CN111622384B - Preparation method of assembled wall - Google Patents
Preparation method of assembled wall Download PDFInfo
- Publication number
- CN111622384B CN111622384B CN201910212933.XA CN201910212933A CN111622384B CN 111622384 B CN111622384 B CN 111622384B CN 201910212933 A CN201910212933 A CN 201910212933A CN 111622384 B CN111622384 B CN 111622384B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 29
- 239000011810 insulating material Substances 0.000 claims abstract description 4
- 239000011491 glass wool Substances 0.000 claims description 44
- 238000000034 method Methods 0.000 claims description 20
- 239000012774 insulation material Substances 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 8
- 238000010079 rubber tapping Methods 0.000 claims description 8
- 230000002950 deficient Effects 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 22
- 229910052602 gypsum Inorganic materials 0.000 description 21
- 239000010440 gypsum Substances 0.000 description 21
- 238000007599 discharging Methods 0.000 description 11
- 238000013461 design Methods 0.000 description 9
- 239000012634 fragment Substances 0.000 description 5
- 238000003860 storage Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
- E04B2/58—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal
Abstract
The utility model discloses a preparation method of assembled wall, includes the following step: (1) feeding a keel; (2) feeding a heat-insulating material; (3) feeding wall panels; (4) nailing and fixing; (5) and combining on site to obtain the assembled wall body. The invention relates to the field of production of assembled walls, and provides a preparation method of an assembled wall, which can overcome the problem of low production efficiency, solve the problems of low efficiency, construction pollution and the like in the traditional wall construction, can efficiently and quickly produce the assembled wall, and meanwhile, the construction quality can be ensured.
Description
Technical Field
The invention relates to the field of production of assembled walls, in particular to a preparation method of an assembled wall.
Background
Traditional gypsum board fossil fragments wall structure is more old building structure wall body, and its construction method specifically does, does the world fossil fragments with the cross keel, with expansion bolts respectively with roof ground together fixed, couples together the world cross keel with perpendicular fossil fragments, and the cross keel is connected with self tapping nail with perpendicular fossil fragments handing-over department, fossil fragments both sides plaster board, installation rock wool board between the gypsum board. Therefore, the traditional gypsum board keel wall body is basically operated by pure hands, has low efficiency, can generate a large amount of construction waste, causes poor construction operation environment, destroys the surrounding environment and simultaneously ensures the construction quality.
The prefabricated building is a novel building structure which is vigorously advocated and developed by the nation, and the prefabricated building is a building which is formed by finishing processing and manufacturing in a factory by using prefabricated parts and then transporting the prefabricated parts to a construction site for assembly. The assembled wall is an important component of an assembled building and is a new indoor wall structure. According to the requirements of the fabricated building, the fabricated wall needs to be manufactured in a factory and then transported to a construction site to complete the assembly of the fabricated wall. However, at present, each manufacturer does not have mature equipment and process for producing fabricated wall bodies, resulting in the inability to efficiently and quickly produce fabricated wall bodies.
Disclosure of Invention
The invention provides a preparation method of an assembled wall body, which can overcome the problem of low production efficiency, solve the problems of low efficiency, construction pollution and the like in the traditional wall body construction, can efficiently and quickly produce the assembled wall body, and simultaneously can ensure the construction quality.
In order to solve the technical problems, the invention adopts the following technical scheme:
a preparation method of an assembled wall body comprises the following steps:
(1) the method comprises the following steps of (1) feeding a keel, grabbing the keel to a factory assembly platform, and positioning and assembling the keel into a keel frame;
(2) feeding the heat insulation material, cutting the heat insulation material, clamping and paving the cut heat insulation material in the keel frame;
(3) the wall panel is fed, a wall panel is grabbed and placed at the upper end of the keel frame, and the keel frame and the heat insulation material are covered;
(4) nailing for fixing, namely fixing the wall panel, the keel and the heat insulation material into a whole by self-tapping nails to form a unit wall panel, and unloading the unit wall panel from the factory assembly platform for transferring to a warehouse or an installation site;
(5) and combining on site, taking out two unit wallboards, wherein the wall panels of the two unit wallboards are arranged in a back-to-back manner, and fixing the two unit wallboards to obtain the assembled wall body.
In one possible design, the heat insulation material is glass wool, and the coiled glass wool is unfolded and then subjected to length measurement and cutting before the step (2).
In one possible design, in step (1), the keel is clamped to the factory assembly platform by a first robot.
In a possible design, in the step (3), the wall panel is firstly grabbed and placed on the roll-over stand through a second robot, and then the wall panel on the roll-over stand is grabbed and placed at the upper end of the keel frame.
In one possible design, in step (4), the unit wall boards are unloaded from the factory assembly platform to a discharge turntable, stacked to a predetermined number and then transported to a warehouse or an installation site by a forklift.
In one possible design, during the unit wall board stacking process, a cushion block is added between two adjacent unit wall boards to prevent the unit wall boards from inclining.
In one possible design, in step (4), the unit wall board is provided with prefabricated holes.
In one possible design, before step (1), the keel is inspected and the defective keel is removed.
One possible design is that before step (1), the keel is manually loaded into a bin, and the bin is moved to one side of the first robot, and in step (1) the first robot grabs the keel within the bin.
In one possible design, an auxiliary bin is further provided on one side of the first robot to supplement the keel in the bin.
The invention has the beneficial effects that:
the preparation method of the assembled wall body can solve the problems of low efficiency, construction pollution and the like in the traditional wall body construction, can efficiently and quickly produce the assembled wall body, and simultaneously can ensure the construction quality.
According to the automatic feeding device, the first robot and the second robot are used for feeding, automatic feeding is achieved, the production continuity is improved, the production efficiency is improved, and manpower is saved.
According to the wall panel, the wall panel is firstly grabbed and placed on the roll-over stand through the second robot, then grabbed and placed on the factory assembly platform, and then positioned and loaded, so that the wall panel is convenient to mount and position.
The prefabricated holes are formed in the unit wall boards, so that the two unit wall boards can be fixed conveniently.
According to the invention, the auxiliary bin is further arranged on one side of the first robot, and the first robot can clamp the keel of the auxiliary bin when the bin has no keel, so that the keel in the bin can be supplemented.
Drawings
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic cross-sectional view of a unit wall panel according to the first embodiment;
FIG. 2 is a first schematic view of the unit wall panel of the first embodiment;
FIG. 3 is a schematic cross-sectional view of an assembled wall according to the first embodiment;
figure 4 is a schematic view of a keel frame of the first embodiment;
figure 5 is a schematic view of the keel frame and insulation assembly of the first embodiment;
FIG. 6 is a second schematic view of the unit wall panel of the first embodiment;
FIG. 7 is a flowchart of a method for manufacturing a fabricated wall according to a first embodiment;
FIG. 8 is a schematic view of a unit wallboard production facility of example one;
FIG. 9 is a flowchart of a method for manufacturing the fabricated wall according to the second embodiment;
FIG. 10 is a schematic view of the unit wallboard production facility of example two;
FIG. 11 is a schematic cross-sectional view of a unit wall panel of the third embodiment;
FIG. 12 is a schematic cross-sectional view of the unit wall panel stacking of the third embodiment;
FIG. 13 is a schematic view of the unit wallboard production apparatus of example III;
fig. 14 is a flowchart of a method for manufacturing a fabricated wall according to a third embodiment.
Reference numerals: 100-unit wall board, 101-keel, 102-heat insulation material, 103-wall panel, 104-self-tapping nail, 105-keel frame, 106-gap, 107-gap, 108-cushion block, 200-factory assembly platform, 201-nailing machine, 300-glass wool feeding mechanism, 301-uncoiling device, 302-glass wool conveying device, 303-length measuring device, 304-cutting device, 305-clamping device, 400-keel feeding mechanism, 401-bin, 402-keel conveying machine, 403-manual feeding end, 404-automatic feeding end, 405-auxiliary bin, 500-robot assembly, 501-first robot, 502-second robot, 700-wall panel feeding mechanism, 701-wall panel feeding turntable, 702-a turning frame, 703-a primary positioning end, 704-a secondary positioning end, 800-a discharging rotary table, 801-a stacking end, 802-a forklift discharging end, 900-a cushion block feeding mechanism, 901-a cushion block bin, 902-a cushion block conveyor and 903-a cushion block positioning component.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the following description of the embodiments of the present invention is provided with reference to the accompanying drawings, and it should be noted that, in the case of conflict, the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other.
Aiming at the defects of production of related assembled walls, the embodiment of the disclosure provides a preparation method of an assembled wall, which solves the problems of low efficiency, construction pollution and the like in the traditional wall construction, can efficiently and quickly produce the assembled wall, ensures the construction quality, and can effectively overcome the problem of low production efficiency.
The following examples are provided to illustrate the preparation of the fabricated wall of the present disclosure.
Firstly, as for an assembled wall body, the assembled wall body is composed of two unit wall boards 100, as shown in fig. 1 to 4, the unit wall boards 100 are composed of keel frames 105, heat insulation materials 102 and wall panels 103, wherein four keels 101 are connected end to form a rectangle, and a plurality of keels 101 are arranged in the rectangular keel frames, so that the strength is improved, and the keel frames 105 with gaps 106 are spliced; the thermal insulation material 102 is glass wool, which can also be rock wool, other inorganic thermal insulation materials or organic thermal insulation materials, and the glass wool, namely the thermal insulation material 102, is laid in the keel frame 105 layer by layer and is filled in the gap 106; the wall panel 103 is a gypsum board fixed to one side of the keel frame 105 and covering the keel 101 and the glass wool (heat insulating material 102) on the one side; the keel frame 105, the thermal insulation material 102 and the wall panel 103 are fixed into a whole by the self-tapping screw 104, and the thermal insulation material 102 can be adhered to the wall panel 103 and the keel frame 105 by glue. As shown in fig. 3, two of the above-mentioned unit wall panels 100 are parallel and their respective wall panels 103 are disposed oppositely and fixed by self-tapping screws 104 to constitute an assembled wall body. The assembled wall body can be vertically arranged between an upper floor and a lower floor, and can be fixed with the upper floor and the lower floor through connecting pieces so as to divide the space between the upper floor and the lower floor into a plurality of rooms.
Please refer to fig. 4 to 8, which illustrate a method for manufacturing the assembled wall according to the first embodiment, the method for manufacturing the assembled wall includes the following steps:
(1) feeding a keel; (2) feeding a heat-insulating material; (3) feeding wall panels; (4) nailing and fixing; (5) and (6) combining in the field.
Wherein, the steps (1) to (4) are completed in a factory, and are automatically processed by unit wallboard production equipment in the factory to produce the unit wallboard 100, and the step (5) is completed in the installation site of the assembly type wall body.
As shown in fig. 8, the unit wall panel production facility specifically includes a factory assembly platform 200 providing an assembly space, and a loading device for loading keel 101, gypsum board and glass wool, and further includes a discharging device for discharging the formed unit wall panel 100. As shown in fig. 8, a feeding device and a discharging device are disposed at the periphery of the factory assembly platform 200, the feeding device further includes a robot assembly 500, a keel feeding mechanism 400 for feeding the keel 101, a shingle feeding mechanism 700 for feeding gypsum boards, and a glass wool feeding mechanism 300 for feeding glass wool, and the discharging device is a discharging turntable 800 disposed at one side of the factory assembly platform 200.
Specifically, the factory assembly platform 200 is provided with a groove for positioning the keel 101, and is further provided with a nailing machine 201, wherein the nailing machine 201 is further provided with a drill for nailing and drilling. The robot assembly 500 includes a first robot 501 and a second robot 502, and the first robot 501 and the second robot 502 are disposed on both sides of the factory assembly platform 200. On the same side of the first robot 501, a keel feeding mechanism 400 is further arranged, the keel feeding mechanism 400 can be pushed to the range of motion of the first robot 501 after the keel 101 is manually installed, and the first robot 501 can grab the keel 101 on the keel feeding mechanism 400 and then position and place the keel 101 on the factory assembly platform 200. On the same side of the second robot 502, a shingle feeding mechanism 700 and a discharge turntable 800 are further provided, the shingle feeding mechanism 700 can rotate to the range of motion of the second robot 502 after being manually loaded with gypsum boards, and the second robot 502 can grab the gypsum boards on the shingle feeding mechanism 700 and then position and place the plasterboards on the factory assembly platform 200. The second robot 502 can also grab and stack the unit wall panels 100 formed on the factory assembly platform 200 on the discharge turntable 800, and after a predetermined number of unit wall panels are stacked, the discharge turntable 800 rotates, so that the unit wall panels 100 thereon are separated from the movable range of the second robot 502 and then transferred by a forklift. Connect again above-mentioned glass wool feed mechanism 300 at assembly platform 200 length direction one end in the mill, but the cotton length of measurable quantity glass, fixed length cutting and the cotton to the assembly platform 200 of mill of glass after the clamp is cut.
The first robot 501 and the second robot 502 are both robot arms, and both have respective limits of gripping distance, i.e., gripping ranges, and the factory assembly platform 200 is located within the grippable ranges of the first robot 501 and the second robot 502. As for the keel feeding mechanism 400, as shown in fig. 8, the keel feeding mechanism 400 includes a bin 401 and a keel conveyor 402, wherein the keel conveyor 402 includes a manual feeding end 403 and an automatic feeding end 404, and the automatic feeding end 404 is disposed near the factory assembly platform 200 and within a graspable range of the first robot 501; the manual feeding end 403 is arranged far away from the factory assembly platform 200 and is not located in the grippable range of the first robot 501, so that manual discharging to the stock bin 401 is facilitated; the keel conveyor 402 may move the silo 401 between a manual loading end 403 and an automatic loading end 404.
In the case of glass wool, the raw material is purchased with a package and rolled into a roll, and thus the glass wool feeding mechanism 300 needs to unwind the glass wool. Correspondingly, the glass wool feeding mechanism 300 comprises an uncoiling device 301 and a glass wool conveying device 302, wherein the uncoiling device 301 is connected with the glass wool conveying device 302, and the glass wool conveying device 302 is connected with the factory assembly platform 200. The unwinding device 301 can be used to remove the package and unwind the rolled glass wool, which after unwinding, needs to be manually positioned on a glass wool conveyor 302, which glass wool conveyor 302 can deliver the glass wool to the factory assembly platform 200. The glass wool conveying device 302 is also provided with a length measuring device 303, a cutting device 304 and a clamping device 305, and the length of the glass wool passing through the length measuring device 303 is measured in the conveying process of the glass wool on the glass wool conveying device 302; when the preset length is reached, the cutting device 304 is controlled to cut off the glass wool to be matched with the size of the keel frame 105; after the cutting, the clamping device 305 clamps the glass wool into the keel frame 105, and the glass wool feeding is completed.
With respect to the shingle feeding mechanism 700, comprising a shingle feeding turntable 701 and a roll-over stand 702 disposed thereon, wherein the shingle feeding turntable 701 comprises a secondary positioning end 704 close to the second robot 502 and a primary positioning end 703 far away from the second robot 502, the secondary positioning end 704 is within a graspable range of the second robot 502, the primary positioning end 703 is outside the graspable range of the second robot 502, gypsum board can be placed at the primary positioning end 703 by a forklift for primary positioning, the shingle feeding turntable 701 can be rotated 180 ° in a horizontal plane so that the gypsum board is rotated to the secondary positioning end 704. In addition, the roll-over stand 702 is disposed at the end of the secondary positioning end 704, which provides for secondary positioning of gypsum boards placed thereon.
In the case of the discharge turret 800, which is disposed on one side of the second robot 502, it includes a palletizing end 801 close to the second robot 502, and a forklift discharging end 802 far from the second robot 502, wherein the palletizing end 801 is within a graspable range of the second robot 502, and the forklift discharging end 802 is outside the graspable range of the second robot 502. From this, second robot 502 can snatch fashioned unit wallboard 100 to pile up neatly end 801, and the revolving stage 800 of unloading can rotate 180 on the horizontal plane for unit wallboard 100 rotates to fork truck discharge end 802, makes things convenient for the fork truck to unload.
The preparation method can be automatically produced and prepared by the unit wallboard production equipment, and specifically comprises the following steps of firstly, before the step (1), manually checking the used keel 101, removing the defective keel 101, then manually loading the keel 101 into a bin 401 at a manual loading end 403, driving the bin 401 to move to an automatic loading end 404 after the keel 101 is in place by a keel conveyor 402, namely, at one side of a first robot 501, and then carrying out the step (1); in the step (1), the first robot 501 grabs the keel 101 in the storage bin 401, positions and places the keel on the factory assembly platform 200, forms the keel frame 105, and prepares to perform the step (2) when the gap 106 filled with glass wool exists between the keels 101.
In the step (2), the uncoiling device 301 removes the package and uncoils the rolled glass wool, and after uncoiling, the glass wool needs to be manually positioned on the glass wool conveying device 302, and the glass wool conveying device 302 can convey the glass wool to the factory assembly platform 200; in the process of conveying the glass wool on the glass wool conveying device 302, the length of the glass wool passing through the length measuring device 303 is measured, and when the length reaches a preset length, the cutting device 304 is controlled to cut off the glass wool so as to enable the glass wool to be matched with the size of the keel frame 105; after the cutting, the clamping device 305 clamps the glass wool into the keel frame 105, and the glass wool feeding is completed.
In step (3), the gypsum board is placed at the primary positioning end 703 by a forklift for primary positioning, and the shingle loading turntable 701 can rotate on the horizontal plane, so that the gypsum board rotates to the secondary positioning end 704. The second robot 502 may grab the gypsum board onto the roll-over stand 702 for secondary positioning, and then the second robot 502 again grabs the gypsum board on the roll-over stand 702 onto the keel frame 105. Notably, if it is a gypsum board with the front side facing up, the second robot 502 grips from above the gypsum board, and if it is a gypsum board with the back side facing up, the robot grips from below the gypsum board, ensuring that the front side of the gypsum board is outside the unit wall panel 100.
In step (4), the nailing machine 201 on the factory assembly platform 200 drives the self-tapping nail into the unit wall panels 100 from the gypsum board, fixes them as one body, and grasps the prefabricated hole by the drill. Subsequently, the unit wall panels 100 are unloaded from the factory assembly platform 200 to the stacking end 801 on the unloading rotary table 800 by the second robot 502, and after the unit wall panels 100 are stacked to a predetermined number, the unit wall panels 100 are rotated to the forklift unloading end 802, and then transported to a warehouse or an installation site by a forklift.
In step (5), at the installation site, two of the above-mentioned unit wall panels 100 are arranged in parallel with their respective wall panels 103 facing away from each other and fixed by self-tapping screws 104 to constitute an assembled wall body. The assembled wall body can be vertically arranged between an upper floor slab and a lower floor slab and can be fixed with the upper floor slab and the lower floor slab through connecting pieces.
According to the method, the assembled wall can be produced quickly and efficiently by the preparation method, the efficiency is greatly improved, and the construction environment is purified.
Example two
Please refer to fig. 9 and 10 for a method of manufacturing the assembled wall of the second embodiment.
Specifically, as shown in fig. 9 and 10, in order to prevent the keel 101 in the magazine 401 from being caught less than the next keel frame 105, an auxiliary magazine 405 is further provided at one side of the first robot 501, and the auxiliary magazine 405 is within the graspable range of the first robot 501 and supplements the keel 101 in the magazine 401. The first robot 501 may pick up a predetermined number of keels 101 in the storage bin 401 to the auxiliary storage bin 405 after the step (1), and the storage bin 401 returns to the manual loading end 403 to fill the keels 101.
EXAMPLE III
Please refer to fig. 11 to 14, which illustrate a method for manufacturing an assembled wall according to a third embodiment of the present invention.
Specifically, as shown in fig. 11 and 12, the unit wall panel 100 has a gap 107 on one side of the unit wall panel 100 due to the difference in height between the keels 101 on the left and right sides, and when the unit wall panel 100 is placed on a horizontal plane, it is inclined and even impossible to stack.
In order to avoid the above problems, in the stacking process of the unit wall panels 100, the cushion block 108 is added between two adjacent unit wall panels 100, and the cushion block 108 is located in the notch 107, so that the unit wall panels 100 are horizontally arranged, stacking on the discharging rotary table 800 can be performed, and the forklift is convenient to transfer.
The unit wallboard production equipment further comprises a cushion block feeding mechanism 900 which is arranged on one side of the second robot 502 and comprises a cushion block bin 901, a cushion block conveyor 902 and cushion block positioning components 903, wherein the cushion block bin 901 and the cushion block positioning components 903 are respectively arranged at two ends of the cushion block conveyor 902, the cushion block positioning components 903 are located in the grabbing range of the second robot 502, and the cushion block bin 901 is located outside the grabbing range of the second robot 502. During the operation of the equipment, the mat transporter 902 transports the mat 108 in the mat bin 901 to the mat positioning assembly 903, and the mat positioning assembly 903 stops the mat 108, so that the second robot 502 can conveniently grab the mat 108 to the unloading rotary table 800.
By combining the embodiment, the preparation method of the assembled wall body can solve the problems of low efficiency, construction pollution and the like in the traditional wall body construction, can efficiently and quickly produce the assembled wall body, and meanwhile, can ensure the construction quality. According to the automatic feeding device, the first robot and the second robot are used for feeding, automatic feeding is achieved, the production continuity is improved, the production efficiency is improved, and manpower is saved. According to the wall panel, the wall panel is firstly grabbed and placed on the roll-over stand through the second robot, then grabbed and placed on the factory assembly platform, and then positioned and loaded, so that the wall panel is convenient to mount and position. The prefabricated holes are formed in the unit wall boards, so that the two unit wall boards can be fixed conveniently. According to the invention, the auxiliary bin is further arranged on one side of the first robot, and the first robot can clamp the keel of the auxiliary bin when the bin has no keel, so that the keel in the bin can be supplemented.
In the description of the present application, the terms "mounted," "connected," "fixed," and the like are used in a broad sense, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In the description herein, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
It should be understood by those skilled in the art that the embodiments of the present invention are described above, but the descriptions are only for the purpose of facilitating understanding of the embodiments of the present invention, and are not intended to limit the embodiments of the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the embodiments of the invention as defined by the appended claims.
Claims (10)
1. A preparation method of an assembled wall body is characterized by comprising the following steps:
(1) the method comprises the following steps of (1) feeding keels, grabbing the keels to a factory assembly platform, and positioning and placing the keels to assemble a keel frame;
(2) feeding the heat insulation material, cutting the heat insulation material, clamping and paving the cut heat insulation material in the keel frame;
(3) the wall panel is fed, a wall panel is grabbed and placed at the upper end of the keel frame, and the keel frame and the heat insulation material are covered;
(4) nailing for fixing, namely fixing the wall panel, the keel and the heat insulation material into a whole by self-tapping nails to form a unit wall panel, and unloading the unit wall panel from the factory assembly platform for transferring to a warehouse or an installation site;
(5) and combining on site, taking out two unit wallboards, wherein the wall panels of the two unit wallboards are arranged in a back-to-back manner, and fixing the two unit wallboards to obtain the assembled wall body.
2. The method for manufacturing an assembled wall according to claim 1, wherein the heat insulating material is glass wool, and the rolled glass wool is unwound and then subjected to length measurement and cutting before the step (2).
3. The method of manufacturing an assembled wall body as set forth in claim 2, wherein the keel is gripped to the factory assembly platform by a first robot in step (1).
4. The method for preparing an assembled wall body as claimed in claim 3, wherein in the step (3), the wall panel is firstly grabbed and placed on the roll-over stand by the second robot, and then the wall panel on the roll-over stand is grabbed and placed at the upper end of the keel frame.
5. The method for preparing an assembled wall body according to claim 1, wherein in the step (4), the unit wall panels are unloaded from the factory assembly platform to a discharge turntable, palletized to a predetermined number and then transferred to a warehouse or an installation site by a forklift.
6. The method for preparing an assembled wall body according to claim 5, wherein a spacer is added between two adjacent unit wall panels during the stacking of the unit wall panels to prevent the unit wall panels from being inclined.
7. The method of manufacturing an assembled wall body as set forth in claim 1, wherein in the step (4), the unit wall panels are provided with prefabricated holes.
8. A method of manufacturing an assembled wall according to claim 3, wherein, before step (1), the keel is inspected and the defective keel is removed.
9. The method for preparing an assembled wall according to claim 8, wherein the keel is manually loaded into a magazine and the magazine is moved to a side of the first robot before the step (1), and the first robot grasps the keel in the magazine in the step (1).
10. The method for preparing an assembled wall according to claim 9, wherein an auxiliary bin is further provided at one side of the first robot to supplement a keel in the bin.
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| CN201910212933.XA CN111622384B (en) | 2019-03-20 | 2019-03-20 | Preparation method of assembled wall |
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| CN201910212933.XA CN111622384B (en) | 2019-03-20 | 2019-03-20 | Preparation method of assembled wall |
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| CN111622384B true CN111622384B (en) | 2022-01-07 |
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| KR101835071B1 (en) * | 2016-05-17 | 2018-03-07 | (주)에이치에스패널 | Assembly type light weight partition pannel having fire-resistant |
| CN206581433U (en) * | 2017-02-28 | 2017-10-24 | 河北卓秋实业有限公司 | Double keel connect combined wall |
| CN107487041A (en) * | 2017-09-05 | 2017-12-19 | 郑州贝亚特电子科技有限公司 | Light steel light composite board production line and complex method |
| CN108032581A (en) * | 2017-12-13 | 2018-05-15 | 郑州贝亚特电子科技有限公司 | Three-dimensional composite board machining production line |
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2019
- 2019-03-20 CN CN201910212933.XA patent/CN111622384B/en active Active
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