CN102848696A - Production process of automobile spare tire cover - Google Patents
Production process of automobile spare tire cover Download PDFInfo
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- CN102848696A CN102848696A CN2012103015368A CN201210301536A CN102848696A CN 102848696 A CN102848696 A CN 102848696A CN 2012103015368 A CN2012103015368 A CN 2012103015368A CN 201210301536 A CN201210301536 A CN 201210301536A CN 102848696 A CN102848696 A CN 102848696A
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- spare tire
- automobile
- cover plate
- blanket
- production technology
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Abstract
The invention relates to a production process of an automobile spare tire cover and belongs to the technical field of automotive interior parts. Specifically, the invention relates to a cover that is installed on a spare tire groove of an automobile trunk and for sealing the top of the spare tire groove, so that other objects can be placed on the spare tire groove. The production process comprises the following steps: surface carpet cutting, surface blanket spraying edging, jointing pressing, accessory installation and inspection. Compared with the prior art, the invention has the following advantages: the invention greatly improves the entrucking accuracy requirements of the automobile spare tire cover, has simple process and less steps, and reduces the manufacturing cost; besides,the production process generates no harmful substance and causes no environmental pollution.
Description
Technical field
The present invention relates to a kind of production technology of cover plate of spare tire of automobile, specifically be mounted on the spare tyre groove of automobile trunk, be used for sealing the top of spare tyre groove, so that spare tyre groove top can be used for placing other article, belong to the automotive upholstery technical field.
Background technology
Cover plate of spare tire of automobile is as the part of the inside gadget of automobile, generally is installed in the boot on the spare tyre groove, plays isolation and the effect that beautifies.More and more pursuing high-performance, environment-friendly type, energy-saving, lightweight, Extraordinary epoch, the inside gadget of automobile is the same with the profile of automobile, becomes the key factor that people choose automobile.Therefore also more and more higher to the requirement of automotive upholstery.
In the prior art, cover plate of spare tire of automobile generally all adopts face blanket and substrate combination to make, and technique in the past mainly exists following problem:
1, the product loading precision is not high, has had influence on the aesthetic property of automotive trim;
2, owing to the production technology more complicated, process is many, causes production hour many, wastes a large amount of manpowers, has improved production cost;
3, product weight is large, has increased complete vehicle weight, is unfavorable for the light-weight design of car load, has increased fuel consume.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, thereby a kind of production technology of cover plate of spare tire of automobile is provided, the method technique is simple, process is few, the spare tire cover plate load of producing is good, lightweight, and production process does not have harmful substance to produce environmental protection and energy saving.
According to technical scheme provided by the invention, a kind of production technology of cover plate of spare tire of automobile may further comprise the steps:
(1) the face blanket cuts: the face blanket is lain in the die mould, carry out shape according to the die mould and cut.
(2) face blanket glue spraying bound edge: will cut good face blanket and be placed on the applying mould fixingly, and opposite blanket and substrate surface carry out glue spraying; Base material is fitted by applying mould and face blanket, use fabric that face blanket and the base material of fitting carried out bound edge.
(3) compacting of fitting: the face blanket that bound edge is good and base material are placed in the press-fitting mould with cylinder and suppress, and suppress rear formation cover plate of spare tire of automobile.Pressing pressure is 4.5~5.5 MPa, and the press time is 30~35 s.
(4) annex is installed: the annex fool proof of cover plate of spare tire of automobile is installed in the cover plate of spare tire of automobile back side..
(5) check: whether the check product appearance has flaw, and whether annex misloading, neglected loading; Whether meet the requirements by cubing check size; After the assay was approved, vanning warehouse-in.
Further, the material structure of described blanket is PET.
Further, the material structure of described blanket is PET+SBR.
Further, described base material is the PP cellular board.
Further, described base material is five-ply board.
Further, described fabric is the acupuncture nonwoven cloth.
Further, described fabric is warp-knitted face fabric.
Compared with the prior art the present invention has the following advantages: the present invention has improved the Loading precision requirement of cover plate of spare tire of automobile greatly; Technique is simple, and process is few, has reduced manufacturing cost; The generation of unharmful substance is environment friendly and pollution-free in the production process.
The specific embodiment
Following the present invention will be further described with regard to following examples:
Embodiment 1: produce CR-V 2HC cover plate of spare tire of automobile.
Cover plate of spare tire of automobile specification: L1420 * W1050 * H20 mm
(1) the face blanket cuts: be that the face blanket of PET lies in the die mould with material structure, carry out shape according to the die mould and cut.
(2) face blanket glue spraying bound edge: will cut good face blanket and be placed on the applying mould fixingly, and glue spraying is carried out on opposite blanket and base material PP cellular board surface; Base material PP cellular board is fitted by applying mould and face blanket, paste at last the acupuncture nonwoven cloth face blanket and the PP cellular board of fitting carried out bound edge.
(3) compacting of fitting: the face blanket that bound edge is good and PP cellular board are placed in the press-fitting mould with cylinder and suppress formation cover plate of spare tire of automobile after compacting is finished.Pressing pressure is 4.5 MPa, and the press time is 35 s.
(4) annex is installed: the annex cushion block is attached to the cover plate of spare tire of automobile back side by the PUR fool proof.
(5) check: whether the check product appearance has flaw, and whether annex misloading, neglected loading; Whether meet the requirements by cubing check size; After the assay was approved, vanning warehouse-in.
Embodiment 2: produce CR-V 2CN cover plate of spare tire of automobile.
Cover plate of spare tire of automobile specification: L1147 * W1026 * H22.5 mm
(1) the face blanket cuts: be that the face blanket of PET+SBR lies in the die mould with material structure, carry out shape according to the die mould and cut.
(2) face blanket glue spraying bound edge: will cut good face blanket and be placed on the applying mould fixingly, and glue spraying is carried out on opposite blanket and base material five-ply board surface; The base material five-ply board is fitted and bound edge by applying mould and face blanket, paste at last warp-knitted face fabric face blanket and the five-ply board of fitting carried out bound edge.
(3) compacting of fitting: the face blanket that bound edge is good and five-ply board are placed in the press-fitting mould with cylinder and suppress formation cover plate of spare tire of automobile after compacting is finished.Pressing pressure is 5 MPa, and the press time is 35 s.
(4) annex is installed: the annex acoustical cotton is attached to the cover plate of spare tire of automobile back side after the compacting with PUR, and plastic clip stroma and clamp are installed on the product ontology with self-plugging rivet.
(5) check: whether the check product appearance has flaw, and whether annex misloading, neglected loading; Whether meet the requirements by cubing check size; After the assay was approved, vanning warehouse-in.
Claims (7)
1. the production technology of a cover plate of spare tire of automobile is characterized in that: comprise following production stage:
(1) the face blanket cuts: the face blanket is lain in the die mould, carry out shape according to the die mould and cut;
(2) face blanket glue spraying bound edge: will cut good face blanket and be placed on the applying mould fixingly, and opposite blanket and substrate surface carry out glue spraying; Base material is fitted by applying mould and face blanket, use fabric that face blanket and the base material of fitting carried out bound edge;
(3) compacting of fitting: the face blanket that bound edge is good and base material are placed in the press-fitting mould with cylinder and suppress, and suppress rear formation cover plate of spare tire of automobile; Pressing pressure is 4.5~5.5 MPa, and the press time is 30~35 s;
(4) annex is installed: the annex fool proof of cover plate of spare tire of automobile is installed in the cover plate of spare tire of automobile back side; .
(5) check: whether the check product appearance has flaw, and whether annex misloading, neglected loading; Whether meet the requirements by cubing check size; After the assay was approved, vanning warehouse-in.
2. the production technology of cover plate of spare tire of automobile as claimed in claim 1, it is characterized in that: the material structure of described blanket is PET.
3. the production technology of cover plate of spare tire of automobile as claimed in claim 1, it is characterized in that: the material structure of described blanket is PET+SBR.
4. the production technology of cover plate of spare tire of automobile as claimed in claim 1, it is characterized in that: described base material is the PP cellular board.
5. the production technology of cover plate of spare tire of automobile as claimed in claim 1, it is characterized in that: described base material is five-ply board.
6. the production technology of cover plate of spare tire of automobile as claimed in claim 1, it is characterized in that: described fabric is the acupuncture nonwoven cloth.
7. the production technology of cover plate of spare tire of automobile as claimed in claim 1, it is characterized in that: described fabric is warp-knitted face fabric.
Priority Applications (1)
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CN2012103015368A CN102848696A (en) | 2012-08-23 | 2012-08-23 | Production process of automobile spare tire cover |
Applications Claiming Priority (1)
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CN2012103015368A CN102848696A (en) | 2012-08-23 | 2012-08-23 | Production process of automobile spare tire cover |
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CN102848696A true CN102848696A (en) | 2013-01-02 |
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CN2012103015368A Pending CN102848696A (en) | 2012-08-23 | 2012-08-23 | Production process of automobile spare tire cover |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103318277A (en) * | 2013-07-02 | 2013-09-25 | 无锡吉兴汽车部件有限公司 | Automotive spare tire cover plate production technology |
CN103395272A (en) * | 2013-07-02 | 2013-11-20 | 无锡吉兴汽车部件有限公司 | Technology for producing cover plate of vehicle trunk |
CN103660491A (en) * | 2013-11-30 | 2014-03-26 | 江苏奥森新材料有限公司 | Method for producing car spare tire cover plate from nonwoven fabrics |
CN104070768A (en) * | 2014-07-04 | 2014-10-01 | 无锡吉兴汽车部件有限公司 | Production process of spare tire cover plate of automobile acoustic component |
CN104210437A (en) * | 2014-08-22 | 2014-12-17 | 无锡吉兴汽车部件有限公司 | Production method of automobile spare tire cover plate |
CN104325770A (en) * | 2014-08-22 | 2015-02-04 | 无锡吉兴汽车声学部件科技有限公司 | Production technology of car trunk carpet |
CN104325773A (en) * | 2014-10-30 | 2015-02-04 | 烟台正海汽车内饰件有限公司 | Production method of spare-tyre cover plate and spare-tyre cover plate produced by using production method |
CN104986120A (en) * | 2015-06-08 | 2015-10-21 | 无锡吉兴汽车声学部件科技有限公司 | Production technology for automobile spare tire cover plate with PP cellular board as base material |
CN104999651A (en) * | 2015-07-27 | 2015-10-28 | 无锡吉兴汽车声学部件科技有限公司 | Method for producing rear shelf of lightweight automobile |
CN106142437A (en) * | 2015-04-27 | 2016-11-23 | 长城汽车股份有限公司 | The processing method of spare tire cover plate, automobile and spare tire cover plate |
CN107901467A (en) * | 2017-10-25 | 2018-04-13 | 烟台正海合泰科技股份有限公司 | The fold method and device of plastic honeycomb battenboard |
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US5022943A (en) * | 1989-08-25 | 1991-06-11 | Eften, Inc. | Method of making thermoformably shaped fibreboard sandwich structures |
JPH10119194A (en) * | 1996-10-21 | 1998-05-12 | Okamoto Ind Inc | Sheet for coating rubber product |
CN101654080A (en) * | 2009-09-07 | 2010-02-24 | 无锡吉兴汽车声学部件科技有限公司 | Method for producing decorating part of car boot cover |
CN101927572A (en) * | 2010-08-09 | 2010-12-29 | 无锡吉兴汽车部件有限公司 | Process for manufacturing cover plate of spare tire of automobile |
CN202053585U (en) * | 2011-03-25 | 2011-11-30 | 宁波市阳光汽车配件有限公司 | Cover plate for spare tire of automobile |
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2012
- 2012-08-23 CN CN2012103015368A patent/CN102848696A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US5022943A (en) * | 1989-08-25 | 1991-06-11 | Eften, Inc. | Method of making thermoformably shaped fibreboard sandwich structures |
JPH10119194A (en) * | 1996-10-21 | 1998-05-12 | Okamoto Ind Inc | Sheet for coating rubber product |
CN101654080A (en) * | 2009-09-07 | 2010-02-24 | 无锡吉兴汽车声学部件科技有限公司 | Method for producing decorating part of car boot cover |
CN101927572A (en) * | 2010-08-09 | 2010-12-29 | 无锡吉兴汽车部件有限公司 | Process for manufacturing cover plate of spare tire of automobile |
CN202053585U (en) * | 2011-03-25 | 2011-11-30 | 宁波市阳光汽车配件有限公司 | Cover plate for spare tire of automobile |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103395272A (en) * | 2013-07-02 | 2013-11-20 | 无锡吉兴汽车部件有限公司 | Technology for producing cover plate of vehicle trunk |
CN103318277A (en) * | 2013-07-02 | 2013-09-25 | 无锡吉兴汽车部件有限公司 | Automotive spare tire cover plate production technology |
CN103318277B (en) * | 2013-07-02 | 2015-07-29 | 无锡吉兴汽车部件有限公司 | The production technology of cover plate of spare tire of automobile |
CN103660491A (en) * | 2013-11-30 | 2014-03-26 | 江苏奥森新材料有限公司 | Method for producing car spare tire cover plate from nonwoven fabrics |
CN104070768A (en) * | 2014-07-04 | 2014-10-01 | 无锡吉兴汽车部件有限公司 | Production process of spare tire cover plate of automobile acoustic component |
CN104325770B (en) * | 2014-08-22 | 2016-04-13 | 无锡吉兴汽车声学部件科技有限公司 | The production technology of car trunk carpet |
CN104210437A (en) * | 2014-08-22 | 2014-12-17 | 无锡吉兴汽车部件有限公司 | Production method of automobile spare tire cover plate |
CN104325770A (en) * | 2014-08-22 | 2015-02-04 | 无锡吉兴汽车声学部件科技有限公司 | Production technology of car trunk carpet |
CN104325773A (en) * | 2014-10-30 | 2015-02-04 | 烟台正海汽车内饰件有限公司 | Production method of spare-tyre cover plate and spare-tyre cover plate produced by using production method |
CN106142437A (en) * | 2015-04-27 | 2016-11-23 | 长城汽车股份有限公司 | The processing method of spare tire cover plate, automobile and spare tire cover plate |
CN104986120A (en) * | 2015-06-08 | 2015-10-21 | 无锡吉兴汽车声学部件科技有限公司 | Production technology for automobile spare tire cover plate with PP cellular board as base material |
CN104999651A (en) * | 2015-07-27 | 2015-10-28 | 无锡吉兴汽车声学部件科技有限公司 | Method for producing rear shelf of lightweight automobile |
CN107901467A (en) * | 2017-10-25 | 2018-04-13 | 烟台正海合泰科技股份有限公司 | The fold method and device of plastic honeycomb battenboard |
CN107901467B (en) * | 2017-10-25 | 2019-10-08 | 烟台正海合泰科技股份有限公司 | The fold method and device of plastic honeycomb battenboard |
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Application publication date: 20130102 |