CN111730939A - 一种多层复合板门及其生产工艺 - Google Patents

一种多层复合板门及其生产工艺 Download PDF

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CN111730939A
CN111730939A CN202010858507.6A CN202010858507A CN111730939A CN 111730939 A CN111730939 A CN 111730939A CN 202010858507 A CN202010858507 A CN 202010858507A CN 111730939 A CN111730939 A CN 111730939A
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door
solid wood
layer
base layer
wood clamping
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CN111730939B (zh
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梁成金
熊冰
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Foshan Nanhai Hengtai Mingyao Door And Window Processing Factory
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Abstract

本发明公开了一种多层复合板门及其生产工艺，涉及复合板技术领域。本发明包括门板基层、三聚氰胺贴纸、树脂工艺胶、真空吸塑胶和PVC膜，门板基层的内外两表面上均热贴有三聚氰胺贴纸，门板基层的外表面上设置有凹槽，凹槽内填充有树脂工艺胶，树脂工艺胶的表面上雕刻有图案，门板基层内外两表面上的三聚氰胺贴纸的表面上和树脂工艺胶的表面上均喷涂有真空吸塑胶，真空吸塑胶外贴附有PVC膜。本发明通过设置三聚氰胺贴纸、树脂工艺胶、真空吸塑胶和PVC膜，使得该一种多层复合板门表面上附着的辅助基层能连接的更加紧密，避免在凹槽内雕刻图案时，门板基层变形，且该门板基层的结构强度较大，具备门板基层的隔音、保温性能。

Description

一种多层复合板门及其生产工艺
技术领域
本发明属于复合板技术领域，特别是涉及一种多层复合板门及其生产工艺。
背景技术
复合板一般分为：金属复合板、木材复合板、彩钢复合板、岩棉复合板等等，木材复合板是以刨花或纤维材料为板芯，两面胶贴单板的一种人造板，通常所说的复合板主要指用定向刨花板作板芯，单板作表层的结构用人造板，通过木材复合板制作的实木复合门，框为实木，门面正反两边用木板粘连，内层填充保温材料，实木复合门的图案款式较多，并且具有不变形、不开裂的功能，同时隔音同全实木门大体相同，尤其因价格比全实木门要便宜，而外观又具备了全实木门的视觉效果，所以市场行情一路看好，迎合了普遍家庭装潢的需求，被广泛采用。
但是现有的一种多层复合板门在使用时存在以下不足之处：
1．现有的一种多层复合板门结构强度差，容易变形，且功能单一；
2．现有的一种多层复合板门在生产过程中，由于表面被雕刻上图案，故大大影响一种多层复合板门的强度，一种多层复合板门容易开裂，美观性不足。
因此有必要对现有技术进行改进，以解决上述问题。
发明内容
本发明的目的在于提供一种多层复合板门及其生产工艺，通过设置三聚氰胺贴纸、树脂工艺胶、真空吸塑胶和PVC膜，多种工序相互配合，使得该一种多层复合板门表面上附着的辅助基层能连接的更加紧密，避免在凹槽内雕刻图案时，门板基层变形、开裂，通过设置外多层实木夹板、内多层实木夹板、侧多层实木夹板、钢板骨架和吸声发泡板，使得该门板基层的结构强度得到大大提高，且可提高门板基层的隔音、保温性能，解决了现有的一种多层复合板门被雕刻后结构强度差，生产效率低下的问题。
为解决上述技术问题，本发明是通过以下技术方案实现的：
本发明为一种多层复合板门，包括门板基层、三聚氰胺贴纸、树脂工艺胶、真空吸塑胶和PVC膜，所述门板基层的内外两表面上均热贴有三聚氰胺贴纸，且所述门板基层的外表面上设置有凹槽，所述凹槽内填充有树脂工艺胶，树脂工艺胶按季节性气候进行比例调制，所述树脂工艺胶的表面上雕刻有图案，所述门板基层内外两表面上的三聚氰胺贴纸的表面上和树脂工艺胶的表面上均喷涂有真空吸塑胶，所述真空吸塑胶外贴附有PVC膜。
进一步地，所述凹槽的形状根据客户要求进行造型雕刻，雕刻时，直接通过机器对热贴有三聚氰胺贴纸的门板基层进行挖槽操作，挖槽时，保证边缘平整，避免三聚氰胺贴纸翘边。
进一步地，所述门板基层包括外多层实木夹板、内多层实木夹板、侧多层实木夹板、钢板骨架和吸声发泡板，所述外多层实木夹板与内多层实木夹板之间通过侧多层实木夹板固定粘接，所述外多层实木夹板的内侧面上和内多层实木夹板的内侧面上均粘接有吸声发泡板，两个所述吸声发泡板之间设置有钢板骨架。
进一步地，所述外多层实木夹板、内多层实木夹板和侧多层实木夹板均设置为6-8层实木夹板。
本发明亦提供该一种多层复合板门的生产工艺，所述工艺包括以下步骤：
步骤一：外购多层实木夹板、吸声发泡板，焊接制作钢板骨架，并制作门板基层；
步骤二：对门板基层的整板加工修整，并双面热贴三聚氰胺贴纸；
步骤三：根据客户要求对门板基层的外表面粗雕出凹槽；
步骤四：对粗雕出的凹槽内的毛刺、裂痕进行填充树脂工艺胶进行修补处理；
步骤五：填充树脂工艺胶修补后5-10小时后，进行二次打磨，并进行雕刻，雕刻出客户要求的精美图案；
步骤六：图案雕刻完成后，再进行人工精修打磨、打孔透气、无尘处理；
步骤七：对三聚氰胺贴纸的外表面和树脂工艺胶的外表面进行真空吸塑胶的喷涂作业；
步骤八：真空吸塑胶喷胶后一小时，通过正负压真空吸塑设备将PVC膜贴附在其上面，进而完成整个一种多层复合板门的成型工序。
进一步地，所述步骤一中的门板基层的具体制作步骤设置为：将两个吸声发泡板分别粘接在钢板骨架的两侧，然后将整个钢板骨架的组合件粘接在外多层实木夹板内，再通过内多层实木夹板将钢板骨架的组合件夹紧，最后通过侧多层实木夹板将外多层实木夹板与内多层实木夹板粘接在一起。
本发明具有以下有益效果：
1、本发明通过设置三聚氰胺贴纸、树脂工艺胶、真空吸塑胶和PVC膜，多种工序相互配合，使得该一种多层复合板门被雕刻后的外表面结构强度变大，使得该一种多层复合板门表面上附着的辅助基层能连接的更加紧密，且通过树脂工艺胶的填充，可避免在凹槽内雕刻图案时，门板基层变形、开裂。
2、本发明通过设置外多层实木夹板、内多层实木夹板、侧多层实木夹板、钢板骨架和吸声发泡板，多层实木夹板组装成门板基层，使得该门板基层的结构强度得到大大提高，且可提高门板基层的隔音、保温性能。
当然，实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例描述所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明的整体结构示意图；
图2为本发明的门板基层结构示意图；
附图中，各标号所代表的部件列表如下：
1、门板基层；2、三聚氰胺贴纸；3、树脂工艺胶；4、真空吸塑胶；5、PVC膜；101、凹槽；102、外多层实木夹板；103、内多层实木夹板；104、侧多层实木夹板；105、钢板骨架；106、吸声发泡板。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
请参阅图1所示，本发明为一种多层复合板门，包括门板基层1、三聚氰胺贴纸2、树脂工艺胶3、真空吸塑胶4和PVC膜5，门板基层1的内外两表面上均热贴有三聚氰胺贴纸2，且门板基层1的外表面上设置有凹槽101，凹槽101的形状根据客户要求进行造型雕刻，凹槽101内填充有树脂工艺胶3，树脂工艺胶3的表面上雕刻有图案，通过树脂工艺胶3的填充，可避免在凹槽101内雕刻图案时，门板基层1变形、开裂，门板基层1内外两表面上的三聚氰胺贴纸2的表面上和树脂工艺胶3的表面上均喷涂有真空吸塑胶4，真空吸塑胶4外贴附有PVC膜5，真空吸塑胶4和PVC膜5相互配合，使得该一种多层复合板门表面上附着的辅助基层能连接的更加紧密，表面的整洁度、光滑度均更好，美观性得到大大提高。
其中如图2所示，门板基层1包括外多层实木夹板102、内多层实木夹板103、侧多层实木夹板104、钢板骨架105和吸声发泡板106，外多层实木夹板102与内多层实木夹板103之间通过侧多层实木夹板104固定粘接，且外多层实木夹板102、内多层实木夹板103和侧多层实木夹板104均设置为6-8层实木夹板，外多层实木夹板102的内侧面上和内多层实木夹板103的内侧面上均粘接有吸声发泡板106，吸声发泡板106可提高门板基层1的隔音、保温性能，两个吸声发泡板106之间设置有钢板骨架105，钢板骨架105可防止实木的开裂，提升木门的重量，提高木门的结构强度。
本发明亦提供该一种多层复合板门的生产工艺，工艺包括以下步骤：
步骤一：外购多层实木夹板、吸声发泡板106，焊接制作钢板骨架105，并制作门板基层1；
步骤二：对门板基层1的整板加工修整，并双面热贴三聚氰胺贴纸2；
步骤三：根据客户要求对门板基层1的外表面粗雕出凹槽101；
步骤四：对粗雕出的凹槽101内的毛刺、裂痕进行填充树脂工艺胶3进行修补处理；
步骤五：填充树脂工艺胶3修补后5-10小时后，进行二次打磨，并进行雕刻，雕刻出客户要求的精美图案；
步骤六：图案雕刻完成后，再进行人工精修打磨、打孔透气、无尘处理；
步骤七：对三聚氰胺贴纸2的外表面和树脂工艺胶3的外表面进行真空吸塑胶4的喷涂作业；
步骤八：真空吸塑胶4喷胶后一小时，通过正负压真空吸塑设备将PVC膜5贴附在其上面，进而完成整个一种多层复合板门的成型工序。
步骤一中的门板基层1的具体制作步骤设置为：将两个吸声发泡板106分别粘接在钢板骨架105的两侧，然后将整个钢板骨架105的组合件粘接在外多层实木夹板102内，再通过内多层实木夹板103将钢板骨架105的组合件夹紧，最后通过侧多层实木夹板104将外多层实木夹板102与内多层实木夹板103粘接在一起。
在本说明书的描述中，参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上仅为本发明的优选实施例，并不限制本发明，任何对前述各实施例所记载的技术方案进行修改，对其中部分技术特征进行等同替换，均属于在本发明的保护范围。

Claims (6)

1.一种多层复合板门，包括门板基层（1）、三聚氰胺贴纸（2）、树脂工艺胶（3）、真空吸塑胶（4）和PVC膜（5），其特征在于：所述门板基层（1）的内外两表面上均热贴有三聚氰胺贴纸（2），且所述门板基层（1）的外表面上设置有凹槽（101），所述凹槽（101）内填充有树脂工艺胶（3），所述树脂工艺胶（3）的表面上雕刻有图案，所述门板基层（1）内外两表面上的三聚氰胺贴纸（2）的表面上和树脂工艺胶（3）的表面上均喷涂有真空吸塑胶（4），所述真空吸塑胶（4）外贴附有PVC膜（5）。
2.根据权利要求1所述的一种多层复合板门，其特征在于，所述凹槽（101）的形状根据客户要求进行造型雕刻。
3.根据权利要求1所述的一种多层复合板门，其特征在于，所述门板基层（1）包括外多层实木夹板（102）、内多层实木夹板（103）、侧多层实木夹板（104）、钢板骨架（105）和吸声发泡板（106），所述外多层实木夹板（102）与内多层实木夹板（103）之间通过侧多层实木夹板（104）固定粘接，所述外多层实木夹板（102）的内侧面上和内多层实木夹板（103）的内侧面上均粘接有吸声发泡板（106），两个所述吸声发泡板（106）之间设置有钢板骨架（105）。
4.根据权利要求3所述的一种多层复合板门，其特征在于，所述外多层实木夹板（102）、内多层实木夹板（103）和侧多层实木夹板（104）均设置为6-8层实木夹板。
5.根据权利要求1-4任意一项所述的一种多层复合板门的生产工艺，其特征在于，所述工艺包括以下步骤：
步骤一：外购多层实木夹板、吸声发泡板（106），焊接制作钢板骨架（105），并制作门板基层（1）；
步骤二：对门板基层（1）的整板加工修整，并双面热贴三聚氰胺贴纸（2）；
步骤三：根据客户要求对门板基层（1）的外表面粗雕出凹槽（101）；
步骤四：对粗雕出的凹槽（101）内的毛刺、裂痕进行填充树脂工艺胶（3）进行修补处理；
步骤五：填充树脂工艺胶（3）修补后5-10小时后，进行二次打磨，并进行雕刻，雕刻出客户要求的精美图案；
步骤六：图案雕刻完成后，再进行人工精修打磨、打孔透气、无尘处理；
步骤七：对三聚氰胺贴纸（2）的外表面和树脂工艺胶（3）的外表面进行真空吸塑胶（4）的喷涂作业；
步骤八：真空吸塑胶（4）喷胶后一小时，通过正负压真空吸塑设备将PVC膜（5）贴附在其上面，进而完成整个一种多层复合板门的成型工序。
6.根据权利要求5所述的一种多层复合板门的生产工艺，其特征在于，所述步骤一中的门板基层（1）的具体制作步骤设置为：将两个吸声发泡板（106）分别粘接在钢板骨架（105）的两侧，然后将整个钢板骨架（105）的组合件粘接在外多层实木夹板（102）内，再通过内多层实木夹板（103）将钢板骨架（105）的组合件夹紧，最后通过侧多层实木夹板（104）将外多层实木夹板（102）与内多层实木夹板（103）粘接在一起。
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