CN111619868B - Single-phase electric energy meter broadband carrier module rapid box moving equipment and method - Google Patents
Single-phase electric energy meter broadband carrier module rapid box moving equipment and method Download PDFInfo
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- CN111619868B CN111619868B CN202010404660.1A CN202010404660A CN111619868B CN 111619868 B CN111619868 B CN 111619868B CN 202010404660 A CN202010404660 A CN 202010404660A CN 111619868 B CN111619868 B CN 111619868B
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- 230000007306 turnover Effects 0.000 claims description 47
- 230000000903 blocking effect Effects 0.000 claims description 12
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- 238000007689 inspection Methods 0.000 abstract description 8
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/207—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention discloses a single-phase electric energy meter broadband carrier module rapid box moving device and a method, wherein the device comprises an electrical device mounting platform, an air compressor, an electric translation screw rod, a pneumatic grabbing mechanism, a discharging cache line, a chute, an electric lifting screw rod group and a feeding cache line; the air compressor machine is communicated with the pneumatic grabbing mechanism through a pipeline and provides an air source for the pneumatic grabbing mechanism. The invention solves the problem of low box moving efficiency of the single-phase broadband carrier module of the national grid company, fills the technical blank of module quick box moving, can save labor and time cost, and improves the efficiency of full inspection acceptance and boxing distribution in the asset life-cycle management. The invention can also be popularized to scenes that various devices, equipment, articles and components are placed in a centralized way and need to be grabbed and placed at the specified position at the same time.
Description
Technical Field
The invention belongs to the technical field of electrical measurement and electric energy measurement, and particularly relates to a rapid box moving device and a rapid box moving method for a broadband carrier module matched with a single-phase intelligent electric energy meter.
Background
As one of power carrier communications, a broadband carrier carries out data transmission by using a power line as a communication technology for carrying out data transmission, and using an existing power grid as a transmission medium for signals. At present, the communication bandwidth of a broadband carrier module used by national grid companies (hereinafter referred to as national grid companies) is 0.7MHz-3 MHz.
The national grid company has issued Q/GDW 11612 technical Specification for interconnection and intercommunication of low-voltage power line broadband carrier communication in 2017, carries out interconnection and intercommunication test detection of low-voltage power line broadband carrier communication units (chip level) of an electricity information acquisition system on broadband carrier modules, and the national grid company in 2018 proposes that the broadband carrier modules are taken as an independent metering device to be incorporated into the management of the whole life cycle of metering assets, carries out the work of whole-performance detection, delivery inspection and whole inspection and acceptance of the broadband carrier modules, and requires that each provincial grid company in 2019 has the detection capability of the broadband carrier modules.
The 'two meetings' of the national grid company in 2019 proposes to promote the establishment of 'three-type two-network and one-class world' enterprises of the company, firstly proposes to establish a ubiquitous power internet of things, the 'national grid core' of high-speed carrier waves and the like is deployed and promoted to be applied in marketing major scale in marketing work, the application of a non-metering function of the intelligent electric meter is deepened, the two meetings of the province company propose to complete the replacement of 600 ten thousand broadband carrier modules all the year around, the accurate fault positioning is realized, the excellent 600 ten thousand broadband carrier module popularization technical support is required to be made for the requirement, the high-frequency full collection and state perception of the power consumption information of customers are realized, and the ubiquitous power internet of things construction foundation is tamped.
In order to meet the requirement of large-scale popularization and application of broadband carrier modules, production efficiency needs to be improved in all links of receiving, scanning and warehousing, sampling inspection, full inspection and acceptance, boxing and distribution, installation and operation and the like from the arrival of goods, but the broadband carrier modules belong to novel metering assets, box moving and warehousing efficiency is low in the management and control process of the broadband carrier modules according to the full life cycle management method of the metering assets, the number of layers and the number of modules on each layer are large when the modules arrive at the goods, the stacking speed is low one by one when the modules are moved from a carton to a turnover box and the boxes are moved from a turnover box to the carton after the box moving and the full inspection and acceptance are completed, the efficiency is low, and the follow-up verification, distribution and popularization and application of the modules are severely restricted.
Disclosure of Invention
The method is suitable for the process of moving the broadband carrier module from the carton to the transfer box in the link from receiving goods to scanning and warehousing and the process of moving the broadband carrier module from the transfer box to the carton in the link from full inspection and acceptance to packing and distribution in the whole life cycle management of the broadband carrier module of each provincial metering center in the national network system, greatly improves the efficiency of moving the broadband carrier module by using the method and the equipment, saves time and labor cost, and creates a foundation for the large-scale popularization and application of the broadband carrier module.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a single-phase electric energy meter broadband carrier module fast box moving device comprises a bearing platform, two cache lines arranged on the bearing platform, an electric lifting lead screw group with the lower end fixedly connected to the bearing platform, an electric translation lead screw group connected to the upper end of the electric lifting lead screw group, a pneumatic grabbing mechanism which is slidably connected to the electric translation lead screw group and is positioned above the cache lines, an electrical equipment mounting platform fixedly connected to the bearing platform through a fixed support bar, an air compressor fixedly arranged on the electrical equipment mounting platform, and a sliding chute which is connected to the rear side part of each cache line in a split mode;
the air compressor machine is communicated with the pneumatic grabbing mechanism through a pipeline and provides an air source for the pneumatic grabbing mechanism.
As a further improvement of the box moving equipment, the two cache lines are respectively a feeding cache line for bearing the single-phase broadband carrier module carton and a discharging cache line for bearing the single-phase broadband carrier module turnover box, and the feeding cache line and the discharging cache line are both conveyor belt mechanisms.
As a further improvement of the box moving equipment, the lower end of the electric lifting screw rod group is fixed on the bearing platform through a mounting base;
the upper end of the same group of electric lifting screw rod group is fixedly connected with a side connecting rod, and the upper end of the same group of electric lifting screw rod group is fixedly connected with an electric translation screw rod group.
As a further improvement of the box moving equipment, the pneumatic grabbing mechanism is fixedly connected with a translation seat, and the translation seat is connected with an electric translation screw rod group in a sliding mode.
As a further improvement of the box moving equipment, the bottom parts of the bearing platform and the sliding groove are connected with universal traveling wheels.
As a further improvement of the box moving equipment, the single-phase broadband carrier module paper box comprises a paper box side wall and a lining plastic tray inserted into the paper box side wall in a layered mode; and module placing grooves are arranged on the lining plastic tray at intervals.
As a further improvement of the box moving equipment, the front surface of the single-phase broadband carrier module is connected with a data receiving indicator lamp RXD and a data transmitting indicator lamp TXD;
the back of the single-phase broadband carrier module is provided with a strong current interface and a weak point interface.
As a further improvement of the box moving equipment, the bottom surface of the pneumatic grabbing mechanism is fixedly connected with pneumatic grippers, and the number of the starting grippers is the same as that of the single-phase broadband carrier modules arranged on the lining plastic tray and corresponds to one of the single-phase broadband carrier modules; each starting hand grip is communicated with an air suction port of the air compressor.
As a further improvement of the box moving equipment, the box moving equipment further comprises a blocking mechanism, the blocking mechanism adopts a baffle plate connected to the rear side part of the cache line in a lifting mode, and the baffle plate is lifted to form positioning blocking for a single-phase broadband carrier module carton or a single-phase broadband carrier module turnover box.
A method for utilizing the single-phase electric energy meter broadband carrier module to quickly move the box equipment comprises the following operation steps of moving a box from a single-phase broadband carrier module in a box full of the single-phase broadband carrier module to an empty box:
step S1, placing the single-phase broadband carrier module carton on a feeding cache line, placing the single-phase broadband carrier module turnover box on a discharging cache line, and enabling the pneumatic grabbing mechanism to stand by above the feeding cache line;
step S2, moving the single-phase broadband carrier module paper boxes filled with the modules and the empty single-phase broadband carrier module turnover boxes to a feeding cache line and a discharging cache line right below the pneumatic grabbing mechanism, and positioning by a blocking mechanism;
step S3, after the sensor senses that the single-phase broadband carrier module carton and the single-phase broadband carrier module turnover box are in place at the same time, the pneumatic grabbing mechanism descends to a position above a first layer of modules in the single-phase broadband carrier module carton, and a gripper of the pneumatic grabbing mechanism electrically grabs a limiting groove of the single-phase broadband carrier module through a PLC (programmable logic controller), and simultaneously and completely grabs the single-phase broadband carrier modules on the same layer;
the limiting grooves are positioned at the middle positions of two lateral sides of the front face of the single-phase broadband carrier module;
step S4, the pneumatic grabbing mechanism ascends to reset, translates to the position right above the discharging cache line, and simultaneously draws away the lining plastic tray left between the upper layer module and the lower layer module in the carton after grabbing the single-phase broadband carrier module in the carton;
step S5, the pneumatic grabbing mechanism expands the distance of the grippers according to the stacking interval of the single-phase broadband carrier modules in the single-phase broadband carrier module turnover box, descends to 2mm above the module placing groove, releases the single-phase broadband carrier modules into the single-phase broadband carrier module turnover box, and then ascends for resetting;
step S6, the discharging cache line advances one station, the turnover box with the single-phase broadband carrier module enters a chute, after the turnover box is taken away manually, the empty turnover box is placed under the pneumatic grabbing mechanism for standby, and meanwhile, the pneumatic grabbing mechanism translates to the upper part of the feeding cache line;
step S7, repeating the operation from step S3 to step S6 for 10 times until all single-phase broadband carrier modules in the single-phase broadband carrier module carton with 10 layers are taken out layer by layer from top to bottom and put into 10 single-phase broadband carrier module turnover boxes, and completing the process that the single-phase broadband carrier modules are moved from a full single-phase broadband carrier module carton to an empty turnover box;
and step S8, the feeding cache line advances by one station, the empty carton box enters the chute, after the carton box is taken away manually, the full single-phase broadband carrier module carton box enters the position right below the pneumatic grabbing mechanism, and the box moving operation of the single-phase broadband carrier module in the next single-phase broadband carrier module carton box is prepared.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:
the invention solves the problem of low box moving efficiency of the single-phase broadband carrier module of the national grid company, fills the technical blank of module quick box moving, can save labor and time cost, and improves the efficiency of full inspection acceptance and boxing distribution in the asset life-cycle management. The invention can also be popularized to scenes that various devices, equipment, articles and components are placed in a centralized way and need to be grabbed and placed at the specified position at the same time.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of the box moving apparatus of the present invention;
FIG. 2 is a flow chart of the operation of the present invention box-moving method;
FIG. 3 is a schematic top view of a single-phase broadband carrier module carton;
FIG. 4 is a schematic side view of a single-phase broadband carrier module carton;
fig. 5 is a schematic top view of a single-phase broadband carrier module turnover box;
FIG. 6 is a schematic diagram of a side view of a single-phase wideband carrier module;
fig. 7 is a schematic front view of a single-phase broadband carrier module;
fig. 8 is a schematic diagram of a back structure of a single-phase broadband carrier module.
Wherein:
the automatic feeding device comprises a bearing platform 1, a fixed supporting rod 2, a fixed mounting plate 3, an air compressor 4, a side connecting rod 5, an electric translation screw rod 6, a translation seat 7, a pneumatic grabbing mechanism 8, an electric lifting screw rod group 9, a mounting base 10, a discharging cache line 11, a sliding chute 12, a universal wheel 13, a carton side wall 14, a module placing groove 15, a side hole 16, a feeding cache line 17, a data receiving indicator RXD21, a data sending indicator TXD22, a strong current interface 23 and a weak point interface 24.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the application, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting.
Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present application, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description only, and in the case of not making a reverse description, these directional terms do not indicate and imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the scope of the present application; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
As shown in fig. 1, a single-phase electric energy meter broadband carrier module fast box moving device is characterized by comprising a bearing platform 1, two cache lines installed on the bearing platform 1, an electric lifting lead screw group 9 with the lower end fixedly connected to the bearing platform 1, an electric translation lead screw group 6 connected to the upper end of the electric lifting lead screw group 9, a pneumatic grabbing mechanism 8 slidably connected to the electric translation lead screw group 6 and located above the cache lines, an electrical equipment installation platform 3 fixedly connected to the bearing platform 1 through a fixed support rod 2, an air compressor 4 fixedly installed on the electrical equipment installation platform 3, and a chute 12 connected to the rear side part of the cache lines in a split manner;
the air compressor 4 is communicated with the pneumatic grabbing mechanism 8 through a pipeline and provides an air source for the pneumatic grabbing mechanism 8.
Further, the two cache lines are respectively an input cache line 17 for bearing the single-phase broadband carrier module carton and an output cache line 11 for bearing the single-phase broadband carrier module turnover box, and the input cache line 17 and the output cache line 11 are both conveyor belt mechanisms.
Further, the lower end of the electric lifting lead screw group 9 is fixed on the bearing platform 1 through a mounting base 10;
the upper end of the same group of the electric lifting screw rod group 9 is fixedly connected with a side connecting rod 5, and the upper end of the same group of the electric lifting screw rod group 9 is fixedly connected with an electric translation screw rod group 6.
Further, the pneumatic grabbing mechanism 8 is fixedly connected with a translation seat 7, and the translation seat 7 is connected with the electric translation screw rod group 6 in a sliding mode.
Further, universal traveling wheels 13 are connected to the bottoms of the bearing platform 1 and the sliding groove 12.
Further, the single-phase broadband carrier module carton comprises a carton side wall 14 and an inner lining plastic tray 16 which is inserted into the carton side wall 14 in a layered manner; module placing grooves 15 are arranged on the lining plastic tray 16 at intervals.
Further, a data receiving indicator lamp RXD21 and a data transmitting indicator lamp TXD22 are connected to the front side of the single-phase broadband carrier module;
the back of the single-phase broadband carrier module is provided with a strong electric interface 23 and a weak point interface 24.
Further, the bottom surface of the pneumatic grabbing mechanism 8 is fixedly connected with pneumatic grippers, and the number of the starting grippers is the same as that of the single-phase broadband carrier modules placed on the lining plastic tray 16 and corresponds to one of the single-phase broadband carrier modules; each starting hand grip is communicated with an air suction port of the air compressor 4.
Furthermore, the device also comprises a blocking mechanism, wherein the blocking mechanism adopts a baffle plate which is connected to the rear side part of the cache line in a lifting manner, and the baffle plate is lifted to form positioning blocking for the single-phase broadband carrier module carton or the single-phase broadband carrier module turnover box.
As shown in fig. 2, the box moving method using the single-phase electric energy meter broadband carrier module quick box moving device includes the following implementation steps:
step S1, manually placing the carton box (shown in fig. 3 and 4) filled with the single-phase broadband carrier module on the feeding cache line, placing the empty module turnover box (shown in fig. 5) to be moved in on the discharging cache line, and waiting above the feeding cache line by the pneumatic grabbing mechanism;
step S2, two cache lines automatically move the carton filled with the modules and the empty turnover box to be right below the grabbing mechanism and are positioned by the blocking mechanism;
step S3, after the sensors sense that the carton and the turnover box are in place simultaneously, the grabbing mechanism descends to a position above a first layer of modules in the carton, and 36 grippers complete simultaneous and complete grabbing operations of the same layer of modules through limiting grooves in the middle positions of the cartons transversely on two sides of the front face of the PLC electric grabbing module;
and step S4, the grabbing mechanism ascends to reset and translates to the position right above the discharging cache line. Simultaneously, manually drawing out a lining plastic tray left between an upper layer module and a lower layer module in the carton after grabbing the modules in the carton;
step S5, the grabbing mechanism accurately expands the distance between the grippers according to the stacking interval of the modules in the turnover box, descends to a position 2mm above the module placing groove, releases the modules into the turnover box, and then ascends to reset;
step S6, the discharging cache line advances one station, the turnover box with the modules is put into the chute to be manually taken away, the empty turnover box is placed under the grabbing mechanism to be ready, and the grabbing mechanism is translated to be above the feeding cache line;
step S7, repeating the steps S3-S6 for 10 times until all the carton inner modules of 10 layers of single-phase modules are taken out layer by layer from top to bottom and put into 10 turnover boxes, and completing the process of moving a full-module carton from the carton box to the turnover box;
and step S8, the feeding cache line advances by one station, the empty carton enters the chute and is manually taken away, and then the full carton enters the position right below the grabbing mechanism to prepare for the next carton module to move.
The box moving process from the turnover box to the paper box is similar to the steps:
(1) manually placing a turnover box (shown in fig. 5) filled with single-phase broadband carrier modules on a feeding cache line, placing an empty module carton (shown in fig. 3 and 4) to be moved in on a discharging cache line, and waiting above the feeding cache line by a pneumatic grabbing mechanism;
(2) the two cache lines automatically move the turnover box filled with the modules and the empty carton to be right below the grabbing mechanism and are positioned by the blocking mechanism;
(3) after the sensors sense that the cartons and the turnover boxes are in place simultaneously, the grabbing mechanism descends into the turnover box, and 36 grippers grab the modules simultaneously and completely through limiting grooves in the middle positions of transverse corrugated boards on the front side of the PLC electric grabbing module;
(4) the grabbing mechanism ascends and resets, and moves to the position right above the discharging cache line in a translation mode. After the empty turnover box enters the chute and is manually taken away, the turnover box filled with the modules is placed under the grabbing mechanism for standby;
(5) the grabbing mechanism accurately shrinks the distance of the grippers according to the stacking interval of the modules in the carton, descends to 2mm above the tenth layer of module placing groove, releases the modules into the carton, then ascends for resetting, and moves to the position above the feeding cache line;
(6) manually putting a lining plastic tray between the upper layer module and the lower layer module on the upper layer of the placed modules in the carton;
(7) repeating the steps (3) to (6) for 10 times until all the modules in the 10 single-phase module turnover boxes are taken out, and putting the modules into 10 layers of single-phase module cartons layer by layer from bottom to top to finish the process of moving a full module carton module from the turnover box to the carton box;
(8) the discharging cache line advances to a station, and the full carton enters the chute and is manually taken away, and then the empty carton enters the discharging cache line to prepare for next carton module box moving operation.
In the above embodiment, as shown in fig. 6 to 8, the front surface of the single-phase broadband carrier module is connected with the data reception indicator RXD21 and the data transmission indicator TXD 22;
the back of the single-phase broadband carrier module is provided with a strong electric interface 23 and a weak point interface 24.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
1. The single-phase electric energy meter broadband carrier module rapid box moving equipment is characterized by comprising a bearing platform (1), two cache lines arranged on the bearing platform (1), an electric lifting lead screw group (9) with the lower end fixedly connected to the bearing platform (1), an electric translation lead screw group (6) connected to the upper end of the electric lifting lead screw group (9), a pneumatic grabbing mechanism (8) connected to the electric translation lead screw group (6) in a sliding mode and located above the cache lines, an electric equipment mounting platform (3) fixedly connected to the bearing platform (1) through a fixed support rod (2), an air compressor (4) fixedly mounted on the electric equipment mounting platform (3), and a sliding groove (12) connected to the rear side portion of the cache lines in a split mode;
the air compressor (4) is communicated with the pneumatic grabbing mechanism (8) through a pipeline and provides an air source for the pneumatic grabbing mechanism (8);
a method for rapidly moving a single-phase electric energy meter broadband carrier module into a box comprises the following operation steps of moving the single-phase broadband carrier module in a paper box full of the single-phase broadband carrier module into an empty box:
step S1, placing the single-phase broadband carrier module carton on a feeding cache line, placing the single-phase broadband carrier module turnover box on a discharging cache line, and enabling the pneumatic grabbing mechanism to stand by above the feeding cache line;
step S2, moving the single-phase broadband carrier module paper boxes filled with the modules and the empty single-phase broadband carrier module turnover boxes to a feeding cache line and a discharging cache line right below the pneumatic grabbing mechanism, and positioning by a blocking mechanism;
step S3, after the sensor senses that the single-phase broadband carrier module carton and the single-phase broadband carrier module turnover box are in place at the same time, the pneumatic grabbing mechanism descends to a position above a first layer of modules in the single-phase broadband carrier module carton, and a pneumatic gripper of the pneumatic grabbing mechanism electrically grabs a limiting groove of the single-phase broadband carrier module through a PLC (programmable logic controller), and simultaneously and completely grabs the single-phase broadband carrier modules on the same layer;
the limiting grooves are positioned at the middle positions of two lateral sides of the front face of the single-phase broadband carrier module;
step S4, the pneumatic grabbing mechanism ascends to reset, translates to the position right above the discharging cache line, and simultaneously draws away the lining plastic tray left between the upper layer module and the lower layer module in the carton after grabbing the single-phase broadband carrier module in the carton;
step S5, the pneumatic grabbing mechanism expands the distance of the pneumatic grippers according to the stacking interval of the single-phase broadband carrier modules in the single-phase broadband carrier module turnover box, descends to a position 2mm above the module placing groove, releases the single-phase broadband carrier modules into the single-phase broadband carrier module turnover box, and then ascends for resetting;
step S6, the discharging cache line advances one station, the turnover box with the single-phase broadband carrier module enters a chute, after the turnover box is taken away manually, the empty turnover box is placed under the pneumatic grabbing mechanism for standby, and meanwhile, the pneumatic grabbing mechanism translates to the upper part of the feeding cache line;
step S7, repeating the operation from step S3 to step S6 for 10 times until all single-phase broadband carrier modules in the single-phase broadband carrier module carton with 10 layers are taken out layer by layer from top to bottom and put into 10 single-phase broadband carrier module turnover boxes, and completing the process that the single-phase broadband carrier modules are moved from a full single-phase broadband carrier module carton to an empty turnover box;
and step S8, the feeding cache line advances by one station, the empty carton box enters the chute, after the carton box is taken away manually, the full single-phase broadband carrier module carton box enters the position right below the pneumatic grabbing mechanism, and the box moving operation of the single-phase broadband carrier module in the next single-phase broadband carrier module carton box is prepared.
2. The single-phase electric energy meter broadband carrier module rapid box moving equipment according to claim 1, wherein the two cache lines are an inlet cache line (17) for bearing a single-phase broadband carrier module carton and an outlet cache line (11) for bearing a single-phase broadband carrier module turnover box, and the inlet cache line (17) and the outlet cache line (11) are both conveyor belt mechanisms.
3. The single-phase electric energy meter broadband carrier module rapid box moving equipment as claimed in claim 1, wherein the lower end of the electric lifting screw rod group (9) is fixed on the bearing platform (1) through a mounting base (10);
the upper end of the same group of the electric lifting screw rod group (9) is fixedly connected with a side connecting rod (5), and the upper end of the same group of the electric lifting screw rod group (9) is fixedly connected with an electric translation screw rod group (6).
4. The single-phase electric energy meter broadband carrier module rapid box moving equipment according to claim 1, characterized in that a translation seat (7) is fixedly connected to the pneumatic grabbing mechanism (8), and the translation seat (7) is slidably connected with an electric translation screw rod group (6).
5. The single-phase electric energy meter broadband carrier module rapid box moving equipment according to any one of claims 1 to 4, characterized in that universal traveling wheels (13) are connected to the bottoms of the bearing platform (1) and the chute (12).
6. The single-phase electric energy meter broadband carrier module rapid box moving equipment as claimed in claim 5, characterized in that the single-phase broadband carrier module carton comprises a carton side wall (14) and an inner lining plastic tray (16) inserted into the carton side wall (14) in a layered manner; the lined plastic tray (16) is provided with module placing grooves (15) at intervals in a whole column.
7. The single-phase electric energy meter broadband carrier module rapid box moving equipment as claimed in claim 5, wherein a data receiving indicator lamp RXD (21) and a data transmitting indicator lamp TXD (22) are connected to the front surface of the single-phase broadband carrier module;
the back of the single-phase broadband carrier module is provided with a strong electric interface (23) and a weak point interface (24).
8. The single-phase electric energy meter broadband carrier module rapid box moving equipment as claimed in claim 6, characterized in that the bottom surface of the pneumatic grabbing mechanism (8) is fixedly connected with pneumatic grippers, and the number of the pneumatic grippers is the same as that of the single-phase broadband carrier modules placed on the lining plastic tray (16) and corresponds to one of the pneumatic grippers; each pneumatic gripper is communicated with an air suction port of the air compressor (4).
9. The single-phase electric energy meter broadband carrier module rapid box moving equipment according to claim 5, further comprising a blocking mechanism, wherein the blocking mechanism adopts a baffle plate which is connected to the rear side part of the cache line in a lifting mode, and the baffle plate is lifted to form a positioning block for a single-phase broadband carrier module carton or a single-phase broadband carrier module turnover box.
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| CN202010404660.1A CN111619868B (en) | 2020-05-12 | 2020-05-12 | Single-phase electric energy meter broadband carrier module rapid box moving equipment and method |
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| CN202010404660.1A CN111619868B (en) | 2020-05-12 | 2020-05-12 | Single-phase electric energy meter broadband carrier module rapid box moving equipment and method |
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| CN111619868B true CN111619868B (en) | 2022-04-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| SE451701B (en) * | 1983-06-20 | 1987-10-26 | Flodins Verkstads Ab T | Mechanism for packing boxes |
| CN204588130U (en) * | 2015-03-16 | 2015-08-26 | 广西壮族自治区农业机械研究院 | A kind of double automatic entrance-exit stack machine structure |
| CN105731088B (en) * | 2016-01-28 | 2017-05-31 | 东莞市善易机械科技有限公司 | Automatic test machine |
| CN107878796A (en) * | 2017-10-19 | 2018-04-06 | 国网天津市电力公司电力科学研究院 | A kind of automatic subpackaging method for single-phase electric energy meter narrowband carrier module |
| CN110077864A (en) * | 2019-03-27 | 2019-08-02 | 河南中烟工业有限责任公司 | A kind of automatic co-ordinate-type unstacker |
| CN110523647B (en) * | 2019-10-08 | 2024-04-05 | 郑州三晖电气股份有限公司 | Communication module automatic detection assembly line system and working method thereof |
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