CN111559295A - Manufacturing process of automobile foot pad - Google Patents
Manufacturing process of automobile foot pad Download PDFInfo
- Publication number
- CN111559295A CN111559295A CN202010445647.0A CN202010445647A CN111559295A CN 111559295 A CN111559295 A CN 111559295A CN 202010445647 A CN202010445647 A CN 202010445647A CN 111559295 A CN111559295 A CN 111559295A
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- CN
- China
- Prior art keywords
- foot pad
- foot
- automobile
- blank
- manufacturing process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Passenger Equipment (AREA)
Abstract
The invention discloses a manufacturing process of an automobile foot pad, which relates to the field of automobile accessories and aims to solve the problem that when a brake or an accelerator is stepped on by a foot, the heel and the surface of the foot pad generate mutual friction to cause abrasion, and the technical scheme is characterized in that: the method comprises the following steps: a) selecting materials; b) cutting; c) sewing; d) a presser foot; e) buckling; f) and (6) inspecting and packaging. The invention forms a plurality of hot pressing strips by carrying out pressing foot treatment on the foot pad, so that the firmness and the wear resistance of the surface of the blank of the part of the foot pad are greatly increased, and when a brake or an accelerator is stepped on by the half sole of a foot in use, the mutual abrasion between the heel and the foot pad below the brake and the accelerator can be greatly reduced, and the service life of the automobile foot pad is prolonged.
Description
Technical Field
The invention relates to the field of automobile accessories, in particular to a manufacturing process of an automobile foot pad.
Background
The automobile foot pad is an environment-friendly automobile interior decoration which integrates five main functions of water absorption, dust absorption, decontamination, sound insulation and protection of a main machine blanket. The car foot mat belongs to the interior decoration, protects the cleanness in the car, plays pleasing to the eye comfortable effect of embellishing. The texture of the foot pad and the beauty of the patterns can directly influence the ornamental effect and the comfortable use feeling in the vehicle. The post-consumer market of China automobiles is increasing year by year, and automobile foot pads of automobile interiors also enter a family of automobiles. The automobile foot mat has the following functions: the safety is realized, and a pair of foot pads with qualified quality is very important for the safety, and because the foot pads are special for special vehicles and have the proper size, the foot pads are beneficial to the stable driving of the vehicle by the feet of a driver; the health is very critical to the health of feet, and a pair of good foot pads have health care and protection effects on the feet; the appearance is beautiful, the saddle is well matched with a horse, and the own love car can be more beautiful only by decoration and matching with a high-grade foot pad.
However, the surface structure of the existing foot pad is the same, when a brake or an accelerator is placed on the foot pad, the heel and the surface of the foot pad generate mutual friction, and abrasion is caused.
Therefore, a new solution is needed to solve this problem.
Disclosure of Invention
The invention aims to solve the problems and provide a manufacturing process of an automobile foot mat.
The technical purpose of the invention is realized by the following technical scheme: a manufacturing process of an automobile foot pad comprises the following steps:
a) selecting materials, selecting proper cloth, and compounding the cloth with the anti-skid bottom leather at the compounding temperature of 100-135 ℃ for 12-30 minutes to form the raw materials of the foot pad;
b) cutting, namely cutting the foot pad raw material according to a specific model to form a foot pad blank;
c) sewing, namely wrapping the foot pad blank by using a flexible woven belt, and sewing the woven belt on the foot pad blank by using a sewing line along the track of the outer edge of the foot pad blank to form overlocking treatment;
d) the foot pressing device is used for pressing the foot pad blank at the lower part of an accelerator and a brake at the main driving position by using a high-frequency plastic welding machine to form a plurality of hot pressing strips so as to improve the firmness and the wear resistance of the part of the foot pad blank;
e) buckling, namely, according to holes of a foot pad blank, buckling and installing one hole, selecting a male buckle and a female buckle which are matched, respectively placing the male buckle and the female buckle at positions corresponding to the holes on two sides of the foot pad blank, pressing the male buckle and the female buckle by using a manual press machine to enable the male buckle and the female buckle to be buckled with each other, and sequentially completing the buckling and installation of each hole to form the complete automobile foot pad;
f) and (6) inspecting and packaging.
The invention is further configured to: the anti-slip bottom leather is made of PVC materials.
The invention is further configured to: the foot pad raw materials are cut by an engraving machine, and the engraving machine is controlled by a computer to perform one-time accurate cutting according to the version parameters obtained by scanning.
The invention is further configured to: the output power of the high-frequency plastic welding machine is 15 kw.
The invention is further configured to: in the step d), the temperature of the high-frequency plastic welding machine is controlled to be 80-120 ℃, the pressure is controlled to be 5-10 kg, the power is supplied for 12-35 minutes, and the pressing is carried out for 10-15 minutes.
The invention is further configured to: in the process from the step a) to the step f), the automobile foot mat device further comprises a moving frame, wherein the moving frame is used for placing the same type of foot mat raw materials, foot mat blanks and automobile foot mats.
In conclusion, the invention has the following beneficial effects:
the invention forms a plurality of hot pressing strips by carrying out pressing foot treatment on the foot pad, so that the firmness and the wear resistance of the surface of the blank of the part of the foot pad are greatly increased, and when a brake or an accelerator is stepped on by the half sole of a foot in use, the mutual abrasion between the heel and the foot pad below the brake and the accelerator can be greatly reduced, and the service life of the automobile foot pad is prolonged.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A manufacturing process of an automobile foot pad comprises the following steps:
a) selecting materials, selecting proper cloth, and compounding the cloth with an anti-skid bottom leather, wherein the anti-skid bottom leather is made of PVC (polyvinyl chloride), the compounding temperature is 100-135 ℃, the compounding time is 12-30 minutes, foot pad raw materials are formed, and the friction coefficient between the foot pad and the inner bottom surface of the automobile can be greatly increased by compounding the anti-skid bottom leather, so that the situation that an accelerator is clamped due to the fact that the foot pad slips is prevented, and accidents are reduced;
b) cutting, namely cutting the foot pad raw material by using an engraving machine according to the scanned plate type parameters, performing one-time accurate cutting by using a computer to control the engraving machine so as to form a foot pad blank, cutting the foot pad raw material by using one-time accurate cutting, so that the foot pad blank is better in forming effect, and the splicing and sewing processes by using sewing threads and the like are reduced, thereby simplifying the whole process flow, being more time-saving and convenient and improving the working efficiency;
c) the method comprises the following steps of sewing, namely wrapping a foot pad blank by using a flexible woven belt, sewing the woven belt on the foot pad blank by using a sewing line along the track of the outer edge of the foot pad blank to form an edge binding treatment, wherein the integral connectivity and firmness at the edge of the foot pad blank can be improved by carrying out the edge binding treatment on the foot pad blank, and the use effect is better;
d) the foot pressing device is used for pressing the foot pad blank at the lower part of an accelerator and a brake at a main driving position by using a high-frequency plastic welding machine, the output power of the high-frequency plastic welding machine is 15kw, the temperature of the high-frequency plastic welding machine is controlled to be 80-120 ℃, the pressure is controlled to be 5-10 kg, the high-frequency plastic welding machine is electrified for 12-35 minutes, and pressing is carried out for 10-15 minutes, so that a plurality of thermal pressing strips are formed, and the firmness and the wear resistance of the part of the foot pad blank are improved; the foot pads are subjected to pressure foot treatment to form a plurality of hot pressing strips, so that the firmness and the wear resistance of the surface of the blank of the part of the foot pad are greatly improved, when a brake or an accelerator is stepped on by a half sole in use, the mutual abrasion between heels and the foot pads below the brake and the accelerator can be greatly reduced, and the service life of the automobile foot pad is prolonged;
e) buckling, namely buckling one hole of the foot pad blank according to the holes of the foot pad blank, selecting a male buckle and a female buckle which are matched, respectively placing the male buckle and the female buckle at positions corresponding to the holes on two sides of the foot pad blank, pressing the male buckle and the female buckle by using a manual press machine to enable the male buckle and the female buckle to be buckled with each other, sequentially completing buckling installation of the holes, forming a complete automobile foot pad, preventing the situation that an accelerator is clamped and a brake is clamped due to high-side toppling of the automobile foot pad by fixing the male buckle and the female buckle on the automobile foot pad, and improving the driving safety;
f) and (6) inspecting and packaging.
Further, in the process from the step a) to the step f), the device further comprises a moving frame, wherein the moving frame is used for placing the same type of foot pad raw materials, foot pad blanks and automobile foot pads.
Through all putting the car callus on the sole that whole flow includes callus on the sole raw materials, callus on the sole blank, completion in a removal frame and carrying out the circulation of each process, conveniently processing family seeks and takes, improves production efficiency greatly, and is difficult to appear losing or the circumstances such as putting the mistake, and it is more convenient to arrange in order.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (6)
1. A manufacturing process of an automobile foot pad is characterized by comprising the following steps:
a) selecting materials, selecting proper cloth, and compounding the cloth with the anti-skid bottom leather at the compounding temperature of 100-135 ℃ for 12-30 minutes to form the raw materials of the foot pad;
b) cutting, namely cutting the foot pad raw material according to a specific model to form a foot pad blank;
c) sewing, namely wrapping the foot pad blank by using a flexible woven belt, and sewing the woven belt on the foot pad blank by using a sewing line along the track of the outer edge of the foot pad blank to form overlocking treatment;
d) the foot pressing device is used for pressing the foot pad blank at the lower part of an accelerator and a brake at the main driving position by using a high-frequency plastic welding machine to form a plurality of hot pressing strips so as to improve the firmness and the wear resistance of the part of the foot pad blank;
e) buckling, namely, according to holes of a foot pad blank, buckling and installing one hole, selecting a male buckle and a female buckle which are matched, respectively placing the male buckle and the female buckle at positions corresponding to the holes on two sides of the foot pad blank, pressing the male buckle and the female buckle by using a manual press machine to enable the male buckle and the female buckle to be buckled with each other, and sequentially completing the buckling and installation of each hole to form the complete automobile foot pad;
f) and (6) inspecting and packaging.
2. The manufacturing process of the automobile foot pad according to claim 1, characterized in that: the anti-slip bottom leather is made of PVC materials.
3. The manufacturing process of the automobile foot pad according to claim 1, characterized in that: the foot pad raw materials are cut by an engraving machine, and the engraving machine is controlled by a computer to perform one-time accurate cutting according to the version parameters obtained by scanning.
4. The manufacturing process of the automobile foot pad according to claim 1, characterized in that: the output power of the high-frequency plastic welding machine is 15 kw.
5. The manufacturing process of the automobile foot pad according to claim 1, characterized in that: in the step d), the temperature of the high-frequency plastic welding machine is controlled to be 80-120 ℃, the pressure is controlled to be 5-10 kg, the power is supplied for 12-35 minutes, and the pressing is carried out for 10-15 minutes.
6. The manufacturing process of the automobile foot pad according to claim 1, characterized in that: in the process from the step a) to the step f), the automobile foot mat device further comprises a moving frame, wherein the moving frame is used for placing the same type of foot mat raw materials, foot mat blanks and automobile foot mats.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010445647.0A CN111559295A (en) | 2020-05-25 | 2020-05-25 | Manufacturing process of automobile foot pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010445647.0A CN111559295A (en) | 2020-05-25 | 2020-05-25 | Manufacturing process of automobile foot pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111559295A true CN111559295A (en) | 2020-08-21 |
Family
ID=72072315
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010445647.0A Pending CN111559295A (en) | 2020-05-25 | 2020-05-25 | Manufacturing process of automobile foot pad |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111559295A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW549252U (en) * | 2002-12-23 | 2003-08-21 | Union Looper Co Ltd | Compounded pedaling pad for motorbike |
| CN200992163Y (en) * | 2007-01-26 | 2007-12-19 | 陈晓璇 | Automobile foot-pad |
| CN101961989A (en) * | 2010-09-16 | 2011-02-02 | 太仓力九和塑胶工业有限公司 | Waterstop for vehicle foot pad |
| CN201800604U (en) * | 2010-09-26 | 2011-04-20 | 浙江煜华车饰有限公司 | Car floor mat made of multi-layer of composite materials with high edges |
| CN102632823A (en) * | 2012-04-26 | 2012-08-15 | 常州市美格汽车饰件有限公司 | Production technique of automobile foot pad |
| CN102825897A (en) * | 2012-09-17 | 2012-12-19 | 毕在均 | Production method of vehicular foot pad |
| CN202686057U (en) * | 2012-03-19 | 2013-01-23 | 徐群胜 | Automobile floor mat convenient to dismantle for cleaning and replacement |
| CN103496335A (en) * | 2013-10-12 | 2014-01-08 | 佛山时利和地毯有限公司 | Production technology of combined three-dimensional tufted EVA carpets |
| CN203793182U (en) * | 2014-04-18 | 2014-08-27 | 黄开枚 | Automobile foot mat |
| CN105235338A (en) * | 2015-10-21 | 2016-01-13 | 陈方根 | Integrally-formed automobile seat cushion and manufacturing method thereof |
| TWM551141U (en) * | 2017-06-09 | 2017-11-01 | cong-ji Chen | Foot pad |
| CN107641909A (en) * | 2017-09-21 | 2018-01-30 | 段彦雷 | A kind of 360 ° of Soft Rolls using the suture of crosspointer open-wire line customize foot pad processing technology |
-
2020
- 2020-05-25 CN CN202010445647.0A patent/CN111559295A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW549252U (en) * | 2002-12-23 | 2003-08-21 | Union Looper Co Ltd | Compounded pedaling pad for motorbike |
| CN200992163Y (en) * | 2007-01-26 | 2007-12-19 | 陈晓璇 | Automobile foot-pad |
| CN101961989A (en) * | 2010-09-16 | 2011-02-02 | 太仓力九和塑胶工业有限公司 | Waterstop for vehicle foot pad |
| CN201800604U (en) * | 2010-09-26 | 2011-04-20 | 浙江煜华车饰有限公司 | Car floor mat made of multi-layer of composite materials with high edges |
| CN202686057U (en) * | 2012-03-19 | 2013-01-23 | 徐群胜 | Automobile floor mat convenient to dismantle for cleaning and replacement |
| CN102632823A (en) * | 2012-04-26 | 2012-08-15 | 常州市美格汽车饰件有限公司 | Production technique of automobile foot pad |
| CN102825897A (en) * | 2012-09-17 | 2012-12-19 | 毕在均 | Production method of vehicular foot pad |
| CN103496335A (en) * | 2013-10-12 | 2014-01-08 | 佛山时利和地毯有限公司 | Production technology of combined three-dimensional tufted EVA carpets |
| CN203793182U (en) * | 2014-04-18 | 2014-08-27 | 黄开枚 | Automobile foot mat |
| CN105235338A (en) * | 2015-10-21 | 2016-01-13 | 陈方根 | Integrally-formed automobile seat cushion and manufacturing method thereof |
| TWM551141U (en) * | 2017-06-09 | 2017-11-01 | cong-ji Chen | Foot pad |
| CN107641909A (en) * | 2017-09-21 | 2018-01-30 | 段彦雷 | A kind of 360 ° of Soft Rolls using the suture of crosspointer open-wire line customize foot pad processing technology |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200821 |