CN111622385B - Production process of assembled wall - Google Patents
Production process of assembled wall Download PDFInfo
- Publication number
- CN111622385B CN111622385B CN201910280771.3A CN201910280771A CN111622385B CN 111622385 B CN111622385 B CN 111622385B CN 201910280771 A CN201910280771 A CN 201910280771A CN 111622385 B CN111622385 B CN 111622385B
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- keel
- assembled wall
- keels
- wall body
- platform
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 22
- 239000010440 gypsum Substances 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims description 18
- 238000004806 packaging method and process Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 8
- 230000002950 deficient Effects 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 239000012634 fragment Substances 0.000 description 9
- 238000010276 construction Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 239000004964 aerogel Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/76—Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2002/7461—Details of connection of sheet panels to frame or posts
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The application provides a production process of an assembled wall body, which comprises the following steps: (1) keel feeding, namely placing the transverse keels and the vertical keels on the module assembling platform; (2) fixing the keel, namely clamping the keel through a clamping mechanism to fix the positions of the horizontal keel and the vertical keel; (3) assembling keels, namely installing horizontal clamping pieces and cross clamping pieces on the cross keels and the vertical keels to form a keel frame; (4) turning over the keel frame to enable one surface of the keel frame, which is provided with the clamping piece, to be vertically downward; (5) feeding a gypsum board, and placing the gypsum board on the keel frame through a grabbing mechanism; (6) nailing is fixed, and the gypsum board is connected with the keel frame through the nailing mechanism to form an assembled wall body.
Description
Technical Field
The application relates to the field of production of assembled walls, in particular to a production process of an assembled wall.
Background
Traditional gypsum board fossil fragments wall structure is more old building structure wall body, and its construction method specifically does, does the world fossil fragments with the cross keel, with expansion bolts respectively with roof ground together fixed, couples together the world cross keel with perpendicular fossil fragments, and the cross keel is connected with self tapping nail with perpendicular fossil fragments handing-over department, fossil fragments both sides plaster board, installation rock wool board between the gypsum board. Therefore, the traditional gypsum board keel wall body is basically operated by pure hands, has low efficiency, can generate a large amount of construction waste, causes poor construction operation environment, destroys the surrounding environment and simultaneously ensures the construction quality.
The prefabricated building is a novel building structure, and the prefabricated building is formed by processing and manufacturing prefabricated parts in a factory and then transporting the prefabricated parts to a construction site for assembly. The assembled wall is an important component of an assembled building and is a new indoor wall structure. At present, each manufacturer does not have mature production equipment and process of the assembled wall body, so that the assembled wall body cannot be efficiently and quickly produced. The keel stock bin is used for feeding on part of production lines, but the feeding speed cannot be well matched with the production speed of other equipment, long-time automatic production cannot be realized, and manual material supplementing is still needed for the stock bin.
Disclosure of Invention
The application provides a production technology of an assembly type wall body, which can efficiently and quickly produce the assembly type wall body, and meanwhile, the construction quality can also be guaranteed.
In order to achieve the purpose of the application, the technical scheme adopted by the application is as follows:
the application provides a production process of an assembled wall body, which comprises the following steps:
(1) keel feeding, namely placing the transverse keels and the vertical keels on the module assembling platform;
(2) fixing the keel, namely clamping the keel through a clamping mechanism to fix the positions of the horizontal keel and the vertical keel;
(3) assembling keels, namely installing horizontal clamping pieces and cross clamping pieces on the cross keels and the vertical keels to form a keel frame;
(4) turning over the keel frame to enable one surface of the keel frame, which is provided with the clamping piece, to be vertically downward;
(5) feeding a gypsum board, and placing the gypsum board on the keel frame through a grabbing mechanism;
(6) nailing is fixed, and the gypsum board is connected with the keel frame through the nailing mechanism to form an assembled wall body.
Compared with the prior art, the method has the following beneficial effects:
the application provides a production technology of assembled wall body, process flow is compact reasonable, has improved the production efficiency of assembled wall body, has also promoted the product quality of assembled wall body simultaneously. This application is through mechanized flow material loading, can realize automatic material loading, promotes the production continuity, promotes production efficiency, uses manpower sparingly and manufacturing cost. The transportation platform is used for feeding, so that the integral feeding and transporting capacity of the production line is increased, and the production is accelerated.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the claimed subject matter and are incorporated in and constitute a part of this specification, illustrate embodiments of the subject matter and together with the description serve to explain the principles of the subject matter and not to limit the subject matter.
Fig. 1 is a flow chart of a production process of an assembled wall according to an embodiment of the present application;
FIG. 2 is an exemplary flow chart of a process for producing an assembled wall according to embodiments of the present disclosure;
fig. 3 is a schematic view of a production process of an assembled wall according to an embodiment of the present application.
Detailed Description
To make the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The application provides a production process of an assembled wall body, as shown in figure 1, the production process comprises the following steps:
(1) keel feeding, namely placing the transverse keels and the vertical keels on the module assembling platform;
(2) fixing the keel, namely clamping the keel through a clamping mechanism to fix the positions of the horizontal keel and the vertical keel;
(3) assembling keels, namely installing horizontal clamping pieces and cross clamping pieces on the cross keels and the vertical keels to form a keel frame;
(4) turning over the keel frame to enable one surface of the keel frame, which is provided with the clamping piece, to be vertically downward;
(5) feeding a gypsum board, and placing the gypsum board on the keel frame through a grabbing mechanism;
(6) nailing is fixed, and the gypsum board is connected with the keel frame through the nailing mechanism to form an assembled wall body.
As shown in fig. 2 and 3, accessible robot or mechanical grabbing hand (not shown in the figure) snatch the cross keel and erect keel and prevent on module assembly platform, and through with fossil fragments fixed back, install horizontal fastener and cross fastener additional and will violently, erect keel assembles into keel frame, later overturn keel frame, make its one side of installing the fastener perpendicular down, it is more level and more smooth when can making the gypsum board lay, avoid the fastener to cause the gypsum board installation unevenness, fix the gypsum board through nailing mechanism and form assembled wall body unit on keel frame at last. The gypsum board is a composite board with heat insulation materials, wherein the heat insulation materials can be glass wool, other heat insulation, sound insulation and fire prevention materials, or a combination of several materials, such as aerogel felt.
Specifically, snatch the mechanism and can be arm or longmen sucking disc etc. can satisfy steadily snatch the gypsum board to keel frame can. The module assembly platform (clamping mechanism) can drive the assembled wall body to move forwards (a subsequent operation platform, such as a discharging platform).
In an exemplary embodiment, in step (1), the cross runners and the cross runners are placed to form a rectangular frame.
The cross runners and the cross runners may be placed to form a plurality of side-by-side rectangular boxes, i.e., the runner frame includes a plurality of side-by-side rectangular boxes. The keel frame in the form has a stable structure, the strength meets the requirement, the nailing and fixing operation of the gypsum board is convenient, the using amount of keel materials can be saved, and the production cost of the assembled wall body is reduced. It should be noted that the structure of the keel frame is not limited, for example, the keel frame may further include a plurality of triangles arranged in a line, and the triangles are stable, so as to further enhance the reliability of the keel structure; alternatively, the keel frame may comprise a plurality of trapezoids arranged in a line, with adjacent trapezoids arranged alternately in long and short sides. Of course, the keel frame is not only distributed in one row, and can be arranged according to the actual situation, and the application is not limited to the above mode.
Specifically, the quantity of vertical keel is at least two, and the quantity of horizontal keel is at least two, and vertical keel parallel placement, horizontal keel perpendicular to vertical keel place, and the both ends of horizontal keel link to each other with two vertical keels in the outside respectively. For example: the keel frame can be assembled into a shape like a Chinese character tian.
In an exemplary embodiment, the horizontal catch and the cross catch are mounted at a keel joint, respectively.
Horizontal fastener sets up and is connected the T crossing department and the right angle corner that form at cross keel and vertical joist, and the cross fastener setting is connected the cross crossing department that forms at cross keel and vertical joist, for example: the outer frame of the grid-shaped keel frame is provided with 8 horizontal clamping pieces (4 corners and 4T-shaped road mouths), and the center of the grid-shaped keel frame is provided with 1 cross clamping piece.
In an exemplary embodiment, step (6) is followed by: and discharging, wherein the assembly wall body is conveyed to the discharging platform by the clamping mechanism, and the clamping mechanism is loosened to enable the assembly wall body to fall to the discharging platform.
Clamping mechanism can include the centre gripping arm, and the centre gripping arm presss from both sides tight assembled wall body, and the module assembly platform passes through the centre gripping arm and drives the assembled wall body motion to the platform of unloading, and the centre gripping arm loosens, makes the assembled wall body fall to the platform of unloading, and module assembly platform and clamping mechanism reset, continue to assemble.
In an exemplary embodiment, after discharging, further comprising: and stacking, namely grabbing the assembled wall from the module assembling platform to a stacking platform for placing. Specifically, the assembled de-walling body is grabbed from the module assembly platform to the stacking platform by a first mobile gantry chuck disposed above the stacking platform.
In an exemplary embodiment, the packaging storage is realized by grabbing the assembled wall body of the stacking platform to the packaging platform for packaging, and transporting the assembled wall body to the first storage area for storage after the packaging is finished. The stacking platform finishes stacking, when the assembled wall body reaches a certain amount, the assembled wall body is conveyed to the packaging platform for further packaging, and the assembled wall body after the packaging is finished is conveyed to the first storage area for storage through the transport vehicle.
In an exemplary embodiment, after the step (6) and before the unloading operation, an inspection step may be further provided for detecting the defective products caused in the assembly and the previous operations, taking out the defective products from the module assembling platform, and grabbing the taken out defective products to the disassembling platform. Specifically, the assembled wall is grabbed from the module assembling platform to the disassembling platform by a second movable gantry suction disc arranged above the disassembling platform, and disassembled parts are stored in a second storage area.
The application provides a production technology of assembled wall body through clamping mechanism centre gripping fossil fragments and assembles the fossil fragments into the fossil fragments frame, is convenient for follow-up installation of carrying out the gypsum board, has reduced artificial intervention, has improved production efficiency. The module assembling platform can drive the assembled wall body to enter the subsequent unloading platform through the clamping mechanism, so that waiting time is avoided, and subsequent operations such as stacking are facilitated. The inspection step and the corresponding disassembly platform are arranged, unqualified products are disassembled and recycled, and the production cost is reduced. Set up first and second longmen sucking disc, increased the transport capacity on the production line, and then increased the holistic throughput of production line.
In the description of the present application, it should be noted that the term "plurality" refers to two or more, and the directions or positional relationships indicated by "upper", "lower", and the like are based on the directions or positional relationships shown in the drawings, and are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the structures referred to have a specific direction, are constructed and operated in a specific direction, and thus, cannot be construed as limiting the present application.
In the description of the embodiments of the present application, unless expressly stated or limited otherwise, the terms "connected," "mounted," and "installed" are to be construed broadly, e.g., the term "connected" may be a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The embodiments described herein are exemplary rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Any feature or element of any embodiment may be used in combination with or instead of any other feature or element in any other embodiment, unless expressly limited otherwise.
The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements disclosed in this application may also be combined with any conventional features or elements to form a unique inventive concept as defined by the claims. Any feature or element of any embodiment may also be combined with features or elements from other inventive aspects to form yet another unique inventive aspect, as defined by the claims. Thus, it should be understood that any of the features shown and/or discussed in this application may be implemented alone or in any suitable combination. Accordingly, the embodiments are not limited except as by the appended claims and their equivalents. Furthermore, various modifications and changes may be made within the scope of the appended claims.
Further, in describing representative embodiments, the specification may have presented the method and/or process as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. Other orders of steps are possible as will be understood by those of ordinary skill in the art. Therefore, the particular order of the steps set forth in the specification should not be construed as limitations on the claims. Further, the claims directed to the method and/or process should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequences may be varied and still remain within the spirit and scope of the embodiments of the present application.
Claims (9)
1. A production process of an assembled wall body is characterized by comprising the following steps:
(1) keel feeding, namely placing the transverse keels and the vertical keels on the module assembling platform;
(2) fixing the keel, namely clamping the keel through a clamping mechanism to fix the positions of the horizontal keel and the vertical keel;
(3) assembling keels, namely installing horizontal clamping pieces and cross clamping pieces on the cross keels and the vertical keels to form a keel frame; the horizontal clamping piece and the cross clamping piece are arranged at the joint of the cross keel and the vertical keel;
(4) turning over the keel frame to enable one surface of the keel frame, which is provided with the clamping piece, to be vertically downward;
(5) feeding a gypsum board, and placing the gypsum board on the keel frame through a grabbing mechanism;
(6) nailing is fixed, and the gypsum board is connected with the keel frame through the nailing mechanism to form an assembled wall body.
2. A process for the production of an assembled wall body according to claim 1, wherein in step (1), the cross runners and the mullions are placed to form a rectangular frame.
3. The production process of the assembled wall body as claimed in claim 2, wherein the number of the vertical keels is at least two, the number of the horizontal keels is at least two, the vertical keels are arranged in parallel, the horizontal keels are arranged perpendicular to the vertical keels, and two ends of the horizontal keels are respectively connected with the two outermost vertical keels.
4. The process for producing an assembled wall according to claim 1, further comprising, after step (6): and discharging, wherein the assembly wall body is conveyed to the discharging platform by the clamping mechanism, and the clamping mechanism is loosened to enable the assembly wall body to fall to the discharging platform.
5. The process for producing an assembled wall body according to claim 4, further comprising, after unloading: and stacking, namely grabbing the assembled wall from the unloading platform to a stacking platform for placement.
6. The process for producing an assembled wall body according to claim 5, further comprising, after the stacking operation: and (4) packaging and storing, namely grabbing the assembled wall body of the stacking platform to the packaging platform for packaging, and transporting the assembled wall body to a first storage area for storing after the packaging is finished.
7. The process for producing an assembled wall according to claim 1, further comprising, after step (6): and inspecting, detecting defective products in the assembly operation, and taking the defective products out of the module assembly platform.
8. The production process of an assembled wall according to claim 7, wherein the removed defective product is grabbed to a disassembling platform, and the disassembled parts are stored in the second storage area.
9. Process for the production of an assembled wall according to any one of claims 1 to 8, characterized in that said plasterboard is a composite board with thermal insulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910280771.3A CN111622385B (en) | 2019-04-09 | 2019-04-09 | Production process of assembled wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910280771.3A CN111622385B (en) | 2019-04-09 | 2019-04-09 | Production process of assembled wall |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111622385A CN111622385A (en) | 2020-09-04 |
| CN111622385B true CN111622385B (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910280771.3A Active CN111622385B (en) | 2019-04-09 | 2019-04-09 | Production process of assembled wall |
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| CN (1) | CN111622385B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405832A (en) * | 2020-11-26 | 2021-02-26 | 张桂田 | Assembled wallboard manufacturing method, assembled wallboard, building and production equipment |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203769112U (en) * | 2014-01-21 | 2014-08-13 | 中国建筑股份有限公司 | Novel light steel keel thermal-insulating wall with holes formed in webs |
| CN203769111U (en) * | 2014-01-21 | 2014-08-13 | 中国建筑股份有限公司 | Novel light steel keel fireproof wall with holes formed in webs |
| KR101529009B1 (en) * | 2014-11-06 | 2015-06-15 | 이청종 | Assembling Structure and Mounting Method for Removable Wall Frame System |
| CN205343052U (en) * | 2015-12-30 | 2016-06-29 | 天津天瑞达自动化设备有限公司 | Quick shaping wall body assembly manufacturing line window assembly platform |
| CN105563112A (en) * | 2016-02-05 | 2016-05-11 | 北京大工简筑科技有限公司 | Automatic wall keel assembling system |
| CN107487041A (en) * | 2017-09-05 | 2017-12-19 | 郑州贝亚特电子科技有限公司 | Light steel light composite board production line and complex method |
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2019
- 2019-04-09 CN CN201910280771.3A patent/CN111622385B/en active Active
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| CN111622385A (en) | 2020-09-04 |
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