Automatic installation equipment for planetary gear
Technical Field
The utility model relates to a planetary gear automatic installation equipment.
Background
Planetary gears are a system of gears whose axes of rotation, in addition to being able to rotate about their own axis of rotation like a fixed axis gear, also rotate with the carrier about the axes of other gears. Therefore, the planetary gear comprises a planet carrier and planetary gears arranged on the planet carrier, and the conventional mode of installing the planetary gears on the planet carrier usually adopts simple mechanical first assembly, namely the planetary gears are separately installed on the planet carrier one by one, and the planet carrier is lubricated by grease by extra processes, so that the steps and time cost required by the installation of the planetary gears are increased, the assembly efficiency of the planetary gears is reduced, the problems of assembly missing and part missing are easy to occur, and the production of poor finished products is easy to occur.
SUMMERY OF THE UTILITY MODEL
The utility model discloses mainly solve the technical problem that prior art exists to a can annotate the equipment of grease and planetary gear automatically, and effectively reduce the missing condition of planet tooth equipment step or equipment, improve planet tooth equipment convenience and production efficiency's planetary gear automatic installation equipment is provided.
The utility model relates to a planetary gear automatic installation equipment, including the workstation, and connect the silo that is used for carrying the planet carrier on the workstation surface and be used for carrying planetary gear's wire casing, the central authorities of silo are provided with the oil filler sleeve, and the tip side of silo is provided with the scraping wings, the tip of wire casing is provided with the top and gets the mechanism, and the side of workstation is connected with and is used for driving the glide machanism that the mechanism removed is got on the top, the top of depositing the tooth piece is provided with the uide bushing that is used for snatching planetary gear including connecting the tooth piece of depositing at the wire casing tip in the top of depositing the tooth piece, and the top of uide bushing is connected with the third pressure jar that is used for driving the uide bushing and goes up and down, one side of depositing the.
Preferably, a top post for supporting the planet gears is connected below the gear storage block, the top post penetrates through the gear storage block, a top cylinder for driving the top post to ascend and descend is connected below the top post, so that the planet gears can be stored in the gear storage block, the planet gears are supported through the top post, and the top post is driven by the top cylinder to ascend and descend the planet gears on the top post.
Preferably, the wire casing is provided with more than two wire casings, the center of the tooth storage block is provided with a tooth groove corresponding to the wire casing, the top column penetrates through the tooth groove, a plurality of planet gears can enter the tooth storage block through the wire casing at the same time, and the planet gears are operated and processed through the top column.
Preferably, the oil filler nozzle is located the top of silo and is connected with the workstation, and the side of workstation is connected with the proportional valve that is linked together with the oil filler nozzle respectively and is used for driving the first pressure jar that the oil filler nozzle goes up and down for first pressure jar can drive the oil filler nozzle and go up and down, and control the oil filler nozzle through the proportional valve and carry out the grease delivery volume, so that the oil filler nozzle carries out the processing of refueling to the planet carrier that is located the silo, makes things convenient for the equipment of the follow-up planet gear of planet carrier.
Preferably, the center of the trough is further provided with a material blocking plate, the material blocking plate is located in front of the oil filling nozzle, the surface of the workbench is respectively connected with a first pushing cylinder used for driving the material blocking plate to slide and a third pushing cylinder used for driving the material pushing plate to slide, so that the first pushing cylinder can drive the material blocking plate to limit the planet carrier in the trough so as to facilitate the oil filling nozzle to fill the planet carrier with oil, the third pushing cylinder can push the planet carrier in the trough to a directional plate to clamp the planet carrier for subsequent installation of the planet gear, and the device is convenient to sequentially fill the oil to the planet carrier and process and assemble the planet gear.
Preferably, the sliding mechanism comprises a sliding plate which is slidably connected to the side of the workbench, a fifth pushing cylinder which is used for driving the sliding plate to slide is connected to the rear of the workbench, a second pressing cylinder which is used for driving the third pressing cylinder to lift is connected to the center of the sliding plate, a third pressing cylinder is connected to the lower portion of the second pressing cylinder on the sliding plate, the second pressing cylinder drives the third pressing cylinder to lift, and the fifth pushing cylinder drives the sliding plate to slide on the side surface of the workbench, so that the ejection mechanism can lift and move reasonably.
Preferably, the side of workstation is connected with the stopper that is used for restricting slide displacement range, the stopper is located the side of slide for the stopper can be injectd the stroke of sliding of slide, and the mechanism of getting on the top of being convenient for can be accurate get the planet tooth and put, and avoided the top to get the problem that the mechanism slided the dislocation.
Preferably, the orientation plate is movably connected to the surface of the workbench, a fourth pushing cylinder for driving the orientation plate to slide is connected to the side of the workbench, and a clamping groove is formed in the center of the orientation plate, so that the fourth pushing cylinder can drive the positioning plate to slide on the surface of the workbench, the position accuracy of assembling and machining of the planetary gear on the positioning plate is facilitated, and the assembled planetary gear can be conveniently extracted.
As preferred, the workstation surface still is connected with storing groove and play flitch, and the side of workstation is connected with the second that is used for driving out the flitch and slides and pushes away the jar, it is located the both sides of directional board respectively with the storing groove to go out the flitch for the directional board drives planetary gear and shifts out, when the directional board removed play flitch side, lets the second push away the jar and takes out and pass to deposit in the storing groove through going out the planetary gear of flitch on with the directional board, and convenient to use person transports the removal to the planetary gear that the assembly was accomplished.
As preferred, the workstation below is connected with the frame, the side of frame is connected with first vibration dish and second vibration dish respectively, first vibration dish is connected with the silo, the second vibration dish is connected with the wire casing for first vibration dish can be orderly carry the silo with the planet carrier in, let the second vibration dish can be orderly in proper order carry the wire casing with the planet tooth in, make things convenient for the device to the equipment processing of planet carrier and planet tooth.
The utility model has the advantages that: the automatic installation equipment for the planetary gear can automatically carry out grease filling and assembly of the planetary gear, effectively reduce the assembly steps or the assembly missing situation of the planetary gear, and improve the assembly convenience and the production efficiency of the planetary gear; because the surface of the workbench is respectively connected with a material groove for conveying a planet carrier and a wire groove for conveying a planet carrier, and the center of the material groove is provided with an oil filling nozzle, the planet carrier in the material groove can be automatically filled with oil through the oil filling nozzle, so that the quantitative automatic oil filling processing of the planet carrier is facilitated, meanwhile, the planet carrier in the material groove is pushed onto the orientation plate through the material pushing plate to be processed, a plurality of planet teeth are simultaneously conveyed into the tooth storage block through the wire groove, and the planet teeth are simultaneously grabbed and moved to the planet carrier through the guide sleeve for installation, the operation steps of multiple installation of a single planet gear adopted in the conventional planet gear installation are reduced, and the assembly convenience and the installation efficiency of a user for installing the planet gear are effectively improved; and the directional plate is provided with a clamping groove for positioning the planet carrier, and the guide sleeve can grab a plurality of planet gears simultaneously, so that the equipment can accurately assemble the planet carrier with the planet gears, the installation efficiency and the installation accuracy of the planet gears are effectively improved, the problem that the quality of finished products is influenced by missing of the planet gear assembly or part omission and the like when the planet gears are assembled is also avoided, and the subsequent processing quality of the planet gears is effectively guaranteed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of an automatic installation device for planetary gears according to the present invention;
FIG. 2 is an assembly structure view of a worktable in the automatic installation apparatus for planetary gears of the present invention;
FIG. 3 is another view of the working table of the automatic installation device for planetary gears of the present invention;
fig. 4 is the structure diagram of the top taking mechanism in the automatic installation equipment of the planetary gear of the utility model.
In the figure: the vibration device comprises a workbench 1, a first vibration disc 11, a trough 111, a second vibration disc 12, a wire casing 121, a rack 13 and a storage trough 14; the discharging plate 2 and the second pushing cylinder 21; a stripper plate 3, a third stripper cylinder 31; the filler nozzle 4, the metering valve 41, the first pressure cylinder 42; the sliding mechanism 5, the sliding plate 51, the second pressure cylinder 52, the fifth push cylinder 53; the directional plate 6, the fourth push cylinder 61 and the clamping groove 62; the jacking mechanism 7, the guide sleeve 71, the third pressure cylinder 72, the jacking cylinder 73, the jacking column 731, the tooth storage block 74 and the tooth groove 741;
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the scope of the present invention can be more clearly and clearly defined.
The automatic installation equipment for the planetary gear comprises a workbench 1, a trough 111 connected to the surface of the workbench 1 and used for conveying a planet carrier, and a wire casing 121 used for conveying the planetary gear, wherein an oil filling nozzle 4 is arranged in the center of the trough 111, a material pushing plate 3 is arranged at the end of the trough 111, an ejection mechanism 7 is arranged on the side of the end of the wire casing 121, a sliding mechanism 5 used for driving the ejection mechanism 7 to move is connected to the side of the workbench 1, the ejection mechanism 7 comprises a tooth storage block 74 connected to the end of the wire casing 121, a guide sleeve 71 used for grabbing the planetary gear is arranged above the tooth storage block 74, a third pressure cylinder 72 used for driving the guide sleeve 71 to lift is connected above the guide sleeve 71, and an orientation plate 6 used for limiting the planet carrier is arranged on one side of the tooth storage block 74 located on the material pushing plate 3.
The lower part of the gear storage block 74 is connected with a top post 731 for supporting a planet gear, the top post 731 penetrates through the gear storage block 74, the lower part of the top post 731 is connected with a top cylinder 73 for driving the top post 731 to ascend and descend, so that the planet gear can be stored in the gear storage block 74, the planet gear is supported through the top post 731, and the top cylinder 73 drives the top post 731 to ascend and descend the planet gear on the top post 731.
The number of the wire slots 121 is more than two, the tooth storage block 74 is provided at the center thereof with a tooth socket (not labeled) corresponding to the wire slots 121, and the top posts 731 penetrate the tooth socket, so that a plurality of planet gears can simultaneously enter the tooth storage block 74 through the wire slots 121, and the planet gears are operated and processed through the top posts 731.
The nozzle 4 is located silo 111's top and is connected with workstation 1, and the side of workstation 1 is connected with the proportional valve 41 that is linked together with nozzle 4 respectively and is used for driving the first pressure jar 42 that nozzle 4 goes up and down for first pressure jar 42 can drive nozzle 4 and go up and down, and control nozzle 4 through proportional valve 41 and carry the volume to the grease, so that nozzle 4 refuels the planet carrier that is located silo 111 and handles, makes things convenient for the equipment of the continuous planet gear of planet carrier.
The central authorities of silo 111 still are provided with the material stopping plate 8, the material stopping plate 8 is located the place ahead of fuel filler nozzle 4, the surface of workstation 1 is connected with the first cut-out ram 81 that is used for driving material stopping plate 8 to slide respectively and is used for driving third cut-out ram 31 that the cut-out ram 3 slided for first cut-out ram 81 can drive material stopping plate 8 and carry out spacingly so that fuel filler nozzle 4 refuels the planet carrier in silo 111, and third cut-out ram 31 can carry out the screens to be used for planetary's follow-up installation in the planet carrier that is located silo 111 shifts to directional board 6, and the device of being convenient for refuels in proper order to the planet carrier and planetary gear's processing equipment.
The sliding mechanism 5 comprises a sliding plate 51 which is slidably connected to the side of the workbench 1, a fifth pushing cylinder 53 which is used for driving the sliding plate 51 to slide is connected to the rear of the workbench 1, a second pressing cylinder 52 which is used for driving the third pressing cylinder 72 to ascend and descend is connected to the center of the sliding plate 51, the third pressing cylinder 72 is connected to the lower portion of the second pressing cylinder 52 on the sliding plate 51, the second pressing cylinder 52 drives the third pressing cylinder 72 to ascend and descend, and the fifth pushing cylinder 53 drives the sliding plate 51 to slide on the side surface of the workbench 1, so that the ejection mechanism 7 can reasonably ascend, descend and transversely move.
The side of workstation 1 is connected with the stopper 54 that is used for restricting slide 51 displacement range, stopper 54 is located slide 51's side for stopper 54 can prescribe a limit to slide 51's stroke, and the mechanism 7 is got in the top of being convenient for can be accurate get the planetary gear put, and has avoided the top to get the problem that the mechanism 7 slided the dislocation.
Orientation board 6 swing joint is on the surface of workstation 1, and the side of workstation 1 is connected with the fourth push cylinder 61 that is used for driving orientation board 6 and slides, the central authorities of orientation board 6 are provided with draw-in groove 62 for fourth push cylinder 61 can drive locating plate 6 and slide on the surface of workstation 1, so that the position precision of planetary gear's equipment processing on locating plate 6, also be convenient for to the extraction of the planetary gear of accomplishing of equipment.
1 surface of workstation still is connected with storing groove 14 and goes out flitch 2, and the side of workstation 1 is connected with the second pusher 21 that is used for driving out flitch 2 and slides, go out flitch 2 and storing groove 14 and be located the both sides of directional board 6 respectively for directional board 6 drives planetary gear and shifts out, when directional board 6 removed out flitch 2 side, lets second pusher 21 take out and pass to deposit in storing groove 14 through going out the planetary gear of flitch 2 on with directional board 6, and convenient to use person transports the removal to the planetary gear that the equipment was accomplished.
1 below of workstation is connected with frame 13, the side of frame 13 is connected with first vibration dish 11 and second vibration dish 12 respectively, first vibration dish 11 is connected with silo 111, second vibration dish 12 is connected with wire casing 121 for first vibration dish 11 can be orderly carry the silo 111 with the planet carrier in, let second vibration dish 12 can be orderly in proper order carry the planet tooth to the wire casing 121 in, make things convenient for the device to the equipment processing of planet carrier and planet tooth.
The automatic installation equipment for the planetary gear can store the planet carrier in the first vibration disc 11 to be processed, store the planetary gear in the second vibration disc 12 to be processed, and respectively convey the planet carrier and the planetary gear to the material groove 111 and the wire groove 121 through the first vibration disc 11 and the second vibration disc 12; when the planet carrier passes through the material groove 111, the first push cylinder 81 drives the material blocking plate 8 to stop the planet carrier, the oil filling nozzle 4 is driven to descend through the first pressure cylinder 42 and is positioned right above the planet carrier, and the proportional valve 41 adds grease with specified volume to the planet carrier through the oil filling nozzle 4; then, the third pushing cylinder 31 pushes the planet carrier to the orientation plate 6 through the material pushing plate 3, and the planet carrier is limited through the clamping groove 62 on the orientation plate 6 so as to facilitate the accurate installation of the planet gear; the second hydraulic cylinder 52 on the sliding plate 51 drives the guide sleeve 71 to descend and attach to the gear storage block 74, the top cylinder 73 ejects the planet gears in the gear storage block 74 out through the top column 731 and attaches to the guide sleeve 71, and the planet gears are grabbed through the guide sleeve 71; then, the sliding plate 51, the second pressure cylinder 52, the third pressure cylinder 72 and the guide sleeve 71 which are connected with the sliding plate are driven to transversely move through the fifth pushing cylinder 53, the planet teeth grabbed by the guide sleeve 71 can be positioned right above the planet carrier limited by the directional plate 6, and the planet teeth grabbed by the guide sleeve 71 are pressed and installed on the planet carrier through the third pressure cylinder 72 to complete the installation of the planet gears; finally, the fourth pushing cylinder 61 moves out the planet gear which is arranged on the directional plate 6 and is pressed and assembled, and the second pushing cylinder 21 pushes the planet gear to the storage groove 14 through the discharging plate 2 for storage; the first pushing cylinder 81, the second pushing cylinder 21, the third pushing cylinder 31, the fourth pushing cylinder 61, the fifth pushing cylinder 53, the first pressure cylinder 42, the second pressure cylinder 52, the third pressure cylinder 72 and the top cylinder 73 can be driving mechanisms such as air cylinders, oil cylinders or motors, and a magnet or a claw device for attracting and grabbing the planet gears is connected below the guide sleeve 71; the trough 111 is a U-shaped trough, a clamping plate for positioning the planet carrier surface planet wheel shaft is connected above the trough 111, and the problem of rotation movement of the planet carrier in the trough 111 due to conveying is solved through the arrangement of the clamping plate, so that the oil filling nozzle 4 can accurately fill oil to the planet carrier surface planet wheel shaft; the clamping grooves 62 on the orientation plate 6 can be V-shaped grooves and the like, and can position planet shafts on the surface of the planet carrier, so that the planet gears can be accurately pressed on the planet shafts to complete the assembly of the planet gears.
The utility model has the advantages that: the automatic installation equipment for the planetary gear can automatically carry out grease filling and assembly of the planetary gear, effectively reduce the assembly steps or the assembly missing situation of the planetary gear, and improve the assembly convenience and the production efficiency of the planetary gear; because the surface of the workbench is respectively connected with a material groove for conveying a planet carrier and a wire groove for conveying a planet carrier, and the center of the material groove is provided with an oil filling nozzle, the planet carrier in the material groove can be automatically filled with oil through the oil filling nozzle, so that the quantitative automatic oil filling processing of the planet carrier is facilitated, meanwhile, the planet carrier in the material groove is pushed onto the orientation plate through the material pushing plate to be processed, a plurality of planet teeth are simultaneously conveyed into the tooth storage block through the wire groove, and the planet teeth are simultaneously grabbed and moved to the planet carrier through the guide sleeve for installation, the operation steps of multiple installation of a single planet gear adopted in the conventional planet gear installation are reduced, and the assembly convenience and the installation efficiency of a user for installing the planet gear are effectively improved; and the directional plate is provided with a clamping groove for positioning the planet carrier, and the guide sleeve can grab a plurality of planet gears simultaneously, so that the equipment can accurately assemble the planet carrier with the planet gears, the installation efficiency and the installation accuracy of the planet gears are effectively improved, the problem that the quality of finished products is influenced by missing of the planet gear assembly or part omission and the like when the planet gears are assembled is also avoided, and the subsequent processing quality of the planet gears is effectively guaranteed.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the creative work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.