lath of taking out, guarantees that the lath can be taken away by second conveyor assembly 211's conveying chain smoothly, prevents the card material, improves the smoothness of unloading and transport.
The arrangement assembly 212 comprises a frame 2121 and a plurality of support plates 2122 arranged on the frame at intervals, the plurality of support plates 2122 temporarily place the arranged battens, the transfer station 22 takes the support plates 2122 for material taking and then transfers and stacks, and the transfer station 22 reciprocates along the frame to form continuous material taking, so that the transfer frequency is improved, and the production requirement is met.
The transfer station 22 includes the moving member 221 that can follow frame 2121 length direction reciprocating motion, the lath of placing on the backup pad 2122 is got the material piece 222 of getting of material and is driven the first piece 223 that goes up and down of getting material piece 222, the optional guide rail and slider of moving member 211, also the optional sprocket chain subassembly of selecting for use, guide rail and slider are selected for use to moving member 211 in this embodiment, and install the foundatin plate on the slider, the foundatin plate is connected with first piece 223 that goes up and down, and still install the rack and pinion of drive slider guide rail pair on the foundatin plate. Select in this embodiment to use guide rail and slider combination, guaranteed to get the stability of material piece 222 at the removal in-process to make and be located the lath of getting on the material piece 222 and keep balance, improve the stability of pile up neatly, first lift 223 chooses pneumatic cylinder for use.
The material taking part 222 comprises a mounting plate 2221 and a plurality of inserting fins 2222 arranged on the mounting plate 2221; and each inserting fin 2222 corresponds to the interval between the adjacent support plates 2122, specifically, when material is taken, the first lifting piece 223 drives the material taking piece 222 to ascend, lift the slats on the support plates 2122, and then take the slats away through the moving piece 221, when the slats on the material taking piece 222 reach the upper part of the waiting area, the first lifting piece 223 descends, the slats on the inserting fins fall to the waiting area, the moving piece 221 returns to continue to take material, and the material taking and discharging processes are repeated again, so that continuous material taking is formed, and the material taking efficiency is improved.
Further, the unloading station 23 comprises a base plate 231 and an anti-falling plate 232 arranged on the base plate 231; the base plate 231 is connected with a telescopic driving piece 233 for driving the base plate 231 to move, specifically, when the inserting wings 2222 are unloaded and returned, the stacked lathes are pulled by the inserting wings 2222 or placed irregularly, and are blocked by the falling-preventing plate 232, so that the stacking of the plates is neat and stable, and the plates are not easy to fall or tilt. The telescopic drive 223 is an air cylinder and is mounted at the positive end.
Further, the first palletizing mechanism 10 comprises a first conveying assembly 11, a first material storage assembly 12 and a lath grabbing manipulator 13; the first conveying assembly 11 sequentially takes out the battens in the first material storage assembly 12 and conveys the battens to the position below a batten grabbing mechanical arm 13, and the batten grabbing mechanical arm 13 grabs the battens, moves the battens to a waiting area and then places the battens. The structure of the first material storage assembly 12 is the same as that of the second material storage assembly 12, the continuity and automation of taking the laths can be guaranteed, the working mode and the structure of the first conveying assembly 11 are the same as those of the second conveying assembly, and the first conveying assembly, the first material storage assembly 12 and the lath grabbing manipulator 3 form a process of placing the laths at intervals, so that the automation operation is improved.
Further, the slat gripper robot 13 includes a connecting base 131, and a fixed gripper 132 and a movable gripper 133 mounted on the bottom of the connecting base 131; the movable grabbing piece 133 is connected with the connecting seat 131 through the sliding piece 4, is suitable for changing the distance between the movable grabbing piece 133 and the fixed grabbing piece 132, changes the distance between the laths placed at intervals, can be changed according to production requirements, is good in applicability, simple and convenient to adjust, and stable and reliable in operation because the sliding piece 4 adopts a screw rod sliding table.
The top of connecting seat 131 is connected with the second lifting member 5 that drives connecting seat 131 and drives the power piece 6 of connecting seat 131 horizontal reciprocating motion, and second lifting member 5 drives connecting seat 131 and goes up and down to the lath that drives to be snatched goes up and down, is convenient for place, and power piece 6 can select the rack and pinion structure, drives connecting seat 131 through the rack and pinion structure and moves along the crossbeam, realizes that first pile up neatly mechanism 10 drives the lath pile up neatly, realizes automated operation completely.
Further, the movable grasping member 133 and the fixed grasping member 132 respectively include a fixing portion 1331 and a clamping portion 1332; clamping part 1332 and fixed part 1331 constitute the tight chamber 1333 that presss from both sides the lath, and clamping part 1332 drives through horizontal extensible member 7 and accomplishes to press from both sides tightly and loosen, and horizontal extensible member chooses the pneumatic cylinder for use, controls horizontal extensible member 7 telescopic distance, adjusts the width that presss from both sides tight chamber 1333, thereby presss from both sides the lath of getting different width, and the commonality is good.
The movable catch member 133 and the fixed catch member 132 may also be a negative pressure suction cup suction slat.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A full-automatic lath stacking line is characterized by comprising:
the device comprises a waiting area, a first stacking mechanism and a second stacking mechanism;
the first stacking mechanism and the second stacking mechanism are used for placing the laths at the top of the waiting area, and the first stacking mechanism and the second stacking mechanism work alternately, so that the projections of two laths which are adjacent in the vertical direction on the horizontal plane are not parallel to each other.
2. A slat fully automatic palletization line according to claim 1, characterised in that;
the second stacking mechanism comprises a pre-arranging station, a transferring station and an unloading station;
the pre-arranging station is suitable for arranging and arranging the battens, and the transferring station transfers the battens arranged on the pre-arranging station to the top of the waiting area and then discharges the battens through the discharging station.
3. Slat fully automatic palletization line according to claim 2,
the pre-arrangement station comprises a second material storage assembly, a second conveying assembly and an arrangement assembly;
the second magazine assembly is adapted to store a plurality of slats, and the second conveyor assembly is adapted to sequentially remove the slats from the second magazine assembly and then transport the slats to the aligning assembly.
4. Fully automatic slat palletization line according to claim 3,
the second material storage assembly comprises a base, a baffle plate vertically connected with the base and limiting pieces arranged on the outer side of the baffle plate in parallel;
the base, the baffle and the limiting piece form a cavity for longitudinally placing a plurality of laths;
the limit stop is adapted to limit the number of slat take-offs such that the conveyor assembly can only take one slat at a time.
5. A slat fully automatic palletization line according to claim 2, characterised in that;
the arrangement assembly comprises a rack and a plurality of support plates arranged on the rack at intervals.
6. Fully automatic slat palletization line according to claim 5, characterized in that;
the transfer station comprises a moving part capable of moving back and forth along the length direction of the rack, a material taking part for taking materials from the battens placed on the supporting plate and a first lifting part for driving the material taking part to lift;
the material taking part comprises an installation plate and a plurality of inserting fins arranged on the installation plate; and each insertion fin corresponds to the spacing of adjacent support plates.
7. A slat fully automatic palletization line according to claim 1, characterised in that;
the unloading station comprises a substrate and an anti-falling plate arranged on the substrate;
the base plate is connected with a telescopic driving piece which drives the base plate to move.
8. A slat fully automatic palletization line according to claim 1, characterised in that;
the first stacking mechanism comprises a first conveying assembly, a first material storage assembly and a lath grabbing manipulator;
the first conveying assembly sequentially takes out the battens in the first material storage assembly and transports the battens to the lower side of a batten grabbing manipulator, and the batten grabbing manipulator grabs the battens and then moves the battens to a waiting area and then places the battens.
9. Fully automatic slat palletization line according to claim 8, characterized in that;
the lath grabbing manipulator comprises a connecting seat, and a fixed grabbing piece and a movable grabbing piece which are arranged at the bottom of the connecting seat;
the movable grabbing piece is connected with the connecting seat through the sliding piece and is suitable for changing the distance between the movable grabbing piece and the fixed grabbing piece;
and a second lifting piece for driving the connecting seat to lift and a power piece for driving the connecting seat to horizontally reciprocate are connected above the connecting seat.
10. A slat fully automatic palletization line according to claim 9, characterised in that;
the movable grabbing piece and the fixed grabbing piece respectively comprise a fixed part and a clamping part;
the clamping part and the fixing part form a clamping cavity for grabbing the batten, and the clamping part is driven by the horizontal telescopic piece to complete clamping and loosening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010739573.1A CN111731867A (en) | 2020-07-28 | 2020-07-28 | Full-automatic lath stacking line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010739573.1A CN111731867A (en) | 2020-07-28 | 2020-07-28 | Full-automatic lath stacking line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111731867A true CN111731867A (en) | 2020-10-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010739573.1A Pending CN111731867A (en) | 2020-07-28 | 2020-07-28 | Full-automatic lath stacking line |
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| Country | Link |
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| CN (1) | CN111731867A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113264359A (en) * | 2021-07-21 | 2021-08-17 | 江苏国强镀锌实业有限公司 | Galvanized plate buckle scaffold upright rod stacker crane |
-
2020
- 2020-07-28 CN CN202010739573.1A patent/CN111731867A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113264359A (en) * | 2021-07-21 | 2021-08-17 | 江苏国强镀锌实业有限公司 | Galvanized plate buckle scaffold upright rod stacker crane |
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