CN111727814A

CN111727814A - Inoculation equipment and method used in edible fungus cultivation process

Info

Publication number: CN111727814A
Application number: CN202010557824.4A
Authority: CN
Inventors: 郑日; 纪开萍; 谢红飞; 柴明辉
Original assignee: Jinghong Hongzhen Agricultural Science And Technology Co ltd
Current assignee: Jinghong Hongzhen Agricultural Science And Technology Co ltd
Priority date: 2020-06-18
Filing date: 2020-06-18
Publication date: 2020-10-02
Anticipated expiration: 2040-06-18
Also published as: CN111727814B

Abstract

The invention provides an inoculation device and a method used in the process of cultivating edible fungi, wherein a conveying part in the inoculation device is positioned in the middle of an inoculation device frame, a cultivation frame is positioned on the conveying part, a bottle lifting and pressing cover part, a bottle neck pressing part and the conveying part are arranged in a vertical crossing manner, the bottle neck pressing part is used for pressing and fixing a cultivation bottle on a conveying line, a material cup part is positioned on the cultivation bottle, the material cup part is movably connected to the inoculation device frame, the material cup part is connected with the bottle lifting and pressing cover part, a material bin part is positioned on the material cup part, the material bin part is arranged on the inoculation device frame, a strain bottle switching rotary part is positioned on the material bin part, a strain bottle is positioned on the strain bottle switching rotary part, the strain bottle switching rotary part is movably arranged on the inoculation device frame, a digging knife driving, the digging knife is positioned on the digging knife driving part and can freely go in and out of the inoculation bottle under the action of the digging knife driving part.

Description

Inoculation equipment and method used in edible fungus cultivation process

Technical Field

The invention relates to the field of edible fungus cultivation, in particular to inoculation equipment and method for cultivating edible fungi.

Background

In the field of edible fungi, bolete is the only type which can be artificially cultured and realize industrial culture in more than 1000 kinds of bolete all over the world at present. The bolete cultivation involves the links of stirring, bottling, inoculating, covering soil, picking mushroom, digging bottle, washing bottle and the like. The solid inoculation machine is mainly used for evenly and quickly inoculating the cultured strain bottles to the culture bottles through the solid inoculation machine. The solid inoculation machine is one of important links in industrial production, and can directly influence the pollution rate control and the fruiting uniformity and yield in the later period of fungus cultivation. During inoculation, the cover opening action is designed, the culture medium can be directly exposed in the air, the key is how to evenly inoculate strains in the shortest time, the cover opening time is shortened as much as possible, the uniformity of the strain materials is improved, and the particle sizes of the strain materials are consistent. The size and the inoculation amount of the inoculation material can be accurately controlled by the device. Not less than 5000 bottles/hour in efficiency. However, the existing inoculation link adopts an artificial inoculation method, and the defect of the artificial inoculation is mainly low efficiency, and each person only inoculates about 200-300 bottles per hour. In addition, the labor cost is also very high. The more important reason is that inoculation work must be accomplished in dustless aseptic space, prevents that in the inoculation process mould from getting into the cultivation bottle through the inoculation process, personnel's increase can lead to the muddy of room internal environment, and the pollution rate promotes, for later stage fungi culture, goes out the mushroom and brings unpredictable risk. One person can inoculate 2500 bottles/day at most, and if a factory with 10 ten thousand bottles/day is made, at least 40 persons are required to simultaneously inoculate to complete the work within 8 hours, so that the efficiency is low.

Disclosure of Invention

The invention provides an inoculation device for cultivating edible fungi, which comprises an inoculation device frame, a cultivation frame, cultivation bottles, a conveying component, a pressure-rising cover component, a bottleneck-pressing component, a material cup component, a material bin component, a material-digging cutter head, a material-digging cutter driving component, a strain bottle and a strain bottle switching rotating component, wherein the conveying component is positioned at the middle position of the inoculation device frame, the cultivation frame provided with the cultivation bottles is positioned on the conveying component, the cultivation frame is conveyed from an inlet position to an outlet position under the driving of the conveying component in the inoculation process, the pressure-rising cover component and the bottleneck-pressing component are arranged in a vertical crossing way with the conveying component, the pressure-rising cover component lifts and presses the cultivation bottles on the conveying line in the inoculation process, the bottle-pressing neck component presses the cultivation bottles on the conveying line to fix, the material cup component is positioned above the cultivation bottles, the connection that material cup part can be controlled about is on inoculation equipment frame, material cup part is connected with the pressure cap spare simultaneously, thereby realize material cup part and the linkage that pressure cap spare was played, the feed bin part is located material cup part, the feed bin part is installed on inoculation equipment frame, strain bottle switches on rotary part is located the feed bin part, the strain bottle is located strain bottle and switches on rotary part, strain bottle switches on movable the installing on inoculation equipment frame of rotary part, with the rotation and the switching that realize the strain bottle, what the digging sword drive block can reciprocate is installed on inoculation equipment frame, the digging sword is located digging sword drive block, can stretch into and stretch out in the inoculation bottle under digging sword drive block's effect, in order to realize digging the material to the strain material.

Further, the conveyor part includes entry transfer chain, inside transfer chain, entry conveying motor and inside conveying motor, and wherein entry transfer chain and entry motor link to each other, and inside transfer chain and inside conveying motor link to each other, and entry transfer chain, inside transfer chain, entry conveying motor and inside conveying motor all are located inoculation equipment frame.

Further, the cover lifting and pressing part comprises a cover lifting and pressing motor, a cover lifting and pressing motor gear, a cover lifting and pressing driven gear, a cover lifting and pressing main shaft, a cover lifting and pressing cam, a cover lifting and pressing connecting rod, two cover lifting and pressing side plates, a cover lifting and pressing bearing seat, a cover lifting and pressing iron bar, a cover lifting and pressing cylinder, a cover lifting and pressing cover plate, a cover lifting and pressing small shaft and a cover lifting and pressing T-shaped bar, wherein the cover lifting and pressing motor is positioned at the lower part of the conveying part and fixed on the inoculation equipment frame, the cover lifting and pressing motor gear is connected with the cover lifting and pressing motor, the cover lifting and pressing driven gear is sleeved on the cover lifting and pressing main shaft, the cover lifting and pressing main shaft is fixed on the inoculation equipment frame, the cover lifting and pressing driven gear is meshed with the cover lifting and pressing driven gear, one end of the cover lifting and pressing connecting rod is connected with the cover lifting and pressing main shaft through the cover lifting and pressing cam, the other end of the cover lifting and pressing connecting rod, a pressure cover plate is connected between two side plates of the pressure cover, a pressure cover cylinder is positioned on the pressure cover plate, a pressure cover iron bar is connected with the upper end of the pressure cover cylinder through a pressure cover small shaft, and a pressure cover T-shaped bar is connected with the pressure cover plate.

Further, press bottleneck part including first bottle neck cam, second bottle neck cam, press bottleneck linkage bearing, linkage axle sleeve, second bottle neck cam extension spring, press bottleneck connecting rod, press bottleneck main shaft, press bottleneck regulating plate, first bottle neck axle, second bottle neck axle, press bottleneck bearing frame, press bottleneck welded plate and press bottleneck location axle. Wherein the bottle neck pressing linkage bearing is sleeved on the pressing cover main shaft, a notch is arranged on the bottle neck pressing linkage bearing, when the bottle neck is not pressed, the linkage shaft sleeve is positioned in the notch of the bottle neck pressing linkage bearing, when the bottle neck is pressed, the linkage shaft sleeve is separated from the notch of the bottle neck pressing linkage bearing, the linkage shaft sleeve is connected with one end of a first bottle neck pressing cam, the other end of the first bottle neck pressing cam is sleeved on the bottle neck pressing main shaft, one end of a second bottle neck pressing cam is sleeved on the bottle neck pressing main shaft, the other end of the second bottle neck pressing cam is simultaneously connected with one end of a second bottle neck pressing cam tension spring and one end of a bottle neck pressing connecting rod, the other end of the second bottle neck pressing cam tension spring is fixed on the inoculation equipment frame, the other end of the bottle neck pressing connecting rod is connected with a bottle neck pressing adjusting plate, the bottle neck pressing adjusting plate is fixed on the first bottle neck pressing shaft, the first bottle neck pressing shaft is fixed on the inoculation equipment frame, the second presses the bottleneck axle to pass through the pressure bottleneck bearing frame to be fixed on the inoculation machine equipment frame, and is parallel with first pressure bottleneck axle, presses bottleneck welded plate to be connected with first pressure bottleneck axle and second pressure bottleneck axle, and presses bottleneck location axle then to be located the lower extreme of pressing bottleneck welded plate, presses the bottleneck main shaft to fix side by side on the inoculation machine equipment frame with the pressure lid main shaft.

Further, the material cup part comprises a material cup, material cup upper and lower bearing steel, a material cup upper and lower linear bearing, a material cup fixing plate, a material cup cylinder, a material cup connecting rod, two side plates of the material cup connecting rod, a material cup back-and-forth linear bearing, material cup back-and-forth movement bearing steel, a material cup back-and-forth movement bearing steel seat and a material cup cylinder fixing plate, wherein one end of the material cup connecting rod is connected with the two side plates of the pressure-rising cover, the other end of the material cup connecting rod is connected with the two side plates of the material cup connecting rod, the two side plates of the material cup connecting rod are connected with the material cup cylinder fixing plate, the material cup cylinder fixing plate is sleeved on the material cup back-and-forth movement bearing steel through the material cup back-and-forth movement bearing steel seat, the material cup back-and-forth movement bearing steel is fixedly connected on the inoculation equipment frame, one end of the material cup cylinder is connected with the material cup cylinder fixing, the other end of the material cup cylinder is connected with the material cup fixing plate.

Further, the feed bin part includes the feed bin, feed bin location axle, feed bin sealing door pole, feed bin sealing door gear, feed bin sealing door both sides bearing frame, feed bin sealing door cylinder and feed bin sealing door cylinder spur rack, wherein the feed bin passes through feed bin location axle to be fixed on inoculation equipment frame, feed bin sealing door pole passes through feed bin sealing door both sides bearing frame to be connected on inoculation equipment frame, feed bin sealing door cylinder passes through feed bin sealing door cylinder fixing base to be fixed on inoculation equipment frame, feed bin sealing door cylinder spur rack is installed to the lower extreme at feed bin sealing door cylinder, feed bin sealing door gear cup joints on feed bin sealing door pole, feed bin sealing door installs on feed bin sealing door pole, feed bin sealing door gear and feed bin sealing door cylinder spur rack intermeshing.

Further, the digging knife driving part comprises a digging knife driving motor, a digging knife driving motor synchronous wheel, a ball screw synchronous wheel, a digging knife driving motor mounting plate, a ball screw sleeve, a linking plate, a digging knife rotating motor chain wheel, a digging knife bar chain wheel, a digging knife rotating aluminum box, a digging knife bar, a digging knife rotating aluminum box hinge, a digging knife rotating motor fixing plate, a reverse Z-shaped base plate, a digging knife guiding bearing, a digging knife ascending guiding plate and a digging knife ascending guiding groove, wherein the digging knife driving motor mounting plate is mounted on the connecting machine equipment frame, the digging knife driving motor is mounted on the digging knife driving motor mounting plate, the digging knife driving motor is connected with the digging knife driving motor synchronous wheel, the digging knife driving motor synchronous wheel is connected with the ball screw synchronous wheel, and one end of the ball screw is connected with one end of the ball screw, the other end of the ball screw is fixed on the inoculation equipment frame, the ball screw is sleeved with a ball screw sleeve, the ball screw sleeve is connected with a linking plate, the linking plate is connected with a digging knife rotating aluminum box through a digging knife rotating aluminum box hinge, a digging knife rotating motor is fixed on a digging knife rotating motor fixing plate, the digging knife rotating motor fixing plate is connected with the digging knife rotating aluminum box, one end of a digging knife rod is connected with the digging knife rotating aluminum box, and is connected with a digging knife rotating motor chain wheel through a digging knife rod chain wheel, the digging knife rotating motor chain wheel is connected with the digging knife rotating motor, the other end of the digging knife rod is connected with a digging knife head, a digging knife ascending guide plate is also arranged on the inoculation equipment frame, a digging knife ascending guide groove is arranged on the digging knife ascending guide plate, the digging knife ascending guide plate is connected with the digging knife rotating aluminum box through one end of a reverse Z-shaped base plate, the other end of the reverse Z-shaped base plate is sleeved in the material digging knife ascending guide groove through a material digging knife guide bearing.

Further, the strain bottle switching rotary part comprises a strain bottle rotating motor, a strain bottle rotating motor chain wheel, a strain bottle rotating passive chain wheel, a strain bottle rotating motor mounting plate, a strain bottle rotating bearing aluminum block, a strain bottle bottom grabbing device, a strain bottle upper linear bearing, a strain bottle lower linear bearing, a strain bottle upper linear bearing steel, a strain bottle upper cylinder and a strain bottle lower cylinder, a strain bottle positioning rod sleeve, a strain bottle rotating bearing, a strain bottle upper cylinder and a strain bottle lower cylinder fixing plate, a strain bottle upper cylinder and a strain bottle lower cylinder fixing block, a strain bottle replacing part bottom plate, a strain bottle sliding aluminum block, a strain bottle sliding plate, a strain bottle linear bearing fixing plate and a strain bottle switching cylinder, wherein the strain bottle replacing part bottom plate is mounted on the inoculation equipment frame, the strain bottle upper cylinder and the strain bottle lower cylinder fixing blocks are mounted on the strain bottle replacing part bottom plate, the strain bottle upper cylinder and the strain bottle, one end of a strain bottle upper and lower cylinder is connected with the lower end of a strain bottle upper and lower cylinder fixing plate, the other end of the strain bottle upper and lower cylinder is connected with a strain bottle rotating bearing aluminum block, the upper end of the strain bottle upper and lower cylinder fixing plate is provided with a strain bottle linear bearing fixing plate, the strain bottle upper and lower linear bearings are arranged on the strain bottle linear bearing fixing plate and are sleeved on strain bottle upper and lower linear bearing steel, a strain bottle rotating motor is arranged on the strain bottle rotating bearing aluminum block through a strain bottle rotating motor mounting plate and is connected with a strain bottle rotating motor chain wheel, the strain bottle rotating motor chain wheel is connected with a strain bottle rotating passive chain wheel, the strain bottle rotating passive chain wheel is connected with a strain bottle bottom grabbing device, a strain bottle sliding aluminum block is arranged on a strain bottle changing part bottom plate, a strain bottle sliding plate is arranged on the strain bottle sliding aluminum block, the strain bottle sliding plate is provided with a strain bottle rotating bearing, during inoculation, a strain bottle is placed on the strain bottle rotating bearing, the strain bottle sliding plate is further provided with a strain bottle positioning rod sleeve, one end of the strain bottle switching cylinder is connected with the strain bottle sliding plate, and the other end of the strain bottle switching cylinder is connected with the strain bottle sliding aluminum block.

Further, the inoculation device also comprises more than two stoppers which are arranged on the conveying component to position the cultivation frame.

The invention also provides a method for inoculating by using the inoculating device, which is characterized by comprising the following steps:

s100: the cultivation frames enter the inlet conveying line and are conveyed to the inner conveying line;

s200: starting an internal conveying line, and conveying the cultivation frame to a working position;

s400: the cover lifting cylinder descends to press the cover of the cultivation bottle in the cultivation frame to prepare for lifting the cover;

s500: the cover lifting motor is started to finish the cover lifting action of the cover of the cultivation bottle, and meanwhile, the bottle neck pressing action is finished, and the material cup is moved to the position right above the cultivation bottle;

s600: the material cup is lowered, and a sealing door of the storage bin is ready to be opened to release the strain material;

s700: the strain bottle bottom digging device descends, and the strain bottle is dug to drive the strain bottle to rotate;

s800: the material digging cutter rises to extend into the material digging position in the strain bottle, and simultaneously starts to rotate to dig the strain material in the strain bottle so as to enable the strain material to fall into the storage bin;

s900: a sealing door of the stock bin is opened, and strain materials fall into the cultivation bottle through the material cup;

s1000: after the strain material in the cultivation bottle is inoculated, the sealing door of the storage bin is closed;

s1100: after the material cup is lifted, the capping motor is lifted to rotate reversely, the capping action is finished, and meanwhile, the opposite bottle neck pressing action is carried out;

s1200: lifting the gland lifting cylinder and loosening the cap;

s1300: conveying the cultivation frame to the next working position by the internal conveying line, and preparing to start to inoculate the next row of cultivation bottles in the cultivation frame;

s1400: repeating the steps S400-S600;

s1500: judging whether the stock bin is filled with the strain materials or not, if so, repeating the actions of S900-S1300, otherwise, repeating the actions of S900-S1300 after the strain materials fall into the stock bin, and repeating the steps of S100-S200 when all the culture bottles in one culture frame are inoculated;

s1500': in the inoculation process, the material in the strain bottle is monitored in real time, when the strain material in the strain bottle is found to be dug up, the strain bottle bottom digging device rises, the strain bottle is loosened, the strain bottle stops rotating, the material digging cutter descends, the strain bottle extends out, and the strain bottle stops rotating;

s1600: switching a new strain bottle;

s1700: the actions of steps S700-S800 are repeated.

Further, step S400 includes the following sub-steps:

s401: the gland lifting cylinder descends to drive the gland lifting iron bars to descend;

s402: the gland lifting iron strip moves the gland lifting small shaft to move downwards;

s403: and the cover is descended until the cover pressing iron bar presses the cover of the cultivation bottle.

Further, step S500 includes the following first sub-steps:

s501: starting a gland lifting motor to drive a gland lifting motor gear to rotate;

s502: the gland lifting motor gear drives a gland lifting cover covering gear on a gland lifting main shaft to rotate;

s503: the cap opening and pressing cover moving gear drives a cap opening and pressing cam on the cap opening and pressing main shaft to rotate anticlockwise;

s504: the gland lifting cam drives the gland lifting connecting rod to move upwards;

s505: the pressing cover connecting rod drives the two side plates of the pressing cover to move upwards;

s506: two side plates of the lifting cover drive the T-shaped strip of the lifting cover to move upwards;

s507: the T-shaped strip of the pressing cover drives the cover on the cultivation bottle to move upwards so as to achieve the purpose of pressing the cover.

Further, step S500 includes the following second sub-steps:

s501': when the capping motor gear drives the capping gear on the capping main shaft to rotate, the capping gear drives the capping main shaft to rotate, and the bottle neck linkage bearing driven by the capping main shaft also synchronously operates;

s502': when the bottle neck pressing linkage bearing operates, the linkage shaft sleeve is separated from the notch of the bottle neck pressing linkage bearing;

s503': the linkage shaft sleeve drives the first bottle neck pressing cam to move downwards;

s504': the first bottle neck pressing cam drives the bottle neck pressing main shaft to rotate clockwise;

s505': the bottle neck pressing main shaft drives the second bottle neck pressing cam to move upwards, and the second bottle neck pressing tension spring is in an extending state; s506': the second bottle neck pressing cam drives the bottle neck pressing connecting rod to ascend and drives the bottle neck pressing adjusting plate to rotate clockwise by taking the bottle neck pressing bearing seat as a center;

s507': the bottle neck pressing adjusting plate is provided with a bottle neck pressing welding plate and a bottle neck pressing positioning shaft which move downwards so as to achieve the purpose of pressing the bottle neck.

Further, step S600 includes the following sub-steps:

s601: starting the material cup cylinder to drive the material cup fixing plate to move downwards;

s602: the flitch fixing plate drives the material cup to move downwards;

s603: when the material cup reaches the upper part of the cultivation bottle, the material cup stops descending.

Further, step S700 includes the following sub-steps:

s701: the strain bottle upper and lower cylinders extend out to drive the strain bottle rotating bearing aluminum block to move downwards;

s702: the strain bottle rotating bearing aluminum block drives the strain bottle bottom grabbing device to move downwards along the strain bottle upper and lower linear bearing steel;

s703: the strain bottle bottom grabbing device is lowered to be attached to the bottle bottom of the strain bottle;

s704: the strain bottle rotating motor is started to drive the strain bottle rotating motor chain wheel to rotate;

s705: the strain bottle rotating motor chain wheel drives the strain bottle to rotate and the driven chain wheel to rotate;

s706: the strain bottle rotating driven chain wheel drives the strain bottle bottom grabbing device to rotate;

s707: the strain bottle bottom grabbing device drives the strain bottle to rotate.

Further, step S800 includes the following sub-steps:

s801: the digging cutter driving motor is started to drive the digging cutter driving motor synchronous wheel to rotate;

s802: the digging cutter drives a motor synchronous wheel to drive a ball screw synchronous wheel to rotate;

s803: the ball screw synchronous wheel drives the ball screw to rotate;

s804: the ball screw drives the ball screw sleeve to rotate and ascend;

s805: the screw rod sleeve drives the link plate to ascend;

s806: the chain connecting plate drives the digging cutter to rotate the aluminum box to ascend;

s807: the material digging cutter rotates the aluminum box to drive the material digging cutter rotating motor, the material digging cutter bar and the material digging cutter head to ascend together;

s808: in the process of ascending of the digging cutter rotating motor, the digging cutter rotating motor is started to drive the digging cutter bar chain wheel to rotate;

s809: the digging cutter bar rotating chain wheel drives the digging cutter bar and the digging cutter head to rotate;

s810: when the rotary material digging cutter head extends into the strain bottle and contacts with the strain material, the strain material is dug.

Further, step S900 includes the following sub-steps:

s901: the bin gate sealing cylinder extends out to drive the bin gate sealing cylinder spur rack to move downwards;

s902: the bin gate sealing circular teeth move upwards along a bin gate sealing cylinder spur rack;

s903: the round gear of the stock bin drives the door sealing rod of the stock bin to rotate;

s904: the bin door sealing rod drives the sealing door to rotate, and the sealing door is opened.

Further, step S1600 includes the following sub-steps:

s1601: the upper cylinder and the lower cylinder of the strain bottle retract to drive the aluminum block of the rotating bearing of the strain bottle to move upwards;

s1602: the strain bottle rotating bearing aluminum block drives the strain bottle bottom grabbing device to move upwards along the strain bottle upper and lower linear bearing steel;

s1603: the strain catching bottle bottom device rises to be loosened with the bottle bottom of the strain bottle;

s1604: the strain bottle switching cylinder extends out, and the other strain bottle is moved to the inoculation position to complete the switching of the strain bottles.

Further, before step S400, the following steps are also included:

s300: when the cultivation frame reaches the working position, the stopper on the inner input line rises.

Drawings

FIG. 1 is an overall overview of an inoculating device of the present invention;

FIG. 2 is a lower drive diagram of the lift cap component of the present invention;

FIG. 3 is a view of a lift cap portion of the lift cap assembly of the present invention;

FIG. 4 is a driving diagram of the bottleneck pressing member of the present invention;

FIG. 5 is a lower view of the inoculating device of the present invention;

FIG. 6 is a view of the protruding feed cup component and the bin component of the present invention;

FIG. 7 is a side view of an inoculating device of the present invention;

FIG. 8 is a view of the closed and open condition of the door of the present invention;

FIG. 9 is a view of the protruding dipper drive component of the present invention;

figure 10 is a partial view of the dipper drive component of the present invention;

FIG. 11 is a view of the seed bottle switching rotary member of the present invention;

FIG. 12 is a view of a seed bottle switching section of the seed bottle switching rotary member of the present invention;

FIG. 13 is a general flow chart of the inoculation method of the present invention;

FIG. 14 is a flow chart of the lift cap lowering stage of the present invention;

FIG. 15 is a flow chart of the lid lifting link of the lid lifting component of the present invention;

FIG. 16 is a flow chart of the bottleneck compression link of the present invention;

FIG. 17 is a flow chart of the cup lowering process of the present invention;

FIG. 18 is a flow chart of the descending rotation of the seed bottle of the present invention;

FIG. 19 is a flow chart of the upward rotation of the digging cutter of the present invention;

FIG. 20 is a flow chart of the bin seal door opening procedure of the present invention;

FIG. 21 is a flow chart of the seed bottle switching process.

In the figure: 1-inoculation equipment frame; 2-cultivating frame; 3-cultivating bottles; 41-inlet conveyor line; 42-inlet delivery motor; 43-internal conveyor line; 44-and an internal transport motor; 51-a capping motor; 52-lifting cover motor gear; 53-lifting the cover quilt to be locked; 54-lifting the pressing cover main shaft; 55-lifting the cover pressing cam; 56-lifting a cover pressing connecting rod; 57-lifting two side plates of the pressure cover; 58-lifting the gland bearing block; 59-pressing the cover iron bar; 510-gland lifting cylinder; 511-lifting the cover plate; 512-lifting the small pressing cover shaft; 513-pressing the cover T-shaped strip; 61-a first bottle neck pressing cam; 62-a second bottleneck pressing cam; 63-pressing the bottleneck linkage bearing; 64-a second bottleneck pressing cam tension spring; 65-pressing the bottleneck connecting rod; 66-pressing the bottle neck main shaft; 67-bottle neck pressing adjusting plate; 68-first bottle neck pressing shaft; 69-second bottle neck pressing shaft; 610-pressing the bottleneck bearing seat; 611, pressing a bottle neck welding plate; 612-pressing the bottleneck positioning shaft; 613-linkage shaft sleeve; 71-material cup; 72-upper and lower bearing steel of the material cup; 73-linear bearings on the upper and lower of the material cup; 74-material cup fixing plate; 75-material cup cylinder; 76-two side plates of the connecting rod of the material cup; 77-moving the bearing steel back and forth by the material cup; 78-material cup connecting rod; 79-the linear bearing moves back and forth by the material cup; 710-moving the bearing steel base forward and backward by the material cup; 711-material cup cylinder fixing plate; 81-bin; 82-bin positioning shaft; 83-bin sealing door; 84-bin gate sealing rod; 85-a bin gate sealing gear; 86-bearing seats at two sides of a bin sealing door; 87-bin gate sealing cylinder; 88-a straight rack of a bin sealing cylinder; 89-a bin sealing cylinder fixing seat; 91-a digging cutter driving motor; 92-the digging cutter drives the motor synchronous wheel; 93-ball screw synchronizing wheel; 94-mounting a mounting plate of a digging cutter driving motor; 95-ball screw; 96-ball screw sleeve; 97-a link plate; 98-digging cutter rotating motor; 99-digging cutter rotating motor sprocket; 910-digging cutter bar chain wheel; 911-dig the rotatory aluminum box of material knife; 912-digging a material cutter bar; 913-a material digging cutter head; 914-dig the material knife and rotate the hinge of aluminum box; 915-a material digging cutter rotating motor fixing plate; 916-digging cutter lifting guide plate; 917-digging knife rising guide groove; 918-digging cutter guide bearing; 919-reverse Z-shaped backing plates; 101-strain bottle rotating motor; 102-strain bottle rotating motor chain wheel; 103-the strain bottle rotating passive chain wheel; 104-strain bottle rotating motor mounting plate; 105-strain bottle rotating bearing aluminum block; 106-a strain catching bottle bottom device; 107-strain bottle upper and lower linear bearings; 108-strain bottle upper and lower linear bearing steel; 109-strain bottle upper and lower cylinders; 1010-strain bottle positioning rod sleeve; 1011-bearing for rotating strain bottle; 1012-fixing plates of upper and lower cylinders of strain bottles; 1013-fixing blocks of an upper cylinder and a lower cylinder of the strain bottle; 1014-bottom plate of the strain bottle exchanging part; 1015-strain bottle linear bearing fixing plate; 1016-strain bottle switching cylinder; 1017-strain bottle; 1018-sliding aluminum block for strain bottle; 1019-strain bottle slide plate; 11-blocker.

Detailed Description

In order that those skilled in the art will better understand the present invention, the following detailed description of the invention is provided in conjunction with the accompanying drawings and its implementation method.

As shown in fig. 1 to 11, the present invention provides an inoculation apparatus used in a process of cultivating edible fungi, which specifically comprises an inoculation apparatus frame 1, a cultivation frame 2, a cultivation bottle 3, a conveying member, a lid lifting member, a bottle neck pressing member, a cup member, a bin member, a scooping knife head 913, a scooping knife driving member, a seed bottle 1017, and a seed bottle switching rotating member.

As shown in fig. 1, the conveying component is located at the middle position of the inoculation equipment frame 1, and the conveying component specifically comprises an inlet conveying line 41, an internal conveying line 43, an inlet conveying motor 42 and an internal conveying motor 44, wherein the inlet conveying line 41 is connected with the inlet conveying motor 42, the internal conveying line 43 is connected with the internal conveying motor 44, and the inlet conveying line 41, the internal conveying line 43, the inlet conveying motor 42 and the internal conveying motor 44 are all located on the inoculation equipment frame 1. In the inoculation process, the inlet conveying motor 42 is started, the cultivation frame 2 with the cultivation bottles 3 is conveyed to the inlet of the inner conveying line 43 from the inlet conveying line 41, then the inner conveying motor 44 is started, the cultivation frame 2 with the cultivation bottles 3 is conveyed to the working position from the inlet of the inner conveying line 43, after the cultivation bottles 3 in the cultivation frame 2 are inoculated, the inner conveying motor 44 is started again, and the cultivation frame 2 is conveyed to the outlet of the inner conveying line 43.

As shown in fig. 1, two or more stoppers 11 are installed on the internal conveying line 43, after the internal conveying motor 44 is started, when the cultivation frame 2 containing the cultivation bottles 3 is conveyed to the working position from the inlet of the internal conveying line 43, the first stopper 11 is lifted to position the cultivation frame 2 on the internal conveying line, after the first row of cultivation bottles 3 in the cultivation frame 2 is inoculated, the first stopper is lowered, the internal conveying line 44 is started again, the cultivation frame is moved to the next working position, and the second stopper 11 is lifted to position the cultivation frame 2 on the internal conveying line 43. The above steps are repeated until all the cultivation bottles 3 in the cultivation frame 2 are inoculated, and the next cultivation frame is replaced for inoculation. Preferably, sixteen culture bottles 3 are arranged in four rows and four columns in one culture frame 2, and four culture bottles 2 are inoculated at a time each time the culture frame 2 is moved to one working position, so that there are four working positions on the inner conveying line 43, and correspondingly four stoppers 11 are sequentially installed on the inner conveying line 43.

As shown in fig. 1 to 3, the lid lifting and pressing part of the present invention includes a lid lifting and pressing motor 51, a lid lifting and pressing motor gear 52, a lid lifting and pressing driven gear 53, a lid lifting and pressing main shaft 54, a lid lifting and pressing cam 55, a lid lifting and pressing link 56, two side plates 57 of the lid lifting and pressing, a lid lifting and pressing bearing block 58, a lid lifting and pressing iron bar 59, a lid lifting and pressing cylinder 510, a lid lifting and pressing plate 511, a lid lifting and pressing small shaft 512, and a lid lifting and pressing T-shaped bar 513. The capping lifting motor 51 is located at the lower part of the internal conveying line 43 and fixed on the inoculation equipment frame 1, the capping lifting motor gear 52 is connected with the capping lifting motor 51, the capping lifting driven gear 53 is sleeved on the capping lifting main shaft 54, the capping lifting main shaft 54 is fixed on the inoculation equipment frame 1, the capping lifting motor gear 52 is meshed with the capping lifting driven gear 53, one end of a capping lifting connecting rod 56 is connected with the capping lifting main shaft 54 through a capping lifting cam 55, the other end of the capping lifting connecting rod 56 is connected with two capping side plates 57, the two capping side plates 57 are connected on the inoculation equipment frame 1 through a capping lifting bearing 58, a capping lifting cover plate 511 is connected between the two capping side plates 57, the capping lifting cylinder 510 is located on the capping plate 511, a capping lifting iron bar 59 is connected with the upper end of the capping cylinder 510 through a capping small shaft 512, and a capping T-shaped bar 513 is connected with the capping lifting cover plate. The work of lifting and pressing the cover part specifically comprises the following working processes: the gland lifting cylinder 510 descends to drive the gland lifting iron bar 59 to descend, the gland lifting iron bar 59 drives the gland lifting small shaft 512 to move downwards until the gland lifting iron bar 59 presses the cap of the cultivation bottle 3. At this time, the lid-lifting motor 51 is started to drive the lid-lifting motor gear 52 to rotate, the lid-lifting motor gear 52 drives the lid-lifting driven gear 53 on the lid-lifting main shaft 54 to rotate, the lid-lifting driven gear 53 drives the lid-lifting cam 55 to run anticlockwise, the lid-lifting cam 55 drives the lid-lifting connecting rod 56 to move upwards, the lid-lifting connecting rod 56 drives the two side plates 57 of the lid-lifting cover to move upwards, the two side plates 57 of the lid-lifting cover drive the T-shaped strip 513 of the lid-lifting cover to move upwards, and the T-shaped strip 513 of the lid-lifting cover drives the lid on the cultivation bottle 3 to move upwards, so as to achieve the purpose of lifting the.

As shown in fig. 1, 4 and 5, the bottle neck pressing member includes a first bottle neck pressing cam 61, a second bottle neck pressing cam 62, a bottle neck pressing linkage bearing 63, a second bottle neck pressing cam tension spring 64, a bottle neck pressing link 65, a bottle neck pressing main shaft 66, a bottle neck pressing adjusting plate 67, a first bottle neck pressing shaft 68, a second bottle neck pressing shaft 69, a bottle neck pressing bearing seat 610, a bottle neck pressing welding plate 611, a bottle neck pressing positioning shaft 612 and a linkage shaft sleeve 613. Wherein the bottle neck pressing linkage bearing 63 is sleeved on the bottle cap lifting main shaft 54, a notch is arranged on the bottle neck pressing linkage bearing 63, when the bottle neck is not pressed, the linkage shaft sleeve 613 is positioned in the notch of the bottle neck pressing linkage bearing 63, when the bottle neck is pressed, the linkage shaft sleeve 613 is separated from the notch of the bottle neck pressing linkage bearing 63, the linkage shaft sleeve 613 is connected with one end of a first bottle neck pressing cam 61, the other end of the first bottle neck pressing cam 61 is sleeved on the bottle neck pressing main shaft 66, one end of a second bottle neck pressing cam 62 is sleeved on the bottle neck pressing main shaft 66, the other end of the second bottle neck pressing cam 62 is simultaneously connected with a second bottle neck pressing cam tension spring 64 and one end of a bottle neck pressing connecting rod 65, the other end of the second bottle neck pressing cam tension spring 64 is fixed on the inoculation equipment frame 1, the other end of the bottle neck pressing connecting rod 65 is connected with a bottle neck pressing adjusting plate 67, the bottle neck pressing adjusting plate 67 is fixed on the first bottle neck pressing shaft 68, the first bottle neck pressing shaft 68 is fixed on the inoculation machine frame 1, the second bottle neck pressing shaft 69 is fixed on the inoculation machine frame 1 through a bottle neck pressing bearing seat 610 and is parallel to the first bottle neck pressing shaft 68, a bottle neck pressing welding plate 611 is connected with the first bottle neck pressing shaft 68 and the second bottle neck pressing shaft 69, a bottle neck pressing positioning shaft 612 is located at the lower end of the bottle neck pressing welding plate 611, and the bottle neck pressing main shaft 66 and the cap lifting main shaft 54 are fixed on the inoculation machine frame 1 in parallel. The specific working process of the bottleneck pressing part is as follows: when the capping motor gear 52 drives the capping driven gear 53 on the capping main shaft 54 to rotate, the capping driven gear 53 drives the capping main shaft 54 to rotate, the bottleneck pressing linkage bearing 63 driven by the capping main shaft 54 also synchronously operates, and the bottleneck pressing linkage bearing 63 operates to separate the linkage shaft sleeve 613 from the notch of the bottleneck pressing linkage bearing 63; linkage axle sleeve 613 drives first pressure bottleneck cam 61 downstream, first pressure bottleneck cam 61 drives and presses bottleneck main shaft 66 clockwise rotation, pressure bottleneck main shaft 66 drives second pressure bottleneck cam 62 rebound, second pressure bottleneck extension spring 64 is in the extension state, second pressure bottleneck cam 62 drives and presses bottleneck connecting rod 65 to rise, it is rotatory as center clockwise to drive pressure bottleneck regulating plate 67 to use and press bottleneck bearing seat 610, it drives and presses bottleneck welding plate 611 and presses bottleneck location axle 612 downstream to press bottleneck regulating plate 67 to play the purpose of pressing the bottleneck. When pressing bottleneck counter action, promptly no longer press the bottleneck to the cultivation bottle when, carry out above-mentioned opposite step, when needing to pay attention, at this in-process, the second is pressed bottleneck extension spring 64 from the status of stretching out reconversion, it moves down to drive the second and is pressed bottleneck cam 62 in step, when the second is pressed bottleneck cam 62 and moves down, it moves down to drive and presses bottleneck connecting rod 65, it uses bottle neck bearing seat 610 to press to drive and presses bottleneck regulating plate 67 to rotate as center counter-clockwise, it drives and presses bottleneck welding plate 611 and presses bottleneck location axle 612 rebound to press bottleneck regulating plate 67 to press the bottleneck, in order to play no longer pressing the purpose of bottleneck to the cultivation bottle.

As shown in figure 6, the material cup component comprises a material cup 71, material cup upper and lower bearing steel 72, a material cup upper and lower linear bearing 73, a material cup fixing plate 74, a material cup cylinder 75, a material cup connecting rod 78, two side plates 76 of the material cup connecting rod, a material cup forward and backward movement linear bearing 79, a material cup forward and backward movement bearing steel 77, a material cup forward and backward movement bearing steel seat 710 and a material cup cylinder fixing plate 711, wherein one end of the material cup connecting rod 78 is connected with the two side plates 57 of the pressure cover, the other end of the material cup connecting rod 78 is connected with the two side plates 76 of the material cup connecting rod, the two side plates 76 of the material cup connecting rod are connected with the material cup cylinder fixing plate 711, the material cup cylinder fixing plate 711 is sleeved on the material cup forward and backward movement bearing steel 77 through the material cup forward and backward movement bearing steel seat 710, one end of the material cup cylinder 75 is connected with the material cup cylinder fixing plate 711, the material cup 71 is fixed on the material cup fixing plate 74, the material cup fixing plate 74 is sleeved on the material cup upper and lower bearing steel 72 through the material cup upper and lower linear bearings 73, and the other end of the material cup cylinder 75 is connected with the material cup fixing plate 74. The specific working process of the material cup part is as follows: when the two side plates 57 of the cover is lifted upwards, the material cup connecting rod 78 is pulled, the material cup 71 is pulled to the inoculation position while the cover is lifted, when the inoculation position is reached, the material cup cylinder 75 is started to drive the material cup fixing plate 74 to move downwards, the material plate fixing plate 74 drives the material cup 71 to move downwards, and when the material cup 71 reaches the upper part of the cultivation bottle, the material cup stops descending.

As shown in fig. 6, fig. 7 and fig. 8, the stock bin component includes a stock bin 81, a stock bin positioning shaft 82, a stock bin sealing door 83, a stock bin sealing door rod 84, a stock bin sealing door circular tooth 85, a stock bin sealing door both sides bearing seat 86, a stock bin sealing door cylinder 87 and a stock bin sealing door cylinder spur rack 88, wherein the stock bin 81 is fixed on the inoculation equipment frame 1 through the stock bin positioning shaft 82, the stock bin sealing door rod 84 is connected on the inoculation equipment frame 1 through the stock bin sealing door both sides bearing seat 86, the stock bin sealing door cylinder 87 is fixed on the inoculation equipment frame 1 through the stock bin sealing door cylinder fixing seat 89, the stock bin sealing door cylinder spur rack 88 is installed at the lower end of the stock bin sealing door cylinder 87, the stock bin sealing door circular tooth 85 drives the stock bin sealing door rod 84 to rotate, the stock bin sealing door rod 84 drives the stock bin. When the bin sealing door is closed, the reverse action is performed.

As shown in fig. 1 and 9, the scooping blade driving part includes a scooping blade driving motor 91, a scooping blade driving motor synchronizing wheel 92, a ball screw synchronizing wheel 93, a scooping blade driving motor mounting plate 94, a ball screw 95, a ball screw bush 96, a link plate 97, a scooping blade rotating motor 98, a scooping blade rotating motor sprocket 99, a scooping blade sprocket 910, a scooping blade rotating aluminum case 911, a scooping blade bar 912, a scooping blade head 913, a scooping blade rotating aluminum case hinge 914, a scooping blade rotating motor fixing plate 915, a scooping blade rising guide plate 916, and a scooping blade rising guide groove 917. Wherein the digging knife driving motor mounting plate 94 is arranged on the inoculation equipment frame 1, the digging knife driving motor 91 is arranged on the digging knife driving motor mounting plate 94, the digging knife driving motor 91 is connected with the digging knife driving motor synchronizing wheel 92, the digging knife driving motor synchronizing wheel 92 is connected with the ball screw synchronizing wheel 93, the ball screw synchronizing wheel 93 is connected with one end of a ball screw 95, the other end of the ball screw 95 is fixed on the inoculation equipment frame 1, a ball screw sleeve 96 is sleeved on the ball screw 95, the ball screw sleeve 96 is connected with a linking plate 97, the linking plate 97 is connected with a digging knife rotating aluminum box 911 through a digging knife rotating aluminum box hinge 914, the digging knife rotating motor 98 is fixed on a digging knife rotating motor fixing plate 915, the digging knife rotating motor fixing plate 915 is connected with the digging knife rotating aluminum box 911, one end of the digging knife bar is connected with the digging knife rotating aluminum box 911, and simultaneously, the chain wheel 99 of the digging cutter rotating motor is connected with the chain wheel 99 of the digging cutter rotating motor through the chain wheel 910 of the digging cutter bar, the chain wheel 99 of the digging cutter rotating motor is connected with the digging cutter rotating motor 98, the other end of the digging cutter bar 912 is connected with the digging cutter head 913, the inoculating equipment frame 1 is also provided with a digging cutter lifting guide plate 916, a digging cutter lifting guide groove 917 is formed in the digging cutter lifting guide plate 916, the digging cutter lifting guide plate 916 is connected with the digging cutter rotating aluminum box 911 through one end of a reverse Z-shaped backing plate, and the other end of the reverse Z-shaped backing plate is sleeved in the digging cutter lifting guide groove 917 through a digging cutter guide bearing 918. The specific working process of the digging cutter component is as follows: the digging cutter driving motor 91 is started to drive the digging cutter driving motor synchronous wheel 92 to rotate, the digging cutter driving motor synchronous wheel 92 drives the ball screw synchronous wheel 93 to rotate, the ball screw synchronous wheel 93 drives the ball screw 95 to rotate, the ball screw 95 drives the ball screw sleeve 96 to rotate and ascend, the ball screw sleeve 96 drives the link plate 97 to ascend, the link plate 97 drives the digging cutter rotating aluminum box 911 to ascend, the digging cutter rotating aluminum box 911 drives the digging cutter rotating motor 98, the digging cutter bar 912 and the digging cutter head 913 to ascend together, in the ascending process of the digging cutter rotating motor 98, the digging cutter rotating motor 99 is started to drive the digging cutter bar sprocket 910 to rotate, the digging cutter bar rotating sprocket 910 drives the digging cutter bar 912 and the digging cutter head 913 to rotate, when the rotating digging cutter head 913 penetrates into the strain bottle and contacts with strain, the strain begins to dig material, the digging cutter ascending guide plate 916 and the digging cutter guide groove are started to dig the material cutter bar 912 and the digging cutter head 917 In the process, the guiding function is realized.

As shown in fig. 1, the strain bottle switching rotary component comprises a strain bottle rotary motor 101, a strain bottle rotary motor sprocket 102, a strain bottle rotary driven sprocket 103, a strain bottle rotary motor mounting plate 104, a strain bottle rotary bearing aluminum block 105, a strain bottle bottom grabbing device 106, a strain bottle upper and lower linear bearing 107, a strain bottle upper and lower linear bearing steel 108, a strain bottle upper and lower air cylinder 109, a strain bottle positioning rod sleeve 1010, a strain bottle rotary bearing 1011, a strain bottle upper and lower air cylinder fixing plate 1012, a strain bottle upper and lower air cylinder fixing block 1013, a strain bottle changing part bottom plate 1014, a strain bottle linear bearing fixing plate 1015 and a strain bottle switching air cylinder 1016, wherein the strain bottle changing part bottom plate 1014 is mounted on the inoculation device frame 1, the strain bottle upper and lower air cylinder fixing block 1013 is mounted on the strain bottle changing part bottom plate 1014, the strain bottle upper and lower air cylinder fixing plate 1012 is mounted on the side of the strain bottle upper, one end of a strain bottle upper and lower cylinder 109 is connected with the lower end of a strain bottle upper and lower cylinder fixing plate 1012, the other end of the strain bottle upper and lower cylinder 109 is connected with a strain bottle rotating bearing aluminum block 105, the upper end of the strain bottle upper and lower cylinder fixing plate 1012 is provided with a strain bottle linear bearing fixing plate 1015, a strain bottle upper and lower linear bearing 107 is arranged on the strain bottle linear bearing fixing plate 1015 and is sleeved on a strain bottle upper and lower linear bearing steel 108, a strain bottle rotating motor 101 is arranged on the strain bottle rotating bearing aluminum block 105 through a strain bottle rotating motor mounting plate 104, the strain bottle rotating motor 101 is connected with a strain bottle rotating motor chain wheel 102, the strain bottle rotating motor chain wheel 102 is connected with a strain bottle rotating passive chain wheel 103, the strain bottle rotating passive chain wheel 103 is connected with a strain bottle bottom catching device 106, a strain bottle replacing part bottom plate is also provided with a strain bottle sliding aluminum block 1018, a strain bottle sliding plate 1019 is placed on the strain bottle sliding aluminum block 1018, a strain bottle rotating bearing 1011 is arranged on the strain bottle sliding plate 1019, during inoculation, a strain bottle 3 is placed on the strain bottle rotating bearing 1011, a strain bottle positioning rod sleeve 1010 is further installed on the strain bottle sliding plate 1019, one end of a strain bottle switching cylinder 1016 is connected with the strain bottle sliding plate 1019, and the other end of the strain bottle switching cylinder 1016 is connected with the strain bottle sliding aluminum block 1018. The specific working process of the strain bottle switching rotating component is as follows: cylinder 109 stretches out about the bacterial bottle, drive bacterial bottle swivel bearing aluminium pig 105 downstream, bacterial bottle swivel bearing aluminium pig 105 drives along bacterial bottle upper and lower linear bearing steel 108 and grabs bacterial bottle end device 106 downstream, it descends to laminating with the bottle end of bacterial bottle to grab bacterial bottle end device 106, bacterial bottle rotating electrical machines 101 starts, it is rotatory to drive bacterial bottle rotating electrical machines sprocket 102, bacterial bottle rotating electrical machines sprocket 102 drives the rotatory passive sprocket 103 rotation of bacterial bottle, the rotatory passive sprocket 103 of bacterial bottle drives and grabs bacterial bottle end device 106 rotatory, it drives bacterial bottle 1017 rotation to grab bacterial bottle end device 106. After the strain material in the strain bottle 3 is dug up, the strain bottle upper and lower air cylinders 109 retract to drive the strain bottle rotary bearing aluminum block 105 to move upwards, the strain bottle rotary bearing aluminum block 105 drives the strain bottle bottom grabbing device 106 to move upwards along the strain bottle upper and lower linear bearing steel 108, the strain bottle bottom grabbing device 106 rises to be loosened with the bottom of the strain bottle 3, the strain bottle switching air cylinder 1016 starts to drive the strain bottle sliding plate 1019 to move, the strain bottle which is dug up on the strain bottle sliding plate 1019 moves out of the work station, and a new strain bottle is moved to the inoculation work station.

As shown in fig. 13 to 21, the present invention also provides a method of inoculation using the inoculation apparatus described above. The inoculation method specifically comprises the following steps:

s100: the cultivation frame enters the inlet conveying line and is conveyed to the inner conveying line.

S200: and starting the internal conveying line to convey the cultivation frame to the working position.

S400: and the cover lifting cylinder descends to press the cover of the cultivation bottle in the cultivation frame to prepare for lifting the cover. The step further includes the following substep S401: the gland lifting cylinder descends to drive the gland lifting iron bars to descend; s402: the gland lifting iron strip moves the gland lifting small shaft to move downwards; s403: and the cover is descended until the cover pressing iron bar presses the cover of the cultivation bottle.

S500: the cover lifting motor is started to finish the cover lifting action of the cover of the cultivation bottle, and meanwhile, the bottle neck pressing action is finished, and the material cup is moved to the position right above the cultivation bottle. This step further includes the following first substep S501: starting a gland lifting motor to drive a gland lifting motor gear to rotate; s502: the gland lifting motor gear drives a gland lifting cover covering gear on a gland lifting main shaft to rotate; s503: the cap opening and pressing cover moving gear drives a cap opening and pressing cam on the cap opening and pressing main shaft to rotate anticlockwise; s504: the gland lifting cam drives the gland lifting connecting rod to move upwards; s505: the pressing cover connecting rod drives the two side plates of the pressing cover to move upwards; s506: two side plates of the lifting cover drive the T-shaped strip of the lifting cover to move upwards; s507: the T-shaped strip of the pressing cover drives the cover on the cultivation bottle to move upwards so as to achieve the purpose of pressing the cover. This step S500 further comprises the following second sub-steps: s501': when the capping motor gear drives the capping gear on the capping main shaft to rotate, the capping gear drives the capping main shaft to rotate, and the bottle neck linkage bearing driven by the capping main shaft also synchronously operates; s502': when the bottle neck pressing linkage bearing operates, the linkage shaft sleeve is separated from the notch of the bottle neck pressing linkage bearing; s503': the linkage shaft sleeve drives the first bottle neck pressing cam to move downwards; s504': the first bottle neck pressing cam drives the bottle neck pressing main shaft to rotate clockwise; s505': the bottle neck pressing main shaft drives the second bottle neck pressing cam to move upwards, and the second bottle neck pressing tension spring is in an extending state; s506': the second bottle neck pressing cam drives the bottle neck pressing connecting rod to ascend and drives the bottle neck pressing adjusting plate to rotate clockwise by taking the bottle neck pressing bearing seat as a center; s507': the bottle neck pressing adjusting plate is provided with a bottle neck pressing welding plate and a bottle neck pressing positioning shaft which move downwards so as to achieve the purpose of pressing the bottle neck.

S600: the lowering of the cup is completed and the closure of the bin is ready to be opened in preparation for releasing the inoculum. The step further comprises the sub-steps of: s601: starting the material cup cylinder to drive the material cup fixing plate to move downwards; s602: the flitch fixing plate drives the material cup to move downwards; s603: when the material cup reaches the upper part of the cultivation bottle, the material cup stops descending.

S700: the strain bottle bottom digging device descends, and the strain bottle is dug to drive the strain bottle to rotate. The step S700 further includes the following substeps: s701: the strain bottle upper and lower cylinders extend out to drive the strain bottle rotating bearing aluminum block to move downwards; s702: the strain bottle rotating bearing aluminum block drives the strain bottle bottom grabbing device to move downwards along the strain bottle upper and lower linear bearing steel; s703: the strain bottle bottom grabbing device is lowered to be attached to the bottle bottom of the strain bottle; s704: the strain bottle rotating motor is started to drive the strain bottle rotating motor chain wheel to rotate; s705: the strain bottle rotating motor chain wheel drives the strain bottle to rotate and the driven chain wheel to rotate; s706: the strain bottle rotating driven chain wheel drives the strain bottle bottom grabbing device to rotate; s707: the strain bottle bottom grabbing device drives the strain bottle to rotate.

S800: the material digging cutter rises to extend into the material digging position in the strain bottle, and simultaneously starts to rotate to dig the strain material in the strain bottle so as to enable the strain material to fall into the storage bin. The step further comprises the sub-steps of: s801: the digging cutter driving motor is started to drive the digging cutter driving motor synchronous wheel to rotate; s802: the digging cutter drives a motor synchronous wheel to drive a ball screw synchronous wheel to rotate; s803: the ball screw synchronous wheel drives the ball screw to rotate; s804: the ball screw drives the ball screw sleeve to rotate and ascend; s805: the screw rod sleeve drives the link plate to ascend; s806: the chain connecting plate drives the digging cutter to rotate the aluminum box to ascend; s807: the material digging cutter rotates the aluminum box to drive the material digging cutter rotating motor, the material digging cutter bar and the material digging cutter head to ascend together; s808: in the process of ascending of the digging cutter rotating motor, the digging cutter rotating motor is started to drive the digging cutter bar chain wheel to rotate; s809: the digging cutter bar rotating chain wheel drives the digging cutter bar and the digging cutter head to rotate; s810: when the rotary material digging cutter head extends into the strain bottle and contacts with the strain material, the strain material is dug.

S900: the sealing door of the storage bin is opened, and the strain material falls into the cultivation bottle through the material cup. The step further comprises the sub-steps of: s901: the bin gate sealing cylinder extends out to drive the bin gate sealing cylinder spur rack to move downwards; s902: the bin gate sealing circular teeth move upwards along a bin gate sealing cylinder spur rack; s903: the round gear of the stock bin drives the door sealing rod of the stock bin to rotate; s904: the bin door sealing rod drives the sealing door to rotate, and the sealing door is opened.

S1000: after the strain material in the cultivation bottle is inoculated, the sealing door of the storage bin is closed.

S1100: after the material cup is lifted, the capping motor is lifted to rotate reversely, the capping action is finished, and meanwhile, the opposite bottle neck pressing action is carried out.

S1200: the gland lifting cylinder ascends to release the cap.

S1300: the cultivation frame is conveyed to the next working position by the internal conveying line, and inoculation is carried out on the cultivation bottles in the next row in the cultivation frame.

S1400: steps S400-S600 are repeated.

S1500: and judging whether the stock bin stores the strain material or not, if so, repeating the actions of S900-S1300, otherwise, repeating the actions of S900-S1300 after the strain material falls into the stock bin, and repeating the steps of S100-S200 when all the culture bottles in one culture frame are inoculated.

S1500': in the inoculation process, the material in the strain bottle is monitored in real time, when the strain material in the strain bottle is found to be dug up, the strain bottle bottom digging device rises, the strain bottle is loosened, the strain bottle stops rotating, the material digging cutter descends, the strain bottle extends out, and the strain bottle stops rotating.

S1600: and switching a new strain bottle. The step S1600 further includes the following substeps: s1601: the upper cylinder and the lower cylinder of the strain bottle retract to drive the aluminum block of the rotating bearing of the strain bottle to move upwards; s1602: the strain bottle rotating bearing aluminum block drives the strain bottle bottom grabbing device to move upwards along the strain bottle upper and lower linear bearing steel; s1603: the strain catching bottle bottom device rises to be loosened with the bottle bottom of the strain bottle; s1604: the strain bottle switching cylinder extends out, and the other strain bottle is moved to the inoculation position to complete the switching of the strain bottles.

S1700: the actions of steps S700-S800 are repeated.

By the method, the inoculation efficiency can be improved, the inoculation quality is ensured, the inoculation effect of the culture bottle is cleaner than that of manual inoculation, the cost can be saved, and meanwhile, a large field is not needed during manual inoculation, so that unnecessary factory construction is reduced, the production cost is greatly reduced, and a good foundation is laid for large-scale standardized production of edible fungi.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

Claims

1. An inoculation equipment that cultivation domestic fungus in-process used which characterized in that: the inoculation equipment comprises an inoculation equipment frame, a cultivation frame, cultivation bottles, a conveying part, a lifting and pressing cover part, a bottle neck pressing part, a material cup part, a storage bin part, a material digging cutter head, a material digging cutter driving part, strain bottles and a strain bottle switching rotating part, wherein the conveying part is positioned in the middle of the inoculation equipment frame, the cultivation frame provided with the cultivation bottles is positioned on the conveying part, the cultivation frame is conveyed to an outlet position from an inlet position under the driving of the conveying part in the inoculation process, the lifting and pressing cover part and the bottle neck pressing part are arranged in a vertical crossing manner with the conveying part, in the inoculation process, the lifting and pressing cover part is used for lifting and pressing the cultivation bottles on the conveying line, the bottle neck pressing part is used for pressing and fixing the cultivation bottles on the conveying line, the material cup part is positioned on the cultivation bottles, the material cup part can be moved left and right and is connected to the inoculation equipment frame, and the material, thereby realize material cup part and the linkage of having played pressure cap part, the feed bin part is located on the material cup part, the feed bin part is installed on inoculation equipment frame, the bacterial bottle switches rotary part and is located on the feed bin part, the bacterial bottle is located the bacterial bottle and switches rotary part, the mobilizable installation of bacterial bottle switching rotary part is on the inoculation equipment frame, in order to realize the rotation and the switching of bacterial bottle, dig that material sword drive unit can reciprocate and install on the inoculation equipment frame, dig the material tool bit and be located and dig material sword drive unit, can stretch into and stretch out in the inoculation bottle under the effect of digging material sword drive unit, in order to realize digging the material to the bacterial material.

2. The inoculating device as recited in claim 1, wherein: the conveying part comprises an inlet conveying line, an internal conveying line, an inlet conveying motor and an internal conveying motor, wherein the inlet conveying line is connected with the inlet motor, the internal conveying line is connected with the internal conveying motor, and the inlet conveying line, the internal conveying line, the inlet conveying motor and the internal conveying motor are all located on the inoculation equipment frame.

3. The inoculating device as recited in claim 1, wherein: the cover lifting and pressing part comprises a cover lifting and pressing motor, a cover lifting and pressing motor gear, a cover lifting and pressing driven gear, a cover lifting and pressing main shaft, a cover lifting and pressing cam, a cover lifting and pressing connecting rod, two side plates of the cover lifting and pressing, a cover lifting and pressing bearing seat, a cover lifting and pressing iron bar, a cover lifting and pressing cylinder, a cover lifting and pressing cover plate, a cover lifting and pressing small shaft and a cover lifting and pressing T-shaped bar, wherein the cover lifting and pressing motor is positioned at the lower part of the conveying part and fixed on the frame of the inoculation equipment, the cover lifting and pressing motor gear is connected with the cover lifting and pressing motor, the cover lifting and pressing driven gear is sleeved on the cover lifting and pressing main shaft, the cover lifting and pressing main shaft is fixed on the frame of the inoculation equipment, the cover lifting and pressing driven gear is meshed with the cover lifting and pressing driven gear, one end of the cover lifting and pressing connecting rod is connected with the cover lifting and pressing main shaft through the cover lifting and pressing cam, the other end, a pressure cover plate is connected between two side plates of the pressure cover, a pressure cover cylinder is positioned on the pressure cover plate, a pressure cover iron bar is connected with the upper end of the pressure cover cylinder through a pressure cover small shaft, and a pressure cover T-shaped bar is connected with the pressure cover plate.

4. The inoculating device as recited in claim 1, wherein: bottle neck part is pressed including first bottle neck cam of pressing, second bottle neck cam, pressure bottle neck linkage bearing, linkage axle sleeve, second bottle neck cam extension spring, pressure bottle neck connecting rod, pressure bottle neck main shaft, pressure bottle neck regulating plate, first bottle neck axle of pressing, second bottle neck axle of pressing, pressure bottle neck bearing frame, pressure bottle neck welded plate and pressure bottle neck location axle. Wherein the bottle neck pressing linkage bearing is sleeved on the pressing cover main shaft, a notch is arranged on the bottle neck pressing linkage bearing, when the bottle neck is not pressed, the linkage shaft sleeve is positioned in the notch of the bottle neck pressing linkage bearing, when the bottle neck is pressed, the linkage shaft sleeve is separated from the notch of the bottle neck pressing linkage bearing, the linkage shaft sleeve is connected with one end of a first bottle neck pressing cam, the other end of the first bottle neck pressing cam is sleeved on the bottle neck pressing main shaft, one end of a second bottle neck pressing cam is sleeved on the bottle neck pressing main shaft, the other end of the second bottle neck pressing cam is simultaneously connected with one end of a second bottle neck pressing cam tension spring and one end of a bottle neck pressing connecting rod, the other end of the second bottle neck pressing cam tension spring is fixed on the inoculation equipment frame, the other end of the bottle neck pressing connecting rod is connected with a bottle neck pressing adjusting plate, the bottle neck pressing adjusting plate is fixed on the first bottle neck pressing shaft, the first bottle neck pressing shaft is fixed on the inoculation equipment frame, the second presses the bottleneck axle to pass through the pressure bottleneck bearing frame to be fixed on the inoculation machine equipment frame, and is parallel with first pressure bottleneck axle, presses bottleneck welded plate to be connected with first pressure bottleneck axle and second pressure bottleneck axle, and presses bottleneck location axle then to be located the lower extreme of pressing bottleneck welded plate, presses the bottleneck main shaft to fix side by side on the inoculation machine equipment frame with the pressure lid main shaft.

5. The inoculating device as recited in claim 1, wherein: the material cup part comprises a material cup, material cup upper and lower bearing steel, a material cup upper and lower linear bearing, a material cup fixing plate, a material cup cylinder, a material cup connecting rod, two side plates of the material cup connecting rod, a material cup front and rear linear bearing, a material cup front and rear moving bearing steel seat and a material cup cylinder fixing plate, wherein one end of the material cup connecting rod is connected with the two side plates of the pressure cover, the other end of the material cup connecting rod is connected with the two side plates of the material cup connecting rod, the two side plates of the material cup connecting rod are connected with the material cup cylinder fixing plate, the material cup cylinder fixing plate is sleeved on the material cup front and rear moving bearing steel through the material cup front and rear moving linear bearing, the material cup front and rear moving bearing steel is fixedly connected on a frame of the inoculation device through the material cup front and rear moving bearing steel seat, one end of the material cup cylinder is connected with the material cup cylinder, the other end of the material cup cylinder is connected with the material cup fixing plate.

6. The inoculating device as recited in claim 1, wherein: the feed bin part includes the feed bin, feed bin location axle, the feed bin seals the door, feed bin seals a pole, feed bin seals a round tooth, feed bin seals a both sides bearing frame, feed bin seals a door cylinder and feed bin and seals a door cylinder spur rack, wherein the feed bin passes through feed bin location axle to be fixed on inoculation equipment frame, feed bin seals a pole and seals a both sides bearing frame through the feed bin and connect on inoculation equipment frame, feed bin seals a door cylinder and seals a door cylinder fixing base through the feed bin and fix on inoculation equipment frame, install feed bin and seal a door cylinder spur rack at the lower extreme of feed bin seals a door cylinder, feed bin seals a round tooth and cup joints on feed bin seals a pole, the feed bin seals a door and installs on feed bin seals a pole, feed bin seals a round tooth and feed bin and seals a door cylinder.

7. The inoculating device as recited in claim 1, wherein: the digging knife driving component comprises a digging knife driving motor, a digging knife driving motor synchronous wheel, a ball screw synchronous wheel, a digging knife driving motor mounting plate, a ball screw sleeve, a linking plate, a digging knife rotating motor chain wheel, a digging knife bar chain wheel, a digging knife rotating aluminum box, a digging knife bar, a digging knife rotating aluminum box hinge, a digging knife rotating motor fixing plate, a reverse Z-shaped backing plate, a digging knife guide bearing, a digging knife ascending guide plate and a digging knife ascending guide groove, wherein the digging knife driving motor mounting plate is mounted on the inoculation equipment frame, the digging knife driving motor is mounted on the digging knife driving motor mounting plate, the digging knife driving motor is connected with the digging knife driving motor synchronous wheel, the digging knife driving motor synchronous wheel is connected with the ball screw synchronous wheel, the ball screw synchronous wheel is connected with one end of the ball screw, the other end of the ball screw is fixed on the inoculation equipment frame, the ball screw is sleeved with a ball screw sleeve, the ball screw sleeve is connected with a linking plate, the linking plate is connected with a digging knife rotating aluminum box through a digging knife rotating aluminum box hinge, a digging knife rotating motor is fixed on a digging knife rotating motor fixing plate, the digging knife rotating motor fixing plate is connected with the digging knife rotating aluminum box, one end of a digging knife rod is connected with the digging knife rotating aluminum box, and is connected with a digging knife rotating motor chain wheel through a digging knife rod chain wheel, the digging knife rotating motor chain wheel is connected with the digging knife rotating motor, the other end of the digging knife rod is connected with a digging knife head, a digging knife ascending guide plate is also arranged on the inoculation equipment frame, a digging knife ascending guide groove is arranged on the digging knife ascending guide plate, the digging knife ascending guide plate is connected with the digging knife rotating aluminum box through one end of a reverse Z-shaped base plate, the other end of the reverse Z-shaped base plate is sleeved in the material digging knife ascending guide groove through a material digging knife guide bearing.

8. The inoculating device as recited in claim 1, wherein: the strain bottle switching rotary part comprises a strain bottle rotating motor, a strain bottle rotating motor chain wheel, a strain bottle rotating passive chain wheel, a strain bottle rotating motor mounting plate, a strain bottle rotating bearing aluminum block, a strain bottle bottom grabbing device, a strain bottle upper linear bearing, a strain bottle lower linear bearing, strain bottle upper linear bearing steel, a strain bottle upper cylinder, a strain bottle lower cylinder, a strain bottle positioning rod sleeve, a strain bottle rotating bearing, a strain bottle upper cylinder fixing plate, a strain bottle lower cylinder fixing plate, a strain bottle upper cylinder fixing block, a strain bottle lower cylinder fixing block, a strain bottle changing part bottom plate, a strain bottle sliding aluminum block, a strain bottle sliding plate, a strain bottle linear bearing fixing plate and a strain bottle switching cylinder, wherein the strain bottle changing part bottom plate is arranged on a frame of the inoculation equipment, the strain bottle upper cylinder fixing block and the strain bottle lower cylinder fixing block are arranged on the strain bottle changing part bottom plate, the strain bottle upper cylinder fixing plate and the strain bottle lower cylinder fixing plate are, the other end of the upper cylinder and the lower cylinder of the strain bottle is connected with a strain bottle rotating bearing aluminum block, the upper end of the strain bottle upper cylinder and the lower cylinder fixed plate is provided with a strain bottle linear bearing fixed plate, the strain bottle upper linear bearing and the lower linear bearing are arranged on the strain bottle linear bearing fixed plate and are sleeved on the strain bottle upper linear bearing and the lower linear bearing steel, a strain bottle rotating motor is arranged on the strain bottle rotating bearing aluminum block through a strain bottle rotating motor mounting plate, the strain bottle rotating motor is connected with a strain bottle rotating motor chain wheel, the strain bottle rotating motor chain wheel is connected with a strain bottle rotating passive chain wheel, the strain bottle rotating passive chain wheel is connected with a strain bottle bottom grabbing device, a strain bottle sliding aluminum block is arranged on a strain bottle sliding aluminum block, a strain bottle sliding plate is arranged on the strain bottle sliding plate, a strain bottle rotating bearing is arranged on the strain bottle sliding plate, during inoculation, the strain bottle is arranged on the strain, and a strain bottle positioning rod sleeve is further installed on the strain bottle sliding plate, one end of the strain bottle switching cylinder is connected with the strain bottle sliding plate, and the other end of the strain bottle switching cylinder is connected with the strain bottle sliding aluminum block.

9. An inoculating device as claimed in claims 1-8, characterised in that the inoculating device further comprises more than two blockers mounted on the transport means to locate the position of the growing frames.

10. A method of inoculating using an inoculating device as claimed in any one of claims 1 to 9, comprising the steps of:

s1200: lifting the gland lifting cylinder and loosening the cap;

s1400: repeating the steps S400-S600;

s1600: switching a new strain bottle;

s1700: the actions of steps S700-S800 are repeated.

11. The inoculation method according to claim 10, wherein step S400 comprises the sub-steps of:

12. The inoculation method according to claim 10, wherein step S500 comprises the following first sub-steps:

13. The inoculation method according to claim 10, wherein step S500 comprises the following second sub-step:

s505': the bottle neck pressing main shaft drives the second bottle neck pressing cam to move upwards, and the second bottle neck pressing tension spring is in an extending state;

s506': the second bottle neck pressing cam drives the bottle neck pressing connecting rod to ascend and drives the bottle neck pressing adjusting plate to rotate clockwise by taking the bottle neck pressing bearing seat as a center;

14. The inoculation method according to claim 10, wherein step S600 comprises the following sub-steps:

s602: the flitch fixing plate drives the material cup to move downwards;

15. The inoculation method according to claim 10, wherein step S700 comprises the sub-steps of:

16. The inoculation method according to claim 10, wherein step S800 comprises the sub-steps of:

s803: the ball screw synchronous wheel drives the ball screw to rotate;

s804: the ball screw drives the ball screw sleeve to rotate and ascend;

s805: the screw rod sleeve drives the link plate to ascend;

17. The inoculation method according to claim 10, wherein step S900 comprises the sub-steps of:

18. The inoculation method according to claim 10, wherein step S1600 comprises the sub-steps of:

19. The vaccination method according to claim 10, further comprising, before step S400, the steps of: