CN111574236A - 一种岩棉装饰线条及其制备方法 - Google Patents
一种岩棉装饰线条及其制备方法 Download PDFInfo
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- CN111574236A CN111574236A CN202010387684.0A CN202010387684A CN111574236A CN 111574236 A CN111574236 A CN 111574236A CN 202010387684 A CN202010387684 A CN 202010387684A CN 111574236 A CN111574236 A CN 111574236A
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- rock wool
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- zinc oxide
- bentonite
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- 239000011490 mineral wool Substances 0.000 title claims abstract description 165
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000001723 curing Methods 0.000 claims abstract description 45
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 41
- 238000000465 moulding Methods 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000000835 fiber Substances 0.000 claims abstract description 35
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 34
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 claims abstract description 34
- 229910001626 barium chloride Inorganic materials 0.000 claims abstract description 34
- 239000002245 particle Substances 0.000 claims abstract description 34
- 239000011734 sodium Substances 0.000 claims abstract description 34
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 34
- 239000011787 zinc oxide Substances 0.000 claims abstract description 32
- 239000000203 mixture Substances 0.000 claims abstract description 30
- 239000000758 substrate Substances 0.000 claims abstract description 30
- 229910000278 bentonite Inorganic materials 0.000 claims abstract description 28
- 239000000440 bentonite Substances 0.000 claims abstract description 28
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000002156 mixing Methods 0.000 claims abstract description 26
- 239000002131 composite material Substances 0.000 claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 20
- 238000004321 preservation Methods 0.000 claims abstract description 16
- 238000013329 compounding Methods 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 48
- 239000003795 chemical substances by application Substances 0.000 claims description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 239000011398 Portland cement Substances 0.000 claims description 24
- 239000001341 hydroxy propyl starch Substances 0.000 claims description 24
- 235000013828 hydroxypropyl starch Nutrition 0.000 claims description 24
- 239000004576 sand Substances 0.000 claims description 24
- 229920002873 Polyethylenimine Polymers 0.000 claims description 17
- 235000010418 carrageenan Nutrition 0.000 claims description 16
- 239000000679 carrageenan Substances 0.000 claims description 16
- 229920001525 carrageenan Polymers 0.000 claims description 16
- 229940113118 carrageenan Drugs 0.000 claims description 16
- 239000010881 fly ash Substances 0.000 claims description 16
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 claims description 16
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 238000009740 moulding (composite fabrication) Methods 0.000 abstract 1
- 239000002585 base Substances 0.000 description 29
- 230000000052 comparative effect Effects 0.000 description 12
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 9
- 238000010521 absorption reaction Methods 0.000 description 7
- 238000005336 cracking Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000004794 expanded polystyrene Substances 0.000 description 5
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- 230000014759 maintenance of location Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000004568 cement Substances 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 230000002195 synergetic effect Effects 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000011083 cement mortar Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
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- 239000003513 alkali Substances 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
本发明属于保温防火材料技术领域,提出了一种岩棉装饰线条及其制备方法,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,按质量份数计,岩棉基材层包括:140‑160份岩棉纤维颗粒、10‑25份膨润土、0.5‑1.0份氯化钡、2‑8份氟铝酸钠、7‑15份氧化锌;装饰线条的制备方法包括:首先将膨润土、氯化钡、氟铝酸钠、氧化锌混合,将混合物和岩棉纤维颗粒混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;然后切割成型,在其表面复合网格布,得到岩棉复合层;然后将砂浆层用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。通过上述技术方案,解决了现有技术中装饰线条不能兼具保温防火性能的问题。
Description
技术领域
本发明属于保温防火材料技术领域,涉及一种岩棉装饰线条及其制备方法。
背景技术
装饰线条,是指挑檐线、腰线、窗台线、门窗套、压顶、遮阳弧、楼梯过梁、宣传栏边框、镜框线条等,是建筑装饰不可或缺的组成部分。现有的主要有木线条、石材装饰线条、仿石材装饰线条。其中仿石材装饰线条包括、EPS装饰线条、GRC装饰线条、PVC装饰线条、陶瓷装饰线条等。
其中EPS装饰线条是以聚苯乙烯泡沫(Expanded Polystyrene,简称EPS)为芯体骨料,外辅网格布和水泥砂浆等无机材料制成的建筑装饰材料,聚苯乙烯泡沫是一种轻型高分子聚合物。它是采用聚苯乙烯树脂加入发泡剂,同时加热进行软化,产生气体,形成一种硬质闭孔结构的泡沫塑料,具有轻质、保温、安装简易的优点。其缺点是力学性能和阻燃性能不够理想,防火等级不能达到A级,因此很多对防火等级要求较高的地方也限制使用。
GRC(Glassfibre Reinforced Concrete,简称GRC)是一种以耐碱玻璃纤维为增强材料,水泥砂浆为基体材料的纤维水泥复合材料,属于A1级防火材料,但是作为装饰构件存在易吸水,易开裂,不保温的缺点。
岩棉,是以玄武岩为主要原材料制作而成的,其具有质量轻、导热系数小、吸热、不燃等特点,也属于A1级防火材料,但是普通岩棉不具备防水能力,在使用过程中和施工后因吸湿、吸水量过大可造成板面松软、膨胀、粘接力下降,造成松散膨胀、分层等,继而导致保温效果不理想,难以满足建筑节能75%标准要求,故其使用范围受到限制。
基于此,现有的装饰线条中缺少同时兼具保温和防火性能的产品,开发能够兼具保温防火双重性能的装饰线条非常有必要。
发明内容
本发明提出一种岩棉装饰线条及其制备方法,解决了现有技术中装饰线条不能兼具保温防火性能的问题。
本发明的技术方案是这样实现的:一种岩棉装饰线条及其制备方法,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,按质量份数计,所述的岩棉基材层包括:140-160份岩棉纤维颗粒、10-25份膨润土、0.5-1.0份氯化钡、2-8份氟铝酸钠、7-15份氧化锌。
进一步地,按质量份数计,所述的砂浆层包括:30-60份硅酸盐水泥、10-30份砂、6-20份水、7-14份固化剂、1-2.5份羟丙基淀粉醚。
进一步地,按质量份数计,所述的固化剂包括12-15份聚乙烯亚胺、4-9份卡拉胶、15-20份粉煤灰。
进一步地,按质量份数计,所述的岩棉基材层包括:150-155份岩棉纤维颗粒、15-20份膨润土、5-8份氯化钡、5-8份氟铝酸钠、10-15份氧化锌。
上述保温防火型岩棉装饰线条的制备方法,包括以下步骤:
A.准备140-160份岩棉纤维颗粒、10-25份膨润土、5-10份氯化钡、2-8份氟铝酸钠、7-15份氧化锌;30-60份硅酸盐水泥、10-30份砂、6-20份水、7-14份固化剂、1-2.5份羟丙基淀粉醚,备用;
B.将膨润土、氯化钡、氟铝酸钠、氧化锌混合,得到混合物,将混合物和岩棉纤维颗粒在1400-1600℃熔化混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;
C.将岩棉基材层切割成型,在其表面复合网格布,得到岩棉复合层;
D.硅酸盐水泥、砂、水、固化剂、羟丙基淀粉醚混合搅拌成砂浆,抽真空去除汽包,然后用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。
本发明的工作原理及有益效果为:
1、本发明中保温防火型岩棉装饰线条由岩棉基材层、网格布层和砂浆层组成,通过对岩棉基材层和砂浆层的组分比例搭配设计,提高了岩棉装饰线条的保温性能,使得岩棉装饰线条兼具保温、防火双重效果,可以替代现有的GRC装饰线条和EPS线条。
2、本发明岩棉基材层中氯化钡和氟铝酸钠复配协同,使得氧化锌在岩棉基材层中更好地分散,还提升了岩棉基材层中各组分之间的结合力,使岩棉装饰线条单位面积上的总开裂面积由128-135mm2/m2降低至110-115mm2/m2,从而使得氧化锌的疏水性更好的发挥了出来,提高了岩棉基材层的防水性,进一步减弱吸水造成松散膨胀、分层的现象,最终提高了保温性能,同时氯化钡和氟铝酸钠因含有卤元素和铝元素,受热分解,捕捉自由基终止链反应,同时起吸热和稀释阻燃效应,并有抑烟效果,提高了岩棉装饰线条的耐火极限。
3、本发明试验中发现,岩棉基材层或水泥自身的氯离子扩散在砂浆体系中,导致砂浆层的耐久性差,尤其是空气湿度大、酸碱环境或者其他介质侵蚀时,更加危害砂浆,而加入的聚乙烯亚胺、卡拉胶、粉煤灰复配,抑制了氯离子的扩散,进而提高了砂浆层的耐久性,同时砂浆层固化剂中聚乙烯亚胺、卡拉胶、粉煤灰协同,提升了岩棉线条在潮湿状态下抗拉强度保留率,减小了导热系数,有效提高了砂浆层的强度和保温性能。
具体实施方式
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
一种岩棉装饰线条,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,按质量份数计,所述的岩棉基材层包括:150份岩棉纤维颗粒、20份膨润土、0.8份氯化钡、5份氟铝酸钠、10份氧化锌。所述的砂浆层包括:40份硅酸盐水泥、20份砂、15份水、10份固化剂、2份羟丙基淀粉醚;所述的固化剂包括14份聚乙烯亚胺、8份卡拉胶、18份粉煤灰。
上述岩棉装饰线条的制备方法,包括以下步骤:
A.准备150份岩棉纤维颗粒、20份膨润土、0.8份氯化钡、5份氟铝酸钠、10份氧化锌;40份硅酸盐水泥、20份砂、15份水、10份固化剂、2份羟丙基淀粉醚;备用;
B.将膨润土、氯化钡、氟铝酸钠、氧化锌混合,得到混合物,将混合物和岩棉纤维颗粒在1500℃熔化混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;
C.将岩棉基材层切割成型,在其表面复合网格布,得到岩棉复合层;
D.硅酸盐水泥、砂、水、固化剂、羟丙基淀粉醚混合搅拌成砂浆,抽真空去除汽包,然后用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。
实施例2
一种岩棉装饰线条,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,按质量份数计,所述的岩棉基材层包括:140份岩棉纤维颗粒、25份膨润土、0.5份氯化钡、8份氟铝酸钠、7份氧化锌;所述的砂浆层包括:60份硅酸盐水泥、10份砂、20份水、7份固化剂、2.5份羟丙基淀粉醚;所述的固化剂包括12份聚乙烯亚胺、9份卡拉胶、15份粉煤灰。
上述岩棉装饰线条的制备方法,包括以下步骤:
A.准备140份岩棉纤维颗粒、25份膨润土、0.5份氯化钡、8份氟铝酸钠、7份氧化锌;60份硅酸盐水泥、10份砂、20份水、7份固化剂、2.5份羟丙基淀粉醚;备用;
B.将膨润土、氯化钡、氟铝酸钠、氧化锌混合,得到混合物,将混合物和岩棉纤维颗粒在1400℃熔化混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;
C.将岩棉基材层切割成型,在其表面复合网格布,得到岩棉复合层;
D.硅酸盐水泥、砂、水、固化剂、羟丙基淀粉醚混合搅拌成砂浆,抽真空去除汽包,然后用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。
实施例3
一种岩棉装饰线条,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,按质量份数计,所述的岩棉基材层包括:160份岩棉纤维颗粒、10份膨润土、1.0份氯化钡、2份氟铝酸钠、15份氧化锌;所述的砂浆层包括:30份硅酸盐水泥、30份砂、6份水、14份固化剂、1份羟丙基淀粉醚;所述的固化剂包括15份聚乙烯亚胺、4份卡拉胶、20份粉煤灰。
上述岩棉装饰线条的制备方法,包括以下步骤:
A.准备160份岩棉纤维颗粒、10份膨润土、1.0份氯化钡、2份氟铝酸钠、15份氧化锌;30份硅酸盐水泥、30份砂、6份水、14份固化剂、1份羟丙基淀粉醚;备用;
B.将膨润土、氯化钡、氟铝酸钠、氧化锌混合,得到混合物,将混合物和岩棉纤维颗粒在1400℃熔化混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;
C.将岩棉基材层切割成型,在其表面复合网格布,得到岩棉复合层;
D.硅酸盐水泥、砂、水、固化剂、羟丙基淀粉醚混合搅拌成砂浆,抽真空去除汽包,然后用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。
实施例4
一种岩棉装饰线条,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,按质量份数计,所述的岩棉基材层包括:155份岩棉纤维颗粒、15份膨润土、0.5份氯化钡、8份氟铝酸钠、10份氧化锌;所述的砂浆层包括:50份硅酸盐水泥、25份砂、18份水、14份固化剂、1.5份羟丙基淀粉醚;所述的固化剂包括13份聚乙烯亚胺、5份卡拉胶、16份粉煤灰。
上述岩棉装饰线条的制备方法,包括以下步骤:
A.准备155份岩棉纤维颗粒、15份膨润土、0.5份氯化钡、8份氟铝酸钠、10份氧化锌;50份硅酸盐水泥、25份砂、18份水、14份固化剂、1.5份羟丙基淀粉醚;备用;
B.将膨润土、氯化钡、氟铝酸钠、氧化锌混合,得到混合物,将混合物和岩棉纤维颗粒在1400℃熔化混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;
C.将岩棉基材层切割成型,在其表面复合网格布,得到岩棉复合层;
D.硅酸盐水泥、砂、水、固化剂、羟丙基淀粉醚混合搅拌成砂浆,抽真空去除汽包,然后用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。
实施例5
一种岩棉装饰线条,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,按质量份数计,所述的岩棉基材层包括:152份岩棉纤维颗粒、19份膨润土、0.7份氯化钡、6份氟铝酸钠、11份氧化锌;所述的砂浆层包括:55份硅酸盐水泥、25份砂、10份水、8份固化剂、1份羟丙基淀粉醚;所述的固化剂包括13份聚乙烯亚胺、5份卡拉胶、19份粉煤灰。
上述保温防火型岩棉装饰线条的制备方法,包括以下步骤:
A.准备152份岩棉纤维颗粒、19份膨润土、0.7份氯化钡、6份氟铝酸钠、11份氧化锌;55份硅酸盐水泥、25份砂、10份水、8份固化剂、1份羟丙基淀粉醚;备用;
B.将膨润土、氯化钡、氟铝酸钠、氧化锌混合,得到混合物,将混合物和岩棉纤维颗粒在1400℃熔化混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;
C.将岩棉基材层切割成型,在其表面复合网格布,得到岩棉复合层;
D.硅酸盐水泥、砂、水、固化剂、羟丙基淀粉醚混合搅拌成砂浆,抽真空去除汽包,然后用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。
实施例6
一种岩棉装饰线条,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,按质量份数计,所述的岩棉基材层包括:155份岩棉纤维颗粒、20份膨润土、0.8份氯化钡、6份氟铝酸钠、12份氧化锌;所述的砂浆层包括:60份硅酸盐水泥、30份砂、20份水、12份固化剂、2份羟丙基淀粉醚;所述的固化剂包括12份聚乙烯亚胺、4份卡拉胶、15份粉煤灰。
上述岩棉装饰线条的制备方法,包括以下步骤:
A.准备155份岩棉纤维颗粒、20份膨润土、0.8份氯化钡、6份氟铝酸钠、12份氧化锌;60份硅酸盐水泥、30份砂、20份水、12份固化剂、2份羟丙基淀粉醚;备用;
B.将膨润土、氯化钡、氟铝酸钠、氧化锌混合,得到混合物,将混合物和岩棉纤维颗粒在1400℃熔化混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;
C.将岩棉基材层切割成型,在其表面复合网格布,得到岩棉复合层;
D.硅酸盐水泥、砂、水、固化剂、羟丙基淀粉醚混合搅拌成砂浆,抽真空去除汽包,然后用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。
对比例1
与实施例1相比,区别仅在于所述的岩棉基材层组分不包括氯化钡和氟铝酸钠。
对比例2
与实施例1相比,区别仅在于所述的岩棉基材层组分不包括氧化锌。
对比例3
与实施例1相比,区别仅在于所述的岩棉基材层组分不包括氯化钡。
对比例4
与实施例1相比,区别仅在于所述的岩棉基材层组分不包括氟铝酸钠。
对比例5
与实施例1相比,区别仅在于所述的固化剂组分不包括聚乙烯亚胺和卡拉胶。
对比例6
与实施例1相比,区别仅在于所述的固化剂组分不包括粉煤灰。
对比例7
与实施例1相比,区别仅在于所述的固化剂组分不包括聚乙烯亚胺。
实际应用试验
按照JG/T483-2015《岩棉薄抹灰外墙外保温系统材料》中所述方法检测岩棉条性能指标,包括:潮湿状态下抗拉强度保留率,憎水率,导热系数,单位面积上的总开裂面积;采用JGJ/T193-2009混凝土耐久性检验评定标准中所述方法检测砂浆层的抗氯离子渗透性能,检测结果如表1所示。
表1
由上表1中实施例1和对比例1-4可知,实施例1相对于对比例1-4的潮湿状态下抗拉强度保留率、憎水率均有所提高,导热系数和开裂面积均减少,可见本发明岩棉基材层中氯化钡和氟铝酸钠复配协同,提高了各组分的结合力,增强了岩棉基材层的防裂性能,使得氧化锌的疏水性更好的发挥了出来,进而提高岩棉层的防水性,进一步减弱风化蚀变,吸水造成松散膨胀、分层的现象,继而提高保温性能,同时氯化钡和氟铝酸钠因含有卤元素和铝元素,受热分解,捕捉自由基终止链反应,同时起吸热和稀释阻燃效应,并有抑烟效果,通过GA/T 714-2007构件用防火保护材料快速升温耐火试验方法进行检测,实施例1-6的耐火极限为1.5h,对比例1-8耐火极限均在1h左右,可见,本发明通过对岩棉基材层和砂浆层的组分搭配设计,提高了岩棉装饰线条的耐火极限。
试验中发现,岩棉基材层或水泥自身的氯离子扩散在砂浆体系中,导致砂浆层的耐久性差,尤其是空气湿度大、酸碱环境或者其他介质侵蚀时,更加危害砂浆,检测结果实施例1-6的氯离子迁移系数1.5≤DRCM<2.5,抗氯离子渗透性能等级均为RCMⅣ,对比例5-7的氯离子迁移系数DRCM≥4.0,抗氯离子渗透性能较差,可见本发明固化剂中聚乙烯亚胺、卡拉胶、粉煤灰复配,抑制了氯离子的扩散,进而提高了砂浆层的耐久性。
由对比例5-7和实施例1比较可知,砂浆层固化剂中未采用聚乙烯亚胺、卡拉胶、粉煤灰的岩棉装饰线条,与砂浆层固化剂中采用聚乙烯亚胺、卡拉胶、粉煤灰协同的岩棉装饰线条比较,采用聚乙烯亚胺、卡拉胶、粉煤灰协同的岩棉装饰线条在潮湿状态下抗拉强度保留率更高,导热系数更小,可见砂浆层固化剂中采用聚乙烯亚胺、卡拉胶、粉煤灰协同还提高了岩棉装饰线条的强度和保温性能。
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (5)
1.一种岩棉装饰线条,包括由内到外依次设置的岩棉基材层、网格布层和砂浆层,其特征在于,按质量份数计,所述的岩棉基材层包括:140-160份岩棉纤维颗粒、10-25份膨润土、0.5-1.0份氯化钡、2-8份氟铝酸钠、7-15份氧化锌。
2.根据权利要求1所述的一种岩棉装饰线条,其特征在于,按质量份数计,所述的砂浆层包括:30-60份硅酸盐水泥、10-30份砂、6-20份水、7-14份固化剂、1-2.5份羟丙基淀粉醚。
3.根据权利要求1所述的一种岩棉装饰线条,其特征在于,按质量份数计,所述的固化剂包括12-15份聚乙烯亚胺、4-9份卡拉胶、15-20份粉煤灰。
4.根据权利要求1所述的一种岩棉装饰线条,其特征在于,按质量份数计,所述的岩棉基材层包括:150-155份岩棉纤维颗粒、15-20份膨润土、5-8份氯化钡、5-8份氟铝酸钠、10-15份氧化锌。
5.如权利要求1所述的保温防火型岩棉装饰线条的制备方法,其特征在于,包括以下步骤:
A.准备140-160份岩棉纤维颗粒、10-25份膨润土、5-10份氯化钡、2-8份氟铝酸钠、7-15份氧化锌;30-60份硅酸盐水泥、10-30份砂、6-20份水、7-14份固化剂、1-2.5份羟丙基淀粉醚,备用;
B.将膨润土、氯化钡、氟铝酸钠、氧化锌混合,得到混合物,将混合物和岩棉纤维颗粒在1400-1600℃熔化混合后转移至模具中,经挤压、拉伸、压制、降温固化后脱模,制备得到岩棉基材层;
C.将岩棉基材层切割成型,在其表面复合网格布,得到岩棉复合层;
D.硅酸盐水泥、砂、水、固化剂、羟丙基淀粉醚混合搅拌成砂浆,抽真空去除汽包,然后用模具挤出成型在线复合到岩棉复合层上,得到岩棉装饰线条。
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JPH0431348A (ja) * | 1990-05-24 | 1992-02-03 | Nippon Steel Chem Co Ltd | ロックウール系組成物の吹付材 |
CN105298057A (zh) * | 2015-10-20 | 2016-02-03 | 西北大学 | 一种新型防火岩棉复合板及其界面渗透剂的制备方法 |
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