TWI755298B - Environmentally friendly sludge treatment method - Google Patents

Environmentally friendly sludge treatment method Download PDF

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TWI755298B
TWI755298B TW110108359A TW110108359A TWI755298B TW I755298 B TWI755298 B TW I755298B TW 110108359 A TW110108359 A TW 110108359A TW 110108359 A TW110108359 A TW 110108359A TW I755298 B TWI755298 B TW I755298B
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sludge
cupola
granulation
treatment method
heating
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TW110108359A
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TW202235383A (en
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陳子誠
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筌新環保科技股份有限公司
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Abstract

本發明揭露一種環保污泥處理方法,包含粒化、加熱、固化、加工再利用之步驟。由該等步驟可將污泥脫水乾燥形成塊狀後,經適當溫度加熱,使污泥粒子由固態轉化為液態金屬結構,送出加熱爐後冷卻再轉化為固體,復利用加工程序而再製成可利用材料。The invention discloses an environment-friendly sludge treatment method, which comprises the steps of granulation, heating, solidification, processing and recycling. Through these steps, the sludge can be dehydrated and dried to form a block, heated at an appropriate temperature, and the sludge particles can be converted from solid to liquid metal structure, sent out of the heating furnace, cooled and then converted into solid, and reused for processing procedures. Materials available.

Description

環保污泥處理方法Environmentally friendly sludge treatment method

本發明係有關一種環保污泥處理方法,尤指一種對含有重金屬的污泥之處理方法。The present invention relates to an environmental protection sludge treatment method, in particular to a treatment method for sludge containing heavy metals.

按,由於工業發達伴隨而來的污泥環境污染日趨嚴重,例如一般民生污泥、半導體產業及光電業之氟系廢水污泥、化學氣相沉積製程所排放之砷系廢水污泥、金屬基本工業表面處理業之含金屬廢水污泥、混凝沉澱處理之無機顆粒混凝污泥等等;污泥的成分非常複雜,某些污泥除了含有有機物、氮、磷等物質之外,並存在有大量重金屬等有毒有害成分,因此從經濟及環保觀點而言,為防止污泥造成的二次污染,污泥的處理將扮演相當重要之角色。According to the press, due to the industrial development, the environmental pollution of sludge is becoming more and more serious, such as ordinary people's livelihood sludge, fluorine-based wastewater sludge from the semiconductor industry and optoelectronics industry, arsenic-based wastewater sludge discharged from chemical vapor deposition processes, and metal basic wastewater sludge. Metal-containing wastewater sludge in the industrial surface treatment industry, inorganic particle coagulation sludge in coagulation and sedimentation treatment, etc.; the composition of sludge is very complex, and some sludges contain organic matter, nitrogen, phosphorus and other substances, and exist There are a lot of toxic and harmful components such as heavy metals, so from the perspective of economy and environmental protection, in order to prevent secondary pollution caused by sludge, sludge treatment will play a very important role.

查,對於含有重金屬的污泥處理方式,通常是分離污泥中重金屬成份固化,固化處理後大多被棄置掩埋掉,不但無法被回收也造成廢棄物體積增加,並且若遇到如雨水侵蝕環境中,可能隨時間的變化使重金屬再度溶出而污染土地或地下水,造成環境生態的危害。Investigation, for the sludge treatment method containing heavy metals, usually the heavy metal components in the sludge are separated and solidified. After the solidification treatment, most of them are discarded and buried, which not only cannot be recycled but also causes the waste volume to increase. , which may cause heavy metals to dissolve again over time and pollute the land or groundwater, causing environmental and ecological hazards.

由於污泥的產量巨大,因此如何對污泥處理與利用已成為現代工業所關注的問題;在此原則下,如能將污泥廢棄物再利用,依污泥種類作為掩埋、有價燃料、堆肥、建材回收材料等用途,將是污泥處理的最終方針。Due to the huge output of sludge, how to treat and utilize sludge has become a concern of modern industry; under this principle, if sludge waste can be reused, it can be used as landfill, valuable fuel, compost according to the type of sludge , building materials recycling materials and other uses will be the final policy of sludge treatment.

緣是,本案發明人秉持多年該相關行業之豐富設計開發及實際製作經驗,針對上述污泥處理領域深感有其改善之需要,乃以其從事該類產品設計、製造之經驗加以研究與改良,經長時間之構思實驗與修正,藉由本發明而可達到更理想之效果。The reason is that the inventor of this case, with many years of rich experience in design, development and actual production in the related industry, feels that there is a need for improvement in the above-mentioned sludge treatment field, so he studies and improves with his experience in designing and manufacturing such products. , after a long period of conceptual experimentation and revision, more ideal effects can be achieved by the present invention.

本發明之主要目的在於改善習知污泥處理方式之缺失,遂而提供一種有效的處理廢棄污泥,達到兼具環保與經濟效益之方法。The main purpose of the present invention is to improve the deficiencies of the conventional sludge treatment methods, thereby providing an effective method for treating waste sludge and achieving both environmental protection and economic benefits.

為達成上述目的,本案之方法包含:粒化、加熱、固化、加工再利用之步驟。該粒化步驟係將廢污泥進行脫水乾燥,令其形成粒狀、塊狀或餅狀。該加熱步驟係備一沖天爐,將粒化步驟後的污泥送入沖天爐加熱至1800℃~1900℃進行燃燒,該污泥粒子遇高溫處理時會由固態轉化為含矽的液態金屬結構,再由沖天爐送出。該固化步驟係將液態的污泥經冷卻後再轉化為固體。該加工再利用步驟係將冷卻後的泥塊進行再加工處理,復而製成再利用材料成品。In order to achieve the above purpose, the method of the present application includes the steps of: granulation, heating, curing, processing and reuse. In the granulation step, the waste sludge is dewatered and dried to form granules, blocks or cakes. The heating step is a cupola, and the sludge after the granulation step is sent to the cupola and heated to 1800℃~1900℃ for combustion. The sludge particles will be transformed from solid to liquid metal structure containing silicon when treated at high temperature. , and then sent out by the cupola. The solidification step converts the liquid sludge into solid after cooling. In the processing and reusing step, the cooled mud block is reprocessed to make a finished product of recycled material.

藉此,達到污泥處理並且再生之目的,兼具環保與經濟效益。Thereby, the purpose of sludge treatment and regeneration is achieved, which is both environmentally friendly and economical.

有關本發明所述及之技術內容、特點與功效,在以下配合參考圖式之較佳實施例詳細說明當中,將可清楚的呈現。另外,在本案被詳細描述之前需要特別說明,其所附圖式係以示意方式來解釋本案之基本步驟,因此在該圖式中僅顯示與本案有關之結構,且所顯示之形狀、尺寸、比例,或是相關之數目等,係為一種選擇性之設計;閤先述明。The technical content, features and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings. In addition, before this case is described in detail, special explanations are needed. The accompanying drawings illustrate the basic steps of this case in a schematic way. Therefore, only the structures related to this case are shown in the drawings, and the displayed shapes, sizes, Proportions, or relative numbers, etc., are an optional design; they are stated first.

請参閱圖1所示之本發明實施方塊示意圖,本發明為一種環保污泥處理方法,主要包括粒化10、加熱20、固化30、加工再利用40等步驟;其中:Please refer to the schematic block diagram of the implementation of the present invention shown in FIG. 1 , the present invention is an environmentally friendly sludge treatment method, which mainly includes steps such as granulation 10, heating 20, curing 30, and processing and reusing 40; wherein:

粒化10,將廢污泥經過造粒機進行脫水乾燥,令其含水量降至預期目標後,使污泥被形成粒狀、塊狀或餅狀。Granulation 10, the waste sludge is dewatered and dried by a granulator, and after the water content is reduced to the desired target, the sludge is formed into granules, blocks or cakes.

加熱20,備一沖天爐,該沖天爐是一種熔煉設備,使用焦炭做燃料,燃燒產生的熱量直接用來熔化爐料,在能源消耗方面較為節省。將粒化10後的污泥由沖天爐進料端送入,通過沖天爐加熱至1800℃~1900℃之溫度進行燃燒,該污泥粒子遇高溫處理時會使其污泥中的重金屬化學式被破壞,並被矽所包覆,在高溫下到達熔點而由固態轉化為含矽的液態金屬結構(液態玻璃),再由沖天爐之出料端送出。Heating 20, prepare a cupola, which is a kind of smelting equipment. It uses coke as fuel, and the heat generated by combustion is directly used to melt the charge, which saves energy consumption. The sludge after granulation of 10 is sent from the feed end of the cupola, and heated to a temperature of 1800℃~1900℃ by the cupola for combustion. When the sludge particles are treated at high temperature, the chemical formula of heavy metals in the sludge will be eliminated It is destroyed and covered by silicon. It reaches the melting point at high temperature and is transformed from a solid state to a liquid metal structure containing silicon (liquid glass), and then sent out from the discharge end of the cupola.

固化30,液態的污泥送出後,經冷卻後再轉化為固體。After solidification 30, the liquid sludge is sent out, and then converted into solid after cooling.

加工再利用40,可將冷卻後的泥塊進行再加工,例如研磨成粉末狀,加入添加材料(如:二氧化鋁、陶瓷粉末、石棉、玻璃纖維等)混合樹脂、黏著劑等,復而壓製形成再利用材料成品。Processing and reuse 40, the cooled mud can be reprocessed, such as grinding into powder, adding additive materials (such as: alumina, ceramic powder, asbestos, glass fiber, etc.) mixed with resin, adhesive, etc., and then Pressed to form a finished product of recycled material.

本發明所提供之再利用材料由污泥為主要原料來源,依據加工種類選擇性的加入添加材料,由此方法所製作出來的成品可運用在低強度工程的主材料,因為本身含有固態金屬結構,且因有害的重金屬被矽所包覆不易析出,若再加上添加材料的輔助,可以客製化生產,形成保溫、防火、吸濕或耐衝擊等功效。The reused material provided by the present invention uses sludge as the main raw material source, and selectively adds additional materials according to the type of processing. The finished product produced by this method can be used as the main material of low-strength engineering, because it contains solid metal structure. , And because the harmful heavy metals are covered by silicon, it is not easy to precipitate. If you add the assistance of added materials, you can customize the production to form the effects of heat preservation, fire prevention, moisture absorption or impact resistance.

根據上述本發明方法可以有效的處理環保污泥,達到再利用之目的,兼具環保與經濟效益。值得一提的是,前述對於本發明的描述為實施本發明的基本方法,在實際實施上,會採用更為複雜的過程與步驟。According to the above-mentioned method of the present invention, the environmental protection sludge can be effectively treated to achieve the purpose of reuse, which has both environmental protection and economic benefits. It is worth mentioning that the foregoing description of the present invention is the basic method for implementing the present invention, and in actual implementation, more complicated processes and steps will be adopted.

綜上所述,根據本發明之方法可達到發明之目的,然而,上述元件的內容係用以解釋本發明之較佳實施例而已,並非對本發明結構之限制,因此,凡有在相同之精神下所作之等效修飾或變更,皆仍應包括在本發明保護範疇之中。從以上之所述,本案發明係具有諸多優點而具有顯著的實用特性,且其運用之技術手段與其製法,確為本案發明人所研發而成,該方法更為坊間所未見,嗣本發明誠已符合專利之要件,爰依法提出申請,並祈賜專利權為禱。To sum up, the method according to the present invention can achieve the purpose of the present invention. However, the content of the above elements is only used to explain the preferred embodiment of the present invention, and is not intended to limit the structure of the present invention. Equivalent modifications or changes made below should still be included in the protection scope of the present invention. From the above, the invention of this case has many advantages and has obvious practical characteristics, and the technical means used and the production method thereof are indeed developed by the inventor of this case, and the method is even more unprecedented. Since the requirements for a patent have been met, I will file an application in accordance with the law and pray for the grant of patent rights.

10:粒化 20:加熱 30:固化 40:加工再利用10: Granulation 20: heating 30: curing 40: Processing and reuse

圖1繪示本發明實施方塊示意圖。FIG. 1 is a block diagram illustrating an implementation of the present invention.

10:粒化 10: Granulation

20:加熱 20: heating

30:固化 30: curing

40:加工再利用 40: Processing and reuse

Claims (1)

一種環保污泥處理方法,包含粒化、加熱、固化、加工再利用之步驟;該粒化步驟係將廢污泥進行脫水乾燥,令其形成粒狀、塊狀或餅狀;該加熱步驟係備一沖天爐,將粒化步驟後的污泥送入沖天爐加熱至1800℃~1900℃進行燃燒,該污泥粒子遇高溫處理時會使其污泥中的有害的重金屬化學式被破壞,並被矽所包覆,在高溫下到達熔點而由固態轉化為含矽的液態金屬結構,再由沖天爐送出;該固化步驟係將液態的污泥經冷卻後再轉化為固體;該加工再利用步驟係將冷卻後的泥塊進行再加工處理,復而製成再利用材料成品。An environmentally friendly sludge treatment method, comprising the steps of granulation, heating, solidification, processing and reuse; the granulation step is to dehydrate and dry waste sludge to form granules, blocks or cakes; the heating step is to Prepare a cupola, and send the sludge after the granulation step into the cupola and heat it to 1800℃~1900℃ for combustion. When the sludge particles are treated at high temperature, the chemical formula of harmful heavy metals in the sludge will be destroyed, and the sludge will be destroyed. Coated with silicon, it reaches the melting point at high temperature and is transformed from a solid state to a liquid metal structure containing silicon, which is then sent out from the cupola; the solidification step is to cool the liquid sludge and then convert it into a solid; this process is reused The step is to reprocess the cooled mud block to make a finished product of reused material.
TW110108359A 2021-03-09 2021-03-09 Environmentally friendly sludge treatment method TWI755298B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002167280A (en) * 2000-11-17 2002-06-11 Metallkraft As Method of using slurry waste generated in production of silicon wafer
WO2006040135A1 (en) * 2004-10-13 2006-04-20 Rockwool International A/S Treatment of sludge
CN109368952A (en) * 2018-09-21 2019-02-22 浙江金泰莱环保科技有限公司 A kind of method of heavy metal sewage sludge and the innoxious cooperative disposal of organosilicon waste
CN110732547A (en) * 2019-11-14 2020-01-31 中冶南方都市环保工程技术股份有限公司 Resource utilization method and system for waste incineration fly ash
CN111687168A (en) * 2020-05-21 2020-09-22 上海环境卫生工程设计院有限公司 Method for co-melting waste incineration ash

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002167280A (en) * 2000-11-17 2002-06-11 Metallkraft As Method of using slurry waste generated in production of silicon wafer
WO2006040135A1 (en) * 2004-10-13 2006-04-20 Rockwool International A/S Treatment of sludge
CN109368952A (en) * 2018-09-21 2019-02-22 浙江金泰莱环保科技有限公司 A kind of method of heavy metal sewage sludge and the innoxious cooperative disposal of organosilicon waste
CN110732547A (en) * 2019-11-14 2020-01-31 中冶南方都市环保工程技术股份有限公司 Resource utilization method and system for waste incineration fly ash
CN111687168A (en) * 2020-05-21 2020-09-22 上海环境卫生工程设计院有限公司 Method for co-melting waste incineration ash

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