CN104648201A - One-step formed car foot pad manufacturing process - Google Patents
One-step formed car foot pad manufacturing process Download PDFInfo
- Publication number
- CN104648201A CN104648201A CN201310600427.0A CN201310600427A CN104648201A CN 104648201 A CN104648201 A CN 104648201A CN 201310600427 A CN201310600427 A CN 201310600427A CN 104648201 A CN104648201 A CN 104648201A
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- CN
- China
- Prior art keywords
- foot pad
- punching press
- slipmat
- product
- mat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
The invention relates to a one-step thermal-formed car foot pad manufacturing process. The one-step thermal-formed car foot pad manufacturing process achieves one-step product forming, is high in production speed and working efficiency, low in material selecting cost, capable of saving raw materials, universal and reasonable in determined dimension and applicable to mass production. The one-step thermal-formed car foot pad manufacturing process comprises softening materials through an oven; putting softened materials into three corresponding car foot pad molds for punching until cooling molding, wherein one-step punch forming is high in speed and efficiency, and the punching time and pressure can ensure complete forming of a foot pad; extracting a punch-formed semi-finished product, cutting the outmost side of the foot pad along punching marks formed during punching so that the product can be intact and attractive in appearance. An anti-skidding mat can be arranged under a foot pad accelerator in a main driving position, and then the foot pad and the anti-skidding mat are connected and fixed through screws or fasteners in a penetrating mode, so that completeness and attractiveness of the product can be further ensured, the practical performance of the product can be guaranteed; a finished product is firm and durable; the anti-skidding mat is designed by combining the driving habits of a driver and accordingly ensures driving safety.
Description
Technical field
The present invention relates to Automobile Products production field, be specifically related to a kind of one-shot forming automatic foot-mat manufacture craft.
Background technology
Automatic foot-mat is a kind of environmentally friendly vehicle interior trim integrating water suction, dust suction, decontamination, sound insulation, the large radical function of protected host blanket five.Automatic foot-mat belongs to interior decorating and fitting product, and the cleaning in protection car, plays beautiful and comfortable effect of interspersing.The appreciation effect that the quality of foot pad, the aesthetics of pattern can directly affect in car and use comfort.After Chinese automobile, consumption market is increasing year by year, and the automatic foot-mat of automotive trim also enters Ai Che gang thereupon.The effect of automatic foot-mat has: safety, and a secondary up-to-standard foot pad is extremely important to safety because foot pad to be special train special, size is apt, so the pin pulsation-free contributing to chaufeur drives a car; Health, the health of pin is very crucial to physical effects, and the foot pad that a pair is good has health care and protective effect to pin; Attractive in appearance, Good Horse Matches Saddle, the love car of oneself needs to be applicable to certainly, and collocation decorated by the foot pad of enough class, and what could show is more attractive in appearance.Automatic foot-mat classification has manual foot pad and machine braiding foot pad.Material is wool foot pad, cashmere foot pad, PVC foot pad, flax foot pad, rubber mat, nylon foot pad, high-temperature hot be every deterring cotton, super fine imitation leather foot pad etc.Automatic foot-mat, can effective waterproof and dustproof, anti-skidding as the very strong Automobile Products of a kind of practicality, and pole is adapted at the many and cold snap of rainwater and uses.
There is certain defect and can improvements in traditional automatic foot-mat manufacture craft manufacture craft: traditional automatic foot-mat complex manufacturing, manual automatic foot-mat article fabrication methods is complicated, inefficiency, and easily there is the generation with the supporting phenomenon in automobile interiors portion; The automatic foot-mat serious waste of resources of production of machinery, complex procedures, material consumption is comparatively large, and benefit is low, is not suitable for Quantity production and use; For foot pad goods such as some spray wire foot pads, its service life is shorter, and under the prerequisite that automotive interior fanning effect is bad, fracture of easily rotting, and the easy ponding in foot pad bottom, cause automobile tank top plate to rot, affect the safety performance of automobile; Although there are some one-shot forming foots pad in the market, these foot pad complex manufacturing, be not easy the parameter in Controlling Technology process, during use, safety factor is low, there is potential safety hazard.
Therefore, provide a kind of product structure simple, easy to operate, applied widely, technique is simple, and saving resource and cost, work efficiency is high, the one-shot forming automatic foot-mat manufacture craft that product safety coefficient is high, has market outlook widely.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of product structure simple, easy to operate, applied widely, technique is simple, and saving resource and cost, work efficiency is high, the one-shot forming automatic foot-mat manufacture craft that product safety coefficient is high.
Technical scheme of the present invention is achieved in that one once hot-forming automatic foot-mat manufacture craft, and its technique is as follows:
1) composite material of XPE or EVA and TPU and PVC leather is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm;
2) rolling baking box set temperature is 100 to 280 degrees Celsius, respectively the material cut is put into baking box heating 2 to 10 minutes, by material softening, take out;
3) material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, and the punching press time is 3 to 8 minutes, and the pressure of punching press is for being 0.4Mpa.
4) take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press;
5) bound edge is carried out with the leather of same color by outside the foot pad fur cut, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, obtain finished product.
The present invention has following good effect: present invention process is simple, easy to operate, product one-shot forming, speed of production is fast, and work efficiency is high, overcomes traditional foot pad complex manufacturing, speed of production is slow, the defect that cost is high, and the composite material of XPE or EVA and TPU and PVC leather is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm, and material selection cost is low, size directly cuts out, save raw MAT'L, ruling size is rationally general, is applicable to Quantity production, step 2, rolling baking box set temperature is 100 to 280 degrees Celsius, respectively the material cut is put into baking box heating 2 to 10 minutes, by material softening, take out, utilize the first softener material of baking box, the softening time determines according to material, time is 2 to 10 minutes, then the material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, the punching press time is 3 to 8 minutes, the pressure of punching press is for being 0.4Mpa, punching press one-shot forming, speed is fast, efficiency is high, punching press time and punching press pressure ensure that foot pad is shaping complete, take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press, dismiss redundance, product is complete attractive in appearance, bound edge is carried out by outside the foot pad fur cut with the leather of same color, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, further ensure completeness and the aesthetics of product, and ensure that the Practical Performance of product, finished product firm and durable, and in conjunction with the design of driver driving custom, design slipmat, ensure that driving safety.
Summary of the invention
One is hot-forming automatic foot-mat manufacture craft once, and its technique is as follows:
1) composite material of XPE or EVA and TPU and PVC leather is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm;
2) rolling baking box set temperature is 100 to 280 degrees Celsius, respectively the material cut is put into baking box heating 2 to 10 minutes, by material softening, take out;
3) material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, and the punching press time is 3 to 8 minutes, and the pressure of punching press is for being 0.4Mpa.
4) take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press;
5) bound edge is carried out with the leather of same color by outside the foot pad fur cut, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, obtain finished product.
Embodiment 1: one is hot-forming automatic foot-mat manufacture craft once, and its technique is as follows:
1) XPE is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm;
2) be 100 degrees Celsius by rolling baking box set temperature, respectively the material cut put into baking box heating 2 minutes, by material softening, take out;
3) material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, and the punching press time is 3 minutes, and the pressure of punching press is for being 0.4Mpa.
4) take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press;
5) bound edge is carried out with the leather of same color by outside the foot pad fur cut, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, obtain finished product.
Present invention process is simple, easy to operate, product one-shot forming, speed of production is fast, and work efficiency is high, overcomes traditional foot pad complex manufacturing, speed of production is slow, the defect that cost is high, and XPE material is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm, and material selection cost is low, size directly cuts out, save raw MAT'L, ruling size is rationally general, is applicable to Quantity production, step 2, it is 100 degrees Celsius by rolling baking box set temperature, respectively the material cut is put into baking box heating 2 minutes, by material softening, take out, utilize the first softener material of baking box, the softening time determines according to material, time is 2 minutes, then the material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, the punching press time is 3 minutes, the pressure of punching press is for being 0.4Mpa, punching press one-shot forming, speed is fast, efficiency is high, punching press time and punching press pressure ensure that foot pad is shaping complete, take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press, dismiss redundance, product is complete attractive in appearance, bound edge is carried out by outside the foot pad fur cut with the leather of same color, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, further ensure completeness and the aesthetics of product, and ensure that the Practical Performance of product, finished product firm and durable, and in conjunction with the design of driver driving custom, design slipmat, ensure that driving safety.
Embodiment 2: one is hot-forming automatic foot-mat manufacture craft once, and its technique is as follows:
1) composite material of EVA and TPU and PVC leather is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm;
2) be 280 degrees Celsius by rolling baking box set temperature, respectively the material cut put into baking box heating 10 minutes, by material softening, take out;
3) material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, and the punching press time is 8 minutes, and the pressure of punching press is for being 0.4Mpa.
4) take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press;
5) bound edge is carried out with the leather of same color by outside the foot pad fur cut, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, obtain finished product.
Present invention process is simple, easy to operate, product one-shot forming, speed of production is fast, and work efficiency is high, overcomes traditional foot pad complex manufacturing, speed of production is slow, the defect that cost is high, and the composite material of EVA and TPU and PVC leather is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm, and material selection cost is low, size directly cuts out, save raw MAT'L, ruling size is rationally general, is applicable to Quantity production, step 2, it is 280 degrees Celsius by rolling baking box set temperature, respectively the material cut is put into baking box heating 10 minutes, by material softening, take out, utilize the first softener material of baking box, the softening time determines according to material, time is 10 minutes, then the material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, the punching press time is 8 minutes, the pressure of punching press is for being 0.4Mpa, punching press one-shot forming, speed is fast, efficiency is high, punching press time and punching press pressure ensure that foot pad is shaping complete, take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press, dismiss redundance, product is complete attractive in appearance, bound edge is carried out by outside the foot pad fur cut with the leather of same color, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, further ensure completeness and the aesthetics of product, and ensure that the Practical Performance of product, finished product firm and durable, and in conjunction with the design of driver driving custom, design slipmat, ensure that driving safety.
Embodiment 3: one is hot-forming automatic foot-mat manufacture craft once, and its technique is as follows:
1) composite material of XPE or EVA and TPU and PVC leather is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm;
2) be 150 degrees Celsius by rolling baking box set temperature, respectively the material cut put into baking box heating 5 minutes, by material softening, take out;
3) material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, and the punching press time is 5 minutes, and the pressure of punching press is for being 0.4Mpa.
4) take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press;
5) bound edge is carried out with the leather of same color by outside the foot pad fur cut, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, obtain finished product.
Present invention process is simple, easy to operate, product one-shot forming, speed of production is fast, and work efficiency is high, overcomes traditional foot pad complex manufacturing, speed of production is slow, the defect that cost is high, and the composite material of XPE or EVA and TPU and PVC leather is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm, and material selection cost is low, size directly cuts out, save raw MAT'L, ruling size is rationally general, is applicable to Quantity production, step 2, it is 150 degrees Celsius by rolling baking box set temperature, respectively the material cut is put into baking box heating 5 minutes, by material softening, take out, utilize the first softener material of baking box, the softening time determines according to material, time is 5 minutes, then the material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, the punching press time is 5 minutes, the pressure of punching press is for being 0.4Mpa, punching press one-shot forming, speed is fast, efficiency is high, punching press time and punching press pressure ensure that foot pad is shaping complete, take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press, dismiss redundance, product is complete attractive in appearance, bound edge is carried out by outside the foot pad fur cut with the leather of same color, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, further ensure completeness and the aesthetics of product, and ensure that the Practical Performance of product, finished product firm and durable, and in conjunction with the design of driver driving custom, design slipmat, ensure that driving safety.
Claims (1)
1. an once hot-forming automatic foot-mat manufacture craft, it is characterized in that, its technique is as follows:
1) composite material of XPE or EVA and TPU and PVC leather is cut into three, every chip size is: wide 70 to 90cm, the oblong of long 80 to 200cm;
2) rolling baking box set temperature is 100 to 280 degrees Celsius, respectively the material cut is put into baking box heating 2 to 10 minutes, by material softening, take out;
3) material softened is put into respectively three corresponding automatic foot-mat moulds and carry out punching press, stamping straight is to cooling forming, and the punching press time is 3 to 8 minutes, and the pressure of punching press is for being 0.4Mpa;
4) take out stamping forming half-blank, cut along the outermost of left impression during foot pad punching press;
5) bound edge is carried out with the leather of same color by outside the foot pad fur cut, corrosion-resistant steel Z-type or square slipmat or PVC square plastic slipmat are put into place below the foot pad throttle of main driving position, then contrast slipmat hole below to bore a hole with special tool on foot pad, then penetrate foot pad with screw or buckle to be connected with slipmat and to fix, obtain finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310600427.0A CN104648201A (en) | 2013-11-25 | 2013-11-25 | One-step formed car foot pad manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310600427.0A CN104648201A (en) | 2013-11-25 | 2013-11-25 | One-step formed car foot pad manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104648201A true CN104648201A (en) | 2015-05-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310600427.0A Pending CN104648201A (en) | 2013-11-25 | 2013-11-25 | One-step formed car foot pad manufacturing process |
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| Country | Link |
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| CN (1) | CN104648201A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104908393A (en) * | 2015-06-29 | 2015-09-16 | 江苏祺胜现代新材料有限公司 | Automobile dash board sound insulation pad making process |
| CN112848631A (en) * | 2021-03-04 | 2021-05-28 | 临沂金钰纺织品有限公司 | Production process of anti-skid automobile foot mat |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1605497A (en) * | 2003-10-10 | 2005-04-13 | 裕盛工业股份有限公司 | Manufacturing method of integrated formed type automobile carpet and products thereof |
| CN202911600U (en) * | 2012-10-18 | 2013-05-01 | 罗克朝 | Automobile inner foot pad |
| JP2013147164A (en) * | 2012-01-19 | 2013-08-01 | J-Tacs Corp | Floor mat, and method for producing the same |
| CN103240864A (en) * | 2013-05-23 | 2013-08-14 | 柳州市方鑫汽车装饰件有限公司 | Automobile carpet hot-press molding method |
-
2013
- 2013-11-25 CN CN201310600427.0A patent/CN104648201A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1605497A (en) * | 2003-10-10 | 2005-04-13 | 裕盛工业股份有限公司 | Manufacturing method of integrated formed type automobile carpet and products thereof |
| JP2013147164A (en) * | 2012-01-19 | 2013-08-01 | J-Tacs Corp | Floor mat, and method for producing the same |
| CN202911600U (en) * | 2012-10-18 | 2013-05-01 | 罗克朝 | Automobile inner foot pad |
| CN103240864A (en) * | 2013-05-23 | 2013-08-14 | 柳州市方鑫汽车装饰件有限公司 | Automobile carpet hot-press molding method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104908393A (en) * | 2015-06-29 | 2015-09-16 | 江苏祺胜现代新材料有限公司 | Automobile dash board sound insulation pad making process |
| CN112848631A (en) * | 2021-03-04 | 2021-05-28 | 临沂金钰纺织品有限公司 | Production process of anti-skid automobile foot mat |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150527 |
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| WD01 | Invention patent application deemed withdrawn after publication |