CN111603999A - Domestic fungus compounding device - Google Patents

Domestic fungus compounding device Download PDF

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Publication number
CN111603999A
CN111603999A CN202010562776.8A CN202010562776A CN111603999A CN 111603999 A CN111603999 A CN 111603999A CN 202010562776 A CN202010562776 A CN 202010562776A CN 111603999 A CN111603999 A CN 111603999A
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CN
China
Prior art keywords
material suction
mixing
mixer
central controller
data
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Withdrawn
Application number
CN202010562776.8A
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Chinese (zh)
Inventor
刘善勇
董霞
王虹
王滨杰
唐清华
张艳波
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Individual
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Individual
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Priority to CN202010562776.8A priority Critical patent/CN111603999A/en
Publication of CN111603999A publication Critical patent/CN111603999A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/712Feed mechanisms for feeding fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The utility model provides an edible mushroom compounding device belongs to the agricultural field of equipping, a serial communication port, the device is including inhaling the spray gun, the blender, the discharge gate, the fan, well accuse ware is the control system of whole device, the built-in operation procedure that has, can be according to the ratio of the various raw materialss of artifical input, the control is inhaled the suction volume and the suction rate of spray gun to various raw materials, various raw materials are through inhaling behind the spray gun material, get into the blender, at the compounding in-process, according to the humidity transducer in the blender, confirm to dehumidify or the water spray the raw materials, humidity reaches suitable degree, the raw materials of misce bene get into the discharge gate, accomplish the compounding work. Compared with the existing device, the device can realize that the edible fungi culture material reaches the optimum mixing degree of growth, reduces the requirement on humidity before the culture material is mixed, and realizes the intelligent management and control of the humidity of the culture material in the production of edible fungi.

Description

Domestic fungus compounding device
Technical Field
The invention relates to an edible mushroom mixing device, and belongs to the field of agricultural equipment.
Background
China is a large edible fungus producing country, the yield of the edible fungus occupies an important position internationally, and the yield value of the edible fungus occupies a position which plays a significant role in agricultural yield values of China. In the production of edible fungi, the mixing of various raw materials is an important link, the uniformity degree of mixing is directly related to the yield and quality of the edible fungi, at present, most domestic mixed materials are carried out in a mode of cooperation of manpower and machinery, the uniformity degree of the mixed materials is difficult to master, the yield and quality of the edible fungi are influenced to a certain degree, the development of industries is hindered, and aiming at the condition, a device capable of fully mixing various raw materials is researched, so that the device becomes a key technology for solving the bottleneck of the development of the industries.
Disclosure of Invention
The invention aims to provide an edible fungus mixing device which is characterized by comprising a material suction gun, a mixer, a discharge hole, a fan and a central controller, wherein the central controller is a control system of the whole device and is internally provided with an operation program, the suction amount and the suction speed of the material suction gun to various raw materials can be controlled according to the manually input mixture ratio of the various raw materials, the various raw materials enter the mixer after being sucked by the material suction gun, the raw materials are determined to be dehumidified or sprayed with water according to a humidity sensor in the mixer in the mixing process, the raw materials with appropriate humidity and uniform mixing enter the discharge hole, and the mixing work is finished.
The invention aims to provide an edible fungus mixing device which is characterized in that a material suction gun of the device is positioned at the top end of the whole device and is a raw material transmission device, and the raw material transmission device comprises a material suction pipe and a material suction gun head; one end of the material suction pipe is fixed on a connecting button of the mixer, the other end of the material suction pipe is fixed with the material suction gun head, the material suction pipe is a tightly woven canvas pipe or a plastic pipe which can be easily bent and stored, and the inner diameter of the pipe is 5 cm; the material suction gun head is a cylinder, the outer diameter of one end of the material suction gun head is 5cm, the outer diameter of one end of the material suction gun head is 3cm, the material suction gun head is made of a stainless steel sheet with the diameter of 3.0mm, the joint of the material suction gun head and the material suction pipe is a cylinder with the length of 10cm, concave fixing lines are arranged on the cylinder, and the material suction end is a 35cm round table; the quantity of the material suction guns is determined according to the type quantity of the sucked raw materials, and the material suction is completed by a fan.
The invention aims to provide an edible fungus mixing device which is characterized in that a mixer of the device is a key part of the device and comprises a raw material humidity sensor, a mixer, a mixing uniformity image analyzer, a high-definition imager, a dehumidifier, a water sprayer and a mixing barrel, wherein the humidity sensor is positioned on the barrel wall of the mixing barrel, is in a semicircular convex shape and is uniformly distributed on the barrel wall, the semicircular humidity sensors are connected through data lines, sensing data are transmitted to a central controller through the data lines, and the central controller dehumidifies and sprays water according to the humidity condition of the raw material; the mixer consists of a plurality of fan-shaped mixing teeth driven by a motor, is positioned in the middle of the mixer, and the operation of the mixer is controlled by the central controller; the high-definition imager consists of a plurality of high-definition cameras, the high-definition cameras are positioned at a feed inlet at the joint of a material suction pipe of the material suction gun and the mixer, the high-definition cameras are devices for collecting and shooting color characteristics of various raw materials, and various shot data are collected and sent to the central controller; the mixing uniformity image analyzer is positioned in the middle of the left wall of the mixing cylinder and comprises a high-definition camera and a picture analysis system, the high-definition camera is positioned in the mixing cylinder, the picture analysis system is positioned outside the mixing cylinder, various components are distinguished from data obtained from the high-definition camera through a central controller, influence data are obtained through the proportioning data of the components in the central controller and the high-definition camera, the mixing uniformity of the mixing is analyzed, when the target requirement is met, the mixing uniformity image analyzer sends the data to the central controller, the central controller sends an instruction for stopping the operation of the mixer to a mixer motor, the operation is stopped, and a dehumidification or water spraying program is started; the dehumidifier is positioned at the bottom of the mixing barrel and consists of two telescopic extrusion plates controlled by a left hydraulic machine and a right hydraulic machine, the width of the extrusion plates is increased along with the propulsion of the hydraulic machines, and the propulsion distance of the hydraulic machines is analyzed, judged and instructed to be finished by a central controller according to data information transmitted by a humidity sensor; the water sprayer is positioned at the top end of the mixer, and the water spraying quantity of the water sprayer is analyzed, judged and instructed to be finished by the central controller through data transmitted by the humidity sensor; after finishing all procedures, the central controller commands the discharge port cover door to be opened, the discharge port fan is started, and the discharge procedure is implemented.
The invention aims to provide an edible fungus mixing device which is characterized in that a discharge hole of the device is positioned at the bottom of a mixing barrel, is externally connected with a discharge pipeline, and is powered by a fan to complete a discharge task.
The invention aims to provide an edible fungus mixing device which is characterized in that a fan of the device is used as power for sucking and discharging materials by a mixer and is divided into two parts, wherein one part is positioned at the joint part of a material sucking gun and the mixer, and the other part is positioned at a material outlet.
The invention aims to provide an edible fungus mixing device which is characterized in that a central controller of the device is a control system of the whole device and is connected with other parts of the device through a data line to complete the work of data processing, instruction issuing and the like of the whole device.
Drawings
FIG. 1 is a schematic view of an edible fungus mixing device.
In fig. 1, 1-central controller, 2-mixing barrel, 3-suction gun joint, 4-suction gun, 5-hydraulic press, 6-suction pipe, 7-high definition camera, 8-picture analysis system, 9-discharge port, 10-extrusion plate, 11-discharge port cover plate, 12-mixer, 13-humidity sensor, 14-water sprayer, 15-high definition camera and 16-fan.
Detailed Description
This domestic fungus compounding device is including inhaling the spray gun 4, the blender, discharge gate 9, fan 16, well accuse ware 1 is the control system of whole device, the implantations have the operation procedure, can be according to the ratio of the various raw materialss of artifical input, the control is inhaled the suction volume and the suction rate of spray gun 4 to various raw materialss, various raw materialss are through inhaling behind the spray gun material absorption, get into the blender, at the compounding in-process, according to the humidity transducer in the blender, confirm to dehumidify or the water spray the raw materials, humidity reaches suitable degree, the raw materials of misce bene get into discharge gate 9, accomplish the compounding work.
The material suction gun 4 of the edible fungus mixing device is positioned at the top end of the whole device and is a raw material transmission device which comprises a material suction pipe 6 and a material suction gun head; one end of a material suction pipe 6 is fixed on a connecting button of the mixer, the other end of the material suction pipe is fixed with a material suction gun head, the material suction pipe is a tightly woven canvas pipe or a plastic pipe which can be easily bent and stored, and the inner diameter of the pipe is 5 cm; the material suction gun head is a cylinder, the outer diameter of one end of the material suction gun head is 5cm, the outer diameter of one end of the material suction gun head is 3cm, the material suction gun head is made of a stainless steel sheet with the diameter of 3.0mm, the joint of the material suction gun head and the material suction pipe 6 is a cylinder with the length of 10cm, concave fixing lines are arranged on the cylinder, and the material suction end is a 35cm round table; the quantity of the material suction guns 4 is determined according to the type quantity of the sucked raw materials, and the material suction is completed by a fan.
The mixer of the edible fungus mixing device is a key part of the device and comprises a humidity sensor 13, a mixer 12, a mixing uniformity image analyzer, a high-definition imager 15, a dehumidifier, a water sprayer 14 and a mixing barrel 2, wherein the humidity sensor 13 is positioned on the barrel wall of the mixing barrel 2, is in a semicircular convex shape and is uniformly distributed on the barrel wall, the humidity sensor 13 is connected through a data line, sensing data are transmitted to a central controller 1 through the data line, and the central controller 1 performs dehumidification and water spraying according to the humidity condition of raw materials; the mixer 13 consists of a plurality of fan-shaped mixing teeth driven by a motor, is positioned in the middle of the mixer, and is controlled by the central controller 1 to operate; the high-definition imager 15 consists of a plurality of high-definition cameras, the high-definition cameras are positioned at a feed inlet at the joint of the material suction pipe 6 of the material suction gun 4 and the mixer, and are devices for collecting and shooting color characteristics of various raw materials, and various shot data are collected and sent to the central controller 1; the mixing uniformity image analyzer is positioned in the middle of the left wall of the mixing cylinder and comprises a high-definition camera 7 and a picture analysis system 8, the high-definition camera 7 is positioned in the mixing cylinder 2, the picture analysis system 8 is positioned outside the mixing cylinder, various components are distinguished through data obtained from the high-definition camera 7 by the central controller 1, influence data are obtained through the proportioning data of the components in the central controller 1 and the high-definition camera, the mixing uniformity of the materials is analyzed, when the target requirement is met, the mixing uniformity image analyzer sends the data to the central controller 1, the central controller 1 sends an instruction for stopping the operation of the mixer 12 to the motor of the mixer 12, the operation is stopped, and a dehumidification or water spraying program is entered; the dehumidifier is positioned at the bottom end of the mixing barrel 2 and consists of a telescopic extrusion plate 10 controlled by a left hydraulic machine and a right hydraulic machine 5, the width of the extrusion plate 10 is increased along with the propulsion of the hydraulic machines 5, and the propulsion distance of the hydraulic machines 5 is analyzed, judged and instructed to be finished by a central controller 1 through data information transmitted by a humidity sensor 13; the water sprayer 14 is positioned at the top end of the mixer 12, and the water spraying amount of the water sprayer is analyzed, judged and instructed to be finished by the central controller 1 through data transmitted by the humidity sensor 13; after finishing all procedures, the central controller 1 commands the discharge port cover door 11 to be opened, the fan at the discharge port 9 is started, and the discharge procedure is implemented.
The discharge port 9 of the edible fungus mixing device is positioned at the bottom of the mixing barrel 2, is externally connected with a discharge pipeline, and is powered by a fan 16 to complete a discharge task.
The fan 16 of the edible fungus mixing device is the power for the mixer to suck and discharge materials and is divided into two parts, one part is positioned at the joint part of the material suction gun 4 and the mixer, and the other part is positioned at the discharge hole 9.
The central controller 1 of the edible fungus mixing device is a control system of the whole device and is connected with other parts of the device through a data line to complete the data processing, instruction issuing and other work of the whole device.
The effect is embodied.
The invention introduces high-definition imaging equipment, and through components such as high-definition imaging and related software analysis, the mixing uniformity of the raw materials can reach the most appropriate required state, the utilization value of edible fungi cultivated by the edible fungi culture material can be effectively improved, the biological conversion rate of the culture material is improved, the production cost is reduced, and the yield is increased. The device has the advantages that the required level of the raw materials is reduced, the humidity of the raw materials can be automatically regulated and controlled through a sensing system of the device and measures such as dehumidification or water addition, the purpose of optimal requirement is achieved, the water content of the raw materials can be intelligently controlled, and the defect of inaccurate control of the humidity of the compost caused by errors of a human experience judgment method is avoided. According to experimental research, through the two measures, the biological conversion rate is improved by 5-15% compared with that of the compost mixed by non-equipment, the yield is increased by 15.1-18.6%, hypha is well developed, the fruiting is fast, and the product quality is high.

Claims (6)

1. The utility model provides an edible mushroom compounding device, a serial communication port, the device is including inhaling the spray gun, the blender, the discharge gate, the fan, well accuse ware is the control system of whole device, the implantation has the operation procedure, can be according to the ratio of the various raw materialss of manual input, the control is inhaled the suction volume and the suction rate of spray gun to various raw materialss, various raw materialss are through inhaling behind the spray gun material absorption, get into the blender, in the compounding in-process, according to the humidity transducer in the blender, confirm to dehumidify or the water spray the raw materials, humidity reaches suitable degree, the raw materials of misce bene get into the discharge gate, accomplish the compounding work.
2. An edible fungus mixing device as claimed in claim 1, wherein the material suction gun of the device is located at the top end of the whole device and is a raw material conveying device comprising a material suction pipe and a material suction gun head; one end of the material suction pipe is fixed on a connecting button of the mixer, the other end of the material suction pipe is fixed with the material suction gun head, the material suction pipe is a tightly woven canvas pipe or a plastic pipe which can be easily bent and stored, and the inner diameter of the pipe is 5 cm; the material suction gun head is a cylinder, the outer diameter of one end of the material suction gun head is 5cm, the outer diameter of one end of the material suction gun head is 3cm, the material suction gun head is made of a stainless steel sheet with the diameter of 3.0mm, the joint of the material suction gun head and the material suction pipe is a cylinder with the length of 10cm, concave fixing lines are arranged on the cylinder, and the material suction end is a 35cm round table; the quantity of the material suction guns is determined according to the type quantity of the sucked raw materials, and the material suction is completed by a fan.
3. The edible fungus mixing device as claimed in claim 1, wherein the mixer of the device is a key component of the device, and comprises a raw material humidity sensor, a mixer, a mixing uniformity image analyzer, a high-definition imager, a dehumidifier, a water sprayer and a mixing drum, wherein the humidity sensor is positioned on the drum wall of the mixing drum, is in a semicircular convex shape and is uniformly distributed on the drum wall, the semicircular humidity sensors are connected through data lines, sensing data are transmitted to a central controller through the data lines, and the central controller performs dehumidification and water spraying according to the humidity condition of the raw material; the mixer consists of a plurality of fan-shaped mixing teeth driven by a motor, is positioned in the middle of the mixer, and the operation of the mixer is controlled by the central controller; the high-definition imager consists of a plurality of high-definition cameras, the high-definition cameras are positioned at a feed inlet at the joint of a material suction pipe of the material suction gun and the mixer, the high-definition cameras are devices for collecting and shooting color characteristics of various raw materials, and various shot data are collected and sent to the central controller; the mixing uniformity image analyzer is positioned in the middle of the left wall of the mixing cylinder and comprises a high-definition camera and a picture analysis system, the high-definition camera is positioned in the mixing cylinder, the picture analysis system is positioned outside the mixing cylinder, various components are distinguished from data obtained from the high-definition camera through a central controller, influence data are obtained through the proportioning data of the components in the central controller and the high-definition camera, the mixing uniformity of the mixing is analyzed, when the target requirement is met, the mixing uniformity image analyzer sends the data to the central controller, the central controller sends an instruction for stopping the operation of the mixer to a mixer motor, the operation is stopped, and a dehumidification or water spraying program is started; the dehumidifier is positioned at the bottom of the mixing barrel and consists of two telescopic extrusion plates controlled by a left hydraulic machine and a right hydraulic machine, the width of the extrusion plates is increased along with the propulsion of the hydraulic machines, and the propulsion distance of the hydraulic machines is analyzed, judged and instructed to be finished by a central controller according to data information transmitted by a humidity sensor; the water sprayer is positioned at the top end of the mixer, and the water spraying quantity of the water sprayer is analyzed, judged and instructed to be finished by the central controller through data transmitted by the humidity sensor; after finishing all procedures, the central controller commands the discharge port cover door to be opened, the discharge port fan is started, and the discharge procedure is implemented.
4. An edible fungus mixing device as claimed in claim 1, wherein a discharge port of the device is located at the bottom of the mixing barrel, is externally connected with a discharge pipeline, and is powered by a fan to complete a discharge task.
5. An edible fungus mixing device as claimed in claim 1, wherein the fan of the device is the power for the mixer to suck and discharge, and is divided into two parts, one part is located at the joint part of the suction gun and the mixer, and the other part is located at the discharge hole.
6. An edible fungus mixing device as claimed in claim 1, wherein the central controller of the device is a control system of the whole device, and is connected with other parts of the device through data lines to complete data processing and command issuing work of the whole device.
CN202010562776.8A 2020-06-19 2020-06-19 Domestic fungus compounding device Withdrawn CN111603999A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010562776.8A CN111603999A (en) 2020-06-19 2020-06-19 Domestic fungus compounding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010562776.8A CN111603999A (en) 2020-06-19 2020-06-19 Domestic fungus compounding device

Publications (1)

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CN111603999A true CN111603999A (en) 2020-09-01

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CN202010562776.8A Withdrawn CN111603999A (en) 2020-06-19 2020-06-19 Domestic fungus compounding device

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CN (1) CN111603999A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114307831A (en) * 2022-01-11 2022-04-12 泰州科聚新材料技术研究院有限公司 Water based paint stirring control feeding device
CN115617005A (en) * 2022-12-02 2023-01-17 漳州思美科新材料有限公司 Raw material automatic quantitative control method and device based on photoresist stripper production

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114307831A (en) * 2022-01-11 2022-04-12 泰州科聚新材料技术研究院有限公司 Water based paint stirring control feeding device
CN115617005A (en) * 2022-12-02 2023-01-17 漳州思美科新材料有限公司 Raw material automatic quantitative control method and device based on photoresist stripper production

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Application publication date: 20200901