CN111687168A - Method for co-melting waste incineration ash - Google Patents

Method for co-melting waste incineration ash Download PDF

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CN111687168A
CN111687168A CN202010433946.2A CN202010433946A CN111687168A CN 111687168 A CN111687168 A CN 111687168A CN 202010433946 A CN202010433946 A CN 202010433946A CN 111687168 A CN111687168 A CN 111687168A
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slag
fly ash
melting
boric acid
ash
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夏旻
陈善平
邰俊
宋立杰
贾川
毕朱洁
余召辉
袁国安
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Shanghai Environmental Sanitation Engineering Design Institute Co ltd
Shanghai Institute for Design and Research on Environmental Engineering Co Ltd
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Shanghai Environmental Sanitation Engineering Design Institute Co ltd
Shanghai Institute for Design and Research on Environmental Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/30Incineration ashes

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
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Abstract

The invention relates to the technical field of waste residue treatment, and provides a method for co-melting waste incineration ash, which comprises the following steps: mixing fly ash and slag generated by waste incineration and then carrying out co-melting to obtain vitreous slag; the mass ratio of the fly ash to the furnace slag is 1: 2-2: 1; the temperature of the co-melting is 1200-1500 ℃. The invention takes the slag generated by waste incineration as a silicon source and the fly ash for co-melting, realizes 'waste preparation by waste' while ensuring the vitrification of the fly ash, and provides an idea for the standardized development of a slag disposal mode; the invention reduces the melting point of the fly ash by adjusting the proportion of the slag and the fly ash, realizes effective vitrification and leads the heavy metal leaching of the vitreous slag to reach the standard. The results of the examples show that the co-melting by the method of the invention can be used for vitrification at a lower temperature, and the heavy metal leaching toxicity of the vitreous slag can meet the requirements of HJ/T300-2007.

Description

Method for co-melting waste incineration ash
Technical Field
The invention relates to the technical field of waste residue treatment, in particular to a method for co-melting waste incineration ash.
Background
After the household garbage is burned by a grate furnace, about 1-3% of fly ash and 20-23% of furnace slag are generated. The fly ash belongs to dangerous waste, and the conventional fly ash treatment method is 'chelation pretreatment + partition landfill', the corresponding management standard of the method is mature, but the hidden troubles of rapid land consumption and pollution leakage still exist. The high-temperature melting process can form stable glass body by melting the fly ash, and solidify heavy metal substances in the glass body, and is considered as a fly ash disposal technology with harmless and higher resource utilization degree. The raw ash burnt by the grate furnace cannot form a stable aluminosilicate eutectic substance at a lower melting temperature (less than or equal to 1300 ℃) alone due to low content of inorganic inert substances such as Si, Al and the like. The alkalinity (CaO/SiO) of the fly ash of the grate furnace can be effectively adjusted by adding Si sources such as quartz sand and the like2) Thereby promoting the melting effect of the fly ash of the grate furnace and forming a vitreous body. However, the silicon source needs to be purchased separately, which increases the cost of the melt processing.
Furthermore, the treatment of incineration slag in the field has not yet formed a standardized model. The incineration slag generally contains metallic (e.g., Pb, Ni, Sb, Sn, etc.) and non-metallic (e.g., P, Si, Al, S, etc.) elements. At present, the household garbage incinerator slag is mainly used for embankment, roadbed filling materials and the like. However, the heavy metal content in the slag is high, and the problem of heavy metal leakage can be caused under the conditions of weak acidity and humidity for a long time.
Disclosure of Invention
In view of the above, the invention provides a method for co-melting waste incineration ash. The method provided by the invention carries out co-melting on the fly ash and the slag generated by waste incineration, effectively reduces the melting temperature of the fly ash, reduces the leaching toxicity of a melting product, saves the investment cost of a silicon source in the conventional fly ash melting, and can realize harmless treatment of the incineration slag.
In order to achieve the above object, the present invention provides the following technical solutions:
a method for co-melting waste incineration ash comprises the following steps:
mixing fly ash and slag generated by waste incineration and then carrying out co-melting to obtain vitreous slag; the mass ratio of the fly ash to the furnace slag is 1: 2-2: 1; the temperature of the co-melting is 1200-1500 ℃.
Preferably, the mass ratio of the fly ash to the slag is 1: 2; the temperature of the co-melting is 1250-1300 ℃.
Preferably, the time for co-melting is 2-6 h.
Preferably, the fly ash is high-calcium fly ash, and the mass percentage of calcium oxide in the high-calcium fly ash is 20-50%.
Preferably, the mass percentage of the silicon dioxide in the slag is 20-40%.
Preferably, the co-melting further comprises mixing boric acid and fly ash with the slag.
Preferably, the boric acid is added in an amount of 10% or less by mass based on the total mass of the fly ash, the slag and the boric acid.
Preferably, the addition amount of the boric acid is 2.5-5% of the total mass of the fly ash, the slag and the boric acid.
The invention provides a method for co-melting waste incineration ash, which comprises the following steps: mixing fly ash and slag generated by waste incineration and then carrying out co-melting to obtain vitreous slag; the mass ratio of the fly ash to the furnace slag is 1: 2-2: 1; the temperature of the co-melting is 1200-1500 ℃. The method takes the slag generated by waste incineration as a silicon source and the fly ash for co-melting, reduces the cost while ensuring the vitrification of the fly ash, does not need to purchase another silicon source, realizes the purpose of making waste by waste, and provides an idea for the standardized development of a slag disposal mode; according to the invention, the slag is used for replacing conventional silicon source additives (quartz sand and the like), the melting point of the fly ash is reduced by adjusting the proportion of the slag and the fly ash, effective vitrification is realized, and the heavy metal leaching toxicity of the vitreous slag reaches the standard; furthermore, boric acid is added into the fly ash and the slag, and the melting point of the fly ash is further reduced by using the boric acid. The results of the examples show that the heavy metal leaching toxicity of the vitreous slag produced by co-melting using the method of the invention can meet the requirements in HJ/T300-2007.
Drawings
FIG. 1 is an XRD pattern of the slag obtained in comparative example 1 at different melting temperatures;
FIG. 2 is an observation of the slag obtained in example 1 at different ash ratios and different co-melting temperatures;
FIG. 3 is an XRD pattern of the slag obtained in example 3 at different eutectic temperatures and boric acid contents.
Detailed Description
The invention provides a method for co-melting waste incineration ash, which comprises the following steps:
mixing fly ash and slag generated by waste incineration and then carrying out co-melting to obtain vitreous slag; the mass ratio of the fly ash to the furnace slag is 1: 2-2: 1; the temperature of the co-melting is 1200-1500 ℃.
The fly ash and the slag of the invention are preferably the fly ash and the slag generated after the household garbage is burnt by a grate furnace. In the invention, the fly ash is preferably high-calcium fly ash, the mass percentage content of calcium oxide in the high-calcium fly ash is preferably 20-50%, more preferably 24-40%, and the invention does not specifically limit the content of other metal or nonmetal elements in the fly ash; the mass percentage of the silicon dioxide in the furnace slag is preferably 20-40, and more preferably 25-35%; the content of other metal or nonmetal elements in the slag is not particularly limited in the present invention. In a specific example of the invention, specific chemical compositions of fly ash and cinders used are shown in table 1 (listed in the examples section).
In the invention, the mass ratio of the fly ash to the slag is 1: 2-2: 1, preferably 1: 2-1: 1, and more preferably 1: 2; the temperature of the co-melting is 1200-1500 ℃, preferably 1250-1300 ℃; the co-melting time is preferably 2-6 h, and more preferably 3-5 h; the heating means for co-melting is preferably heating by a heating electrode (i.e., resistance melting). In the co-melting process, most of heavy metals with low boiling points volatilize in the melting process and enter a gas phase, the rest heavy metals with high boiling points are wrapped and solidified to form stable vitreous slag, wherein the vitrification temperature of the mixture is related to the proportion of fly ash and slag, the higher the proportion of slag, the lower the vitrification temperature, in the specific embodiment of the invention, when the mass ratio of fly ash and slag is 1:2, the mixture can be vitrified at 1250-1300 ℃, which shows that the addition of slag can obviously reduce the co-melting temperature, realize the effective vitrification of fly ash, reduce the volatilization of salts and heavy metals in fly ash, and achieve the effect of solidifying heavy metals.
In the present invention, the co-melting preferably further comprises mixing boric acid and fly ash with slag; the addition amount of the boric acid is preferably less than or equal to 10% of the total mass of the fly ash, the slag and the boric acid, and more preferably 2.5-5% of the total mass of the fly ash, the slag and the boric acid. In the invention, boric acid can form eutectic with fly ash and slag with low melting point, thereby further reducing the melting point of the mixture.
The technical solution of the present invention will be clearly and completely described below with reference to the embodiments of the present invention.
The fly ash and the slag used in the examples and the comparative examples are those generated after the household garbage is incinerated in a grate furnace, and the specific chemical compositions are shown in table 1:
TABLE 1 chemical composition of incineration fly ash and slag (oxide form, unit: wt%)
Figure BDA0002501529400000031
Comparative example 1
Directly melting the fly ash of the grate furnace without adding any silicon source, wherein the temperatures are 1100 ℃, 1200 ℃, 1300 ℃, 1400 ℃ and 1500 ℃, and the melting time is 4h respectivelyThe crystal phase structure of the slag was tested, and the results are shown in fig. 1, in fig. 1: 1-KCl, 2-NaCl, 3-CaCO3,4-CaO,5-Ca11(SiO4)4O2S,6-PbO,7-SiO2,8-ZnS,9-(CaO)12(Al2O3)7,10-Ca2(Al(AlSi)O7),11-CaS,12-CaCl2·6H2O。
As can be seen from fig. 1, the melting temperature was increased from 1100 ℃ to 1500 ℃, and the decomposition of metal chloride salts such as sodium chloride and potassium chloride and the decomposition of calcium salts such as calcium carbonate and calcium sulfate were observed, but the occurrence of a vitreous material was not observed, indicating that the raw ash was not vitrified.
Example 1
Compounding fly ash and slag, melting at different temperatures, and observing the state of a molten product, wherein the mass ratio of the fly ash to the slag is 1:0, 1:1, 1:2, 2:1 and 0:1 respectively, and the ash and slag mixture compounded at each ratio is co-molten at 1250 ℃, 1300 ℃, 1350 ℃, 1400 ℃ and 1450 ℃ respectively for 4 hours. The observation of the product is shown in FIG. 2.
As can be seen from FIG. 2, when the mass ratio of fly ash to slag is 1:1, vitreous slag can be obtained at 1400 ℃; when the mass ratio of the fly ash to the slag is 2:1, vitreous slag can be obtained at 1500 ℃.
When the mass ratio of the fly ash to the slag is 1:2, the fused product has a brownish brown surface and is obvious in vitrification, the fact that the addition of the slag into the fly ash is beneficial to reducing the fusing temperature and the volatilization of salts and heavy metals in the fly ash to achieve the effect of solidifying the heavy metals is shown, and the vitrification temperature is reduced to 1300 ℃, which shows that the addition of the slag as a silicon source has a good vitrification promoting effect.
Example 2
Compounding fly ash, slag and boric acid, and co-melting the mixture, wherein the mass ratio of fly ash to slag is 1:0, 1:1, 1:2, 2:1 and 0:1, and the addition amount of boric acid in each ratio is 2.5%, 5%, 7.5% and 10% of the total mass of fly ash, slag and boric acid. The melting points of the formulations were tested and the results are shown in table 2:
TABLE 2 melting point (. degree. C.) of the formulations at different boric acid addition ratios and ash ratios
Figure BDA0002501529400000041
Figure BDA0002501529400000051
According to the table 2, the melting point of the compound can be reduced within the range of 2.5-10% of the addition of the boric acid, the effect is optimal when the addition of the boric acid is 5%, the consumption of the boric acid is continuously increased, the reduction range of the melting point is small, the addition of the boric acid is controlled by 2.5-5%, and the melting point of the compound can be reduced on the premise of ensuring the cost.
Example 3
The mass ratio of the fly ash to the slag is controlled to be 1:2, and the fly ash and the slag are co-melted at different temperatures and boric acid contents for 4 hours. The product was subjected to XRD test to examine the vitrification effect of the molten product. The test system is divided into seven experimental groups of 6# to 12# in total, and the experimental conditions are shown in Table 3;
experimental conditions of Experimental groups of TABLE 36 # -12 #
Serial number Co-melting temperature/. degree.C Boric acid addition amount/%)
6# 1300 0
7# 1350 0
8# 1400 0
9# 1250 0
10# 1250 2.5
11# 1400 2.5
12# 1400 0
The XRD test results of the molten product are shown in fig. 3. As can be seen from fig. 3, under the conditions shown in table 3 (the co-melting temperature is 1250-1400 ℃, and the addition amount of boric acid is 0 or 2.5%), the XRD spectrogram of the obtained molten product has an obvious amorphous "steamed bread peak" with a 2 θ value between 20-40 °, which indicates that the mineral components react to form aluminosilicate substances and some glass phase substances during high-temperature incineration. The results show that the ash mixture is efficiently vitrified under the conditions of the present invention.
Example 4
Controlling the mass ratio of the fly ash to the slag to be 1:2, carrying out co-melting under the conditions of different co-melting temperatures and different addition amounts of boric acid, and detecting the leaching toxicity of the obtained vitreous slag according to the method in HJ/T300.
Wherein, the results of the detection of the co-melting temperature, the addition amount of boric acid and the leaching toxicity are shown in table 4, and the results of the detection of the heavy metal leaching toxicity of the raw slag and the raw fly ash are shown in table 4.
TABLE 4 heavy metal leaching toxicity of vitreous slags under different conditions (HJ/T300-2007)
Figure BDA0002501529400000061
According to the data in the table 4, the method can effectively vitrify the ash mixture, the heavy metal dissolution toxicity of the obtained vitreous slag meets the requirement in HJ/T300, the utilization of slag to prepare waste from waste is realized, the treatment cost of fly ash is obviously reduced, and a new way is provided for the treatment of the slag.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (8)

1. A method for co-melting waste incineration ash is characterized by comprising the following steps:
mixing fly ash and slag generated by waste incineration and then carrying out co-melting to obtain vitreous slag; the mass ratio of the fly ash to the furnace slag is 1: 2-2: 1; the temperature of the co-melting is 1200-1500 ℃.
2. The method according to claim 1, wherein the fly ash and slag are present in a mass ratio of 1: 2; the temperature of the co-melting is 1250-1300 ℃.
3. The method according to claim 1 or 2, wherein the co-melting time is 2 to 6 hours.
4. The method according to claim 1 or 2, wherein the fly ash is high calcium fly ash, and the mass percentage of calcium oxide in the high calcium fly ash is 20-50%.
5. The method according to claim 1 or 2, characterized in that the mass percentage of the silicon dioxide in the slag is 20-40%.
6. The method of claim 1, further comprising mixing boric acid and fly ash with the cinders prior to the co-melting.
7. The method according to claim 6, wherein the boric acid is added in an amount of 10% or less based on the total mass of the fly ash, the slag and the boric acid.
8. The method according to claim 6 or 7, wherein the boric acid is added in an amount of 2.5 to 5% by mass based on the total mass of the fly ash, the slag and the boric acid.
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CN112845498A (en) * 2020-12-18 2021-05-28 常熟浦发第二热电能源有限公司 Harmless treatment method for fly ash and slag generated by waste incineration power generation
TWI755298B (en) * 2021-03-09 2022-02-11 筌新環保科技股份有限公司 Environmentally friendly sludge treatment method
CN114345888A (en) * 2021-12-06 2022-04-15 华南理工大学 Method for promoting heavy metal chlorination volatilization by blending medical waste incineration fly ash and slag
CN114426388A (en) * 2021-12-14 2022-05-03 北京建筑材料科学研究总院有限公司 Treatment system and method for waste incineration fly ash
CN115138668A (en) * 2022-06-29 2022-10-04 中国矿业大学(北京) Fly ash treatment method

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Publication number Priority date Publication date Assignee Title
CN112845498A (en) * 2020-12-18 2021-05-28 常熟浦发第二热电能源有限公司 Harmless treatment method for fly ash and slag generated by waste incineration power generation
TWI755298B (en) * 2021-03-09 2022-02-11 筌新環保科技股份有限公司 Environmentally friendly sludge treatment method
CN114345888A (en) * 2021-12-06 2022-04-15 华南理工大学 Method for promoting heavy metal chlorination volatilization by blending medical waste incineration fly ash and slag
CN114426388A (en) * 2021-12-14 2022-05-03 北京建筑材料科学研究总院有限公司 Treatment system and method for waste incineration fly ash
CN115138668A (en) * 2022-06-29 2022-10-04 中国矿业大学(北京) Fly ash treatment method
CN115138668B (en) * 2022-06-29 2023-05-12 中国矿业大学(北京) Fly ash treatment method

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Application publication date: 20200922