CN111516913A - A device for automatic picking and packing of bulk Chinese herbal medicines - Google Patents
A device for automatic picking and packing of bulk Chinese herbal medicines Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
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Abstract
Description
技术领域technical field
本发明属于中草药拾取分包技术领域,特别是涉及一种散状中草药自动拾取分装设备。The invention belongs to the technical field of Chinese herbal medicine picking and packaging, in particular to an automatic picking and packaging equipment for scattered Chinese herbal medicines.
背景技术Background technique
目前各大医院普遍使用的全自动拾药装置只限于拾取盒状和包装成袋状的中药制剂药,而用于拾取散装颗粒型中草药的设备国内外还没有。对于散装颗粒型中草药的拾取和分包,还一直是靠人工完成。目前人工拾取草药存在以下技术缺陷:At present, the automatic medicine picking device commonly used in major hospitals is limited to picking up box-shaped and bag-shaped Chinese medicine preparations, and there is no equipment for picking up bulk granular Chinese herbal medicine at home and abroad. The picking and sub-packaging of bulk granular Chinese herbal medicines has always been done manually. At present, there are the following technical deficiencies in the manual picking of herbs:
1、分包误差大,影响药效;人工拾药是将药方中每一种药物都用杆秤分别称量出总量,由人们按经验控制平均分发成若干小份,分份药量多少全凭肉眼估计和手指控制,误差较大,累计误差更大。一般每张药方药物用20种左右,每种药分为5~7份,每种药分发误差,按每付药为150g~200g重量计算,其单付药包误差要超20g以上,从而影响药效,延误病情,给病人造成一定的经济损失。1. The subcontracting error is large, which affects the efficacy of medicines; manual medicine picking is to weigh each medicine in the prescription with a steel balance to measure the total amount, and people will distribute it into several small parts evenly according to the control of experience, and the amount of each medicine in each part is full. With naked eye estimation and finger control, the error is larger and the cumulative error is larger. Generally, about 20 kinds of medicines are used in each prescription, and each medicine is divided into 5-7 parts. The distribution error of each medicine is calculated according to the weight of each medicine being 150g-200g. The efficacy of the drug, delaying the treatment, and causing certain economic losses to the patient.
2、工作效率低下;人在精力充沛状态下,一张药方按拾取5~7付,用20种药物时,每一种药称量出总重量,分发成5~7份,20种药物分完再装入药袋,每一张药方若由1人操作,至少需要15分钟以上,随着人的工作时间延长,当人体力、精力下降时,取药时间则会更长。2. The work efficiency is low; when a person is in a state of energy, a prescription is paid by picking 5 to 7. When using 20 kinds of drugs, the total weight of each drug is weighed and distributed into 5 to 7 parts, and the 20 kinds of drugs are divided into 20 kinds. After filling it into the medicine bag, if each prescription is operated by one person, it will take at least 15 minutes. As the working time of the person prolongs, when the human strength and energy decrease, the time for taking the medicine will be longer.
3、拾药成本高;如一小型医院,按每天平均150张药方计算,在药方较集中情况下,拾药大概需要6人完成,每年需支付人工工资20多万元。并且伴随人工成本的逐年增长,企业的用人成本也将逐年攀升。3. The cost of picking up medicines is high; for example, in a small hospital, based on an average of 150 prescriptions per day, in the case of concentrated prescriptions, it takes about 6 people to complete the collection, and the annual labor salary is more than 200,000 yuan. And with the increase of labor costs year by year, the employment cost of enterprises will also increase year by year.
综上,现有人工拾取分包草药的方式,其配料效率低下,人为误差大,工人劳动强度大,企业生产成本也高。因此,研究设计一种用于散装颗粒型中草药自动拾取分包装置,以替代人工拾取中草药,达到快速、误差小、节省人工成本的目的,是本领域人员亟待解决的技术问题。To sum up, the existing methods of manually picking up and subcontracting herbal medicines have low batching efficiency, large human errors, high labor intensity of workers, and high production costs for enterprises. Therefore, it is a technical problem to be solved urgently by those skilled in the art to research and design an automatic picking and sub-packing device for bulk granular Chinese herbal medicines to replace manual picking of Chinese herbal medicines to achieve the goals of rapidity, small error and labor cost saving.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题就是克服上述现有技术的不足,而提供一种散装颗粒型中草药自动拾取分装设备,以替代人工拾取中草药,其效率高、误差小,生产及制作成本均低。The technical problem to be solved by the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide a bulk granular Chinese herbal medicine automatic picking and packing equipment to replace manual picking of Chinese herbal medicines, which has high efficiency, small error, and low production and manufacturing costs.
为解决上述技术问题,本发明采用的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
设计一种散装颗粒型中草药自动拾取分装设备,包括纵向往复移动的主台车和药袋架台车,药筒,药袋架,水平转盘及其转轴和旋转驱动装置,拨料器,缓存料斗,称量料斗,以及电气控制系统;药袋架台车同向设于主台车车架上,所述药筒有多个,为纵向一字排列、悬吊于主台车上方;所述药袋架有多个,为纵向一字排列、布设于药袋架台车的行走架上;各药筒下方分别配置有一水平转盘和拨料器,缓存料斗和称量料斗为上下叠加,并位于水平转盘落料口与药袋架上下之间;工作时,通过电气控制系统操控主台车和药袋架台车的纵向往复移动,相继调整各水平转盘的落料口与缓存料斗的入口、称量料斗的出口与药袋架上各药袋口的上下相对位置,实现中草药的自动拾取和分装。Design a bulk granular Chinese herbal medicine automatic picking and filling equipment, including a main trolley and a medicine bag rack trolley that reciprocates longitudinally, a drug cartridge, a medicine bag rack, a horizontal turntable and its rotating shaft and a rotary drive device, a feeder, and a buffer hopper , weighing hopper, and electrical control system; the medicine bag rack trolley is arranged on the main trolley frame in the same direction, and there are multiple medicine cartridges, which are arranged vertically and suspended above the main trolley; There are multiple bag racks, which are arranged in a vertical line and arranged on the walking frame of the medicine bag rack trolley; a horizontal turntable and a dialer are respectively arranged under each medicine cartridge, and the buffer hopper and the weighing hopper are superimposed up and down, and are located horizontally. Between the blanking opening of the turntable and the upper and lower sides of the medicine bag holder; during operation, the longitudinal reciprocating movement of the main trolley and the medicine bag holder trolley is controlled by the electrical control system, and the blanking opening of each horizontal turntable and the entrance of the buffer hopper are adjusted successively. The upper and lower relative positions of the outlet of the hopper and the mouth of each medicine bag on the medicine bag rack realize the automatic picking and packing of Chinese herbal medicines.
优选的,在上述的散状中草药自动拾取分装设备中,所述旋转驱动装置包括上下设置的主动摩擦盘和被动摩擦盘,竖向设置的转动主轴及其旋转驱动机构,以及升降机构;Preferably, in the above-mentioned bulk Chinese herbal medicine automatic picking and distributing equipment, the rotary drive device includes an active friction disc and a passive friction disc arranged up and down, a vertically arranged rotating spindle and its rotational drive mechanism, and a lifting mechanism;
所述旋转驱动机构为驱动电机,升降机构为电动/磁缸;驱动电机及电动/磁缸设于主台车底座内,驱动电机的动力输出端与转动主轴连接,转动主轴的另一端连接主动摩擦盘;被动摩擦盘位于水平转盘下方,并设于水平转盘所在转轴的末端;主动摩擦盘、转动主轴与驱动电机依次连接后整体安装于电动/磁缸上;The rotating driving mechanism is a driving motor, and the lifting mechanism is an electric/magnetic cylinder; the driving motor and the electric/magnetic cylinder are arranged in the base of the main trolley, the power output end of the driving motor is connected with the rotating spindle, and the other end of the rotating spindle is connected with the active Friction disc; the passive friction disc is located below the horizontal turntable and is located at the end of the rotating shaft where the horizontal turntable is located; the active friction disc, the rotating spindle and the drive motor are connected in sequence and installed on the electric/magnetic cylinder as a whole;
工作时,电动/磁缸带动主动摩擦盘、转动主轴及驱动电机整体垂直升降,使主动摩擦盘和被动摩擦盘相接触或脱离;在驱动电机作用下,转动主轴带动主动摩擦盘转动,并在主动摩擦盘和被动摩擦盘接触受力后,带动被动摩擦盘转动,随着主动摩擦盘和被动摩擦盘的接触或脱离,进而实现水平转盘的旋转或停止。When working, the electric/magnetic cylinder drives the active friction disc, the rotating spindle and the driving motor to vertically lift as a whole, so that the active friction disc and the passive friction disc are in contact or disengaged; under the action of the driving motor, the rotating spindle drives the active friction disc to rotate, and the After the active friction disk and the passive friction disk are contacted and subjected to force, the passive friction disk is driven to rotate, and the rotation or stop of the horizontal turntable is realized with the contact or separation of the active friction disk and the passive friction disk.
优选的,在上述的散状中草药自动拾取分装设备中,所述主动摩擦盘、转动主轴、驱动电机及电动/磁缸构成一套。Preferably, in the above-mentioned automatic picking and distributing equipment for bulk Chinese herbal medicine, the active friction disc, the rotating spindle, the driving motor and the electric/magnetic cylinder constitute a set.
优选的,在上述的散状中草药自动拾取分装设备中,所述主台车/药袋架台车包括车架/行走架、车轮及行走驱动装置;所述主台车/药袋架台车与相应所设轨道配合实现往复移动。Preferably, in the above-mentioned bulk Chinese herbal medicine automatic pick-up and distribution equipment, the main trolley/medicine bag rack trolley includes a frame/travel frame, wheels and a traveling drive device; the main trolley/medicine bag rack trolley and The reciprocating movement can be realized in cooperation with the corresponding set rails.
优选的,在上述的散状中草药自动拾取分装设备中,所述药筒下部为收料口;所述拨料器为固定设于药筒口下沿处的拨料挡板。Preferably, in the above-mentioned device for automatic picking and filling of bulk Chinese herbal medicines, the lower part of the medicine cartridge is a material receiving port;
优选的,在上述的散状中草药自动拾取分装设备中,所述药筒上设有料面检测及报警装置。Preferably, in the above-mentioned bulk Chinese herbal medicine automatic picking and dispensing equipment, a material level detection and alarm device is provided on the drug cartridge.
优选的,在上述的散状中草药自动拾取分装设备中,所述药筒内设有拨料杆,拨料杆固定设于水平转盘所在转轴上。Preferably, in the above-mentioned device for automatically picking up and distributing Chinese herbal medicines in bulk, the medicine cartridge is provided with a feeding rod, and the feeding rod is fixed on the rotating shaft where the horizontal turntable is located.
优选的,在上述的散状中草药自动拾取分装设备中,所述缓存料斗和称量料斗共用一个支架,并固定设于主台车车架上。Preferably, in the above-mentioned automatic picking and dispensing equipment for bulk Chinese herbal medicine, the buffer hopper and the weighing hopper share a bracket and are fixed on the frame of the main trolley.
优选的,在上述的散状中草药自动拾取分装设备中,所述称量料斗上设有称重传感器,所述缓存料斗和称量料斗的出料口分别设有电磁杆控制。Preferably, in the above-mentioned equipment for automatic picking and filling of bulk Chinese herbal medicines, the weighing hopper is provided with a weighing sensor, and the discharge ports of the buffering hopper and the weighing hopper are respectively controlled by electromagnetic rods.
优选的,在上述的散状中草药自动拾取分装设备中,用于驱动转动主轴、主台车往复移动和药袋架台车往复移动的动力单元均为步进电机;所用电动缸为伺服电动缸;Preferably, in the above-mentioned bulk Chinese herbal medicine automatic picking and packing equipment, the power units used to drive the rotating spindle, the reciprocating movement of the main trolley and the reciprocating movement of the medicine bag rack trolley are all stepping motors; the electric cylinder used is a servo electric cylinder ;
所述电气控制系统包括人机交互界面、PLC控制器,以及与各步进电机对应电连接的步进驱动器、与伺服电动缸对应电连接的伺服控制器;各步进驱动器、伺服控制器,以及缓存料斗和称量料斗出料口上所设的电磁杆、称量料斗上所设的称重传感器以及各药筒内所设的料面检测计分别与PLC控制器电连接;人机交互界面与PLC控制器通信连接。The electrical control system includes a human-computer interaction interface, a PLC controller, a stepper driver electrically connected to each stepper motor, and a servo controller electrically connected to the servo electric cylinder; each stepper driver and servo controller, And the electromagnetic rod set on the discharge port of the buffer hopper and the weighing hopper, the weighing sensor set on the weighing hopper and the material level detector set in each cartridge are respectively electrically connected with the PLC controller; the human-computer interaction interface Communication connection with PLC controller.
本发明的工作原理是:The working principle of the present invention is:
由医生开出药方,每一种草药设定一个编号,编程输入电脑(指挥中心)指挥全自动行走主台车(智能机器人)到达指定中草药品种的药筒正下方,行走主台车上设置的电动/磁缸启动,将步进电机连同连接的转动主轴及主动摩擦盘整体垂直向上升起,至主动摩擦盘与被动摩擦盘紧密接触受力后,步进电机一转动,带动主动摩擦盘与被动摩擦盘,即可带动药筒下设置的水平圆转盘转动;在水平圆转盘上面堆积的散状颗粒中草药,在固定在药筒口下沿处的拨料挡板作用下,颗粒状草药缓缓从水平圆转盘正前方落下;在水平圆转盘落料正前下方设有一个缓存料斗,下设有一个称量料斗,称量料斗下设有一字排列的多个/若干药袋架,各药袋架由一台行走台车带动可以左右往复移动。当药方中某一种药物按总量分成若干份分装后,主台车上步进电机一停转,电动/磁缸垂直下落20mm左右,主台车按指令行至下一个药筒下,按上程序开始重复工作,直至药方中全部药物拾取分装完毕,由操作人员取出药袋,进入下一个药方的拾取分装。The doctor prescribes the medicine, sets a number for each herb, and programs the computer (command center) to direct the fully automatic walking main trolley (intelligent robot) to reach the medicine cartridge of the designated Chinese herbal medicine. The electric/magnetic cylinder is started, and the stepper motor, the connected rotating spindle and the active friction disc are vertically raised as a whole. After the active friction disc and the passive friction disc are in close contact with the force, the stepper motor rotates, driving the active friction disc and the passive friction disc. The passive friction disc can drive the horizontal circular turntable set under the cartridge to rotate; the scattered granular Chinese herbal medicine accumulated on the horizontal circular rotary disc, under the action of the material-removing baffle fixed at the lower edge of the mouth of the cartridge, the granular herbal medicine is slowly released. Drop from the front of the horizontal turntable; there is a buffer hopper under the horizontal turntable, and a weighing hopper under it. The bag holder is driven by a walking trolley and can reciprocate left and right. When a certain drug in the prescription is divided into several parts according to the total amount, the stepping motor on the main trolley stops, the electric/magnetic cylinder vertically drops about 20mm, and the main trolley travels to the next cartridge according to the instruction. Repeat the work according to the above procedure, until all the medicines in the prescription are picked up and packed, the operator will take out the medicine bag and enter the picking and packing of the next prescription.
本发明技术方案的有益技术效果是:The beneficial technical effect of the technical solution of the present invention is:
本发明由一台全自动台车(智能机器人)和一排多个中草药筒组成一套中草药自动拾取分装工艺设施,多个中草药筒呈一字直线排列,下方设有一道台车行走轨道。通过电气控制系统操控主台车的纵向往复移动和药袋架台车的往复移动,调整各水平转盘的落料口与缓存料斗的入口、称量料斗的出口与药袋架上各药袋口的上下相对位置,实现中草药的自动拾取和分装,以替代人工拾取中草药。相对于现有人工拾药,该设备每付药可控制误差均在1~2g,各付药总量均匀一致,可提高药效。而且工作效率大幅度提高,可代替多人工作。该设备可由1人操作,相对于现有人工成本,除了少量维修费,一次投资多年收益,设备投入资金可很快回收,生产成本低。The invention consists of a fully automatic trolley (intelligent robot) and a row of a plurality of Chinese herbal medicine cartridges to form a set of Chinese herbal medicine automatic picking and packaging process facilities. The longitudinal reciprocating movement of the main trolley and the reciprocating movement of the medicine bag rack trolley are controlled by the electrical control system, and the blanking openings of each horizontal turntable and the entrance of the buffer hopper, the outlet of the weighing hopper and the openings of the medicine bags on the medicine bag rack are adjusted. The relative position of the upper and lower sides realizes the automatic picking and packing of Chinese herbal medicines to replace the manual picking of Chinese herbal medicines. Compared with the existing manual picking up of medicines, the device can control the error of each medicine to be 1-2g, and the total amount of each medicine is uniform and consistent, which can improve the efficacy of medicine. And the work efficiency is greatly improved, which can replace the work of many people. The equipment can be operated by one person. Compared with the existing labor cost, in addition to a small maintenance fee, one investment can be profitable for many years, the equipment investment can be quickly recovered, and the production cost is low.
综上,该技术推广应用,主要解决中草药的数量误差问题,药量搭配合理,将提高药效性能,减少病人身心痛苦,减少经济损失,其经济效益、社会效益好,对中医事业发展起促进作用。To sum up, the popularization and application of this technology mainly solves the problem of quantity error of Chinese herbal medicines, and the combination of doses is reasonable, which will improve the efficacy of medicines, reduce the physical and mental pain of patients, and reduce economic losses. It has good economic and social benefits, and promotes the development of Chinese medicine. effect.
此外,自动配料技术在多个生产行业都已广泛应用,但都采用机械电气一体的结构形式,即对应每种原料都要配备一套独立的机械电气装置。而本发明采用一台自动化台车(智能机器人)配多台机械装置,结构配置上省去了大量电气元件及装置,总投资成本大幅下降。实际生产当中,可对每个用户多配一台备用主台车(智能机器人),一旦发生电气设备故障,可随时替换,不影响正常生产。该发明除了用于医院,还可用于其它多个生产行业自动化配料,应用市场广阔,为企业、社会带来很大经济效益。In addition, automatic batching technology has been widely used in many production industries, but they all adopt the structure of mechanical and electrical integration, that is, a set of independent mechanical and electrical devices must be equipped for each raw material. On the other hand, the present invention adopts one automated trolley (intelligent robot) to be equipped with multiple mechanical devices, so that a large number of electrical components and devices are omitted in the structural configuration, and the total investment cost is greatly reduced. In actual production, each user can be equipped with an extra main trolley (intelligent robot), which can be replaced at any time in the event of electrical equipment failure without affecting normal production. In addition to being used in hospitals, the invention can also be used for automatic batching in other production industries, has a broad application market, and brings great economic benefits to enterprises and society.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明,其中:The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1为本发明散状中草药自动拾取分装设备主视结构示意图;Fig. 1 is the front view structure schematic diagram of the automatic picking and packing equipment of bulk Chinese herbal medicine according to the present invention;
图2为图1所示的侧视结构示意图(隐去药袋架、药袋架台车、缓存料斗及称量料斗等);Figure 2 is a schematic side view of the structure shown in Figure 1 (the medicine bag rack, the medicine bag rack trolley, the buffer hopper, the weighing hopper, etc. are hidden);
图3为图1所示的俯视结构示意图;Fig. 3 is the top view structure schematic diagram shown in Fig. 1;
图4为水平圆转盘及旋转驱动装置等的主视结构示意图;Fig. 4 is the front view structure schematic diagram of the horizontal circular turntable and the rotary drive device etc.;
图5为主动摩擦盘的结构示意图;5 is a schematic structural diagram of an active friction disc;
图6为拨料挡板相对于水平圆转盘及药筒的俯视结构示意图;Fig. 6 is the top-view structure schematic diagram of the material-removing baffle relative to the horizontal circular turntable and the medicine cartridge;
图7为电气控制部分的控制原理示意图;Fig. 7 is the control principle schematic diagram of the electrical control part;
图中序号:1、主台车;Serial number in the picture: 1. Main trolley;
1-1、主台车车架;1-1. Main trolley frame;
2、药袋架台车;2. Medicine bag rack trolley;
2-1、行走架;2-1. Walking frame;
3、药筒,4、药袋架,5、水平圆转盘,6、转轴;3. Medicine cartridge, 4. Medicine bag holder, 5. Horizontal circular turntable, 6. Rotating shaft;
7、旋转驱动装置;7. Rotary drive device;
7-1、主动摩擦盘;7-1. Active friction disc;
7-1-1、转动联接圆盘,7-1-2、摩擦垫,7-1-3、磁铁;7-1-1. Rotating coupling disc, 7-1-2, friction pad, 7-1-3, magnet;
7-2、被动摩擦盘,7-3、转动主轴,7-4、步进电机一,7-5、伺服电动缸,7-6、主轴定心滑套;7-2, passive friction disc, 7-3, rotating spindle, 7-4,
8、拨料挡板,9、缓存料斗,10、称量料斗,11、轨道,12、料面检测计,13、拨料杆,14、定心架拉杆。8. Feeding baffle, 9. Buffer hopper, 10. Weighing hopper, 11. Track, 12. Material level detector, 13. Feeding rod, 14. Centering frame tie rod.
具体实施方式Detailed ways
下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚完整的描述,显然所描述的实施例仅为本发明示意性的部分具体实施方式,并非用以限定本发明的范围,任何本领域的技术人员在不脱离本发明构思和原则的前提下所做出的等同变化与修改,均应属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. Obviously, the described embodiments are only schematic partial implementations of the present invention, and are not intended to limit the scope of the present invention. , any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention shall fall within the protection scope of the present invention.
实施例1Example 1
参见图1-3,图中,本发明散状中草药自动拾取分装设备,包括包括纵向往复移动的主台车1和药袋架台车2,药筒3,药袋架4,水平圆转盘5及其转轴6和旋转驱动装置7,拨料挡板8,缓存料斗9,称量料斗10,以及电气控制系统等。Referring to Figures 1-3, in the figures, the device for automatically picking up and distributing bulk Chinese herbal medicines of the present invention includes a
药袋架台车同向设于主台车车架1-1上,药筒有多个,图中显示为六个,纵向一字排列、通过定心架拉杆14悬吊于主台车上方。药袋架有多个,图中显示为七个,为纵向一字排列、布设于药袋架台车的行走架2-1上。各药筒下方分别配置有一水平圆转盘和拨料器,药筒下部为收料口,拨料器为固定设于药筒口下沿处的拨料挡板(参见图6)。缓存料斗和称量料斗为上下叠加,并位于水平圆转盘落料口与药袋架上下之间。The medicine bag holder trolley is arranged on the main trolley frame 1-1 in the same direction, and there are multiple medicine cartridges, six in the figure. There are multiple medicine bag racks, seven of which are shown in the figure, which are arranged in a vertical line and arranged on the walking frame 2-1 of the medicine bag rack trolley. A horizontal circular turntable and a feeder are respectively arranged under each cartridge. The lower part of the cartridge is a material receiving port, and the feeder is a feeding baffle fixed at the lower edge of the cartridge mouth (see Figure 6). The buffer hopper and the weighing hopper are superimposed up and down, and are located between the blanking opening of the horizontal circular turntable and the upper and lower sides of the medicine bag holder.
上述中,指定药筒的排列方向、主台车的往复移动方向为纵向,药袋架的布设方向跟药袋架台车的往复移动方向与主台车同向。指定水平圆转盘的正前方为落料口。此外,药筒下口部分和水平转盘衔接位周围可加个封闭罩用来收集粉尘。药筒和主台车之间设有整体支架,不管几套组合都设在这个阶梯式整体支架上。In the above, it is specified that the arrangement direction of the cartridges and the reciprocating movement direction of the main trolley are the longitudinal direction, and the arrangement direction of the medicine bag holder and the reciprocating movement direction of the medicine bag holder trolley are in the same direction as the main trolley. The front of the designated horizontal turntable is the blanking port. In addition, a closed cover can be added around the connection between the lower mouth of the cartridge and the horizontal turntable to collect dust. An integral bracket is arranged between the cartridge and the main trolley, and no matter how many sets of combinations are set on this stepped integral bracket.
本实施例增设缓存料斗和称量料斗的作用是,在水平圆转盘不停下料前提下,称量料斗内草药量接近设定数时,缓存料斗闭合减量,称量料斗数量达到时,缓存料斗完全闭合,称量料斗放料后闭合,缓存料斗再敞开;从而实现每付药的精准拾取与分装。水平圆转盘配合拨料器实现定向落料;各水平圆转盘共用一套旋转驱动装置,该旋转驱动装置随主台车可以往复移动,按一定顺序,相继驱动各水平圆转盘,实现中草药的自动拾取和分装。从而简化结构,制作成本低。The function of adding a buffer hopper and a weighing hopper in this embodiment is that, under the premise that the horizontal turntable does not stop feeding, when the amount of herbal medicine in the weighing hopper is close to the set number, the buffer hopper is closed to reduce the weight. The buffer hopper is completely closed, the weighing hopper is closed after discharging, and the buffer hopper is opened again, so as to achieve precise picking and dispensing of each medicine. The horizontal round turntable cooperates with the feeder to realize directional blanking; each horizontal round turntable shares a set of rotary drive device, which can move back and forth with the main trolley, and sequentially drive the horizontal round turntables in a certain order to realize automatic Chinese herbal medicine. Pick up and dispense. Therefore, the structure is simplified and the manufacturing cost is low.
该设施由一台全自动台车(即智能机器人,包含主台车和药袋架台车两部分)和一排多个中草药筒,组成一套中草药自动拾取分装工艺设施,多个中草药筒呈一字直线排列,下方设有一道行走轨道。工作时,通过电气控制系统操控主台车和药袋架台车的纵向往复移动,相继调整各水平圆转盘的落料口与缓存料斗的入口、称量料斗的出口与药袋架上各药袋口的上下相对位置,实现中草药的自动拾取和分装。The facility consists of a fully automatic trolley (ie, an intelligent robot, including the main trolley and the medicine bag rack trolley) and a row of multiple Chinese herbal medicine cartridges to form a set of Chinese herbal medicine automatic picking and packaging process facilities. Arranged in a straight line, there is a walking track below. When working, the longitudinal reciprocating movement of the main trolley and the medicine bag rack trolley is controlled by the electrical control system, and the blanking port of each horizontal circular turntable and the entrance of the buffer hopper, the outlet of the weighing hopper and the medicine bags on the medicine bag rack are adjusted successively. The upper and lower relative positions of the mouth can realize the automatic picking and packing of Chinese herbal medicines.
实施例2Example 2
参见图4-5,图中,本实施例与实施例1结构相似,图中相同编号代表意义相同,其区别在于:本实施例中,旋转驱动装置7包括上下设置的主动摩擦盘7-1和被动摩擦盘7-2,竖向设置的转动主轴7-3及其旋转驱动机构,以及升降机构。Referring to FIGS. 4-5 , in the figures, the structure of this embodiment is similar to that of
旋转驱动机构为用于驱动的步进电机一7-4,升降机构为伺服电动缸7-5。驱动电机及电动/磁缸设于主台车底座内,驱动电机的动力输出端与转动主轴连接,转动主轴的另一端连接主动摩擦盘。被动摩擦盘位于水平圆转盘下方,并设于水平圆转盘所在转轴的末端。主动摩擦盘、转动主轴与驱动电机依次连接后整体安装于电动/磁缸上。The rotation driving mechanism is a stepping motor 7-4 for driving, and the lifting mechanism is a servo electric cylinder 7-5. The drive motor and the electric/magnetic cylinder are arranged in the base of the main trolley, the power output end of the drive motor is connected with the rotating spindle, and the other end of the rotating spindle is connected with the active friction disc. The passive friction disc is located under the horizontal circular turntable, and is arranged at the end of the rotating shaft where the horizontal circular turntable is located. The active friction disc, the rotating spindle and the driving motor are connected in sequence and then integrally mounted on the electric/magnetic cylinder.
主动摩擦盘、转动主轴、驱动电机及电动/磁缸构成一套。工作时,电动/磁缸带动主动摩擦盘、转动主轴及驱动电机整体垂直升降,使主动摩擦盘和被动摩擦盘相接触或脱离;在驱动电机作用下,转动主轴带动主动摩擦盘转动,并在主动摩擦盘和被动摩擦盘接触受力后,带动被动摩擦盘转动,随着主动摩擦盘和被动摩擦盘的接触或脱离,进而实现水平圆转盘的旋转或停止。Active friction disc, rotating spindle, drive motor and electric/magnetic cylinder form a set. When working, the electric/magnetic cylinder drives the active friction disc, the rotating spindle and the driving motor to vertically lift as a whole, so that the active friction disc and the passive friction disc are in contact or disengaged; under the action of the driving motor, the rotating spindle drives the active friction disc to rotate, and the After the active friction disc and the passive friction disc are contacted and subjected to force, the passive friction disc is driven to rotate, and as the active friction disc and the passive friction disc contact or disengage, the rotation or stop of the horizontal circular turntable is realized.
进一步的,主动摩擦盘7-1可以包括转动联接圆盘7-1-1、摩擦垫7-1-2及磁铁7-1-3。其中摩擦垫连接于转动联接圆盘顶部,磁铁设于转动联接圆盘顶部正中心。转动主轴通过主轴定心滑套7-6转动支撑在主台车车架1-1上。Further, the active friction disc 7-1 may include a rotating coupling disc 7-1-1, a friction pad 7-1-2 and a magnet 7-1-3. The friction pad is connected to the top of the rotary coupling disc, and the magnet is arranged in the center of the top of the rotary coupling disc. The rotating spindle is rotatably supported on the main trolley frame 1-1 through the spindle centering sliding sleeve 7-6.
实施例3Example 3
参见图1-3,图中,本实施例与实施例2结构相似,图中相同编号代表意义相同,其区别在于:本实施例中,主台车1/药袋架台车2包括车架1-1/行走架2-1、车轮及行走驱动装置。主台车/药袋架台车与相应所设轨道11配合实现往复移动。药筒上设有料面检测计12。药筒内设有拨料杆13,拨料杆固定设于水平圆转盘所在转轴上。缓存料斗和称量料斗共用一个支架,并固定设于主台车车架上。称量料斗上设有称重传感器(图中未示出),缓存料斗和称量料斗的出料口分别设有电磁杆控制(图中未示出)。Referring to Figures 1-3, in the figures, the structure of this embodiment is similar to that of
本实施例增设料面检测及报警装置,及时检测料面并报警,以免药筒内中草药不足,而影响生产;或者药筒内中草药已落完,而设备空转耗能。增设拨料杆的作用是,中草药基本是纤维成分物,比重小且差别大,在较小容量的药筒中容易棚架,下落不均,甚至一点不下,为解决正常下料,故而在水平圆转盘主轴上设置拨料杆。缓存料斗和称量料斗共用一个支架,固定在智能机器人主台车上,结构相对简单、紧凑,制作成本低。In this embodiment, a material level detection and alarm device is added to detect the material level in time and give an alarm, so as to avoid insufficient Chinese herbal medicine in the cartridge, which will affect production; The function of adding a feeding lever is that Chinese herbal medicine is basically a fibrous component, with a small specific gravity and a large difference. It is easy to shelf in a small-capacity cartridge, and it falls unevenly, or even does not fall at all. A dial lever is set on the main shaft of the turntable. The buffer hopper and the weighing hopper share a bracket and are fixed on the main trolley of the intelligent robot. The structure is relatively simple and compact, and the production cost is low.
实施例4Example 4
参见图7,图中,本实施例与实施例3结构相似,图中相同编号代表意义相同,其区别在于:本实施例中,用于驱动转动主轴、主台车往复移动和药袋架台车往复移动的动力单元均为步进电机,且分别为步进电机一、步进电机二、步进电机三。Referring to FIG. 7 , in the figure, the structure of this embodiment is similar to that of
电气控制系统包括人机交互界面、PLC控制器,以及与各步进电机对应电连接的步进驱动器、与伺服电动缸对应电连接的伺服控制器。各步进驱动器、伺服控制器,以及缓存料斗和称量料斗出料口上所设的电磁杆、称量料斗上所设的称重传感器以及各药筒内所设的料面检测计分别与PLC控制器电连接。人机交互界面与PLC控制器通信连接。The electrical control system includes a human-computer interaction interface, a PLC controller, a stepper driver corresponding to each stepper motor, and a servo controller corresponding to the servo electric cylinder. Each stepper driver, servo controller, the electromagnetic rod set on the buffer hopper and the discharge port of the weighing hopper, the weighing sensor set on the weighing hopper, and the material level detector set in each cartridge are respectively connected with the PLC. The controller is electrically connected. The man-machine interface is communicated and connected with the PLC controller.
具体工作过程大致如下:The specific working process is roughly as follows:
参见图1-7,比如当医生开出的药方为7付时,一字排列的药筒下设置的全自动主台车(智能机器人),按药方中中草药编号序列行至序号1药筒下,主台车上设置的电动/磁缸启动,将步进电机连同连接的转动主轴及主动摩擦盘整体向上升起20mm左右,至主动摩擦盘与被动摩擦盘紧密接触,并在磁铁吸力作用下受力,启动主台车底座上设置的步进电机一,带动主动摩擦盘与被动摩擦盘,即可带动药斗下底设置的水平圆转盘转动;自然堆积在水平圆转盘上的散状颗粒草药,在固定在料筒下沿口和水平圆转盘之间空间的拨料挡板作用下,草药从水平圆转盘正前方边沿落下,药方中每一种草药按7付的总量在水平圆转盘上连续下落,此时缓存料斗为敞开状,称量料斗下口为封闭状,药物落入由称重传感器控制的称量料斗,当药物重量接近每付设定数量时,在水平圆转盘不停的工作状况下,直动电磁杆将缓存料斗闭合,称量料斗下口打开,将草药落入下方设置的行走式药袋架台车的第一个药袋内后再闭合,同时药袋架台车前移一个药袋架位置,同时缓存料斗打开呈敞开状,草药落入称量料斗,从缓存料斗、称量料斗、药袋架前移一位置形成往复循环,直至药方中第一种草药总量按7付药的量分别分装完毕;最后一付药量控制由步进电机减速完成。电动/磁缸下落20mm左右,主动摩擦盘和被动摩擦盘分离,全自动主台车(智能机器人)运行到下一种草药筒正下方,开始按上一种运行方式工作,直至将药方中各种草药按量分装到药方中付数为止,由操作人员将药包从药袋架中取出,按指令进入下一个药方的自动拾取分装。Refer to Figure 1-7, for example, when the prescription prescribed by the doctor is 7 sets, the fully automatic main trolley (intelligent robot) set under the cartridges arranged in a line goes to the bottom of the
中草药房使用草药种类,根据专科和综合医疗规模大小不相同,少则100种左右,多则200种左右,为降低设施投资,草药房设置长度可尽量放长,草药筒可按药理配伍方子一字排列到30个左右,该排药筒下方配一台全自动台车(智能机器人),设有一道行走轨道,该三部分为一套设施。医院可按自己用药量配置所需套数,为避免因电器故障影响运行,每个用户可多配一台全自动台车(智能机器人)备用,有故障时随时替换工作。The types of herbs used in the Chinese herbal medicine room vary according to the size of the specialty and comprehensive medical care, ranging from about 100 to about 200. In order to reduce the investment in facilities, the length of the herbal room can be as long as possible, and the herbal cartridges can be formulated according to pharmacological compatibility. There are about 30 in one line, and a fully automatic trolley (intelligent robot) is arranged below the row of medicine cartridges, and there is a walking track. The three parts are a set of facilities. The hospital can configure the required number of sets according to its own dosage. In order to avoid affecting the operation due to electrical failures, each user can be equipped with an additional fully automatic trolley (smart robot) for backup, which can be replaced at any time in case of failure.
从草药药方要求数量准确方面,为减少各单种药量误差,要求药房进购草药粒度根据不同比重控制在10mm以下,以降低数量误差,此项由药房和药材供货方协商解决。From the aspect of the accurate quantity of herbal medicines, in order to reduce the error of each single dosage, the pharmacy is required to control the granularity of the purchased herbs to be less than 10mm according to different proportions, so as to reduce the quantity error.
本说明书中各个实施例采用递进的方式进行描述,每个实施例重点说明的是与其它实施例的不同之处,各实施例之间相同相似的部分相互参照即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments may be referred to each other.
对所公开实施例的上述说明,使本领域技术人员能够实现或使用本发明。对这些实施例的多处修改对本领域技术人员来说是显而易见的,本文中所定义的一般原理可以在不脱离发明的精神或范围的前提下,在其它实施例中实现。因此,本发明将不限制于本文所显示的这些实施例,而是要符合与本文公开原理和新颖特点相一致的最宽范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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