CN111546062A - Semi-automatic assembly device of refrigeration equipment component mounting bracket - Google Patents
Semi-automatic assembly device of refrigeration equipment component mounting bracket Download PDFInfo
- Publication number
- CN111546062A CN111546062A CN202010538744.4A CN202010538744A CN111546062A CN 111546062 A CN111546062 A CN 111546062A CN 202010538744 A CN202010538744 A CN 202010538744A CN 111546062 A CN111546062 A CN 111546062A
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- turn
- ups
- semi
- mounting bracket
- component mounting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
Abstract
The invention discloses a semi-automatic assembling device of a refrigeration equipment element mounting bracket, which relates to the technical field of refrigeration equipment accessory processing and comprises a workbench, a fixed seat, a flanging mechanism and a drilling mechanism, wherein the fixed seat is arranged on the workbench and used for placing a bracket body, the flanging mechanism is positioned at one side of the fixed seat and used for flanging two extending ends of the bracket body, the flanging mechanism is also provided with a limiting mechanism, the limiting mechanism can limit the bracket body before flanging, the drilling mechanism is connected with the flanging mechanism and used for drilling the front end of the bracket body, the invention can realize flanging processing of the mounting bracket and simultaneously perform drilling processing on the front end of the bracket body, integrates two traditional independent processes, and obviously improves the assembling efficiency, and because of adopting mechanized operation, the assembly precision has also been promoted.
Description
Technical Field
The invention belongs to the technical field of refrigeration equipment accessory processing, and particularly relates to a semi-automatic assembling device for a refrigeration equipment element mounting bracket.
Background
Refrigeration equipment is widely applied to the fields of industry, ships and the like, and some components in the refrigeration equipment, such as a silencer, a liquid storage device and the like, are mostly installed on corresponding structural parts in the refrigeration equipment by adopting brackets.
At present, I have developed a mounting bracket, and its structure constitutes a bracket body that the rear end is the U-shaped, and the front end of bracket body is equipped with the mounting hole to the rear end of bracket body needs to do the turn-ups and handles. The existing assembly mode is processing in a single process, namely drilling and flanging are performed at first, the processing efficiency is low, each process needs to be provided with a corresponding fixed tool, the equipment cost is high, and the processing precision is difficult to guarantee.
Disclosure of Invention
The object of the present invention is to provide a semi-automatic assembly device of a refrigeration equipment component mounting bracket that solves the above mentioned drawbacks of the prior art.
The utility model provides a semi-automatic assembly quality of refrigeration plant component mounting bracket, includes workstation, fixing base, turn-ups mechanism and drilling mechanism, the fixing base is installed on the workstation and is used for placing the bracket body, turn-ups mechanism is located one side of fixing base, and turn-ups mechanism is used for carrying out the turn-ups to two extension ends of bracket body and handles, still installs a stop gear in the turn-ups mechanism, and before the turn-ups is handled, stop gear can be spacing with the bracket body, drilling mechanism is connected with turn-ups mechanism and is used for carrying out drilling to the front end of bracket body and handles.
Furthermore, a placing groove is formed in the fixed seat, a first sliding rail with a sliding groove is arranged on two sides of the top of the fixed seat, two through holes are further formed in the front end of the fixed seat, and a first notch and a second notch for movement of the flanging mechanism and the drilling mechanism are respectively formed in the front end and the rear end of the workbench.
Further, flanging mechanism includes the base, presses material wedge, turn-ups slider and pushes away the material cylinder, be equipped with the guide way of "ten" font on the base and seal through the closing cap at its top, press material wedge sliding connection in the guide way, have two and symmetrical sliding connection in the guide way with pressing material wedge matched with turn-ups wedge, the outer end of turn-ups wedge be connected to turn-ups slider, the both sides of base still are equipped with the canceling release mechanical system who is used for resetting the turn-ups slider, the rear end of base is connected to the output that pushes away the material cylinder, pushes away the material cylinder and installs on the cylinder block.
Further, reset mechanism includes release link, reset spring and end, the side in the base of installing of release link, and the other end of release link passes turn-ups slider and is connected to the end, installs on the release link between turn-ups slider and the end reset spring.
Furthermore, the front end of the current-conducting plate is provided with a rib matched with the rib groove on the rib plate.
Further, drilling mechanism includes electric drill, mount pad, slide rail two, rack one and rack two, the electric drill has two and symmetry to install on the mount pad, and the both sides sliding connection of mount pad is on slide rail two and its lower extreme is connected with the rack one that the level set up through connecting block one, and the bottom surface of workstation rotates and is connected with the intermediate gear, and the underrun of base is connected with the rack two that the level set up through connecting block two, and rack one, rack two are located the both sides of intermediate gear respectively and all with the intermediate gear meshing.
Furthermore, stop gear includes clamp plate and support, the clamp plate is fixed in the front end of support, and the other end of support is installed on the output end of pushing away the material cylinder.
Furthermore, a guide seat is further arranged on the cylinder seat, a guide hole matched with the output rod of the pushing cylinder is formed in the guide seat, and the output end of the pushing cylinder is connected with the connecting plate arranged at the rear end of the base through the connecting plate.
Furthermore, a strip-shaped through hole is formed in the sealing cover, a positioning column is arranged at the top of the material pressing wedge-shaped block, and the positioning column is connected into the strip-shaped through hole in a sliding mode.
The invention has the advantages that:
(1) the invention can realize flanging treatment of the mounting bracket and drilling treatment on the front end of the bracket body, integrates two traditional independent processes, obviously improves the assembly efficiency, can be realized by only adopting one fixing tool, saves the equipment cost, and improves the assembly precision by adopting mechanical operation.
(2) Before turn-ups and drilling handle, stop gear can be in advance with the spacing standing groove on the fixing base of bracket body, has ensured the stability of bracket body in the assembling process.
Drawings
Fig. 1 and fig. 2 are schematic structural diagrams of different viewing angles according to the present invention.
Fig. 3 is a schematic structural view of the fixing base of the present invention.
Fig. 4 is a schematic structural view of the flanging mechanism of the present invention.
FIG. 5 is a schematic view of a base portion of the present invention.
Fig. 6 is a schematic structural view of a reset mechanism portion of the present invention.
FIG. 7 is a schematic view showing the structure of a drilling mechanism according to the present invention.
FIG. 8 is a schematic view of the mounting bracket of the present invention before and after processing.
Wherein:
1-workbench, 11-gap I, 12-gap II;
2-a fixed seat, 21-a placing groove and 22-a through hole;
3-flanging mechanism, 31-base, 32-material pressing wedge block, 33-flanging wedge block, 34-flanging slide block, 35-material pushing cylinder, 36-guide groove, 37-sealing cover, 371-strip through hole, 372-positioning column, 38-reset mechanism, 381-reset rod, 382-reset spring, 383-end, 39-cylinder seat, 391-guide seat and 392-connecting plate;
4-drilling mechanism, 41-electric drill, 42-mounting seat, 43-sliding rail II, 44-rack I, 45-rack II, 46-connecting block I, 47-connecting block II, 48-intermediate gear;
5-a limiting mechanism, 51-a pressing plate and 52-a bracket;
100-bracket body.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 7, a semi-automatic assembling device for a refrigeration equipment element mounting bracket comprises a workbench 1, a fixed seat 2, a flanging mechanism 3 and a drilling mechanism 4, wherein the fixed seat 2 is mounted on the workbench 1 and used for placing a bracket body 100, the flanging mechanism 3 is located on one side of the fixed seat 2, the flanging mechanism 3 is used for flanging two extending ends of the bracket body 100, a limiting mechanism 5 is further mounted on the flanging mechanism 3, the limiting mechanism 5 can limit the bracket body 100 before flanging, and the drilling mechanism 4 is connected with the flanging mechanism 3 and used for drilling the front end of the bracket body 100.
In the embodiment of the invention, a placing groove 21 is arranged on the fixed seat 2, a first sliding rail with a sliding groove is arranged on two sides of the top of the fixed seat 2, the first sliding rail is mainly used for sliding the pressing plate 51 back and forth, two through holes 22 are further arranged at the front end of the fixed seat 2, and a first gap 11 and a second gap 12 for the flanging mechanism 3 and the drilling mechanism 4 to move are respectively arranged at the front end and the rear end of the workbench 1.
In the embodiment of the invention, the flanging mechanism 3 comprises a base 31, a material pressing wedge block 32, a flanging wedge block 33, a flanging slide block 34 and a material pushing cylinder 35, wherein the base 31 is provided with a cross-shaped guide groove 36 and is sealed by a sealing cover 37 at the top of the cross-shaped guide groove, the material pressing wedge block 32 is slidably connected in the guide groove 36, the flanging wedge blocks 33 matched with the material pressing wedge block 32 are two and symmetrically slidably connected in the guide groove 36, the material pressing wedge block 32 is vertical to the moving direction of the flanging wedge block 33, the outer end of the flanging wedge block 33 is connected to the flanging slide block 34, two sides of the base 31 are also provided with resetting mechanisms 38 for resetting the flanging slide block 34, the rear end of the base 31 is connected to the output end of the material pushing cylinder 35, and the material pushing cylinder 35 is installed on a cylinder seat 39.
In the embodiment of the present invention, the reset mechanism 38 includes a reset rod 381, a reset spring 382 and a tip 383, the reset rod 381 is installed on the side surface of the base 31, the other end of the reset rod 381 passes through the flanging slide block 34 and is connected to the tip 383, and the reset rod 381 between the flanging slide block 34 and the tip 383 is installed with the reset spring 382. After the flanging treatment of the flanging slide block 34 is finished, the pushing slide block moves backwards and releases the flanging wedge block 33, and the flanging slide block 34 can be restored to the initial position by means of the elastic force of the return spring 382.
In the embodiment of the present invention, the front end of the conductive plate 388 is provided with a rib 389 matching with the rib groove on the rib 101, which is beneficial to accurately positioning the rib 101 on the conductive plate 388.
In the embodiment of the invention, the drilling mechanism 4 comprises two electric drills 41, a mounting seat 42, a second sliding rail 43, a first rack 44 and a second rack 45, the two electric drills 41 are symmetrically mounted on the mounting seat 42, two sides of the mounting seat 42 are connected to the second sliding rail 43 in a sliding mode, the lower end of the mounting seat 42 is connected with the first rack 44 which is horizontally arranged through a first connecting block 46, the bottom surface of the workbench 1 is rotatably connected with a middle gear 48, the bottom surface of the base 31 is connected with the second rack 45 which is horizontally arranged through a second connecting block 47, and the first rack 44 and the second rack 45 are respectively located on two sides of the middle gear 48 and are meshed with the middle gear 48. The intermediate gear 48 is rotatably connected to a bearing (not shown) arranged on the bottom surface of the workbench 1 through a rotating shaft, and the second sliding rail 43 is fixed on the inner wall of the second notch 12.
In the embodiment of the present invention, the limiting mechanism 5 includes a pressing plate 51 and a bracket 52, the pressing plate 51 is fixed at the front end of the bracket 52, and the other end of the bracket 52 is installed at the output end of the pushing cylinder 35.
In the embodiment of the present invention, the cylinder seat 39 is further provided with a guide seat 391, the guide seat 391 is provided with a guide hole matching with the output rod of the pushing cylinder 35, the output end of the pushing cylinder 35 is connected with the connecting plate 392 mounted at the rear end of the base 31, and the guide seat 391 aims to improve the stability of the movement of the output rod.
In the embodiment of the invention, the sealing cover 37 is provided with a strip-shaped through hole 371, the top of the pressing wedge-shaped block 32 is provided with a positioning column 372, the positioning column 372 is slidably connected in the strip-shaped through hole 371, and the cooperation between the positioning column 372 and the strip-shaped through hole 371 can prevent the pressing wedge-shaped block 32 from moving excessively to be separated from the guide groove 36 during resetting.
The working process and principle of the invention are as follows:
firstly, placing the bracket body 100 in the placing groove 21, then extending the pushing cylinder 35, and driving the pressing plate 51 to move towards the rear end of the base 31 by the support 52, so as to limit the bracket body 100;
then, the pushing cylinder 35 continues to extend, the pressing wedge block 32 starts to contact with the bracket body 100, the pressing wedge block 32 and the base 31 move relatively along with the continuous extension of the pushing cylinder 35, the flanging wedge block 33 extends, and the flanging slide block 34 also synchronously extends and extrudes two extending ends of the bracket body 100, so that flanging processing is realized. Meanwhile, the first rack 44 below the base 31 drives the intermediate gear 48 to rotate, so that the second rack 45 and the first rack 44 are driven to move towards each other, the electric drill 41 moves towards the front end of the bracket body 100 along with the first rack, the electric drill is in an open state at the moment, and finally the electric drill 41 penetrates through the through hole 22 to contact with the bracket body 100 to realize drilling processing on the electric drill.
Finally, the pushing cylinder 35 is reset, the flanging slide block 34 is reset under the action of the reset spring 382, and the product is taken down through the material pressing wedge block 32, the flanging wedge block 33 and the drilling mechanism 4. The continuous assembly operation of a plurality of products is realized by reciprocating in this way.
As shown in fig. 8, the mounting bracket includes a bracket body 100, a mounting hole is provided at a front end of the bracket body 100, and a flanging process is required at a rear end of the bracket body 100.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (9)
1. The utility model provides a semi-automatic assembly quality of refrigeration plant component mounting bracket, its characterized in that, including workstation (1), fixing base (2), turn-ups mechanism (3) and drilling mechanism (4), fixing base (2) are installed on workstation (1) and are used for placing bracket body (100), turn-ups mechanism (3) are located one side of fixing base (2), and turn-ups mechanism (3) are used for carrying out the turn-ups to two extension ends of bracket body (100) and handle, still install a stop gear (5) on turn-ups mechanism (3), and before the turn-ups is handled, stop gear (5) can be spacing with bracket body (100), drilling mechanism (4) are connected with turn-ups mechanism (3) and are used for carrying out drilling to the front end of bracket body (100).
2. A semi-automatic refrigeration unit component mounting bracket assembly as set forth in claim 1 wherein: be equipped with a standing groove (21) on fixing base (2), the top both sides of fixing base (2) are equipped with the slide rail one that has the spout, and the front end of fixing base (2) still is equipped with two perforating holes (22), both ends are equipped with breach one (11), breach two (12) that supply turn-ups mechanism (3), drilling mechanism (4) activity respectively around workstation (1).
3. A semi-automatic refrigeration unit component mounting bracket assembly as set forth in claim 2 wherein: turn-ups mechanism (3) are including base (31), press material wedge (32), turn-ups wedge (33), turn-ups slider (34) and push away material cylinder (35), be equipped with guide way (36) of "ten" font on base (31) and seal through closing cap (37) at its top, press material wedge (32) sliding connection in guide way (36), have two and symmetrical sliding connection in guide way (36) with press material wedge (32) matched with turn-ups wedge (33), the outer end of turn-ups wedge (33) is connected to turn-ups slider (34), the both sides of base (31) still are equipped with canceling release mechanical system (38) that are used for resetting turn-ups slider (34), the rear end of base (31) is connected to the output that pushes away material cylinder (35), install on cylinder seat (39).
4. A semi-automatic refrigeration unit component mounting bracket assembly as set forth in claim 3 wherein: reset mechanism (38) include reset rod (381), reset spring (382) and end (383), the side in base (31) of installing of reset rod (381), the other end of reset rod (381) passes turn-ups slider (34) and is connected to end (383), install reset spring (382) on reset rod (381) between turn-ups slider (34) and end (383).
5. A semi-automatic refrigeration unit component mounting bracket assembly as set forth in claim 3 wherein: the front end of the conductive plate (388) is provided with a rib (389) matched with a rib groove on the rib plate (101).
6. A semi-automatic refrigeration unit component mounting bracket assembly as set forth in claim 3 wherein: drilling mechanism (4) include electric drill (41), mount pad (42), two (43) of slide rail, rack (44) and rack two (45), electric drill (41) have two and the symmetry install on mount pad (42), the both sides sliding connection of mount pad (42) is connected with rack one (44) that the level set up on two (43) of slide rail and its lower extreme through connecting block (46), the bottom surface of workstation (1) rotates and is connected with intermediate gear (48), the bottom surface of base (31) is connected with rack two (45) that the level set up through connecting block two (47), rack one (44), rack two (45) are located the both sides of intermediate gear (48) respectively and all mesh with intermediate gear (48).
7. A semi-automatic refrigeration unit component mounting bracket assembly as set forth in claim 3 wherein: the limiting mechanism (5) comprises a pressing plate (51) and a support (52), the pressing plate (51) is fixed at the front end of the support (52), and the other end of the support (52) is installed at the output end of the material pushing cylinder (35).
8. A semi-automatic refrigeration unit component mounting bracket assembly as set forth in claim 3 wherein: the cylinder seat (39) is also provided with a guide seat (391), the guide seat (391) is provided with a guide hole matched with the output rod of the pushing cylinder (35), and the output end of the pushing cylinder (35) is connected with the output rod of the pushing cylinder (35) by means of a connecting plate (392) arranged at the rear end of the base (31).
9. A semi-automatic refrigeration unit component mounting bracket assembly as set forth in claim 3 wherein: be equipped with bar through-hole (371) on closing cap (37), press the top of material wedge block (32) to be equipped with reference column (372), reference column (372) sliding connection is in bar through-hole (371).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010538744.4A CN111546062B (en) | 2020-06-13 | 2020-06-13 | Semi-automatic processing device of refrigeration equipment element mounting bracket |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010538744.4A CN111546062B (en) | 2020-06-13 | 2020-06-13 | Semi-automatic processing device of refrigeration equipment element mounting bracket |
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| CN111546062A true CN111546062A (en) | 2020-08-18 |
| CN111546062B CN111546062B (en) | 2022-12-09 |
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| CN110666517A (en) * | 2019-10-08 | 2020-01-10 | 东莞市翔飞智能装备科技有限公司 | Bending and drilling synchronous machining equipment for steel pipes |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH10118864A (en) * | 1996-10-16 | 1998-05-12 | Honda Motor Co Ltd | Combined processing device |
| WO2011010060A1 (en) * | 2009-07-20 | 2011-01-27 | Comau France | Machine tool for machining spacer plates, and corresponding working methods |
| EP2641669A1 (en) * | 2012-03-23 | 2013-09-25 | Otto Bihler Handels-Beteiligungs-GmbH | Shaping machine, in particular bending machine and method for reconfigurating such a shaping machine |
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| CN111546062B (en) | 2022-12-09 |
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