CN211055438U - Automatic pouring jacket production line - Google Patents
Automatic pouring jacket production line Download PDFInfo
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- CN211055438U CN211055438U CN201921244601.1U CN201921244601U CN211055438U CN 211055438 U CN211055438 U CN 211055438U CN 201921244601 U CN201921244601 U CN 201921244601U CN 211055438 U CN211055438 U CN 211055438U
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Abstract
The utility model relates to the field of packaging technology, in particular to automatic pouring jacket production line, include: the robot comprises a conveying line, a vertical warehouse, a chute assembly and a robot, wherein the conveying line and the vertical warehouse are arranged side by side, and a code scanning gun and a conveying line encoder are installed on the conveying line; the vertical warehouse comprises a feeding elevator, a goods shelf and a discharging elevator, wherein the feeding elevator and the discharging elevator are respectively arranged on two sides of the goods shelf, a conveyor I is arranged on the goods shelf, and a tray is placed on the conveyor I; a feeding machine and a discharging machine are respectively arranged on the ground on the two sides of the bottom of the vertical warehouse; the chute assembly comprises an above-ground chute frame arranged on the rear side of the vertical warehouse, the top end of the chute frame is connected with a downward-inclined chute, and the right side of the chute frame is provided with a vision camera; and the robot is provided with a clamp. The utility model discloses can realize automatic pouring jacket, the use of vertical storehouse can reduce the area of packing carton, ability make full use of space.
Description
Technical Field
The utility model relates to the field of packaging technology, in particular to automatic pouring jacket production line.
Background
At present, finished product packaging of domestic household appliances is basically manual packaging, so that the labor intensity is high, the working efficiency is low, the occupied area is overlarge, and some enterprises adopt manual packaging and some simple automatic mechanical assistance for packaging, so that the automation degree is still not high; moreover, the volume of the household electrical appliance is generally large, the household electrical appliance is placed on the ground in the packaging process, the occupied area is large, an enterprise needs to build a packaging workshop with large occupied area, and the cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automation degree not high among the correlation technique and household electrical appliances place in the big problem of subaerial packing area, provide an automatic pouring jacket production line, can realize automatic pouring jacket, the use of vertical storehouse can reduce the area of packing carton, ability make full use of space.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme: an automatic crate production line, comprising:
the conveying line is provided with a code scanning gun and a conveying line encoder;
the vertical warehouse comprises a feeding hoister, a goods shelf and a discharging hoister, wherein the feeding hoister and the discharging hoister are respectively arranged on two sides of the goods shelf, a conveyor I is arranged on the goods shelf, and a tray is placed on the conveyor I; a feeding machine and a discharging machine are respectively arranged on the ground on the two sides of the bottom of the vertical warehouse;
the sliding chute assembly comprises an above-ground sliding chute frame arranged on the rear side of the vertical warehouse, the top end of the sliding chute frame is connected with a downward-inclined sliding chute, and a vision camera is arranged on the right side of the sliding chute frame;
the robot, the subaerial robot that is provided with of transfer chain one side, install anchor clamps on the robot.
As the preferred scheme, still include switch board and the touch-sensitive screen that sets up side by side, the touch-sensitive screen is located one side of material loading machine, the switch board is connected with touch-sensitive screen, robot electricity.
As the preferred scheme, feeding lifting machine and ejection of compact lifting machine all include motor and promotion chain, ejection of compact lifting machine still includes and installs the carton turning device on promoting the chain through the gyro wheel, carton turning device includes cuboid shaped frame and the gyro wheel that is located the frame bottom, tilting mechanism and conveyer II are installed to the frame lower floor, frame upper strata sub-unit connection has drawer fork formula sucking disc subassembly.
As a preferred scheme, the turnover mechanism comprises a turnover frame, a plurality of fluency strips are arranged above the turnover frame, the turnover frame is arranged on the frame through two groups of bearings at the bottom and turnover supports, and an air cylinder is arranged between the two turnover supports I; drawer fork formula sucking disc subassembly includes the fork frame, rodless cylinder is installed to fork frame bottom.
Preferably, the angle a of the chute is 90 °, and the chute is inclined to the angle a.
According to the preferable scheme, the clamp comprises a clamp frame I and a clamp frame II which are hinged through hinges and in a shape like a Chinese character 'mu', a flange is fixedly connected to the outside of the clamp frame I, and a plurality of suckers are connected to the left side and the right side of the inside of the clamp frame I and the clamp frame II at equal intervals; still be connected with the upset support on the anchor clamps frame II, upset leg joint cylinder I, cylinder I is fixed in on the anchor clamps frame I.
As preferred scheme, transfer chain and vertical storehouse set up side by side, the length of transfer chain is greater than goods shelves and the material loading machine and the ejection of compact machine total length of goods shelves both sides.
Preferably, the code scanning gun is arranged on a conveying line beside the feeding machine through a bracket.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model can realize continuous operations of full-flow carton storage, empty bin prompting, code scanning identification of carton type, identification of carton type loading, positioning, unpacking, visual identification of position and angle of the carton, automatic carton sleeving without line cutting, automatic discharge of empty trays and the like, and is intelligent and unmanned; the use of the vertical warehouse can reduce the floor area of the packaging paper box and fully utilize the space.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a front view of the present invention;
fig. 3 is a rear view of the present invention;
fig. 4 is a right side view of the present invention;
fig. 5 is a schematic structural view of the carton turnover device of the present invention;
fig. 6 is a schematic structural view of the carton turnover device of the present invention;
fig. 7 is a schematic structural view of the chute assembly of the present invention;
fig. 8 is a schematic structural view of the clamp of the present invention.
In the figure:
1. feeding machine, 2, feeding elevator, 3, goods shelf, 4, tray, 5, discharging elevator, 501, fork frame, 502, frame, 503, fluent strip, 504, conveyor II, 505, turnover frame, 506, rodless cylinder, 507, bearing, 508, turnover support I, 509, roller, 6, discharging machine, 7, chute assembly, 701, chute frame, 702, chute, 8, robot, 9, clamp, 901, clamp frame I, 902, cylinder I, 903, flange, 904, turnover support II, 905, hinge, 906, clamp frame II, 907, sucking disc, 10, refrigerator, 11, conveying line, 12, vision camera, 13, code scanning gun, 14, conveying line encoder, 15, conveyor I, 16, motor.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
As shown in fig. 1 to 8, an automatic crate production line includes:
the refrigerator conveying device comprises a conveying line 11, a vertical warehouse and a refrigerator conveying device, wherein the conveying line 11 and the vertical warehouse are arranged side by side and used for conveying a refrigerator 10, a code scanning gun 13 and a conveying line encoder 14 are installed on the conveying line 11, and the code scanning gun 13 is installed on the conveying line 11 beside a feeding machine 1 through a support; the length of the conveying line 11 is greater than the total length of the goods shelf 3 and the feeding machine 1 and the discharging machine 6 on two sides of the goods shelf 3.
The vertical warehouse comprises a feeding elevator 2, a goods shelf 3 and a discharging elevator 5, wherein the goods shelf 3 comprises 7 layers, one layer can contain two stacks of cartons, the feeding elevator 2 and the discharging elevator 5 are respectively arranged on two sides of the goods shelf 3, a conveyor I15 is arranged on each layer of the goods shelf 3, and a tray 4 is arranged on the conveyor I15; the ground on two sides of the bottom of the vertical warehouse is respectively provided with a feeding machine 1 and a discharging machine 6; the feeding hoister 2 and the discharging hoister 5 both comprise motors 16 and lifting chains driven by the motors 16, the discharging hoister 5 further comprises carton turning devices arranged on the lifting chains through rollers 509, each carton turning device comprises a cuboid-shaped frame 502 and rollers 509 positioned at the bottom of the frame 502, the rollers 509 are used for moving up and down on the chains, the lower layer of the frame 502 is provided with a turning mechanism and a conveyor II 504, the conveyor II 504 is used for discharging empty trays 4, and the lower part of the upper layer of the frame 502 is connected with a drawer fork type sucker assembly; the turnover mechanism comprises a turnover frame 505, a plurality of fluency strips 503 are arranged above the turnover frame 505, the turnover frame 505 is arranged on the frame 502 through two groups of bearings 507 at the bottom and a turnover support I508, and an air cylinder is arranged between the two turnover supports I508; drawer fork formula sucking disc subassembly includes fork frame 501, rodless cylinder 506 is installed to fork frame 501 bottom, installs a plurality of sucking disc on the fork frame 501 for absorb the carton.
The chute assembly 7 comprises an above-ground chute frame 702 installed on the rear side of the vertical warehouse, a chute 701 inclined downwards is connected to the top end of the chute frame 702, an angle A of the chute 701 is 90 degrees, the chute 701 inclines towards the angle A, and a vision camera 12 is installed on the right side of the chute frame 702 and used for photographing to obtain the position and the angle of the refrigerator 10.
The robot 8 (an R-1000iA/100F robot of FANUC is adopted), the robot 8 is arranged on the ground on one side of the conveying line 11, and a clamp 9 is arranged on the robot 8; the clamp 9 comprises a clamp frame I901 and a clamp frame II 906 which are hinged through a hinge 905 in a mesh shape, a flange 903 is fixedly connected to the outside of the clamp frame I901 and used for being connected with the robot 8, a plurality of suckers 907 are connected to the left side and the right side of the inside of the clamp frame I901 and the clamp frame II 906 at equal intervals, and the suckers 907 are vacuum suckers and used for sucking up cartons; still be connected with upset support 904 on the II 906 of anchor clamps frame, I902 of cylinder is connected to upset support 904, I902 of cylinder is fixed in on the I901 of anchor clamps frame, and the flexible of I902 of cylinder can make the change of I901 of anchor clamps frame and II 906 contained angles of anchor clamps frame to accomplish the extension of carton.
Still including switch board and the touch-sensitive screen that sets up side by side, the touch-sensitive screen is located one side of material loading machine 1, the switch board is connected with touch-sensitive screen, robot electricity, the switch board is according to the data or signal control robot of vision camera 12 and transfer chain encoder 14 feedback, the switch board is still to feeding lifting machine 2, ejection of compact lifting machine 5, the cylinder between two upset supports I508, conveyer II 504, rodless cylinder 506, cylinder I902, sweep yard rifle 13, conveyer I15, motor 16 controls, can realize full flow carton storage, suggestion empty warehouse, sweep yard discernment box kind, discernment carton kind material loading, location, unpacking, visual identification box position and angle, automatic suit of not stopping the line and empty tray are automatic to be discharged etc..
The working process of the utility model is as follows:
(1) manually conveying the stacked carton stacks to a feeding machine 1 by using a forklift;
(2) the feeding machine 1 conveys the carton stack shape to the feeding elevator 2;
(3) the feeding hoister 2 is automatically hoisted to the specified number of layers of the goods shelf 3 according to the type of the carton stack type and temporarily stores the carton stack type in the goods shelf, each layer of the goods shelf 3 only stores one specification of carton stack type, and one layer can contain two stacks, so that the waiting time in feeding can be reduced, and 7 layers of the goods shelf 3 can store various carton stack types;
(4) a code scanning gun 13 on the conveying line 11 scans the refrigerator 10 to confirm the type;
(5) the discharge elevator 5 runs to the temporary storage layer number of the cartons matched with the refrigerator 10 of the size in the goods shelf 3 according to the size of the refrigerator 10 scanned by the size, the rodless cylinder 506 drives the fork frame 501 to extend into the goods shelf 3, the suction cups on the fork frame absorb the cartons, then the cartons retract into the carton turnover device, the suction cups release vacuum, and the cartons fall on the turnover mechanism in the discharge elevator 5;
(6) the discharging elevator 5 runs to the height of the sliding chute 7, the air cylinder jacks up the turnover frame 505, the turnover frame 505 inclines, the carton slides into the sliding chute 701, the position of the angle A of the sliding chute 701 is the lowest and is a 90-degree angle, and the carton slides downwards due to the gravity of the carton to automatically position the right angle A;
(7) the robot 8 sucks the carton at the bottom of the chute 7 through the clamp 9 and unfolds the carton into a cuboid;
(8) when the refrigerator 10 is conveyed to the position near the robot 8 by the conveying line 11, the vision camera 12 on the conveying line 11 shoots to obtain the position and the angle of the refrigerator 10 and feeds data back to the robot 8, the robot 8 automatically adjusts the position and the angle of the carton above the box body and automatically adapts to the position of the refrigerator 10 in the boxing process according to a feedback signal of the conveying line encoder 14, the robot 8 sleeves the carton to the refrigerator 10 at about 2/3 height to release vacuum and loosen the sucking disc 907, the carton automatically slides down and is sleeved on the refrigerator 10, and the conveying line 11 does not stop in the process;
(9) the production line of the pouring jacket circularly acts from the 4 th step to the 8 th step;
(10) after the carton on the tray 4 is completely sucked, the discharging elevator 5 moves to the height of the tray 4, the conveyor I15 on the goods shelf 3 discharges the tray 4 to the discharging elevator 5, when the discharging elevator 5 moves to the height of the discharging machine 6, the conveyor II 504 on the discharging elevator 5 discharges the tray 4 to the discharging machine 6, and the tray 4 is manually transported away by a forklift;
(11) the touch screen automatically displays that the position of the goods shelf 3 is in an empty bin state, and prompts an operator to supplement the corresponding carton stacking type.
The above is the preferred embodiment of the present invention, and the technical personnel in the field of the present invention can also change and modify the above embodiment, therefore, the present invention is not limited to the above specific embodiment, and any obvious improvement, replacement or modification made by the technical personnel in the field on the basis of the present invention all belong to the protection scope of the present invention.
Claims (8)
1. An automatic pouring jacket production line which is characterized by comprising:
the conveying line (11) is provided with a code scanning gun (13) and a conveying line encoder (14);
the vertical warehouse comprises a feeding hoister (2), a goods shelf (3) and a discharging hoister (5), wherein the feeding hoister (2) and the discharging hoister (5) are respectively arranged on two sides of the goods shelf (3), a conveyor I (15) is arranged on the goods shelf (3), and a tray (4) is placed on the conveyor I (15); a feeding machine (1) and a discharging machine (6) are respectively arranged on the ground on the two sides of the bottom of the vertical warehouse;
the sliding chute assembly (7) comprises an above-ground sliding chute frame (702) arranged at the rear side of the vertical warehouse, the top end of the sliding chute frame (702) is connected with a downward-inclined sliding chute (701), and a vision camera (12) is arranged on the right side of the sliding chute frame (702);
robot (8), subaerial robot (8) that are provided with of transfer chain (11) one side, install anchor clamps (9) on robot (8).
2. The automated crate production line of claim 1, wherein: the automatic feeding machine is characterized by further comprising a control cabinet and a touch screen which are arranged side by side, wherein the touch screen is located on one side of the feeding machine (1), and the control cabinet is electrically connected with the touch screen and the robot.
3. The automated crate production line of claim 1, wherein: feeding lifting machine (2) and ejection of compact lifting machine (5) all include motor (16) and promote the chain, ejection of compact lifting machine (5) still include through gyro wheel (509) install the carton turning device on promoting the chain, carton turning device includes rectangular bodily form frame (502) and gyro wheel (509) that are located frame (502) bottom, frame (502) lower floor is installed tilting mechanism and conveyer II (504), frame (502) upper strata sub-unit connection has drawer fork formula sucking disc subassembly.
4. The automated crate production line of claim 3, wherein: the turnover mechanism comprises a turnover frame (505), a plurality of fluency strips (503) are arranged above the turnover frame (505), the turnover frame (505) is arranged on the frame (502) through two groups of bearings (507) at the bottom and a turnover support I (508), and an air cylinder is arranged between the two turnover supports I (508); the drawer fork type sucker assembly comprises a fork frame (501), and a rodless cylinder (506) is mounted at the bottom of the fork frame (501).
5. The automated crate production line of claim 1, wherein: the angle A of the sliding groove (701) is 90 degrees, and the sliding groove (701) inclines to the angle A.
6. The automated crate production line of claim 1, wherein: the clamp (9) comprises a clamp frame I (901) and a clamp frame II (906) which are hinged through a hinge (905) and in a shape like a Chinese character 'mu', a flange (903) is fixedly connected to the outside of the clamp frame I (901), and a plurality of suckers (907) are connected to the left side and the right side of the inside of the clamp frame I (901) and the clamp frame II (906) at equal intervals; still be connected with upset support II (904) on anchor clamps frame II (906), upset support II (904) are connected cylinder I (902), cylinder I (902) are fixed in on anchor clamps frame I (901).
7. The automated crate production line of claim 1, wherein: transfer chain (11) and vertical storehouse set up side by side, the length of transfer chain (11) is greater than material loading machine (1) and ejection of compact machine (6) total length of goods shelves (3) and goods shelves (3) both sides.
8. The automated crate production line of claim 1, wherein: the code scanning gun (13) is arranged on the conveying line (11) beside the feeding machine (1) through a support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921244601.1U CN211055438U (en) | 2019-08-02 | 2019-08-02 | Automatic pouring jacket production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921244601.1U CN211055438U (en) | 2019-08-02 | 2019-08-02 | Automatic pouring jacket production line |
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| Publication Number | Publication Date |
|---|---|
| CN211055438U true CN211055438U (en) | 2020-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921244601.1U Active CN211055438U (en) | 2019-08-02 | 2019-08-02 | Automatic pouring jacket production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110481829A (en) * | 2019-08-02 | 2019-11-22 | 江苏集萃智能制造技术研究所有限公司 | A kind of automatic box jacketing production line |
-
2019
- 2019-08-02 CN CN201921244601.1U patent/CN211055438U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110481829A (en) * | 2019-08-02 | 2019-11-22 | 江苏集萃智能制造技术研究所有限公司 | A kind of automatic box jacketing production line |
| CN110481829B (en) * | 2019-08-02 | 2024-04-09 | 江苏集萃智能制造技术研究所有限公司 | Automatic box sleeving production line |
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