CN111608296B - Preparation method of assembled wall - Google Patents
Preparation method of assembled wall Download PDFInfo
- Publication number
- CN111608296B CN111608296B CN201910281355.5A CN201910281355A CN111608296B CN 111608296 B CN111608296 B CN 111608296B CN 201910281355 A CN201910281355 A CN 201910281355A CN 111608296 B CN111608296 B CN 111608296B
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- China
- Prior art keywords
- platform
- gypsum board
- assembled wall
- wall body
- assembling
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- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 57
- 239000010440 gypsum Substances 0.000 claims abstract description 57
- 239000002131 composite material Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000011810 insulating material Substances 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 239000012774 insulation material Substances 0.000 claims abstract description 8
- 238000005253 cladding Methods 0.000 claims abstract description 5
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 8
- 230000002950 deficient Effects 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 238000010276 construction Methods 0.000 description 6
- 239000012634 fragment Substances 0.000 description 5
- 239000011491 glass wool Substances 0.000 description 4
- 238000012856 packing Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 239000004964 aerogel Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/76—Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of metal
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
The application provides a preparation method of an assembled wall body, which comprises the following steps: (1) feeding a gypsum board, and grabbing the gypsum board to a first composite platform; (2) the keel is fed, and the keel is grabbed to the module assembling platform; (3) feeding the heat-insulating material, and laying the heat-insulating material on the gypsum board; (4) feeding a coating material, and laying the coating material on a heat insulation material; (5) the edge is covered, and the cladding material is attached to the front surface of the gypsum board and covers the peripheral side surface of the gypsum board; (6) and assembling, namely grabbing the gypsum board to a module assembling platform, starting an assembling mechanism, and assembling the keel and the gypsum board into an assembled wall body. The preparation method of the assembled wall body provided by the application has the advantages that the process flow is compact and reasonable, the production efficiency of the assembled wall body is improved, and meanwhile, the product quality of the assembled wall body is improved.
Description
Technical Field
The application relates to the field of production of assembled walls, in particular to a preparation method of an assembled wall.
Background
Traditional gypsum board fossil fragments wall structure is more old building structure wall body, and its construction method specifically does, does the world fossil fragments with the cross keel, with expansion bolts respectively with roof ground together fixed, couples together the world cross keel with perpendicular fossil fragments, and the cross keel is connected with self tapping nail with perpendicular fossil fragments handing-over department, fossil fragments both sides plaster board, installation rock wool board between the gypsum board. Therefore, the traditional gypsum board keel wall body is basically operated by pure hands, has low efficiency, can generate a large amount of construction waste, causes poor construction operation environment, destroys the surrounding environment and simultaneously ensures the construction quality.
The prefabricated building is a novel building structure, and the prefabricated building is formed by processing and manufacturing prefabricated parts in a factory and then transporting the prefabricated parts to a construction site for assembly. The assembled wall is an important component of an assembled building and is a new indoor wall structure. At present, each manufacturer does not have mature production equipment and process of the assembled wall body, so that the assembled wall body cannot be efficiently and quickly produced.
Disclosure of Invention
The application provides a preparation method of an assembly wall body, which can efficiently and quickly produce the assembly wall body, and meanwhile, the construction quality can be ensured.
In order to achieve the purpose of the application, the technical scheme adopted by the application is as follows:
the application provides a preparation method of an assembled wall body, which comprises the following steps:
(1) feeding a gypsum board, and grabbing the gypsum board to a first composite platform;
(2) the keel is fed, and the keel is grabbed to the module assembling platform;
(3) feeding the heat-insulating material, and laying the heat-insulating material on the gypsum board;
(4) feeding a coating material, and laying the coating material on a heat insulation material;
(5) the edge is covered, and the cladding material is attached to the front surface of the gypsum board and covers the peripheral side surface of the gypsum board;
(6) and assembling, namely grabbing the gypsum board to a module assembling platform, starting an assembling mechanism, and assembling the keel and the gypsum board into an assembled wall body.
Compared with the prior art, the method has the following beneficial effects:
the preparation method of the assembled wall body provided by the application has the advantages that the process flow is compact and reasonable, the production efficiency of the assembled wall body is improved, and meanwhile, the product quality of the assembled wall body is improved. This application is through mechanized flow material loading, can realize automatic material loading, promotes the production continuity, promotes production efficiency, uses manpower sparingly and manufacturing cost.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the claimed subject matter and are incorporated in and constitute a part of this specification, illustrate embodiments of the subject matter and together with the description serve to explain the principles of the subject matter and not to limit the subject matter.
Fig. 1 is a flow chart of a method for manufacturing a fabricated wall according to an embodiment of the present disclosure;
FIG. 2 is an exemplary flow chart of a method for manufacturing an assembled wall according to an embodiment of the present disclosure;
fig. 3 is a schematic view of a method for manufacturing a fabricated wall according to an embodiment of the present disclosure.
Detailed Description
To make the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The application provides a preparation method of an assembled wall body, as shown in figure 1, the preparation method comprises the following steps:
(1) feeding a gypsum board, and grabbing the gypsum board to a first composite platform;
(2) the keel is fed, and the keel is grabbed to the module assembling platform;
(3) feeding the heat-insulating material, and laying the heat-insulating material on the gypsum board;
(4) feeding a coating material, and laying the coating material on a heat insulation material;
(5) the edge is covered, and the cladding material is attached to the front surface of the gypsum board and covers the peripheral side surface of the gypsum board;
(6) and assembling, namely grabbing the gypsum board to a module assembling platform, starting an assembling mechanism, and assembling the keel and the gypsum board into an assembled wall body.
As shown in fig. 2 and 3, the robot grabs the gypsum board from the gypsum board storage area and places the gypsum board on the first composite platform; then, the robot grabs the keel from the keel storage area and places the keel on the module assembling platform for later use; starting the glass wool storage tank, and dragging and laying the glass wool on the gypsum board; starting a coating material platform, and drawing and paving the coating material on the glass wool; starting a covering device on the first composite platform, and attaching the covering material to the front surface of the gypsum board and covering the peripheral side surfaces of the gypsum board; and finally, the robot grabs the module assembling platform with the compounded gypsum board, starts an assembling mechanism and assembles the keel and the gypsum board into an assembled wall body. The layout of the devices (module assembly platform, stacking platform, etc.) on the on-site production line may be arranged as shown in position in fig. 3.
It should be noted that the above steps may be changed according to actual situations, for example: and (3) keel feeding in the step (2) can be completed only before assembly in the step (6).
In an exemplary embodiment, in step (1), if the gypsum board is gripped to the first composite platform with the front side facing up, the gypsum board is turned over to the second composite platform with the back side facing up.
As shown in fig. 2 and 3, the production line further comprises a second composite platform parallel to the first composite platform, the second composite platform has similar structure and function to the first composite platform, when the gypsum board is grabbed to the first composite platform in step (1), the gypsum board is in a state that the front surface is upward and the back surface is upward, when the back surface of the gypsum board is upward, the subsequent steps of feeding the thermal insulation material and the coating material can be normally carried out, when the front surface of the gypsum board is upward, the gypsum board needs to be turned over from the first composite platform to the second composite platform, at the moment, the back surface of the gypsum board on the second composite platform is upward, the gypsum board is fed with the thermal insulation material, the coating material and the edge covering step (synchronous with the first composite platform) on the second composite platform, and after the edge covering step is finished, the gypsum board is grabbed to the first composite platform and then the first composite platform is grabbed to the module assembly platform together with the original gypsum board on the first composite platform, and (6) assembling.
In an exemplary embodiment, after the gypsum boards and the keels are assembled to form the assembled wall body, a stacking operation is performed to grab the assembled wall body from the module assembling platform to the stacking platform for placement. Specifically, the assembled de-walling body is grabbed from the module assembly platform to the stacking platform by a first mobile gantry chuck disposed above the stacking platform. The stacking platform sets up two, first stacking platform and second stacking platform, accomplish the stack back at first stacking platform, can carry out follow-up transportation work to the packing platform, and continue to carry out stacking work by the second stacking platform this moment, the continuity of production flow has been improved, and simultaneously, first stacking platform and second stacking platform carry out the stack in turn and the transportation work to follow-up packing platform, make packing platform's setting can be relatively independent (keep away from the stacking platform), thereby save the area of production line main part.
In an exemplary embodiment, as shown in fig. 2 and 3, the stacking platform completes stacking, and when the number of the assembled wall bodies reaches a certain number, the assembled wall bodies are conveyed to the packaging platform for further packaging, and the packaged assembled wall bodies are conveyed to the first storage area for storage through the transport vehicle.
In an exemplary embodiment, after the assembling in step (6) and before the stacking operation, an inspection step may be further provided for detecting the defective products caused in the assembling and the previous operations, taking out the defective products from the module assembling platform, and grabbing the taken out defective products to the disassembling platform. Specifically, the assembled wall is grabbed from the module assembling platform to the disassembling platform by a second movable gantry suction disc arranged above the disassembling platform, and disassembled parts are stored in a second storage area.
The application provides a preparation method of assembled wall body sets up first, second composite platform, can overturn the gypsum board of putting the reflection automatically, has reduced artificial intervention, has improved production efficiency. The inspection step and the corresponding disassembly platform are arranged, unqualified products are disassembled and recycled, and the production cost is reduced.
It should be noted that the insulating material may be other insulating, sound insulating, fire retardant materials, or a combination of materials, such as aerogel blanket, in addition to glass wool. Because the materials of the heat-insulating material are different, and the requirements of various types of plates on the heat-insulating property are different, the thickness of the heat-insulating material is different, and the thickness of the heat-insulating material is generally more than or equal to 1 cm and less than or equal to 5 cm. For example, the insulating material may have a thickness of 3 to 4 centimeters.
In the description of the present application, it should be noted that the term "plurality" refers to two or more, and the directions or positional relationships indicated by "upper", "lower", and the like are based on the directions or positional relationships shown in the drawings, and are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the structures referred to have a specific direction, are constructed and operated in a specific direction, and thus, cannot be construed as limiting the present application.
In the description of the embodiments of the present application, unless expressly stated or limited otherwise, the terms "connected," "mounted," and "installed" are to be construed broadly, e.g., the term "connected" may be a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The embodiments described herein are exemplary rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Any feature or element of any embodiment may be used in combination with or instead of any other feature or element in any other embodiment, unless expressly limited otherwise.
The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements disclosed in this application may also be combined with any conventional features or elements to form a unique inventive concept as defined by the claims. Any feature or element of any embodiment may also be combined with features or elements from other inventive aspects to form yet another unique inventive aspect, as defined by the claims. Thus, it should be understood that any of the features shown and/or discussed in this application may be implemented alone or in any suitable combination. Accordingly, the embodiments are not limited except as by the appended claims and their equivalents. Furthermore, various modifications and changes may be made within the scope of the appended claims.
Further, in describing representative embodiments, the specification may have presented the method and/or process as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. Other orders of steps are possible as will be understood by those of ordinary skill in the art. Therefore, the particular order of the steps set forth in the specification should not be construed as limitations on the claims. Further, the claims directed to the method and/or process should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequences may be varied and still remain within the spirit and scope of the embodiments of the present application.
Claims (9)
1. A preparation method of an assembled wall body is characterized by comprising the following steps:
(1) feeding a gypsum board, and grabbing the gypsum board to a first composite platform; if the front side of the gypsum board is upward when the gypsum board is grabbed to the first composite platform, turning the gypsum board to the second composite platform to enable the back side of the gypsum board to be upward;
(2) the keel is fed, and the keel is grabbed to the module assembling platform;
(3) feeding the heat-insulating material, and laying the heat-insulating material on the gypsum board;
(4) feeding a coating material, and laying the coating material on a heat insulation material;
(5) the edge is covered, and the cladding material is attached to the front surface of the gypsum board and covers the peripheral side surface of the gypsum board;
(6) and assembling, namely grabbing the gypsum board to a module assembling platform, starting an assembling mechanism, and assembling the keel and the gypsum board into an assembled wall body.
2. The method for manufacturing an assembled wall according to claim 1, wherein the gypsum board on the second composite platform is grabbed to the module assembly platform for assembly after being subjected to thermal insulation material feeding, cladding material feeding and edge covering.
3. The method for preparing an assembled wall body according to claim 1, wherein step (6) is followed by further comprising: and stacking, namely grabbing the assembled wall from the module assembling platform to a stacking platform for placing.
4. The method of making an assembled wall body of claim 3, further comprising, after the stacking operation: and (4) packaging and storing, namely grabbing the assembled wall body of the stacking platform to the packaging platform for packaging, and transporting the assembled wall body to a first storage area for storing after the packaging is finished.
5. The method for preparing an assembled wall body according to claim 1, wherein step (6) is followed by further comprising: and inspecting, detecting defective products in the assembly operation, and taking the defective products out of the module assembly platform.
6. The method for manufacturing an assembled wall according to claim 5, wherein the removed defective product is grasped to a disassembling stage, and the disassembled component is stored in the second storage area.
7. The method of manufacturing an assembled wall of claim 3, wherein a first mobile gantry chuck is positioned above the stacking platform for grasping the assembled drywall from the module assembly platform to the stacking platform.
8. The method for preparing an assembled wall according to claim 6, wherein a second mobile gantry chuck is disposed above the disassembling platform for grabbing the assembled wall from the module assembling platform to the disassembling platform.
9. The method for manufacturing an assembled wall according to any one of claims 1 to 8, wherein the thickness of the thermal insulation material is 1 cm or more and 5 cm or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910281355.5A CN111608296B (en) | 2019-04-09 | 2019-04-09 | Preparation method of assembled wall |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910281355.5A CN111608296B (en) | 2019-04-09 | 2019-04-09 | Preparation method of assembled wall |
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| Publication Number | Publication Date |
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| CN111608296A CN111608296A (en) | 2020-09-01 |
| CN111608296B true CN111608296B (en) | 2021-10-22 |
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| CN201910281355.5A Active CN111608296B (en) | 2019-04-09 | 2019-04-09 | Preparation method of assembled wall |
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| CN112405832A (en) * | 2020-11-26 | 2021-02-26 | 张桂田 | Assembled wallboard manufacturing method, assembled wallboard, building and production equipment |
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| CN107487041A (en) * | 2017-09-05 | 2017-12-19 | 郑州贝亚特电子科技有限公司 | Light steel light composite board production line and complex method |
| CN207211437U (en) * | 2017-08-30 | 2018-04-10 | 河北建筑工程学院 | A kind of light steel wallboard of assembled |
| CN207660137U (en) * | 2017-12-08 | 2018-07-27 | 北京民佳新型建材有限公司 | Assembled wall body structure |
| CN108589974A (en) * | 2018-07-14 | 2018-09-28 | 青岛科瑞新型环保材料集团有限公司 | A kind of assembling type outer wall system and preparation method thereof, installation method |
| CN108729572A (en) * | 2017-04-13 | 2018-11-02 | 北新建材集团有限公司 | A kind of production line of wall |
| CN110565831A (en) * | 2018-06-06 | 2019-12-13 | 北新集团建材股份有限公司 | method for manufacturing assembled wall and wall unit manufactured by method |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07310386A (en) * | 1994-05-19 | 1995-11-28 | Fukuzen Cho | Built-up wall of light-weight steel frame |
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2019
- 2019-04-09 CN CN201910281355.5A patent/CN111608296B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105297942A (en) * | 2014-07-29 | 2016-02-03 | 金承黎 | Heat-insulation and decorative integrated wall with composite aerogel and light steel keels and method for manufacturing heat-insulation and decorative integrated wall |
| CN108729572A (en) * | 2017-04-13 | 2018-11-02 | 北新建材集团有限公司 | A kind of production line of wall |
| CN207211437U (en) * | 2017-08-30 | 2018-04-10 | 河北建筑工程学院 | A kind of light steel wallboard of assembled |
| CN107487041A (en) * | 2017-09-05 | 2017-12-19 | 郑州贝亚特电子科技有限公司 | Light steel light composite board production line and complex method |
| CN207660137U (en) * | 2017-12-08 | 2018-07-27 | 北京民佳新型建材有限公司 | Assembled wall body structure |
| CN110565831A (en) * | 2018-06-06 | 2019-12-13 | 北新集团建材股份有限公司 | method for manufacturing assembled wall and wall unit manufactured by method |
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