CN111671231B

CN111671231B - Full-automatic production line of hair dyeing brush

Info

Publication number: CN111671231B
Application number: CN202010576498.1A
Authority: CN
Inventors: 陈永治
Original assignee: Hubei Cpnc Machinery Ltd
Current assignee: Hubei Cpnc Machinery Ltd
Priority date: 2020-06-22
Filing date: 2020-06-22
Publication date: 2022-02-08
Anticipated expiration: 2040-06-22
Also published as: CN111671231A

Abstract

The utility model discloses a full-automatic production line of a hair dye brush, which comprises a machine base part, a workbench part and a hair planting structure; the workbench part and the hair planting structure are both arranged on the machine seat part; the hair planting structure is positioned above the workbench part; the method is characterized in that: the device also comprises a feeding and discharging part and a clamp; the clamp is mounted on the table portion; the feeding and discharging part is positioned on the side of the machine base part; a handle feeding mechanism is fixed on the lateral side of the machine base part and is positioned above the feeding and discharging part and above the clamp. The utility model has the advantages of time saving, labor saving, low labor intensity, high efficiency and high yield. The utility model also discloses a method for preparing the hair dye brush by the full-automatic production line of the hair dye brush.

Description

Full-automatic production line of hair dyeing brush

Technical Field

The utility model relates to the technical field of brushes, in particular to a full-automatic production line of a hair dyeing brush. The utility model also relates to a method for preparing the hair dye brush by the full-automatic production line of the hair dye brush.

Background

Hair coloring brushes are used for modern stylish fashion appearance. Many people, both young and older, choose to dye hair to change the color if the hair dye is in direct contact with the hand, which can stain the hand, make it difficult to clean, and can damage the skin. Therefore, most of the existing barber shops adopt a brush to dye hair, the specific operation process is to apply the hair dye on the hair, and the hair of the hair dyeing brush is used for uniformly applying the hair dye on the hair.

The ordinary hair dyeing brush hair-planting machine depends on manual work to carry out hair-shearing and material returning procedures by another machine after independently feeding, hair-planting and blanking, so that the time and the labor are wasted, a large amount of unqualified products (waste products) are easy to appear, the procedures can not be effectively combined together, the mutual friction interference is realized, the manual labor intensity is high, the accident is easy to appear, and the efficiency is low.

Therefore, the development of a production device of a hair dye brush with high production efficiency and reduced labor intensity is needed.

Disclosure of Invention

The utility model aims to provide a full-automatic production line of a hair dye brush, which is a high-speed intelligent full-automatic hair planting machine integrating automatic hair brush feeding, detection, hair planting, hair shearing and discharging, is time-saving and labor-saving, can be manually operated and controlled by a computer, and has the advantages of low labor intensity, high production efficiency and high yield.

The second purpose of the utility model is to provide a method for preparing the hair dye brush by the full-automatic production line of the hair dye brush.

In order to achieve the first object of the present invention, the technical solution of the present invention is: the full-automatic production line of the hair dye brush comprises a machine base part, a workbench part and a hair planting structure; the workbench part and the hair planting structure are both arranged on the machine seat part; the hair planting structure is positioned above the workbench part; the method is characterized in that: the device also comprises a feeding and discharging part and a clamp;

the clamp is mounted on the table portion;

the feeding and discharging part is positioned on the side of the machine base part;

a handle feeding mechanism is fixed on the lateral side of the machine base part and is positioned above the feeding and discharging part and above the clamp.

In the technical scheme, an X-axis workbench and a Y-axis workbench are arranged in front of the machine base part;

the lower end of the workbench part is connected with the X-axis workbench in a sliding way through a sliding block;

the lower end of the X-axis workbench is connected with the Y-axis workbench in a sliding manner through a sliding block;

the hair planting structure is positioned above the clamp; the fixture is an equally dividing fixture capable of rotating in degrees.

In the technical scheme, the hair cutting device further comprises a hair cutting part; the shearing part is positioned on the side of the base part and on the side of the clamp.

In the above technical solution, the shearing part includes a shearing mechanism, a shearing transverse movement track, a shearing transverse movement motor and a shearing motor;

the shearing transverse moving track is fixed on the machine seat part;

the shearing mechanism is positioned below the shearing transverse moving track and is in sliding connection with the lower end of the shearing transverse moving track through a sliding block;

the shearing transverse movement motor is fixed on the shearing transverse movement track and is transversely connected with the shearing mechanism;

the shearing motor is fixed on the machine seat part and is connected with the shearing mechanism.

In the technical scheme, the handle feeding mechanism comprises a handle feeding manipulator, a manipulator rotating motor, a manipulator transverse moving cylinder, a manipulator longitudinal moving cylinder, a manipulator transverse moving track and a manipulator longitudinal moving track;

the manipulator traversing rail is fixed on the machine seat part; the handle-feeding manipulator is connected with the manipulator transverse moving track in a sliding manner through a manipulator transverse moving cylinder and a first sliding block;

the manipulator longitudinal moving track is fixed at the upper end of the manipulator rotating motor; a second sliding block and a manipulator longitudinal moving cylinder are fixed on the first sliding block;

the manipulator rotating motor is connected with the first sliding block in a sliding mode through a second sliding block, a manipulator longitudinal moving track and a manipulator longitudinal moving cylinder;

the handle-feeding manipulator is connected to the lower end of the manipulator rotating motor.

In the technical scheme, two handle-feeding mechanical arms are provided; the two handle-feeding manipulators are fixed at the lower end of the manipulator rotating motor in parallel.

In the technical scheme, the feeding and discharging part comprises a vibrating feeding plate and a handle feeding rail; the handle feeding track is a tangent extension line of the vibrating feeding disc;

the free end of the handle feeding track is positioned below the handle feeding manipulator.

In the above technical scheme, the clamp is of a disc structure; the lower end of the clamp is fixed on the workbench part; a rotating motor is connected with the clamp;

a plurality of brush holder fixing structures are equally arranged on the periphery of the clamp;

the fixture is provided with a flocking station, a shearing station, a handle mounting station, a handle feeding station and a handle arranging station; the handle arranging station and the handle feeding station are overlapped; the hair planting station is positioned below the hair planting structure; the shearing station is positioned below the shearing mechanism; the handle mounting station is positioned below the handle conveying manipulator.

In the above technical scheme, the hair-planting structure comprises a hair tip and a hair needle;

the hair needle is positioned right above the hair nozzle;

the hair nozzle is located above the hair planting station and above the brush holder fixing structure.

In order to achieve the second object of the present invention, the technical solution of the present invention is: the method for preparing the hair dye brush by the full-automatic production line of the hair dye brush is characterized by comprising the following steps of: comprises the following steps of (a) carrying out,

the method comprises the following steps: the X-axis workbench drives the workbench part to move in the X-axis direction, and the working position of the clamp is adjusted;

step two: the feeding and discharging part is started, the brush handle is poured into the vibrating feeding tray, and then moves to the handle feeding track along with the vibrating motion of the vibrating feeding tray;

step three: starting a handle feeding mechanism and carrying out first handle taking work;

the manipulator transverse moving cylinder drives the first handle conveying manipulator to move left, the manipulator longitudinal moving cylinder drives the first handle conveying manipulator to move down, and the first handle conveying manipulator grabs the handle at the free end of the handle track;

the manipulator longitudinal moving cylinder drives the first handle-sending manipulator to move upwards, and the manipulator transverse moving cylinder drives the first handle-sending manipulator to move rightwards;

step four: installing a handle for the first time;

the rotary motor drives the clamp to rotate to the first brush holder fixing structure and to the handle mounting station; the brush handle positioned in the first brush handle fixing structure is positioned under the first handle conveying mechanical hand;

when the manipulator rotating motor drives the first handle feeding manipulator and the second handle feeding manipulator to synchronously rotate to face the handle feeding mechanism, the first handle feeding manipulator is positioned on the right side of the second handle feeding manipulator, and the first handle feeding manipulator feeds the brush handle into the vertical through hole structure in the middle of the first brush handle fixing structure for fixing;

step five: carrying and installing the handle for the second time, and planting hair for the first time;

the rotating motor drives the clamp to rotate, drives the first brush holder fixing structure to rotate to a bristle planting station, and drives the second brush holder fixing structure to rotate to a handle mounting station; the brush handle in the second brush handle fixing structure is positioned right below the hair tip;

repeating the third step to the fourth step, and carrying out the second handle holding and mounting work;

synchronously, the hair planting structure plants hair on the brush handle positioned right below the hair nozzle through the hair nozzle and the hair;

step six: carrying out handle holding, handle mounting, secondary hair planting and primary hair shearing for the third time;

the rotary motor drives the clamp to rotate, drives the first brush holder fixing structure to rotate to the shearing station, drives the second brush holder fixing structure to rotate to the flocking station, and drives the third brush holder fixing structure to rotate to the handle mounting station; the brush handle positioned in the first brush handle fixing structure is positioned right below the shearing mechanism;

repeating the third step and the fifth step, carrying out handle taking and handle mounting for the third time, and carrying out secondary hair planting work;

the shearing part is started, and the shearing transverse motion motor pushes the shearing mechanism to transversely move on the shearing transverse motion track until the shearing mechanism is positioned above the shearing station and the brush holder to be sheared; after the shearing work of the shearing mechanism is finished, the shearing transverse movement motor transversely pulls the shearing mechanism back to the initial position to enable the shearing mechanism to be far away from the shearing station;

step seven: fourth handle holding, handle mounting, third hair planting, second hair shearing and first handle conveying work;

the rotary motor drives the clamp to rotate, drives the first brush holder fixing structure to rotate to the handle feeding station, drives the second brush holder fixing structure to rotate to the shearing station, and drives the third brush holder fixing structure to rotate to the flocking station; driving the fourth brush holder fixing structure to rotate to a handle mounting station;

repeating the third step and the sixth step, carrying out handle taking and handle mounting for the fourth time, and carrying out third hair planting work and second hair shearing work;

the handle feeding station feeds a handle to the first handle fixing structure;

step eight: fifth handle holding, handle mounting, fourth hair planting, third hair shearing, second handle conveying and first handle arranging work;

the rotary motor drives the clamp to rotate, drives the first brush holder fixing structure to rotate to the handle arranging station, drives the second brush holder fixing structure to rotate to the handle feeding station, and drives the third brush holder fixing structure to rotate to the shearing station; driving the fourth brush holder fixing structure to rotate to a bristle planting station;

repeating the third step and the sixth step, and carrying out fifth handle holding, handle mounting, fourth hair planting, third hair shearing and second handle conveying;

when the handle feeding mechanism carries out the fifth handle taking and installing operation; after the first handle-sending manipulator grabs the brush handle on the handle track, the manipulator longitudinal-moving cylinder drives the first handle-sending manipulator to move upwards, the manipulator transverse-moving cylinder drives the first handle-sending manipulator to move rightwards, and the manipulator longitudinal-moving cylinder drives the first handle-sending manipulator to move downwards to the second handle-sending manipulator to grab the finished brush handle;

after the second handle sending manipulator finishes handle taking, the manipulator rotating motor drives the first handle sending manipulator and the second handle sending manipulator to synchronously rotate until the first handle sending manipulator is positioned at the right side of the second handle sending manipulator, and the first handle sending manipulator sends the brush handle to the vertical through hole structure in the middle of the brush handle fixing structure for fixing;

the manipulator transverse moving cylinder drives the first handle conveying manipulator and the second handle conveying manipulator to transversely return, and the second handle conveying manipulator conveys the finished product brush holders to a cost storage position;

step nine: repeating the steps from one to eight until the hair planting of the brush handle is finished.

The utility model has the following advantages:

the utility model relates to a high-speed intelligent full-automatic hair dyeing brush hair-planting machine which integrates automatic hair brush feeding, detection, hair planting, hair shearing and discharging, and has the advantages of high production efficiency, time and labor saving, manual work only by computer operation control, low labor intensity and high yield.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic perspective view of the present invention.

Fig. 3 is a three-dimensional schematic view of the present invention.

FIG. 4 is a first schematic view of a three-dimensional structure of the connection of the loading and unloading part, the workbench part, the handle feeding mechanism and the clamp.

FIG. 5 is a schematic view of a three-dimensional structure of the connection of the feeding and discharging part, the workbench part, the handle feeding mechanism and the clamp.

FIG. 6 is a schematic perspective view of a handle-feeding manipulator in the handle-feeding mechanism of the present invention, which feeds handles to a handle-loading station.

Fig. 7 is a schematic perspective view of the handle-feeding mechanism of the present invention, wherein the handle-feeding robot moves to vibrate the tray to pick up the handle.

Fig. 8 is a rear view structural diagram of fig. 6.

Fig. 9 is a schematic perspective view of the brush holder fixing structure of the present invention.

Fig. 10 is a longitudinal sectional view of fig. 9.

Fig. 11 is a schematic view of a connection structure of the table part, the jig and the rotary motor of the present invention.

FIG. 12 is a schematic perspective view of a finished hair dye brush made according to the present invention.

Fig. 13 is a schematic perspective view of a brush handle to be implanted with hair.

In the figure, 1-a machine base part, 1.1-an X-axis workbench, 1.2-a Y-axis workbench, 2-a workbench part, 3-a flocking structure, 3.1-a hair nozzle, 3.2-a hair needle, 4-a loading and unloading part, 4.1-a vibration loading tray, 4.2-a handle feeding rail, 5-a shearing part, 5.1-a shearing mechanism, 5.2-a shearing transverse moving rail, 5.3-a shearing transverse moving motor, 5.4-a shearing motor, 6-a clamp, 6.1-a flocking station, 6.2-a shearing station, 6.3-a handle loading station, 6.4-a handle feeding station, 7-a handle feeding mechanism, 7.1-a handle feeding manipulator, 7.2-a manipulator rotating motor, 7.3-a manipulator transverse moving cylinder, 7.4-a manipulator longitudinal moving cylinder, 7.5-a manipulator transverse moving rail and 7.6-a manipulator longitudinal moving rail, 7.7-a first slide block, 7.8-a second slide block, 8-a rotating motor, 9-a brush holder fixing structure, 9.1-a vertical through hole structure, 9.2-a fixing plate, 10-a brush holder and 10.1-a plant pore.

Detailed Description

The embodiments of the present invention will be described in detail with reference to the accompanying drawings, which are not intended to limit the present invention, but are merely exemplary. While the advantages of the utility model will be clear and readily understood by the description.

With reference to the accompanying drawings: the full-automatic production line of the hair dye brush comprises a machine base part 1, a workbench part 2 and a hair planting structure 3; the workbench part 2 and the hair planting structure 3 are both arranged on the machine base part 1; the hair planting structure 3 is positioned above the workbench part 2; the device also comprises a feeding and discharging part 4 and a clamp 6;

the clamp 6 is arranged on the workbench part 2, and the clamp 6 moves left and right and up and down along with the workbench part 2;

the feeding and discharging part 4 is positioned on the side of the base part 1, namely faces the base part 1, and the feeding and discharging part 4 is positioned right left of the base part 1 and is fixedly connected with the base part 1;

a handle feeding mechanism 7 is fixed on the side of the machine base part 1, and the handle feeding mechanism 7 is positioned above the feeding and discharging part 4 and above the clamp 6; the handle feeding mechanism 7 conveys the brush handles 10 in the feeding and discharging part 4 to the vertical through hole structure 9.1 of the brush handle fixing structure 9 on the clamp 6, and after the brush handles 10 are positioned, the brush handles are planted with bristles through the bristle planting structure 3 (as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5).

Further, an X-axis workbench 1.1 and a Y-axis workbench 1.2 are arranged right in front of the machine base part 1;

the lower end of the workbench part 2 is connected with an X-axis workbench 1.1 in a sliding way through a sliding block;

the lower end of the X-axis workbench 1.1 is connected with the Y-axis workbench 1.2 in a sliding manner through a sliding block; the X-axis workbench 1.1 drives the workbench part 2 to move in the X axial direction, the Y-axis workbench 1.2 drives the X-axis workbench 1.1 and the workbench part 2 to move in the Y axial direction, so that a clamp 6 fixed on the workbench part 2 is driven to move, the hair planting position is adjusted, and the hair planting precision is ensured;

the hair planting structure 3 is positioned above the clamp 6; the hair planting structure 3 plants hair into a hair planting hole 10.1 on the brush handle 10 through a hair tip 3.1 and a hair needle 3.2; the fixture 6 is an equant fixture capable of rotating 360 degrees, so that the matching degree of a brush holder fixing structure 9 on the matching degree fixture 6, a brush holder 10 fixed on the brush holder fixing structure 9, the hair planting structure 3 and the handle feeding mechanism 7 is ensured, and the hair planting precision is ensured (as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5).

Further, a shearing part 5 is also included; the shearing part 5 is located at the side of the base part 1 (i.e. facing the base part 1, the shearing part 5 is fixed at the right side of the base part 1, which is located at the right side of the clamp 6), and is located at the side of the clamp 6; the shearing part 5 is used for shearing the brush handle 10 after hair planting, so as to ensure the neatness of the brush and the sanding effect of the brush after hair planting (as shown in figures 1 and 2).

Further, the shearing part 5 comprises a shearing mechanism 5.1, a shearing transverse motion track 5.2, a shearing transverse motion motor 5.3 and a shearing motor 5.4;

the shearing transverse moving track 5.2 is fixed on the machine base part 1 through a fixing structure, so that the structural stability of the shearing part 5 is ensured;

the shearing mechanism 5.1 is positioned below the shearing transverse moving track 5.2 and is in sliding connection with the lower end of the shearing transverse moving track 5.2 through a sliding block;

the shearing transverse motion motor 5.3 is fixed on the shearing transverse motion track 5.2 and is transversely connected with the shearing mechanism 5.1; when the shearing mechanism 5.1 performs shearing work, the shearing transverse movement motor 5.3 pushes the shearing mechanism 5.1 to transversely move on the shearing transverse movement track 5.2 until the shearing mechanism 5.1 is positioned above the shearing station 6.2 and a brush holder to be sheared; after the shearing work of the shearing mechanism 5.1 is finished, the shearing transverse movement motor 5.3 transversely pulls the shearing mechanism 5.1 back to the initial position, so that the shearing mechanism 5.1 is far away from the shearing station 6.2;

the shearing motor 5.4 is fixed on the base part 1 and is connected with the shearing mechanism 5.1; when the shearing mechanism 5.1 performs shearing work, the shearing motor 5.4 drives the shearing mechanism 5.1 to perform rotary shearing operation (as shown in fig. 1 and 2).

Further, the handle sending mechanism 7 comprises a handle sending manipulator 7.1, a manipulator rotating motor 7.2, a manipulator transverse moving cylinder 7.3, a manipulator longitudinal moving cylinder 7.4, a manipulator transverse moving rail 7.5 and a manipulator longitudinal moving rail 7.6;

the manipulator transverse moving rail 7.5 is fixed on the base part 1, so that the structural stability of the handle feeding mechanism 7 is ensured;

the handle-sending manipulator 7.1 is in sliding connection with the manipulator transverse moving track 7.5 through a manipulator transverse moving cylinder 7.3 and a first sliding block 7.7, and the manipulator transverse moving cylinder 7.3 drives the handle-sending manipulator 7.1 and the first sliding block 7.7 to transversely move on the manipulator transverse moving track 7.5;

the manipulator longitudinal movement track 7.6 is fixed at the upper end of the manipulator rotating motor 7.2; a second sliding block 7.8 and a manipulator longitudinal moving cylinder 7.4 are fixed on the first sliding block 7.7;

the manipulator rotating motor 7.2 is in sliding connection with the first sliding block 7.7 through a second sliding block 7.8, a manipulator longitudinal moving track 7.6 and a manipulator longitudinal moving cylinder 7.4; the manipulator longitudinal movement track 7.6 drives the second sliding block 7.8, the first sliding block 7.7 and the handle-sending manipulator 7.1 to longitudinally move on the manipulator longitudinal movement track 7.6;

the handle-feeding manipulator 7.1 is connected to the lower end of the manipulator rotating motor 7.2; the manipulator rotating motor 7.2 drives the handle-sending manipulator 7.1 to rotate, and the rotating angle is generally set to be 180 degrees each time; other rotation angles (as shown in fig. 6, 7, 8, 9, 10, and 11) may be provided according to actual conditions.

Furthermore, two handle-sending manipulators 7.1 are provided, namely a first handle-sending manipulator 7.11 and a second handle-sending manipulator 7.12; the first handle-feeding mechanical hand 7.11 and the second handle-feeding mechanical hand 7.12 are fixed at the lower end of the mechanical hand rotating motor 7.2 in parallel; when the handle is sent to operate and taken out, the first handle sending manipulator 7.11 is positioned at the left side of the second handle sending manipulator 7.12 facing the handle sending mechanism 7; the manipulator transverse moving cylinder 7.3 drives the first handle-sending manipulator 7.11 to move left, the manipulator longitudinal moving cylinder 7.4 drives the first handle-sending manipulator 7.11 to move down, and the first handle-sending manipulator 7.11 grabs the brush handle 10 on the handle track 4.2; a manipulator longitudinal moving cylinder 7.4 drives a first handle-sending manipulator 7.11 to move upwards, a manipulator transverse moving cylinder 7.3 drives the first handle-sending manipulator 7.11 to move rightwards, synchronously, a clamp 6 rotates until a finished product brush handle which is subjected to bristle planting and bristle grinding is located at a handle-mounting station 6.3, and a second handle-sending manipulator 7.12 picks the finished product brush handle;

after the second handle sending manipulator 7.12 finishes taking the handle, when the manipulator rotating motor 7.2 drives the first handle sending manipulator 7.11 and the second handle sending manipulator 7.12 to synchronously rotate to face the handle sending mechanism 7, the first handle sending manipulator 7.11 is positioned at the right side of the second handle sending manipulator 7.12, and the first handle sending manipulator 7.11 sends the handle 10 to the vertical through hole structure 9.1 in the middle of the handle fixing structure 9 for fixing; the hair-planting structure 3 precisely plants hair on the brush handle 10 through the movement of the X-axis workbench 1.1 and the Y-axis workbench 1.2 (as shown in figures 1, 6, 7, 8, 9, 10 and 11).

Further, the feeding and discharging part 4 comprises a vibrating feeding tray 4.1 and a feeding handle track 4.2; the handle feeding track 4.2 is a tangent extension line of the vibrating feeding disc 4.1; after the brush holder 10 is poured into the vibrating feeding tray 4.1, the brush holder 10 moves to the handle conveying track 4.2 along with the vibrating motion of the vibrating feeding tray 4.1;

the free end of the handle feeding track 4.2 is positioned right below the handle feeding manipulator 7.1, so that the handle feeding manipulator 7.1 can conveniently grab the brush handle 10 when transversely moving to the position right above the free end of the handle feeding track 4.2.

Further, the clamp 6 is a disc structure; the lower end of the clamp 6 is fixed on the workbench part 2; a rotating motor 8 is connected with the clamp 6, and the rotating motor 8 drives the clamp 6 to rotate clockwise; mounting stations are arranged on the periphery of the clamp 6; a plurality of installation stations are provided; generally, four mounting stations (or other mounting stations can be set according to actual production requirements) are equally arranged on the periphery of the clamp 6 to divide the clamp 6 into four equal parts; the included angle between two adjacent installation stations is 90 degrees;

a plurality of the mounting stations are equally arranged on the periphery of the clamp 6;

a brush holder fixing structure 9 is arranged on the mounting station;

the middle part of the brush handle fixing structure 9 is provided with a vertical through hole structure 9.1; the brush handle 10 is vertically arranged in the vertical through hole structure 9.1;

a fixed plate 9.2 is arranged on the brush handle fixing structure 9; the fixing plate 9.2 is provided with a screw hole; the fixing plate 9.2 is fixed on the mounting station through bolts (as shown in fig. 9 and 10);

the clamp 6 is provided with a flocking station 6.1, a shearing station 6.2, a handle mounting station 6.3, a handle feeding station 6.4 and a handle arranging station; the handle arranging station and the handle feeding station are overlapped by 6.4; the hair planting station 6.1 is positioned under the hair planting structure 3 and is used for planting hair on the brush handle moving to the hair planting station 6.1; the shearing station 6.2 is positioned under the shearing mechanism 5.1 and is used for shearing the brush handle moving to the shearing station 6.2; the handle mounting station 6.3 is positioned right below the handle feeding manipulator 7.1 and is used for mounting a brush handle to be implanted with hair or taking out a finished brush handle; the handle-feeding station 6.4 is an arbitrary empty station for rotating the handle (as shown in fig. 1 and 11).

Furthermore, the hair planting structure 3 comprises a hair tip 3.1 and a hair needle 3.2;

the hair needle 3.2 is positioned right above the hair nozzle 3.1;

the hair nozzle 3.1 is positioned right above the hair planting station 6.1 and right above the brush holder fixing structure 9; when the brush holder fixing structure 9 transfers the brush holder 10 to the bristle planting station 6.1, the bristle planting structure 3 plants bristles into the bristle planting holes 10 of the brush holder 10 through the bristle nozzle 3.1 and the bristle needle 3.2 (as shown in fig. 1, 11, 12 and 13);

the machine base part 1, the workbench part 2, the hair planting structure 3 and the feeding and discharging part 4 are all in the prior art.

The brush handle 10 is a hair dye brush handle.

With reference to the accompanying drawings: the preparation method of the full-automatic production line of the hair dye brush comprises the following steps:

the method comprises the following steps: the workbench part 2 is driven to move in the X axial direction by the X-axis workbench 1.1;

the X-axis workbench 1.1 and the workbench part 2 are driven to move in the Y axial direction through the Y-axis workbench 1.2, so that the clamp 6 fixed on the workbench part 2 is driven to move, and the working position of the clamp 6 is adjusted;

step two: the feeding and discharging part 4 is started, after the brush holder 10 is poured into the vibrating feeding tray 4.1, the brush holder 10 moves to the handle feeding track 4.2 along with the vibrating motion of the vibrating feeding tray 4.1;

the clamp 6 is started, and the rotating motor 8 drives the clamp 6 to rotate (as shown in fig. 1, 6, 7, 8, 9, 10 and 11);

step three: the handle feeding mechanism 7 is started to carry out the first handle taking work;

facing the handle-feeding mechanism 7, the first handle-feeding manipulator 7.11 is positioned at the left side of the second handle-feeding manipulator 7.12; the manipulator transverse moving cylinder 7.3 drives the first handle-sending manipulator 7.11 to move left, the manipulator longitudinal moving cylinder 7.4 drives the first handle-sending manipulator 7.11 to move down, and the first handle-sending manipulator 7.11 catches the brush handle 10 at the free end of the handle-sending track 4.2;

the manipulator longitudinal moving cylinder 7.4 drives the first handle-sending manipulator 7.11 to move upwards, and the manipulator transverse moving cylinder 7.3 drives the first handle-sending manipulator 7.11 to move rightwards;

step four: installing a handle for the first time;

the rotary motor 8 drives the clamp 6 to rotate until the first brush holder fixing structure 9 rotates to the handle mounting station 6.3; the brush holder 10 in the first brush holder fixing structure 9 is positioned under the first handle-feeding mechanical hand 7.11;

when the manipulator rotating motor 7.2 drives the first handle-sending manipulator 7.11 and the second handle-sending manipulator 7.12 to synchronously rotate to face the handle-sending mechanism 7, the first handle-sending manipulator 7.11 is positioned at the right side of the second handle-sending manipulator 7.12, and the first handle-sending manipulator 7.11 sends the brush handle 10 to the vertical through hole structure 9.1 in the middle of the first brush handle fixing structure 9 for fixing; the manipulator traverse cylinder 7.3 drives the first and second handle-transferring manipulators 7.11, 7.12 to laterally return to initial positions (the initial position of the handle manipulator 7.1 is generally above the handle-transferring rail 4.2) (as shown in fig. 6, 7, 8, 9, 10, 11);

the rotating motor 8 drives the clamp 6 to rotate, drives the first brush holder fixing structure 9 to rotate to the hair planting station 6.1, and drives the second brush holder fixing structure 9 to rotate to the handle mounting station 6.3; the brush holder 10 in the second brush holder fixing structure 9 is positioned right below the hair tip 3.1;

synchronously, the hair planting structure 3 plants hair on a brush holder 10 which is positioned right below the hair tip 3.1 through the hair tip 3.1 and a hair needle 3.2; the X-axis workbench 1.1 and the workbench part 2 are driven to move in the Y axial direction through the Y-axis workbench 1.2, so that the clamp 6 fixed on the workbench part 2 is driven to move, the working position of the clamp 6 is adjusted, the hair planting position of the brush handle 10 is adjusted, and the hair planting precision is ensured (as shown in figures 1 and 11);

the rotating motor 8 drives the clamp 6 to rotate, drives the first brush holder fixing structure 9 to rotate to the shearing station 6.2, drives the second brush holder fixing structure 9 to rotate to the flocking station 6.1, and drives the third brush holder fixing structure 9 to rotate to the handle mounting station 6.3; the brush holder 10 in the first brush holder fixing structure 9 is positioned under the shearing mechanism 5.1;

the shearing part 5 is started, and the shearing transverse movement motor 5.3 pushes the shearing mechanism 5.1 to transversely move on the shearing transverse movement track 5.2 until the shearing mechanism 5.1 is positioned above the shearing station 6.2 and the brush holder to be sheared; after the shearing work of the shearing mechanism 5.1 is finished, the shearing transverse movement motor 5.3 transversely pulls the shearing mechanism 5.1 back to the initial position, so that the shearing mechanism 5.1 is far away from the shearing station 6.2 (as shown in fig. 1 and 2);

the rotating motor 8 drives the clamp 6 to rotate, drives the first brush holder fixing structure 9 to rotate to the handle feeding station 6.4, drives the second brush holder fixing structure 9 to rotate to the shearing station 6.2, and drives the third brush holder fixing structure 9 to rotate to the hair planting station 6.1; the fourth brush holder fixing structure 9 is driven to rotate to a handle mounting station 6.3;

the handle feeding station 6.4 carries out handle feeding work on the first handle fixing structure 9 (as shown in figures 1, 2 and 11);

the rotating motor 8 drives the clamp 6 to rotate, drives the first brush holder fixing structure 9 to rotate to a handle arranging station (the handle arranging station is overlapped with the handle loading station 6.3), drives the second brush holder fixing structure 9 to rotate to a handle feeding station 6.4, and drives the third brush holder fixing structure 9 to rotate to a shearing station 6.2; driving the fourth brush holder fixing structure 9 to rotate to the bristle planting station 6.1;

repeating the third step and the sixth step, and carrying out fifth handle holding, handle mounting, fourth hair planting, third hair shearing and second handle conveying; when the handle feeding mechanism 7 performs the fifth handle feeding operation; when facing the handle feeding mechanism 7, the first handle feeding manipulator 7.11 is positioned at the left side of the second handle feeding manipulator 7.12; the manipulator transverse moving cylinder 7.3 drives the first handle-sending manipulator 7.11 to move left, the manipulator longitudinal moving cylinder 7.4 drives the first handle-sending manipulator 7.11 to move down, and the first handle-sending manipulator 7.11 catches the brush handle 10 at the free end of the handle track 4.2; the manipulator longitudinal moving cylinder 7.4 drives the first handle-sending manipulator 7.11 to move upwards, the manipulator transverse moving cylinder 7.3 drives the first handle-sending manipulator 7.11 to move rightwards, and the manipulator longitudinal moving cylinder 7.4 drives the first handle-sending manipulator 7.11 to move downwards to the second handle-sending manipulator 7.12 to grab a finished product brush handle (as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5);

after the second handle sending manipulator 7.12 finishes taking the handle, when the manipulator rotating motor 7.2 drives the first handle sending manipulator 7.11 and the second handle sending manipulator 7.12 to synchronously rotate to face the handle sending mechanism 7, the first handle sending manipulator 7.11 is positioned at the right side of the second handle sending manipulator 7.12, and the first handle sending manipulator 7.11 sends the handle 10 to the vertical through hole structure 9.1 in the middle of the handle fixing structure 9 for fixing (as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5);

the manipulator transverse moving cylinder 7.3 drives the first handle-sending manipulator 7.11 and the second handle-sending manipulator 7.12 to transversely return, and the second handle-sending manipulator 7.12 transports the finished product brush holders to a cost storage position (as shown in figures 1 and 2);

step nine: repeating the first step to the eighth step until the hair planting of the brush handle 10 is completed.

Others not described are prior art.

Claims

1. A full-automatic production line of a hair dye brush comprises a machine base part (1), a workbench part (2) and a hair planting structure (3); the workbench part (2) and the hair planting structure (3) are both arranged on the machine base part (1); the hair planting structure (3) is positioned above the workbench part (2); the method is characterized in that: the device also comprises a feeding and discharging part (4) and a clamp (6);

the clamp (6) is mounted on the table part (2);

the feeding and discharging part (4) is positioned on the side of the machine base part (1);

a handle feeding mechanism (7) is fixed on the side of the machine base part (1), and the handle feeding mechanism (7) is positioned above the feeding and discharging part (4) and above the clamp (6);

the method for preparing the hair dye brush by the full-automatic production line of the hair dye brush comprises the following steps,

the method comprises the following steps: the X-axis workbench (1.1) drives the workbench part (2) to move in the X-axis direction, and the working position of the clamp (6) is adjusted;

step two: the feeding and discharging part (4) is started, after the brush holder (10) is poured into the vibrating feeding tray (4.1), the brush holder (10) moves to the handle conveying track (4.2) along with the vibrating motion of the vibrating feeding tray (4.1);

step three: the handle feeding mechanism (7) is started to carry out the first handle taking work;

the manipulator transverse moving cylinder (7.3) drives the first handle-sending manipulator (7.11) to move left, the manipulator longitudinal moving cylinder (7.4) drives the first handle-sending manipulator (7.11) to move down, and the first handle-sending manipulator (7.11) catches the brush handle (10) at the free end of the handle-sending track (4.2);

the manipulator longitudinal moving cylinder (7.4) drives the first handle-sending manipulator (7.11) to move upwards, and the manipulator transverse moving cylinder (7.3) drives the first handle-sending manipulator (7.11) to move rightwards;

step four: installing a handle for the first time;

the rotary motor (8) drives the clamp (6) to rotate to the first brush holder fixing structure (9) to rotate to the handle mounting station (6.3); the brush holder (10) in the first brush holder fixing structure (9) is positioned under the first handle-feeding mechanical hand (7.11);

when the manipulator rotating motor (7.2) drives the first handle sending manipulator (7.11) and the second handle sending manipulator (7.12) to synchronously rotate to face the handle sending mechanism (7), the first handle sending manipulator (7.11) is positioned on the right side of the second handle sending manipulator (7.12), and the first handle sending manipulator (7.11) sends the brush handle (10) to the vertical through hole structure (9.1) in the middle of the first brush handle fixing structure (9) for fixing;

a rotary motor (8) drives the clamp (6) to rotate, drives the first brush holder fixing structure (9) to rotate to the hair planting station (6.1), and drives the second brush holder fixing structure (9) to rotate to the handle mounting station (6.3); a brush holder (10) positioned in the second brush holder fixing structure (9) is positioned right below the hair tip (3.1);

repeating the third step to the fourth step, and carrying out the second handle holding and mounting work; synchronously, the hair planting structure (3) plants hair on a brush handle (10) which is positioned right below the hair nozzle (3.1) through the hair nozzle (3.1) and the hair needle (3.2);

a rotary motor (8) drives the clamp (6) to rotate, drives the first brush holder fixing structure (9) to rotate to a shearing station (6.2), drives the second brush holder fixing structure (9) to rotate to a flocking station (6.1) and drives the third brush holder fixing structure (9) to rotate to a handle mounting station (6.3); the brush holder (10) in the first brush holder fixing structure (9) is positioned right below the shearing mechanism (5.1);

the shearing part (5) is started, the shearing transverse motion motor (5.3) pushes the shearing mechanism (5.1) to transversely move on the shearing transverse motion track (5.2) until the shearing mechanism (5.1) is positioned above the shearing station (6.2) and the brush holder to be sheared; after the shearing work of the shearing mechanism (5.1) is finished, the shearing transverse movement motor (5.3) transversely pulls the shearing mechanism (5.1) back to the initial position;

a rotary motor (8) drives the clamp (6) to rotate, drives the first brush holder fixing structure (9) to rotate to the handle feeding station (6.4), drives the second brush holder fixing structure (9) to rotate to the shearing station (6.2), and drives the third brush holder fixing structure (9) to rotate to the hair planting station (6.1); the fourth brush handle fixing structure (9) is driven to rotate to a handle mounting station (6.3);

repeating the third step and the sixth step, carrying out handle taking and handle mounting for the fourth time, and carrying out third hair planting work and second hair shearing work; the handle feeding station (6.4) feeds a handle to the first brush handle fixing structure (9);

a rotary motor (8) drives the clamp (6) to rotate, drives the first brush holder fixing structure (9) to rotate to a handle arranging station, drives the second brush holder fixing structure (9) to rotate to a handle feeding station (6.4), and drives the third brush holder fixing structure (9) to rotate to a shearing station (6.2); driving the fourth brush handle fixing structure (9) to rotate to a bristle planting station (6.1);

when the handle feeding mechanism (7) carries out the fifth handle taking and installing operation; after a first handle-sending manipulator (7.11) grabs a brush handle (10) on a handle-sending track (4.2), a manipulator longitudinal-moving cylinder (7.4) drives the first handle-sending manipulator (7.11) to move upwards, a manipulator transverse-moving cylinder (7.3) drives the first handle-sending manipulator (7.11) to move rightwards, and a manipulator longitudinal-moving cylinder (7.4) drives the first handle-sending manipulator (7.11) to move downwards to a second handle-sending manipulator (7.12) to grab a finished-product brush handle;

after the second handle sending manipulator (7.12) finishes taking the handle, a manipulator rotating motor (7.2) drives a first handle sending manipulator (7.11) and a second handle sending manipulator (7.12) to synchronously rotate until the first handle sending manipulator (7.11) is positioned at the right side of the second handle sending manipulator (7.12), and the first handle sending manipulator (7.11) sends the brush handle (10) to a vertical through hole structure (9.1) in the middle of the brush handle fixing structure (9) for fixing; the manipulator transverse moving cylinder (7.3) drives the first handle-sending manipulator (7.11) and the second handle-sending manipulator (7.12) to transversely return, and the second handle-sending manipulator (7.12) transports the finished product brush holders to a cost storage position;

step nine: repeating the steps from one to eight until the hair planting of the brush handle (10) is finished.

2. The full-automatic production line of hair dyes according to claim 1, characterized in that: an X-axis workbench (1.1) and a Y-axis workbench (1.2) are arranged in front of the machine base part (1);

the lower end of the workbench part (2) is connected with an X-axis workbench (1.1) in a sliding way through a sliding block;

the lower end of the X-axis workbench (1.1) is connected with the Y-axis workbench (1.2) in a sliding manner through a sliding block;

the hair planting structure (3) is positioned above the clamp (6); the clamp (6) is an equally-divided clamp capable of rotating 360 degrees.

3. The full-automatic production line of hair dyes according to claim 2, characterized in that: also comprises a shearing part (5); the shearing part (5) is positioned on the side of the base part (1) and on the side of the clamp (6).

4. The full-automatic production line of hair dyes according to claim 3, characterized in that: the shearing part (5) comprises a shearing mechanism (5.1), a shearing transverse motion track (5.2), a shearing transverse motion motor (5.3) and a shearing motor (5.4);

the shearing transverse moving track (5.2) is fixed on the machine base part (1);

the shearing mechanism (5.1) is positioned below the shearing transverse moving track (5.2) and is in sliding connection with the lower end of the shearing transverse moving track (5.2) through a sliding block;

the shearing transverse motion motor (5.3) is fixed on the shearing transverse motion track (5.2) and is transversely connected with the shearing mechanism (5.1);

the shearing motor (5.4) is fixed on the base part (1) and connected with the shearing mechanism (5.1).

5. The full-automatic production line of hair dyes according to claim 4, characterized in that: the handle sending mechanism (7) comprises a handle sending manipulator (7.1), a manipulator rotating motor (7.2), a manipulator transverse moving cylinder (7.3), a manipulator longitudinal moving cylinder (7.4), a manipulator transverse moving track (7.5) and a manipulator longitudinal moving track (7.6);

the manipulator transverse moving track (7.5) is fixed on the machine base part (1); the handle-sending manipulator (7.1) is in sliding connection with the manipulator transverse moving track (7.5) through a manipulator transverse moving cylinder (7.3) and a first sliding block (7.7);

the manipulator longitudinal movement track (7.6) is fixed at the upper end of the manipulator rotating motor (7.2); a second sliding block (7.8) and a manipulator longitudinal moving cylinder (7.4) are fixed on the first sliding block (7.7);

the manipulator rotating motor (7.2) is in sliding connection with the first sliding block (7.7) through a second sliding block (7.8), a manipulator longitudinal moving track (7.6) and a manipulator longitudinal moving cylinder (7.4);

the handle-feeding manipulator (7.1) is connected to the lower end of the manipulator rotating motor (7.2).

6. The full-automatic production line of hair dyes according to claim 5, characterized in that: two handle-feeding manipulators (7.1) are provided; the two handle-sending manipulators (7.1) are fixed at the lower ends of the manipulator rotating motors (7.2) in parallel.

7. The full-automatic production line of hair dyes according to claim 6, characterized in that: the feeding and discharging part (4) comprises a vibrating feeding plate (4.1) and a handle feeding track (4.2); the handle feeding track (4.2) is a tangent extension line of the vibrating feeding disc (4.1);

the free end of the handle feeding track (4.2) is positioned below the handle feeding mechanical arm (7.1).

8. The full-automatic production line of hair dyes according to claim 7, characterized in that: the clamp (6) is of a disc structure; the lower end of the clamp (6) is fixed on the workbench part (2); a rotating motor (8) is connected with the clamp (6);

a plurality of brush holder fixing structures (9) are equally arranged on the periphery of the clamp (6);

the clamp (6) is provided with a flocking station (6.1), a shearing station (6.2), a handle installing station (6.3), a handle conveying station (6.4) and a handle arranging station; the handle arranging station is superposed with the handle feeding station (6.4); the hair planting station (6.1) is positioned below the hair planting structure (3); the shearing station (6.2) is positioned below the shearing mechanism (5.1); the handle mounting station (6.3) is positioned below the handle feeding manipulator (7.1).

9. The full-automatic production line of hair dyes according to claim 8, characterized in that: the hair planting structure (3) comprises a hair nozzle (3.1) and a hair needle (3.2);

the hair needle (3.2) is positioned right above the hair nozzle (3.1);

the hair nozzle (3.1) is positioned above the hair planting station (6.1) and above the brush holder fixing structure (9).