CN111726936B - Electromagnetic wave shielding wired circuit board and electronic apparatus - Google Patents

Electromagnetic wave shielding wired circuit board and electronic apparatus Download PDF

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Publication number
CN111726936B
CN111726936B CN202010709927.8A CN202010709927A CN111726936B CN 111726936 B CN111726936 B CN 111726936B CN 202010709927 A CN202010709927 A CN 202010709927A CN 111726936 B CN111726936 B CN 111726936B
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China
Prior art keywords
electromagnetic wave
wave shielding
adhesive layer
circuit board
layer
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CN202010709927.8A
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Chinese (zh)
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CN111726936A (en
Inventor
早坂努
松沢孝洋
小林英宣
井上翔太
阪口豪
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Toyochem Co Ltd
Artience Co Ltd
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Toyo Ink SC Holdings Co Ltd
Toyochem Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • H05K1/0218Reduction of cross-talk, noise or electromagnetic interference by printed shielding conductors, ground planes or power plane
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding
    • H05K9/0084Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a single continuous metallic layer on an electrically insulating supporting structure, e.g. metal foil, film, plating coating, electro-deposition, vapour-deposition
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding
    • H05K9/0088Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a plurality of shielding layers; combining different shielding material structure

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Structure Of Printed Boards (AREA)

Abstract

The invention relates to an electromagnetic wave shielding sheet, an electromagnetic wave shielding printed circuit board and an electronic apparatus. The present invention provides an electromagnetic wave shielding sheet which has excellent adhesion to a module, can ensure shielding properties against electromagnetic waves and the like, and can maintain good transmission characteristics even when used for a module for high-frequency applications. The electromagnetic wave shielding sheet of the present invention includes a laminate for shielding at least a part of a module, and includes an adhesive layer, a conductive layer, and an insulating layer which are bonded to the module by a bonding process. The adhesive layer contains (I) a thermoplastic resin, and (II) at least one of a thermosetting resin and a curable compound corresponding to the thermosetting resin as an adhesive component, and further contains a conductive filler to exhibit anisotropic conductivity, and the film obtained by subjecting the adhesive component to thermocompression bonding satisfies (I) and (II) below at a frequency of 1GHz and 23 ℃. (i) A relative dielectric constant of 1 to 3, and (ii) a dielectric loss tangent of 0.0001 to 0.02.

Description

Electromagnetic wave shielding wired circuit board and electronic apparatus
The present invention is a divisional application of an invention patent application having an application number of 201680005082.6 filed on 24.02/2016 and entitled "electromagnetic wave shielding sheet, electromagnetic wave shielding printed circuit board, and electronic device".
Technical Field
The present invention relates to an electromagnetic wave shield sheet (electromagnetic wave shield) suitable for use in conjunction with a part of an assembly that releases electromagnetic waves. The present invention also relates to an electromagnetic wave shielding wired circuit board and an electronic apparatus using the electromagnetic wave shielding sheet.
Background
Various electronic devices such as a mobile terminal, a Personal Computer (PC), a server (server), and the like have a substrate such as a printed wiring board (printed wiring board) built therein. Electromagnetic wave shielding structures are provided on these substrates in order to prevent malfunctions caused by external magnetic fields or radio waves and to reduce unwanted radiation from electrical signals (patent documents 1 and 2).
Patent document 1 discloses the following configuration as an object to provide a shielding film, a shielded printed wiring board, and a method for manufacturing the shielding film, which can satisfactorily shield electric field waves, magnetic field waves, and electromagnetic waves traveling from one surface side of the shielding film (shield film) to the other surface side and have satisfactory transmission characteristics. That is, disclosed is a masking film comprising a conductive layer having a layer thickness of 0.5 to 12 μm and an anisotropic conductive adhesive layer in a laminated state. Also disclosed is a shielded printed wiring board wherein the shielding film is laminated on a printed wiring board that has a base member on which a printed circuit is formed and an insulating film that covers the printed circuit and is provided on the base member and functions as a cover film (cover film). On the other hand, patent document 2 discloses an electromagnetic wave shielding sheet having a laminated structure of an insulating adhesive layer, a conductive layer, and an insulating layer, and discloses a configuration in which the cover film of a printed wiring board is not provided, but the insulating adhesive layer of the electromagnetic wave shielding sheet is directly provided instead of the cover film.
[ Prior art documents ]
[ patent document ]
[ patent document 1] International publication No. 2013/077108
[ patent document 2] Japanese patent laid-open No. 2014-090151
Disclosure of Invention
[ problems to be solved by the invention ]
In addition, with the recent development of high-speed data communication technology, the transmission rate of signals has dramatically increased. When high-speed transmission is performed, it is important to match the characteristic impedance of the transmission path. This is because, when an incident wave is reflected at a mismatch point (mismatch point) between the output impedance of the transmission-side circuit and the input impedance of the reception-side circuit in the signal transmission path and the signal wave is attenuated, strain occurs and the characteristics deteriorate. The phenomenon of reflection is particularly remarkable in the case of transmitting a high-frequency or high-speed pulse signal (pulse signal).
Fig. 1 is a schematic cross-sectional view of a shielded wiring board having an electromagnetic wave shielding sheet attached to a printed wiring board. When the electromagnetic wave shielding sheet 10 is attached, as shown in fig. 1, a capacitor (capacitor) component is added between, for example, the wiring 25 of the printed wiring board 20 and the conductive layer 2 of the electromagnetic wave shielding sheet 10, and the characteristic impedance is changed. In addition, there is a problem that transmission characteristics deteriorate. That is, there is a problem that the electromagnetic wave shielding sheet 10 affects the electrical characteristics of the shielded printed wiring board. In particular, in a high-frequency signal, reflection of the signal occurs at a point of impedance mismatch, and noise (noise) is likely to occur, which causes a serious problem of characteristic degradation.
Further improvement in performance can be expected if the transmission characteristics can be improved while ensuring electromagnetic wave shielding properties. In addition, the design range (margin) of the internal electronic circuit and the like can be expanded. With the recent increase in signal speed and signal frequency, improvement in transmission characteristics is important to maintain and improve performance characteristics.
While the above description has been made by using an example of a printed wiring board, the same problem is present in a substrate having a wiring and an electronic circuit.
The present invention has been made in view of the above-mentioned background, and an object thereof is to provide an electromagnetic wave shielding sheet which is excellent in adhesion to a module, can secure shielding properties against electromagnetic waves and the like, and can maintain good transmission characteristics even when used for a module for high-frequency use.
[ means for solving problems ]
As a result of diligent research directed toward solving the above problems, the present inventors have found that the problems of the present invention can be solved in the following embodiments, and have completed the present invention.
An electromagnetic wave shielding sheet according to the present invention is an electromagnetic wave shielding sheet including a laminate for shielding at least a part of a device for emitting an electromagnetic wave, and the laminate includes: an adhesive layer disposed on the package and bonded to the package by performing a bonding process; a conductive layer laminated on the adhesive layer; and an insulating layer formed on the conductive layer. And the adhesive layer contains at least one of the following as a binder component,
(I) thermoplastic resin (A), and
(II) a thermosetting resin (B) and a curable compound (C) corresponding to the thermosetting resin (B), wherein the adhesive layer further contains a conductive filler (filler) to exhibit anisotropic conductivity, and the film (X) obtained by subjecting the adhesive component to thermocompression bonding satisfies the following (i) and (II).
(i) The relative dielectric constant is 1 to 3 at a frequency of 1GHz and 23 ℃.
(ii) The dielectric loss tangent is 0.0001 to 0.02 at a frequency of 1GHz and 23 ℃.
The electromagnetic wave shielding wired circuit board of the present invention is obtained by bonding the electromagnetic wave shielding sheet of the above-described embodiment to a wired circuit board.
The electromagnetic wave shielding sheet according to the above embodiment is bonded to the electronic device of the present invention.
[ Effect of the invention ]
According to the present invention, an electromagnetic wave shielding sheet is provided which has excellent adhesion to a module, ensures shielding properties against electromagnetic waves and the like, and can maintain good transmission characteristics even when used for a module for high-frequency applications.
Drawings
Fig. 1 is a schematic cross-sectional view for explaining a capacitor component of a shielded wiring board of a conventional example.
Fig. 2 is a schematic sectional view of a cut portion showing an example of the electromagnetic wave shielding sheet of the present embodiment.
Fig. 3 is a schematic sectional view of a cut portion showing an example of the electromagnetic wave shielding wired circuit board of the present embodiment.
Fig. 4 is a schematic sectional view of a cut portion showing an example of the electromagnetic wave shielding wired circuit board according to modification 1.
Fig. 5 is a schematic sectional view of a cut portion showing an example of the electromagnetic wave shielding wired circuit board according to modification 2.
Fig. 6 is a schematic sectional view of a cut portion showing an example of the electromagnetic wave shielding wired circuit board according to modification 3.
Fig. 7 is a schematic sectional view of a cut portion showing an example of the electromagnetic wave shielding wired circuit board according to modification 4.
Fig. 8 is a schematic plan view of the main surface side of the printed wiring board of the example and the comparative example.
Fig. 9 is a schematic plan view of the back side of the printed wiring board of the example and the comparative example.
Fig. 10 is a schematic plan view of the printed wiring board with an electromagnetic wave shielding sheet of the examples and comparative examples.
Fig. 11 is a cross-sectional view of a cut-away portion XI-XI of fig. 10.
Fig. 12 is a sectional view of the XII-XII cut portion of fig. 10.
[ description of symbols ]
1. 71: adhesive layer
2. 72: conductive layer
3. 73: insulating layer
7: printed wiring board
8: printed wiring board with electromagnetic wave shielding
10. 61, 62: electromagnetic wave shielding sheet
20: printed wiring board (component)
21: substrate
22. 57 b: insulating adhesive layer
23. 57 a: polyimide film
24: ground pattern
25: wiring harness
31: through hole
32. 33: bump
34: external ground
35: conductive paste
41: ground via
50: polyimide film
51: through hole
52: copper plating film
53: signal wiring
54: grounding wire
55: ground pattern
56: backside ground pattern
57: covering layer
58: projection part
60: opening part
w: width of
Detailed Description
An example of an embodiment to which the present invention is applied will be described below. The size (size) and ratio of each member in the following drawings are for convenience of explanation, and are not limited thereto. In the present specification, the expression "an arbitrary number a to an arbitrary number B" means that the number a is included as a lower limit value and the number B is included as an upper limit value in the above range. The term "sheet" in the present specification includes not only "sheets" defined in Japanese Industrial Standards (JIS), but also "films". Note that the numerical values specified in the present specification are values obtained by the methods disclosed in the embodiments or examples.
As shown in fig. 2, the electromagnetic wave shielding sheet 10 of the present invention includes a laminate in which at least an adhesive layer 1, a conductive layer 2, and an insulating layer 3 are sequentially laminated. The electromagnetic wave shielding sheet 10 can be formed by disposing the adhesive layer 1 on a component (not shown) and bonding the component to the component by a bonding process. The bonding treatment may be any treatment as long as bonding is possible, but a heat treatment or a thermocompression bonding treatment is suitable. The insulating layer 3 serves to protect the electromagnetic shielding sheet 10 and is disposed on the surface side of the conductive layer 2. The conductive layer 2 is sandwiched between the insulating layer 3 and the adhesive layer 1, and mainly plays a role of shielding electromagnetic waves. Printed wiring boards are responsible for shielding electromagnetic noise generated from signal wiring and the like inside the module, and shielding signals from the outside.
The electromagnetic wave shielding sheet 10 may further include other layers. For example, another layer such as a scratch resistant film, a water vapor barrier film, or an oxygen barrier film may be laminated on the surface layer of the insulating layer 3, or a film for enhancing magnetic field cutoff may be laminated between the adhesive layer 1 and the conductive layer 2 and/or between the conductive layer 2 and the insulating layer 3.
The electromagnetic wave shielding sheet of the present invention is suitable for preventing electromagnetic waves (electric field waves and magnetic field waves) from being radiated from a device that emits electromagnetic waves and for preventing malfunctions caused by external magnetic fields or electric waves. The components may exemplify: hard disks (hard disks), cables (cables), printed wiring boards, and the like built in personal computers, mobile devices, digital cameras (digital cameras), and the like. The present invention is also applicable to card readers (card readers) and the like. Each layer will be described in detail below.
[ conductive layer ]
The conductive layer 2 is not particularly limited as long as it is a layer exhibiting conductivity within the layer, and a metal layer and a layer containing a conductive filler in a binder resin are exemplified. The conductive layer can be formed by a known method. The Metal layer can be formed by a method using a Metal foil, such as vacuum evaporation, sputtering, Chemical Vapor Deposition (CVD), Metal Organic (MO), or plating. Among these, vacuum deposition and plating are preferable in view of mass productivity. The method for producing the layer containing the conductive filler in the binder resin can be obtained by, for example, applying a resin composition containing the conductive filler on the insulating film and drying the resin composition. The conductive layer 2 may be a single layer, or a plurality of layers of the same or different kinds may be stacked.
Suitable examples of the metal foil include aluminum, copper, silver, and gold. Copper, silver, and aluminum are more preferable, and copper is further preferable, from the viewpoint of shielding property, connection reliability, and cost (cost). For example, a rolled copper foil or an electrolytic copper foil is preferably used as the copper, and an electrolytic copper foil is more preferably used because the conductive layer can be made thinner. In addition, the metal foil may be formed using plating. The lower limit of the thickness of the metal foil is preferably 0.1 μm or more, and more preferably 0.5 μm or more. On the other hand, the upper limit of the thickness of the metal foil is preferably 10 μm or less, and more preferably 5 μm or less.
Suitable examples of the metal layer obtained by vacuum deposition include aluminum, copper, silver, and gold. Among these, copper and silver are more preferable. Suitable examples of the metal layer obtained by sputtering include aluminum, copper, silver, chromium, gold, iron, palladium, nickel, platinum, silver, zinc, indium oxide, and antimony-doped tin oxide. Among these, copper and silver are more preferable. The lower limit of the thickness of the metal layer obtained by vacuum deposition and sputtering is preferably 0.005 μm or more, more preferably 0.1 μm or more, and the upper limit is preferably 3 μm or less.
[ insulating layer ]
The insulating layer is an insulating sheet formed by molding an insulating resin composition, and plays a role of protecting the conductive layer and ensuring the insulation of the surface layer. The insulating resin composition preferably uses a thermoplastic resin or a thermosetting resin. The thermoplastic resin and the thermosetting resin are not particularly limited, and resins exemplified in the adhesive layer described below can be suitably used. Resin films such as polyester, polycarbonate, polyimide, and polyphenylene sulfide can be used as the insulating layer.
In the insulating resin composition, in addition to the resin, a silane coupling agent (silane coupling agent), an antioxidant, a pigment, a dye, a tackiness imparting resin, a plasticizer, an ultraviolet absorber, an antifoaming agent, a leveling agent, a filler, a flame retardant, and the like may be blended.
The thickness of the insulating layer may vary depending on the application, and is preferably 2 μm to 10 μm. By setting the thickness as described above, it becomes easy to obtain a balance (balance) of various physical properties of the electromagnetic wave shielding sheet.
[ adhesive layer ]
The adhesive layer 1 is used as follows: comprises
(I) Thermoplastic resin (A), and
(II) at least one of a thermosetting resin (B) and a curable compound (C) corresponding to the thermosetting resin (B), and the coating (X) obtained by thermocompression bonding (I), (II) or a mixture of (I) and (II) satisfies the following (I) and (II).
(i) The relative dielectric constant is 1 to 3 at a frequency of 1GHz and 23 ℃.
(ii) The dielectric loss tangent is 0.0001 to 0.02 at a frequency of 1GHz and 23 ℃.
The thermosetting resin (B) includes all resins at least a part of which includes a portion that undergoes a curing reaction with the curable compound (C).
The relative permittivity and the dielectric loss tangent in the present specification are values determined by the following methods. That is, the coating film is obtained by coating (I), (II) or a mixture of (I) and (II) on a polyester film subjected to a peeling treatment, uniformly coating the coating film so that the dried film thickness becomes 70 μm, and drying the coating film. The obtained coating films were laminated and vacuum-laminated, and heat-cured at 180 ℃ under 2.0MPa for 1 hour. Then, the release films on both sides were peeled off to prepare test pieces for evaluation. The relative dielectric constant and the dielectric loss tangent at a measurement temperature of 23 ℃ and a measurement frequency of 1GHz were determined for the test piece using a relative dielectric constant measuring apparatus (cavity resonator model ADMS01Oc) manufactured by AET.
The lower limit of the relative permittivity is more preferably 1 or more, further preferably 2 or more, and the upper limit is more preferably 3 or less, further preferably 2.8 or less. In addition, the dielectric loss tangent is preferably 0, but it is technically difficult, and therefore, from the viewpoint of the above, the lower limit of the dielectric loss tangent is preferably 0.0001 or more. On the other hand, the upper limit thereof is more preferably 0.02 or less, and still more preferably 0.01 or less.
As described below, in the adhesive layer of the present invention, the conductive filler may be contained in the binder component. The present inventors have made extensive studies to find that the above (I) and (II) are satisfied by a coating film (X) obtained by thermocompression bonding (I), (II) or a mixture of (I) and (II), and unexpectedly solve the problems of the present invention even when a conductive filler is added. The reason for this is considered to be that the problem of the present invention can be solved by utilizing the synergistic effect of the effect of improving the shielding property and the low dielectric effect of the resin as a binder in the conductive layer to which the conductive filler is added by controlling the dielectric characteristics of (I), (II) or the mixture of (I) and (II) of the adhesive layer.
In the case of an adhesive layer containing a conductive filler, that is, an adhesive layer exhibiting anisotropic conductivity, the lower limit of the relative permittivity after mixing the conductive filler in the adhesive layer is more preferably 1 or more, further preferably 2 or more, the upper limit is more preferably 10 or less, further preferably 9 or less. In addition, the dielectric loss tangent after mixing the conductive filler in the adhesive layer is preferably 0, but it is technically difficult, and therefore, from the viewpoint described above, the lower limit of the dielectric loss tangent is preferably 0.0001 or more. On the other hand, the upper limit thereof is more preferably 0.05 or less, and still more preferably 0.03 or less.
When the electromagnetic wave shielding sheet is used for a flexible printed wiring board, the thickness of the adhesive layer 1 is preferably 50 μm or less, more preferably 20 μm or less, from the viewpoint of ensuring flexibility. From the viewpoint of securing adhesion, it is preferably 3 μm or more, and more preferably 6 μm or more.
The curable compound (C) is preferably 0.2 parts by mass or more, more preferably 1 part by mass or more, and still more preferably 3 parts by mass or more, per 100 parts by mass of the thermosetting resin (B). Further, it is preferably 50 parts by mass or less, more preferably 30 parts by mass or less, and further preferably 20 parts by mass or less. By setting the curable compound (C) in the range of 0.2 to 50 parts by mass, the crosslinking density can be appropriately maintained and the moisture absorption property and the adhesiveness can be favorably maintained. Further, the elastic modulus of the cured product can be appropriately maintained, and the folding endurance can be improved.
When joining an electromagnetic wave shielding sheet to a component such as a printed wiring board, a laminate that can withstand heating in a reflow oven (solder reflow oven) or the like is required. From the above viewpoint, the 5% by weight thermal decomposition temperature of the adhesive layer 1 is preferably 240 ℃ or higher, more preferably 260 ℃ or higher, and further preferably 280 ℃ or higher.
Examples of the thermoplastic resin (a) include: polyamide resins, liquid crystal polymer resins, methacrylic resins, acrylic resins, polystyrene, polyesters, polyurethanes, polycarbonates, butadiene rubbers, ester amides, isoprene rubbers, celluloses, phenoxy resins, polyvinyl acetal resins, polyimide resins, polyamideimide resins, and the like. The thermoplastic resin (A) may be used singly or in combination of two or more.
Examples of the thermosetting resin (B) include: acrylic resins, polyurethane urea resins, polyester resins, polyamide resins, polyamideimide resins, polyimide resins, polycarbonate resins, alicyclic olefin resins, polyphenylene ether resins, epoxy resins, phenoxy resins, maleimide resins, polyimidebenzoxazole resins, polybenzoxazole resins, polyesteramide resins, polyesterimide resins, vinyl ester resins, polyacetal resins, polyetherketone resins, polyetheretherketone resins, polybutylenefumarate resins, benzoxazine resins, carbodiimide resins, fluororesin, polyolefin resins, and silicone resins. The thermosetting resin (B) may be used singly or in combination.
The curable compound (C) is a compound that contributes to curing of the thermosetting resin (B). The reaction site of the thermosetting resin (B) with the curable compound (C) is not limited, and examples thereof include: carboxyl group, phenolic hydroxyl group, (meth) acryloyl group, epoxy group, oxetanyl group, amino group, hydroxyl group, mercapto group, cyano group, isocyanate group, allyl group, vinyl group, and the like. The thermosetting resin (B) containing at least one of a hydroxyl group and a carboxyl group is preferable from the viewpoint of exhibiting good adhesion to the conductive layer 2 and from the viewpoint of exhibiting adhesion to a module, for example, a cover film (for example, a polyimide resin) of a printed wiring board. The kind of the curable functional group in the thermosetting resin (B) may be one or more.
The curable compound (C) is not particularly limited as long as it has two or more sites capable of reacting with the functional group of the thermosetting resin (B). Examples of suitable curable compounds (C) include: epoxy compounds, organometallic compounds (metal chelate compounds), anhydride group-containing compounds, isocyanate compounds, aziridine compounds, amine compounds, polyol compounds, melamine compounds, silane compounds, carbodiimide compounds, phenol compounds, benzoxazine compounds, maleimide compounds, beta-hydroxyalkylamide group-containing compounds, and the like. Among these, epoxy compounds, organic metal compounds, aziridine compounds and isocyanate compounds are preferable from the viewpoint of achieving both adhesion and heat resistance. The curable compound (C) may be used singly or in combination.
When the curable functional group of the thermosetting resin (B) is a hydroxyl group, the curable compound (C) is preferably an isocyanate compound, an epoxy compound, an aziridine compound, a carbodiimide compound, or an organic metal compound (metal chelate compound). When the curable functional group is an amino group, the curable compound (C) is preferably an isocyanate compound, an epoxy compound, an aziridine compound, a carbodiimide compound or an organometallic compound. When the curable functional group of the thermosetting resin (B) is a carboxyl group, the curable compound (C) is preferably an epoxy compound or an organic metal compound.
Among these, the thermosetting resin (B) preferably contains a carboxyl group-containing resin, and the curable compound (C) preferably contains an epoxy compound, and further contains at least one of an organic metal compound and an isocyanate compound. The epoxy compound is preferably blended in an amount of 0.5 to 10 times, more preferably 1 to 5 times, the epoxy equivalent based on 1 equivalent of the carboxylic acid. The total curing agent equivalent of the organometallic compound and the isocyanate compound is preferably prepared in a range of 0.1 to 5 times, more preferably 0.5 to 3 times, based on 1 equivalent of the carboxylic acid. As described above, by using the curable compound (C), the number of unreacted functional groups after thermal curing can be suppressed, and thus the dielectric constant and the dielectric loss tangent are further lowered.
Suitable combinations are listed as follows: a combination of a thermosetting resin (B) having a carboxyl group and a curable compound (C) containing an epoxy compound and an organic metal compound, a combination of a thermosetting resin (B) having a phenolic hydroxyl group and a curable compound (C) having a polyisocyanate group, a combination of a thermosetting resin (B) having an epoxy group and a curable compound (C) containing an organic metal compound, and the like.
The curable compound (C) may be used alone or in combination. Examples of a preferable combination in the case of using the compound in combination include an epoxy compound and an organic metal compound, an epoxy compound and an aziridine compound and an organic metal compound. By using the above-mentioned components in combination, the crosslinking density can be increased, and the bleeding of the adhesive layer to the outside of the laminate or the heat resistance can be effectively improved in the hot press bonding.
Examples of the isocyanate compound include: examples of the polyisocyanate compound include polyisocyanate compounds such as toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, tetramethylxylylene diisocyanate, naphthalene diisocyanate, triphenylmethane triisocyanate and polymethylene polyphenyl isocyanate, adducts (adduct) of these polyisocyanate compounds with polyol compounds such as trimethylolpropane, biuret (biuret) or isocyanurate of these polyisocyanate compounds, and further adducts of these polyisocyanate compounds with known polyether polyols, polyester polyols, acrylic polyols, polybutadiene polyols, polyisoprene polyols and the like.
Examples of the epoxy compound include: ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, 1, 6-hexanediol diglycidyl ether, bisphenol a-epichlorohydrin type epoxy resin, N' -tetraglycidyl m-xylylenediamine, 1, 3-bis (N, N-diglycidylaminomethyl) cyclohexane, N-diglycidylaniline, N-diglycidyltoluidine, and the like.
The polycarbodiimides may be listed as the cabodilite (Carbodilite) series manufactured by riqing textile company. Among them, Carbodilite (Carbodilite) V-01, 03, 05, 07, and 09 are preferable because they are excellent in compatibility with organic solvents.
Examples of the aziridine compound include 2,2 '-bishydroxymethylbutanoic acid tris [3- (1-aziridinyl) propionate ], 4' -bis (ethyleneiminocarbonylamino) diphenylmethane and the like.
The organic metal compound is a compound containing a metal and an organic substance, and reacts with a functional group of the thermosetting resin (B) to form a crosslink. The kind of the organic metal compound is not particularly limited, and examples thereof include an organic aluminum compound, an organic titanium compound, and an organic zirconium compound. In addition, the bonding between the metal and the organic substance may be a metal-oxygen bonding, and is not limited to a metal-carbon bonding. In addition, the bonding pattern of the metal and the organic material may be any one of chemical bonding, coordination bonding, and ionic bonding.
The organoaluminum compound is preferably an aluminum chelate compound. Examples of the aluminum chelate compound include: aluminum diisopropyl ethyl acetoacetate, aluminum tris (ethyl acetoacetate), aluminum diisopropyl alkyl acetoacetate, aluminum bis (ethyl acetoacetate) monoacetyl pyruvate, aluminum tris (acetoacetate), aluminum bis (ethyl acetoacetate) monoacetyl acetate, aluminum di-n-butanol monomethylacetoacetate, aluminum di-iso-butanol monomethylacetoacetate, aluminum di-sec-butanol monomethylacetoacetate, aluminum isopropoxide, aluminum mono-sec-butoxyaluminum diisopropyl ester, aluminum sec-butoxide, aluminum ethoxide, and the like.
The organic titanium compound is preferably a titanium chelate compound. Examples of the titanium chelate compound include: titanium acetylacetonate, titanium tetraacetylacetonate, titanium ethylacetoacetate, titanium octylene glycol, titanium ethylacetoacetate, 1, 3-propanedioxybis (ethylacetoacetate) titanium, titanium polyacetylacetonate, tetraisopropyl titanate, tetra-n-butyl titanate, butyl titanate dimer, tetraoctyl titanate, tert-amyl titanate, tetra-tert-butyl titanate, tetrastearyl titanate, titanium isostearate, titanium tri-n-butoxide monostearate, titanium diisopropoxide distearate, titanium stearate, titanium diisopropoxide diisostearate, (2-n-butoxycarbonylbenzoyloxy) tributoxytitanium, and the like.
The organozirconium compound is preferably a zirconium chelate compound. Examples of the zirconium chelate compound include: zirconium tetraacetylacetonate, zirconium tributoxyacetylacetonate, zirconium bis (ethylacetoacetate) monobutyloxyacetylacetonate, zirconium dibutoxybis (ethylacetoacetate), zirconium tetraacetylacetonate, n-propyl zirconate, n-butyl zirconate, zirconium stearate, zirconium octoate, and the like. Among these, the organic titanium compound is preferable in terms of the thermosetting reactivity and the heat resistance after curing.
The resin used in the above (I) or (II) is not particularly limited as long as it satisfies the above (I) and (II), and from the viewpoint of heat resistance, it is preferable to use the thermosetting resin (B) and the curable compound (C) of (II).
In the adhesive layer including the above (II), from the viewpoint of providing an electromagnetic wave shielding sheet that can maintain good transmission characteristics and exhibit more excellent adhesion performance even when used in a module for high-frequency applications, it is preferable to use an adhesive layer in which the coating film (Y) after heat curing of the adhesive layer satisfies at least one of the following (a) and (b).
(a) The ratio of the number of nitrogen atoms to the number of carbon atoms (hereinafter, also referred to as "N") is 1 to 10%, and the ratio of the number of oxygen atoms to the number of carbon atoms (hereinafter, also referred to as "O") is 3 to 20%.
(b) The coating (Y) after the thermosetting of the adhesive layer contains at least one group selected from a carboxyl group and a hydroxyl group, and when the coating contains a carboxyl group, the ratio of the number of carboxyl groups to the number of carbon atoms (hereinafter, also referred to as [ COOH ]) is 0.01 to 15%, and when the coating contains a hydroxyl group, the ratio of the number of hydroxyl groups to the number of carbon atoms (hereinafter, also referred to as [ OH ]) is 0.5 to 20%. Here, the coating (Y) after thermosetting of the adhesive layer is a coating (Y) in which the thermosetting resin (B) is sufficiently cured by the curable compound (C). Among these, [ COOH ] and [ OH ] are preferably 35% or less, more preferably 30% or less, and still more preferably 25% or less in total.
By using the coating film (Y) in the range of (a), the adhesiveness can be maintained more favorably. The values of [ N ] and [ O ] were obtained from the peak area of the 1S orbital spectrum (spectrum) obtained by X-ray photoelectron Spectroscopy for Chemical Analysis (ESCA) and were obtained by the method described in the following examples. The lower limit of [ N ] is more preferably 1.5% or more, still more preferably 2% or more, and the upper limit is more preferably 8% or less, still more preferably 7% or less. The lower limit of [ O ] is more preferably 3.5% or more, still more preferably 4% or more, and the upper limit is more preferably 18% or less, still more preferably 15% or less.
By using the coating film (Y) in the range of (b), an adhesive layer having high moisture resistance can be provided by reducing the water absorption rate while maintaining the adhesive strength of the adhesive layer.
The lower limit of [ OH ] is more preferably 0.7% or more, still more preferably 1% or more, and the upper limit is more preferably 18% or less, still more preferably 15% or less. The lower limit of [ COOH ] is more preferably 0.05% or more, still more preferably 0.1% or more, and the upper limit is more preferably 13% or less, still more preferably 10% or less.
The adhesive layer 1 contains a conductive filler, and thus can be made to have anisotropic conductivity. Here, the anisotropic conductivity means a layer in which an electrically conductive state is secured in the thickness direction, and is different from an isotropic conductivity in which conduction is also achieved in the in-plane direction. In the case of the isotropic conductive layer, since a current flows in a horizontal direction between the signal circuit and the isotropic conductive layer when a high-frequency signal flows, and a transmission loss increases, it is preferable to use an adhesive layer having anisotropic conductivity.
From the viewpoint of sufficiently securing the anisotropy, the average particle diameter of the conductive filler is preferably 2 μm or more, more preferably 5 μm or more, and still more preferably 7 μm or more. On the other hand, from the viewpoint of achieving both thinness of the adhesive layer, it is preferably 30 μm or less, more preferably 20 μm or less, and still more preferably 15 μm or less. The content of the conductive filler is preferably in a range of 50 mass% or less, more preferably 30 mass% or less, in the solid content of the adhesive, from the viewpoint of ensuring softness and adhesion, with respect to the entire amount of the adhesive layer. From the viewpoint of ensuring conductivity, the content is preferably 1% by mass or more, and more preferably 10% by mass or more.
The average particle size is a D50 average particle size, and the D50 average particle size is a particle size in which conductive fine particles are measured using a cyclone dry powder sample module (Tornado dry powder sample module) using a laser diffraction scattering method particle size distribution measuring device LS13320 (manufactured by Beckman Coulter), and the cumulative value in the particle size cumulative distribution is 50%. The refractive index was set to 1.6.
The aspect ratio (aspect ratio) of the conductive filler is preferably 1 to 3. Here, the aspect ratio refers to the ratio of the major axis to the minor axis (major axis/minor axis) of the particles of the conductive filler. The aspect ratio is determined as follows: the length of the major axis and the minor axis of the particles appearing on the cut surface in the thickness direction of the adhesive layer was measured using an electron microscope to determine the ratio of the major axis/the minor axis. In the present application, the average of the major axis/minor axis of 100 particles is defined as the aspect ratio. The major axis is a value that is the maximum distance of the cut surface of the particle, and the minor axis is the shortest distance defined in a direction perpendicular to the major axis.
The conductive filler is not particularly limited, and examples thereof include a metal filler, a carbon filler, and a mixture thereof. Examples of the metal filler include metal powders such as silver, copper, and nickel, alloy powders such as solder, silver-coated copper powders, gold-coated copper powders, silver-coated nickel powders, and gold-coated nickel powders. By containing silver, more excellent conductivity can be obtained. Among these, silver-coated copper powder is particularly preferable from the viewpoint of cost. The coating rate of the coating layer with respect to the metal powder is preferably 80% or more of the surface coating.
In the case of coating the core body, the coating layer in the conductive filler may be one that coats at least a part of the core body, but a higher coating rate is preferable in order to obtain more excellent conductive characteristics. From the viewpoint of maintaining the conductive properties well, the average coverage by the coating layer is preferably 60% or more, more preferably 70% or more, and still more preferably 80% or more. The average coverage in the present specification means a value obtained by measuring a powder by ESCA. The detailed conditions are described in AXIS-HS (Kratos), X-ray source: bis (Dual) (Mg)15kV,10mA fluence (Pass energy)80eV, Step size (Step):0.1eV/Step, Speed (Speed): 120 seconds/element, Dell: 300. and (4) accumulating times: 8 according to Ag3 d: 2 and Cu 2P: the mass concentration of silver and copper was determined from the peak area of 1, and the ratio of the mass concentration of silver was defined as the coverage.
In view of stability of the coating solution, that is, prevention of aggregation of the fillers, and effective prevention of streaks or unevenness on the coating surface when the conductive resin composition is coated, it is preferable to perform metal plating on a core body such as a glass fiber or a carbon filler. These conductive fillers are used by being applied and dried in a state of being dispersed in a resin. The particle shape is not particularly limited as long as anisotropic conductivity can be secured. Examples thereof include spherical, dendritic, needle-like, and fibrous ones. From the viewpoint of ensuring good anisotropic conductivity, spherical and dendritic particles are preferable.
The adhesive layer-forming resin composition may further contain, as optional components, a silane coupling agent, a rust inhibitor, a reducing agent, an antioxidant, a pigment, a dye, a tackiness imparting resin, a plasticizer, an ultraviolet absorber, an antifoaming agent, a leveling agent, a filler, a flame retardant, and the like.
The method for manufacturing the electromagnetic shielding sheet 10 is not particularly limited, and the electromagnetic shielding sheet can be manufactured by the following method, for example. First, a coating film can be formed on a release substrate from the composition constituting the adhesive layer 1 by a known method. For example, the following methods can be used: after coating the composition with a knife coating (comma coat), knife coating (knife coat), die coating (die coat), lip coating (lip coat), roll coating (roll coat), curtain coating (curl coat), bar coating (bar coat), gravure printing (gravure printing), flexo printing (flexo printing), dip coating (dip coat), spray coating (spray coat), spin coat, or the like, drying is usually carried out at 40 to 150 ℃.
The thickness of the adhesive layer after bonding to the module may vary depending on the application, but is preferably 3 μm to 50 μm in order to obtain sufficient adhesiveness and good anisotropic conductive properties. The lower limit of the thickness of the adhesive layer 1 is more preferably 4 μm or more, and still more preferably 6 μm or more. The upper limit of the thickness of the adhesive layer 1 is more preferably 30 μm or less.
The adhesive layer, the conductive layer, and the insulating layer can be stacked by a known method. For example, an adhesive layer is formed on a releasable sheet, and the copper carrier is peeled after laminating the adhesive layer on the electrolytic copper foil side of the electrolytic copper foil with the copper carrier attached to the conductive layer. There is also a method of laminating the surface from which the copper carrier is peeled and an insulating layer separately formed on a releasable sheet. In addition, a method of forming an adhesive layer on a releasable sheet, forming a conductive layer on the surface thereof by electroless plating, and laminating an insulating layer separately formed on the releasable sheet and the conductive layer by overlapping may be mentioned.
Next, an electromagnetic wave shielding wired circuit board obtained by joining the electromagnetic wave shielding sheet of the present invention to a wired circuit board will be described. Fig. 3 shows an example of a schematic explanatory view in which an electromagnetic wave shielding sheet is bonded to a printed wiring board. The electromagnetic wave shielding sheet 10 is bonded to the surface layer of the printed wiring board 20 as a component. The printed wiring board 20 includes: a substrate 21 made of polyimide or the like, wiring 25, a ground pattern (ground pattern)24, an insulating adhesive layer 22 for covering them, and a cover layer made of a polyimide film 23. The electromagnetic wave shielding sheet 10 is attached to the printed wiring board 20 by a bonding process such as thermocompression bonding. The printed wiring board 20 is provided with a contact hole (contact hole) penetrating from the surface of the polyimide film 23 to the surface of the ground pattern 24, and the ground pattern 24 and the adhesive layer 1 of the electromagnetic wave shielding sheet 10 exhibiting anisotropic conductivity are electrically connected through a through hole (via)31 formed in the contact hole. Since conduction can be achieved only by attaching the electromagnetic wave shielding sheet 10 to the printed wiring board 20 and the manufacturing is simple, this is particularly suitable for a flexible printed circuit board and the like.
Fig. 4 is a schematic cross-sectional view of an electromagnetic wave shielding wired circuit board according to modification 1. In the above example, bumps (bumps) 32 are provided on the adhesive layer 1 side main surface of the conductive layer 2 instead of the through holes 31, and electrically connected to the ground pattern 24. The bump 32 can be obtained, for example, in the following way: after the conductive layer is formed, the adhesive layer 1 is formed on the conductive layer 2 corresponding to the ground pattern 24. According to the above method, the conductive connection between the ground pattern 24 and the conductive layer 2 can be realized by performing the bonding process of the electromagnetic wave shielding sheet 10 to the printed wiring board 20.
Fig. 5 is a schematic cross-sectional view of an electromagnetic wave shielding wired circuit board according to modification 2. In the above example, the bump 33 is formed on the ground pattern 24 in advance, and can be electrically connected to the conductive layer 2 when being bonded to the electromagnetic wave shielding sheet 10.
Fig. 6 is a schematic cross-sectional view of an electromagnetic wave shielding printed circuit board according to modification 3. In the above example, after the electromagnetic wave shielding sheet 10 is bonded to the printed wiring board 20, conduction is achieved with the conductive layer 2 from the surface layer side of the insulating layer 3 using an external grounding member.
Fig. 7 is a schematic cross-sectional view of an electromagnetic wave shielding printed circuit board according to modification 4. In the above example, the ground via (41) penetrating from the surface layer of the insulating layer 3 to the ground pattern 24 is provided, and the conductive paste (paste)35 is filled therein, whereby the electromagnetic wave shielding sheet 10 and the ground pattern 24 can be electrically connected. The conductive paste 35 exposed on the surface layer of the insulating layer 3 may be grounded to the outside.
And, the characteristic impedance Z in the case of a high-frequency circuit0Are represented by the following formulae 1 and 2.
[ number 1]
Figure BDA0002596170450000101
[ number 2]
Figure BDA0002596170450000111
Here, Z0Dk is the dielectric constant of a coverlay of a flexible printed circuit board (hereinafter, also referred to as FPC) (flexible printed circuit) for characteristic impedance, and d is the thickness of the FPC coverlayIn this case, S is the area where the conductive layer of the electromagnetic wave shielding sheet overlaps the transmission circuit, and C is the capacitance (capacitance). R is a conductor resistance value (omega/m), L is an inductance (H/m), G is a conductance (omega/m) of an insulating layer (substrate), f is a frequency, j is an imaginary number sign, and L and C play a dominant role if the frequency is high. Usually, if a shielding film is coated, the characteristic impedance Z0Lower, and therefore, to obtain impedance matching, the characteristic impedance Z must be increased0. Here, the value of the capacitance C is represented by equation 2. By reducing the value of the capacitor C, the characteristic impedance Z can be increased0The value of (c).
According to equation 2, in order to reduce the value of the capacitance C, a method of adjusting the width w of the wiring 25 (see fig. 1), a method of adjusting the thickness of the cover layer (the insulating adhesive layer 22+ the polyimide film 23) (see fig. 1), and a method of lowering the relative permittivity of the cover layer can be considered. However, the method of making the circuit width thinner is not preferable because of poor productivity and cost increase, and the method of making the cover layer thicker is contrary to the requirement of making the cover layer thinner and shorter (needs). Particularly, in a flexible printed wiring board or the like, flexibility is reduced, which is not preferable. By using a material satisfying the above (i) as the adhesive layer, Dk of formula 2 can be reduced and the cover layer of the flexible printed board can be made thin. The polyimide film 23 constituting the cover layer is an example, and may be changed to another material as long as it is a protective layer having a function of protecting the circuit board.
When the electromagnetic wave shielding sheet is heat-press bonded to the module, if the heat curing of the adhesive layer is insufficient, the adhesive layer may leak from the side portion of the electromagnetic wave shielding sheet, resulting in poor appearance. Therefore, it is desired that the electromagnetic shielding sheet is free from or less prone to bleed-out when attached by the thermocompression bonding step.
According to the electromagnetic wave shielding sheet of the present invention, by using the adhesive layer satisfying the above (i) and (ii), it is possible to maintain good transmission characteristics even when used in a module for high frequency applications while ensuring shielding properties against electromagnetic waves and the like. This is presumably because the use of the adhesive layer satisfying the above (i) and (ii) can suppress a phenomenon in which the electric polarization of the dielectric does not follow the change in the electric field and a part of the energy (energy) becomes hot, and as a result, the dielectric loss can be reduced. By satisfying the (i), characteristic impedance matching can be improved. Further, by satisfying the above (i) and (ii), the transmission loss of the high-frequency signal can be improved. Therefore, the present invention can be suitably used in a wide frequency range. In particular, the present invention is suitable for use as an electromagnetic wave shielding film for a signal transmission system that transmits signals of high frequency (10MHz or more, preferably 1GHz or more) in which impedance mismatch and transmission loss are likely to occur.
Further, by combining the binder component satisfying the above (i) and (ii) with the conductive filler, not only can the electrical conduction with the device be facilitated, but also good adhesion can be exhibited, and the transmission characteristics can be improved, and the characteristic impedance can be reduced.
Further, by using an electromagnetic wave shielding sheet using a material satisfying the above (i) and (ii), the characteristic impedance Z represented by the formula (1) and the formula (2) can be reduced0Thus making the characteristic impedance Z0In the matching, the design range of the wiring width w of the signal circuit and/or the thickness of the cover layer can be widened. Therefore, the yield can be improved and the production cost can be suppressed. Therefore, the productivity of the circuit can be improved.
The electromagnetic wave shielding sheet of the present invention can be widely used not only for a printed circuit board but also for joining to a component or various electronic devices that must emit or shield electromagnetic waves.
< example >
The present invention will be described in more detail below with reference to examples, but the present invention is not limited to the following examples. In the examples, "part" means "part by mass" and "%" means "% by mass".
First, raw materials used in examples are shown below.
< resin >
R1 (polyamide resin): acid value of the thermosetting polyamide resin 20[ mgKOH/g ] (manufactured by TOYOCHEM Co., Ltd.)
R2 (polyester resin): addition type polyester resin acid value of 19[ mgKOH/g ] (Toyo chemical (TOYOCHEM) Co., Ltd.)
R3 (urethane resin): urethane urea resin having an acid value of 5[ mgKOH/g ] (manufactured by TOYOCHEM Co., Ltd.)
R4 (olefin resin): styrene elastomer having an acid value of 17[ mgKOH/g ] (manufactured by TOYOCHEM Co., Ltd.)
R5 (polyimide resin): the acid value of the thermosetting polyimide resin was 21[ mgKOH/g ] (manufactured by TOYOCHEM)
< conductive Filler >
F1 (silver coated copper powder): "dendritic particles D50 having a core made of copper and a coating made of silver and having an average particle diameter of 11.0 μm" (manufactured by Futian Metal foil powder industries Co., Ltd.)
< copper foil >
Electrolytic copper foil with carrier: "MT 18SD-H (electrolytic copper foil 3 μm on carrier copper foil 18 μm)" (manufactured by Mitsui metals Co., Ltd.)
< curable Compound >
H1 (tetraphenolethane-type epoxy hardener): "jER 1031S" (manufactured by Mitsubishi chemical corporation)
H2 (phenol novolac type epoxy hardener): "jER 152" (manufactured by Mitsubishi chemical corporation)
H3 (titanium chelate compound): "TC 401" (manufactured by Matsumoto Fine Chemical Co., Ltd.)
H4 (aluminum chelate compound): "ALCH" (manufactured by Chuanyan Fine chemistry Co., Ltd.)
H5 (isocyanurate type blocked isocyanate): "BL 3175" (manufactured by Sumika Bayer Urethane)
H6 (aziridine compound): "Kaimedi (Chemite) PZ-33" (manufactured by Nippon catalyst Co., Ltd.)
< manufacturing of electromagnetic wave shielding sheet >
[ example 1]
100 parts of resin R1 (polyamide resin) and 50 parts of conductive filler F1 (silver-coated copper powder) were charged into a container, and a mixed solvent of toluene and isopropyl alcohol (50 parts of isopropyl alcohol per 100 parts of toluene) was added and mixed so that the nonvolatile content concentration became 40%. Then, 15 parts of a curing compound H1 (tetraphenolethane-type epoxy curing agent) and 3 parts of a curing compound H3 (titanium chelate compound) were added thereto, and the mixture was stirred with a disperser (disperser) for 10 minutes to obtain a resin composition. The obtained resin composition was applied to a release sheet so that the dry thickness became 15 μm using a bar coater, and dried in an electric oven (electric oven) at 100 ℃ for 2 minutes, thereby obtaining an adhesive layer.
Further, 100 parts of resin R3 (urethane resin), 10 parts of a curable compound H1 (tetraphenolethane-type epoxy curing agent), and 10 parts of a curable compound H6 (aziridine compound) were added thereto, and the mixture was stirred with a disperser for 10 minutes to obtain an insulating resin composition. Then, the obtained insulating resin composition was applied to a release sheet so that the dry thickness became 10 μm using a bar coater, and dried in an electric oven at 100 ℃ for 2 minutes, thereby obtaining an insulating layer.
After the insulating layer was laminated on the electrolytic copper foil side of the electrolytic copper foil with carrier, the carrier copper foil was peeled off, and the electrolytic copper foil was laminated on the insulating layer. Next, an adhesive layer was bonded to the electrolytic copper foil surface, thereby obtaining an electromagnetic wave shielding sheet including "releasable sheet/insulating layer/electrolytic copper foil/adhesive layer/releasable sheet". The electrolytic copper foil and the adhesive layer are bonded at a temperature of 90 ℃ and a pressure of 3kgf/cm2Then, the substrates were bonded by a thermal bonder.
Examples 2 to 29 and comparative examples 1 to 6
Electromagnetic wave shielding sheets of examples 2 to 29 and comparative examples 1 to 6 were obtained in the same manner as in example 1 except that the composition of the adhesive layer in example 1 and the thickness of the adhesive layer after heat pressure bonding were changed as described in table 1. In example 14 and examples 16 to 29, examples containing no conductive filler are described in the following note 1.
[ Table 1]
Figure BDA0002596170450000141
(film thickness of adhesive layer)
The film thickness of the electromagnetic shielding sheet is the thickness of the adhesive layer after the assembly is heat-pressure bonded, and is measured by the following method. First, a releasable sheet in which an adhesive layer of an electromagnetic wave shielding sheet was released was bonded to a polyimide film ("Kapton (Kapton)200 EN" manufactured by Toray Du Pont) and heated and pressure-bonded under 2MPa and 150 ℃ for 30 minutes. After cutting the sheet into a size of about 5mm in width and 5mm in length, 0.05g of an epoxy resin (Petrospoxy 154, manufactured by Maruto) was dropped onto a glass slide (slide glass) to bond the electromagnetic wave shielding sheet, thereby obtaining a laminate of glass slide/electromagnetic wave shielding sheet/polyimide film. The obtained laminate was cut by ion beam (ion beam) irradiation from the polyimide film side using a cross section polishing machine (SM-09010, manufactured by japan electronics), and a measurement sample of the electromagnetic shielding sheet after heat pressure bonding was obtained.
The thickness of the adhesive layer was measured from the enlarged image observed with a laser microscope (laser microscope) (VK-X100, manufactured by KEYENCE) on the cross section of the obtained measurement sample. The magnification is 500 to 2000 times. The thickness of the adhesive layer after coating and drying and the thickness of the adhesive layer after heat pressure bonding are shown in table 1.
[ relative dielectric constant and dielectric loss tangent ]
The relative permittivity and dielectric loss tangent of a film (X) (hereinafter, also simply referred to as "film (X)") including (I) the thermoplastic resin (a) used in the adhesive layer, (II) the thermosetting resin (B) and the curable compound (C) were prepared in the following order.
< measurement envelope of example 1 >
100 parts of resin R1, 15 parts of curable compound H1 and 3 parts of curable compound H3 were charged into a vessel, and a mixed solvent prepared by mixing 50 parts of isopropyl alcohol with 100 parts of toluene was added to make the nonvolatile content 45%. The solution was further stirred by a disperser for 10 minutes, and then subjected to vacuum defoaming treatment, thereby obtaining a sample solution. The obtained sample solution was uniformly applied to a releasable sheet so that the dry thickness became 30 μm, and dried, thereby obtaining a precoat.
< coating film for measurement of example 2 to example 29 and comparative examples 1 to 6
Adhesive layer precoats of examples 2 to 29 and comparative examples 1 to 6 were obtained in the same manner as the measurement coating of example 1 except that the raw materials and the amounts of the materials were changed as shown in table 1.
The relative dielectric constant and the dielectric loss tangent of the coating film (X) were measured in the following order based on a flexible printed wiring board and a material for a flexible printed wiring board, 2 unified standards thereof- (JPCA-DG03), produced by japan electronics and electronics industries.
The films (X) prepared in examples and comparative examples were stacked in layers to have a desired thickness, and vacuum-laminated, followed by heat-curing at 180 ℃ and 2.0MPa for 1 hour to obtain a film (X). The coating (X) was cut into a size of 3mm in width and 100mm in length, and the release sheets on both sides were peeled off, and the cured coating having a thickness of 80 μm was used as a test piece for evaluation. A relative dielectric constant measuring apparatus "ADMS 01 Oc" manufactured by AET corporation was provided with 3 test pieces, and the relative dielectric constant and the dielectric loss tangent at a measuring temperature of 23 ℃ and a measuring frequency of 1GHz were determined by a cavity resonator method. The results are shown in Table 3.
[ quantitative determination of [ N ] and [ O ] of the cured adhesive layer ]
A pre-adhesive layer was obtained in the same manner as in the case of the measurement of the relative permittivity and the dielectric loss tangent, and treated in an oven (oven) at 180 ℃ for 60 minutes, except that 100 parts of the resin R1, 15 parts of the curable compound H1, 3 parts of the curable compound H3 were added to the container, and 50 parts of the conductive filler was further added and charged, thereby obtaining a film (Y) after heat curing. The surface of the obtained coating film (Y) was analyzed by ESCA under the following conditions, and [ N ] and [ O ] were measured in terms of the number of nitrogen atoms, the number of carbon atoms, and the number of oxygen atoms. The measurement conditions are shown below.
The device comprises the following steps: AXIS-HS (Kratos, manufactured by Shimadzu corporation)
Vacuum degree in the sample chamber: 1X 10-8Torr below
An X-ray source: bis (Dual) (Mg)15kV,5mA energization (Pass energy)80eV
Step size (Step):0.1eV/Step
Speed (Speed): 120 seconds per element
And Dell: 300. and (4) accumulating times: 5
Photoelectron emission angle (take-off angle): at 90 degrees to the surface of the sample
Bonding energy: displacement correction (shift correction) was performed with the main peak value of C1 s set to 284.6eV
C (1s) peak area: 280eV to 296eV
O (1s) peak region: 530eV to 534eV
N (1s) peak area: 395eV to 405eV
A base line (base line) is drawn for the peak value appearing in the peak region by a straight line method, and the ratio of the number of nitrogen atoms to the number of oxygen atoms is calculated from the Atomic concentration "Atomic Conc" of each atom.
[ N ] ═ the number of atoms of N (1 s)/the number of atoms of C (1s) × 100
[ O ] ═ the number of atoms of O (1 s)/the number of atoms of C (1s) × 100
The measurement was performed at 3 sites and at positions, and the average value was defined as [ N ] and [ O ] of the cured adhesive layer.
[ quantification of residual functional groups in the adhesive layer after curing ]
Then, [ OH ] and [ COOH ] were measured on the surface of the coating film (Y) after curing of the adhesive layer. Since the resin mainly contains carbon, hydrogen, and oxygen atoms, it is difficult to perform quantitative analysis because hydroxyl groups or carboxyl groups are not recognized by ESCA in general. However, by treating a fluorine reagent that selectively bonds to a Carboxylic acid group (Carboxylic acid) or a hydroxyl group, only the carboxyl group or the hydroxyl group is modified with fluorine, and a functional group can be identified by ESCA. Further, since the fluorine-bonded ESCA has high detection sensitivity, a highly sensitive quantitative analysis of functional groups on the surface can be realized. As a result of extensive studies, the inventors of the present invention have found that the coating film (Y) has a ratio [ COOH ] of the number of carboxyl groups to the number of carbon atoms of 0.01 to 15% and a ratio [ OH ] of the number of hydroxyl groups to the number of carbon atoms of 0.5 to 20%, and thus can maintain high adhesion to a device, and can maintain good transmission characteristics when the electromagnetic wave shielding sheet of the present invention is attached to a device for high-frequency applications such as a printed wiring board.
The coating film (Y) obtained by the same method as described above was cut into a width of 30mm and a length of 30mm, and the resultant was attached to a glass plate to prepare a sample. A reaction was carried out in a gas phase in a vial (visual bottle) in a sealed state at 55 ℃ for 24 hours in a non-contact manner with the sample. After the gas phase reaction was completed, the sample was taken out from the reaction vessel and dried in a nitrogen stream to remove the residual reagent. The removal of the residual reagent was carried out until the variation in the N (1s) peak area disappeared by appropriately adjusting the temperature and time.
ESCA analysis was performed on the fluorine-modified sample under the same conditions as for the quantitative determination of the above-mentioned [ N ] and [ O ], to quantify [ OH ] and [ COOH ] of the adhesive layer. 3 measurement samples were prepared, and the average value of the calculated values was obtained.
[ OH ] measurement method
After the gas phase modification reaction of hydroxyl groups with trifluoroacetic anhydride, the residual reagent was removed, and the ratio of the number of hydroxyl groups was calculated by ESCA measurement. The reaction formula and the calculation formula are as follows.
R-OH+(CF3CO)2O→R-COOCF3+CF3OCOH
[ OH ] is a value calculated by the following equation.
< formula > [ OH ] { [ F (1s) ]/(3k [ C (1s) ] -2[ F (1s) ]) r } × 100 (%)
[ C (1s) ] is the peak area of C (1s) and is determined by drawing a linear base line in the range of 280eV to 296eV, and [ F (1s) ] is the peak area of F (1s) and is determined by drawing a linear base line in the range of 682eV to 695 eV. The reaction rate r is 1. Further, k is a sensitivity correction value of F (1s) peak area with respect to C (1s) peak area inherent to the device, and when AXIS-HS (manufactured by shimadzu corporation/Kratos) is used, the sensitivity correction value inherent to the device is set to 3.6.
[ COOH ] determination method
After the carboxyl modification reaction is carried out by utilizing the mixed solution of trifluoroethanol, pyridine and dicyclohexylcarbodiimide, the residual reagent is removed, and the proportion of the carboxyl is calculated by ESCA measurement. The reaction formula and the calculation formula are as follows.
R-COOH+CF3CH2-OH C6H11-NCN-C6H11/C5H5N→R-COOCH2CF3+C6H11NCONC6H11
[ COOH ] is a value calculated from the following equation.
< formula > [ COOH ] { [ F (1s) ]/(3k [ C (1s) ] -2[ F (1s) ]) r } × 100 (%)
[ C (1s) ] is the peak area of C (1s) and is determined by drawing a linear base line in the range of 280eV to 296eV, and F (1s) is the peak area [ F (1s) ] and is determined by drawing a linear base line in the range of 682eV to 695 eV. In the same manner as described above, the reaction rate r was 1 and k was 3.6.
[ Table 2]
Figure BDA0002596170450000181
[ hygroscopicity ]
The moisture absorption was evaluated based on the presence or absence of a change in appearance of the adhesive layer after the electromagnetic wave shielding sheet was brought into contact with the molten solder. The appearance of the sample having low moisture absorption was not changed, and the sample having high moisture absorption was foamed or peeled.
First, a releasable sheet was used to release the adhesive layer of an electromagnetic shielding sheet having a width of 25mm and a length of 70mm, and the exposed adhesive layer was pressure-bonded to the gold-plated surface of a gold-plated copper-clad laminate (gold-plated 0.3 μm/nickel-plated 1 μm/copper foil 18 μm/adhesive 20 μm/polyimide film 25 μm) having a total thickness of 64 μm at 150 ℃ for 30 minutes at 2.0MPa to obtain a laminate. The obtained laminate was cut into a size of 10mm in width and 65mm in length to prepare a sample. The obtained sample was left at 40 ℃ for 72 hours at 90% RH. Thereafter, the polyimide film of the sample was allowed to float downward on the molten solder at 250 ℃ for 1 minute, and then the sample was taken out and visually observed for appearance, and the presence or absence of abnormalities such as foaming, swelling, and peeling of the adhesive layer was evaluated according to the following criteria.
Excellent (excelent): the appearance was completely unchanged.
Good (Good): a small amount of small foaming was observed.
Acceptable (Acceptable): not as good as that and surpassing the following.
Poor (Poor): severe foaming or peeling was observed.
[ adhesion force ]
An electromagnetic wave shielding sheet having a width of 25mm and a length of 70mm was prepared as a sample. The releasable sheet provided on the adhesive layer was peeled off, and a polyimide film (Kapton 200EN manufactured by Toray Du Pont) having a thickness of 50 μm was pressed against the exposed adhesive layer under conditions of 150 ℃ and 2.0MPa for 30 minutes, and then heat-cured. Then, in order to measure the adhesive strength, the release sheet on the insulating layer side was peeled off in order to reinforce the sample, and a polyimide film having a thickness of 50 μm was pressure-bonded to the exposed insulating layer using an adhesive sheet manufactured by TOYOCHEM corporation at 150 ℃ under 1MPa for 30 minutes, thereby obtaining a laminate having a structure of "polyimide film/adhesive sheet/electromagnetic wave shielding sheet/polyimide film". The adhesion was measured by peeling the interface between the conductive layer of the electromagnetic wave shielding sheet and the polyimide film at a peeling speed of 50mm/min and a peeling angle of 90 ° in an environment of 23 ℃ and 50% RH using a tensile tester (manufactured by shimadzu corporation). The evaluation criteria are as follows.
Excellent (excelent): 6N/25mm or more.
Good (Good): 4N/25mm or more and less than 6N/25mm, and has no practical problem.
Poor (Poor): less than 4N/25 mm.
[ exudation Property ]
The following samples (sample) were used to evaluate the bleeding property. An electromagnetic shielding sheet having a width of 50mm and a length of 50mm was prepared, and a through-hole having a diameter of 5mm was formed in the center thereof by a punch. Then, the adhesive layer was peeled off from the releasable sheet, and the adhesive layer and a polyimide film ("Kapton (Kapton)200 EN" manufactured by Toray Du Pont) were thermally pressure-bonded under conditions of 150 ℃ and 2MPa for 30 minutes. After cooling to room temperature, the hole portion of the electromagnetic wave shielding sheet was observed with a magnifying glass, and the length of the adhesive layer which oozed out into the hole was measured. The exudation length is selected as the most exuded portion. The evaluation criteria are as follows.
Excellent (excelent): the exudation length is less than 0.1 mm.
Good (Good): the length of the bleed-out is 0.2mm or more and less than 2.0, and there is no problem in practical use.
Poor (Poor): the exudation length is 2mm or more.
[ folding endurance ]
The folding resistance of the electromagnetic wave shielding sheet was evaluated by the Massachusetts Institute of Technology (MIT) test according to JIS C6471. First, an electromagnetic wave shielding sheet having a width of 15mm and a length of 120mm was prepared. As an adherend to which the electromagnetic wave shielding film is attached, a cover coat layer is formed by laminating a polyimide film (a two-layer copper-clad laminate (CCL) in which a thickness of 12.5 μm is "Kapton (Kapton)50 EN" manufactured by Toray dupont) and a copper foil (a thickness of 18 μm) are laminated) as a base, forming a wiring in a shape based on JIS C6471, and attaching a cover layer "CISV 1215 (manufactured by Nikkan Industries) that includes a polyimide film having a thickness of 12.5 μm and a thermosetting adhesive having a thickness of 15 μm". Further, the conductive layer exposed by peeling the releasable sheet on the conductive layer side of the electromagnetic wave shielding sheet was pressed against the over coat layer at 150 ℃ for 30 minutes and under 2.0MPa, thereby obtaining a sample. The folding resistance of the obtained sample was measured using an MIT tester under conditions of a curvature radius of 0.38mm, a load of 500g, and a speed of 180 times/min under an environment of a temperature of 25 ℃ and a humidity of 50%. The evaluation was conducted by performing 3000 bends, and the number of bends until the wiring was disconnected was measured. The evaluation criteria are as follows.
Excellent (excelent): even if the number of bending times is 3000, the wire is not broken.
Good (Good): the number of bending times until the disconnection was 2500 or more and less than 3000, and there was no problem in practical use.
Poor (Poor): and the wire is broken when the number of the times is less than 2500.
[ evaluation of suitability for high frequency applications ]
The following measurement samples were used to evaluate the suitability for high-frequency use.
Fig. 8 is a schematic plan view showing a main surface side of a flexible printed wiring board (hereinafter, also referred to as a printed wiring board) 7 having a coplanar structure used for measurement, and fig. 9 is a schematic plan view showing a rear surface side. First, a double-sided CCL "R-F775" (manufactured by Panasonic corporation) was prepared by laminating rolled copper foils having a thickness of 12 μm on both sides of a polyimide film 50 having a thickness of 50 μm. Further, 6 through holes (holes) 51 (0.1 mm in diameter) were provided near 4 corners of the rectangular shape. For convenience of illustration, only 2 through holes 51 are shown in each corner portion. Subsequently, after the electroless plating treatment, the copper plating film 52 of 10 μm was formed by the electrolytic plating treatment, and the electrical conduction between both main surfaces was secured through the through hole 51. Thereafter, as shown in fig. 8, 2 signal wirings 53 having a length of 10cm, a ground wiring 54 parallel to the signal wirings 53, and a ground pattern 55 extending from the ground wiring 54 and formed in a region including the through hole 51 in the short side direction of the polyimide film 50 are formed on the main surface of the polyimide film 50.
Thereafter, the copper foil formed on the back surface of the polyimide film 50 is etched to obtain a back-surface-side ground pattern 56 as shown in fig. 9 at a position corresponding to the ground pattern 55. The inspection specification of the appearance and tolerance of the circuit is set to the JPCA (Japan Electronics Packaging and Circuits Association) standard (JPCA-DG 02). Next, a cover layer 57 "CISV 1215 (manufactured by nyguan industries, inc.) including a polyimide film 57a (having a thickness of 12.5 μm) and an insulating adhesive layer 57b (having a thickness of 15 μm) was attached to the main surface side of the polyimide film 50 (see fig. 8). In fig. 8, the cover layer 57 is shown in a perspective view so that the structure of the signal wiring 53 and the like can be understood. Thereafter, the copper foil pattern exposed from the cover layer 57 is subjected to nickel plating (not shown), followed by gold plating (not shown).
Fig. 10 is a schematic plan view of the electromagnetic wave shielding printed wiring board 8 in which an electromagnetic wave shielding sheet is attached to the main surface side of the printed wiring board 7. Fig. 11 is a sectional view of the XI-XI cut portion of fig. 10, and fig. 12 is a sectional view of the XII-XII cut portion of fig. 10. In fig. 10, the electromagnetic wave shielding sheet 61 is shown in a perspective view for convenience of explanation. 2 electromagnetic wave shielding sheets 61 and 62 were prepared, and a peeling treatment sheet (not shown) provided on the adhesive layer 71 of the electromagnetic wave shielding sheets 61 and 62 was peeled off. The printed wiring board 7 is sandwiched between the adhesive layers 71 of the electromagnetic wave shielding sheet 61 and the electromagnetic wave shielding sheet 62, and the sheets are pressure-bonded at 150 ℃ for 30 minutes at 2.0MPa, thereby obtaining the electromagnetic wave shielding sheet-attached printed wiring board 8. The electromagnetic wave shielding sheet 61 and the electromagnetic wave shielding sheet 62 are sheets in which an adhesive layer 71, a conductive layer 72, and an insulating layer 73 are sequentially laminated.
As shown in fig. 10, 2 openings 60 are provided in an electromagnetic wave shielding sheet 61 provided on the main surface side of the printed wiring board 7. The end portions of the projections 58 extending from the 2 ground patterns 55 and the 2 signal wirings 53 are exposed from the respective openings 60. A spectrum analyzer (spectrum analyzer) was connected to the exposed ground pattern 55 and signal wiring 53, and an experiment was performed. On the back surface side of the printed wiring board 7, an electromagnetic wave shielding sheet 62 having substantially the same shape as the electromagnetic wave shielding sheet 61 and not provided with an opening is provided in a region overlapping via the printed wiring board 7. A signal in a range of 1MHz to 20GHz was sent to the signal wiring 53 using a network analyzer (network analyzer) E5071C (Agilent Japan), and the characteristic impedance and transmission loss of the printed wiring board 8 with the electromagnetic wave shielding sheet were measured. In examples 1 to 15 and comparative examples 1 to 4, the thicknesses of the adhesive layers of the cover sheet and the masking sheet were appropriately adjusted so that the characteristic impedance obtained by the formula (1) was within a range of 100m Ω ± 5m Ω, with the L/S (line/space) of the signal circuit set to 30 μm/100 μm. On the other hand, in comparative example 5, the total thickness of the cover sheet and the adhesive layer of the masking sheet was set to 50.5 μm, and the wiring width of the signal circuit was adjusted so that the characteristic impedance became within the range of 100m Ω ± 5m Ω. In examples 1 to 15 and comparative examples 1 to 5, the width of the ground wiring 54 was set to 100 μm, and the distance between the ground wiring 54 and the signal wiring 53 was set to 1 mm.
(thickness of cover layer and adhesive layer)
After cutting the printed wiring board with electromagnetic wave shielding 8 into a size of about 5mm in width and 5mm in length, 0.05g of epoxy resin (made by peterson (Petropoxy)154, manufactured by Maruto corporation) was dropped onto the glass slide, and the printed wiring board with electromagnetic wave shielding 8 and the glass slide were bonded to obtain a glass slide/printed wiring board with electromagnetic wave shielding 8 laminate. The obtained laminate was cut by ion beam irradiation from the printed wiring board 8 side using a cross-section polisher (SM-09010, manufactured by japan electronics corporation), and a measurement sample of the printed wiring board 8 with electromagnetic wave shielding was obtained.
The thickness of the adhesive layer 71, the polyimide film 57a, and the insulating adhesive layer 57b at the position indicated by the arrow T in fig. 12 (the position where no circuit is formed) was measured on the cross section of the obtained measurement sample using a laser microscope (VK-X100, manufactured by KEYENCE corporation) from the observed magnified image (hereinafter, the total thickness of the cover layer and the adhesive layer is defined as the thickness of the FPC in the present specification). The thickness of the FPC was measured with the magnification of 500 to 2000 times, and evaluated as follows. The results are shown in Table 3.
Excellent (excelent): the total thickness of the cover layer and the adhesive layer of the electromagnetic wave shielding sheet is less than 48.5 [ mu ] m.
Good (Good): the total thickness of the cover layer and the adhesive layer of the electromagnetic wave shielding sheet is 48.5 μm or more and less than 52.5 μm.
Poor (Poor): the total thickness of the cover layer and the adhesive layer of the electromagnetic wave shielding sheet is 52.5 [ mu ] m or more.
[ Transmission loss ]
The transmission loss in the high-frequency signal was evaluated by measuring the transmission loss at 10GHz and 20 GHz. The evaluation criteria are as follows. The results obtained are shown in table 3.
[10GHz]
Excellent (excelent): less than 4.5dB
Good (Good): 4.5dB or more and less than 5.0dB
Poor (Poor): 5.0dB or more
[20GHz]
Excellent (excelent): less than 7dB
Good (Good): more than 7dB and less than 7.5dB
Poor (Poor): 7.5dB or more
[ Table 3]
Figure BDA0002596170450000221
As shown in table 3, it is understood that by using a material satisfying the above (i) and (ii) as the adhesive layer, the transmission loss in the high-frequency signal can be effectively suppressed without narrowing the L/S of the circuit. The following results were obtained: not only can the transmission loss be effectively suppressed in example 14 using an adhesive layer not containing a conductive filler, i.e., not exhibiting conductivity, but also the transmission characteristics in high-frequency applications can be made good (transmission loss can be effectively suppressed) in examples 12 and 13 in which the same thermosetting resin and curing agent as in example 14 are used as binder components and a conductive filler is added thereto. Comparative example 5, which has the same composition as comparative example 5 but has a thickness of 50.5 μm as in the examples, requires a narrower L/S, resulting in a lower productivity.
< appendix >)
The present specification also discloses an invention of the technical ideas described below, which is grasped by the embodiments.
(supplementary note 1): an electromagnetic wave shielding sheet which is an electromagnetic wave shielding sheet comprising a laminate for shielding at least a part of a member for emitting electromagnetic waves, and which is characterized in that
The laminate includes:
an adhesive layer disposed on the package and bonded to the package by performing a bonding process; and
a conductive layer laminated on the adhesive layer;
the adhesive layer contains at least one of the following as an adhesive component,
(I) thermoplastic resin (A), and
(II) a thermosetting resin (B) and a curable compound (C) corresponding to the thermosetting resin (B), wherein the coating (X) obtained by thermocompression bonding the adhesive component satisfies the following (i) and (II),
(i) the relative dielectric constant is 1-3 at the frequency of 1GHz and the temperature of 23 ℃;
(ii) the dielectric loss tangent is 0.0001 to 0.02 at a frequency of 1GHz and 23 ℃.
(supplementary note 2): the electromagnetic wave shielding sheet according to supplementary note 1, wherein the thermosetting resin (B) comprises a carboxyl group-containing resin,
the curable compound (C) includes an epoxy compound, and further includes at least one of an organometallic compound and an isocyanate compound.
(supplementary note 3): the electromagnetic wave shielding sheet according to supplementary note 1 or 2, wherein the thickness of the adhesive layer after the joining process is 3 μm to 50 μm.
(supplementary note 4): the electromagnetic wave shielding sheet according to any one of supplementary notes 1 to 3, wherein the adhesive layer further contains a conductive filler to exhibit anisotropic conductivity.
(supplementary note 5): the electromagnetic wave shielding sheet according to supplementary note 4, wherein the conductive filler is at least one selected from the group consisting of spherical particles and dendritic particles.
(supplementary note 6): the electromagnetic wave shielding sheet according to any one of supplementary notes 1 to 5, wherein the binder component contains the component (II),
in the coating (Y) after the heat curing of the adhesive layer, the ratio of the number of nitrogen atoms to the number of carbon atoms is 1% to 10%, and the ratio of the number of oxygen atoms to the number of carbon atoms is 3% to 20%.
(supplementary note 7): the electromagnetic wave shielding sheet according to any one of supplementary notes 1 to 6, wherein the binder component contains the component (II),
the coating (Y) of the adhesive layer after heat curing contains at least one group selected from a carboxyl group and a hydroxyl group,
when the carboxyl group is contained, the ratio of the number of carboxyl groups to the number of carbon atoms is in the range of 0.01% to 15%,
when the hydroxyl group is contained, the ratio of the number of hydroxyl groups to the number of carbon atoms is in the range of 0.5% to 20%,
the total of the number of carboxyl groups and the number of hydroxyl groups is 35% or less based on the number of carbon atoms.
(supplementary note 8): the electromagnetic wave shielding sheet according to any one of supplementary notes 1 to 7, wherein the hardening compound (C) contains an organic metal compound.
(supplementary note 9): the electromagnetic wave shielding sheet according to any one of supplementary notes 1 to 8, wherein the conductive layer is a metal layer.
(supplementary note 10): an electromagnetic wave shielding wired circuit board having an electromagnetic wave shielding sheet according to any one of supplementary notes 1 to 9 bonded to the wired circuit board.
(supplementary note 11): an electronic device incorporating the electromagnetic wave shielding sheet according to any one of supplementary notes 1 to 10.
[ industrial applicability ]
The electromagnetic wave shielding sheet of the present invention can be suitably used for an electromagnetic wave shielding printed circuit board such as a flexible printed circuit board, and an electronic device having the electromagnetic wave shielding printed circuit board.
This application claims priority based on Japanese patent application No. 2015-035207, filed on 25/2/2015, the disclosure of which is incorporated herein in its entirety.

Claims (11)

1. An electromagnetic wave shielding wired circuit board comprising:
a printed circuit board including a substrate having a wiring pattern formed thereon, a cover layer formed on the wiring pattern, and
an electromagnetic wave shielding sheet bonded to the cover layer by thermocompression bonding, shielding at least a part of the electromagnetic wave emitted from the printed circuit board, and
the electromagnetic wave shielding sheet is formed by thermally pressing an electromagnetic wave shielding sheet comprising a laminate,
the laminate includes:
an adhesive layer bonded to the cover layer, wherein the adhesive layer does not exhibit electrical conductivity;
a conductive layer laminated on the adhesive layer; and
an insulating layer formed on the conductive layer;
the adhesive layer contains a thermosetting resin (B) as an adhesive component and a curable compound (C) corresponding to the thermosetting resin (B),
the curable compound (C) is contained in an amount of 0.2 to 50 parts by mass based on 100 parts by mass of the thermosetting resin (B),
the coating (X) obtained by subjecting the binder component to thermocompression bonding satisfies the following (i) and (ii), and
the coating (Y) of the adhesive layer after heat curing has a ratio of 1 to 10% of the number of nitrogen atoms to the number of carbon atoms and a ratio of 3 to 20% of the number of oxygen atoms to the number of carbon atoms,
(i) the relative dielectric constant is 1 to 3 at a frequency of 1GHz and 23 ℃,
(ii) the dielectric loss tangent is 0.0001 to 0.02 at a frequency of 1GHz and 23 ℃.
2. The electromagnetic wave shielding wired circuit board according to claim 1, wherein the epoxy compound and the organic metal compound are used in combination as the curing compound (C), or
Epoxy compounds, organic metal compounds and aziridine compounds are used in combination.
3. The electromagnetic wave shielding printed circuit board according to claim 1, wherein the thermosetting resin (B) comprises a carboxyl group-containing resin,
the curable compound (C) includes an epoxy compound, and further includes at least one of an organometallic compound and an isocyanate compound.
4. The electromagnetic wave shielding wired circuit board according to any one of claims 1 to 3, wherein the thickness of the adhesive layer after the thermocompression bonding is 3 μm to 50 μm.
5. The electromagnetic wave shielding wired circuit board according to any one of claims 1 to 3, wherein the thermally cured coating film (Y) of the adhesive layer contains at least one group selected from a carboxyl group and a hydroxyl group,
when the carboxyl group is contained, the ratio of the number of carboxyl groups to the number of carbon atoms is in the range of 0.01% to 15%,
when the hydroxyl group is contained, the ratio of the number of hydroxyl groups to the number of carbon atoms is in the range of 0.5% to 20%,
the total of the number of carboxyl groups and the number of hydroxyl groups is 35% or less based on the number of carbon atoms.
6. The electromagnetic wave shielding wired circuit board according to any one of claims 1 to 3, wherein the conductive layer is a metal layer.
7. The electromagnetic wave shielding wired circuit board according to any one of claims 1 to 3, wherein as a moisture absorption test of the electromagnetic wave shielding wired circuit board,
in the case where a sample is obtained by thermocompression bonding under conditions of 150 ℃, 2MPa, and 30 minutes in a manner that the laminate is 25mm in width and 70mm in length, the laminate and the copper-clad laminate are bonded via the adhesive layer, the sample is cut into a size of 10mm in width and 65mm in length, the sample is left for 72 hours in an environment of 40 ℃ and 90% RH, and the appearance of the adhesive layer after floating for 1 minute is visually observed in a manner that the surface of the copper-clad laminate is in contact with molten solder at 250 ℃,
peeling and foaming were not observed.
8. The electromagnetic wave shielding wired circuit board according to any one of claims 1 to 3, wherein the laminate having a width of 25mm and a length of 70mm is prepared, the adhesive layer of the laminate is thermocompression bonded to a polyimide film having a thickness of 50 μm at 150 ℃ under 1MPa for 30 minutes to obtain a sample, and the adhesive force when the interface between the adhesive layer and the polyimide film is peeled is 4N/25mm or more at a peeling speed of 50mm/min and a peeling angle of 90 ° in an environment of 23 ℃ and 50% RH with respect to the sample.
9. The electromagnetic wave shielding wired circuit board according to any one of claims 1 to 3, wherein the thickness of the adhesive layer before thermocompression bonding is set to 15 μm, and after a through hole having a diameter of 5mm is formed in the laminate, thermocompression bonding is performed between the adhesive layer and a polyimide film of the laminate at 150 ℃ under 2MPa for 30 minutes, and a sample is obtained after cooling to room temperature, and the amount of bleeding of the adhesive layer into the inside of the through hole in the sample is less than 2.0 mm.
10. The electromagnetic wave shielding wired circuit board according to any of claims 1 to 3, wherein the laminate having a width of 15mm and a length of 120mm is prepared, the adhesive layer of the laminate and the polyimide film are thermocompression bonded at 150 ℃ for 2MPa for 30 minutes, and the sample is obtained after cooling to room temperature, and the number of bending times until breaking is 2500 or more when the folding resistance is measured by using a Massachusetts institute of technology tester under the conditions of a curvature radius of 0.38mm, a load of 500g, and a speed of 180 times/minute based on Japanese Industrial Standard C6471.
11. An electronic device on which the electromagnetic wave shielding printed circuit board according to any one of claims 1 to 10 is mounted.
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TW201437305A (en) * 2013-03-22 2014-10-01 Toagosei Co Ltd Adhesive composition, and coverlay film and flexible copper-clad laminate using same
CN204104291U (en) * 2014-10-15 2015-01-14 昆山雅森电子材料科技有限公司 Slimming high-transmission electromagnetic absorption screened film

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TWI598033B (en) 2017-09-01
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CN107409483B (en) 2020-08-18
WO2016136247A1 (en) 2016-09-01
JP2016157838A (en) 2016-09-01
CN107409483A (en) 2017-11-28
CN111726936A (en) 2020-09-29
KR101812713B1 (en) 2017-12-27
TW201637557A (en) 2016-10-16

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