CN111495836B - Intelligent photovoltaic cleaning robot system - Google Patents

Intelligent photovoltaic cleaning robot system Download PDF

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Publication number
CN111495836B
CN111495836B CN202010329708.7A CN202010329708A CN111495836B CN 111495836 B CN111495836 B CN 111495836B CN 202010329708 A CN202010329708 A CN 202010329708A CN 111495836 B CN111495836 B CN 111495836B
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China
Prior art keywords
buoy
water pump
water
pressure water
cleaning
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CN202010329708.7A
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Chinese (zh)
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CN111495836A (en
Inventor
朱赤
倪受东
吴方亮
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Nanjing Chiyan Technology Co ltd
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Nanjing Chiyan Technology Co ltd
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Publication of CN111495836A publication Critical patent/CN111495836A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/44Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01WMETEOROLOGY
    • G01W1/00Meteorology
    • G01W1/02Instruments for indicating weather conditions by measuring two or more variables, e.g. humidity, pressure, temperature, cloud cover or wind speed
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01WMETEOROLOGY
    • G01W1/00Meteorology
    • G01W1/14Rainfall or precipitation gauges
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/44Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
    • B63B2035/4433Floating structures carrying electric power plants
    • B63B2035/4453Floating structures carrying electric power plants for converting solar energy into electric energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses an intelligent photovoltaic cleaning robot system, which comprises a photovoltaic panel assembly and a buoy, wherein the photovoltaic panel assembly is fixedly arranged on the buoy in a matrix array, the bottom surface of the buoy is provided with a trash rack through a clamping type fixing base, the upper part of the buoy is provided with a high-pressure water pump, and the high-pressure water pump is fixedly arranged at the upper end of the clamping type fixing base; the end of intaking of high-pressure water pump is connected with the inlet tube, and the inlet tube is arranged in trash rack, and the play water end of high-pressure water pump is connected with the shock attenuation water pipe that prevents frostbite, and prevents frostbite and subtract the shock attenuation water pipe and install on the support/guide rail on flotation pontoon upper portion, prevents frostbite and subtracts the tip of water pipe and is connected with automatically controlled adjustable fan nozzle, and automatically controlled adjustable fan nozzle and vision processor are all installed on the upper portion that AGV carried on the platform. The invention can realize unmanned cleaning and automatic cleaning, effectively improve the photovoltaic power generation efficiency and obviously improve the economic benefit.

Description

Intelligent photovoltaic cleaning robot system
Technical Field
The invention relates to the technical field of photovoltaic module cleaning, in particular to an intelligent photovoltaic cleaning robot system for detecting and automatically cleaning attachments on the surface of a photovoltaic module of a power station.
Background
In recent years, solar energy is used as clean energy on the premise that the nation increasingly pays attention to environmental protection, and photovoltaic power stations are more and more constructed. The photovoltaic module is an outdoor device, and dust on the surface of the photovoltaic module in a natural environment is mainly classified into sand dust and scale. The cleaning of the photovoltaic module is very necessary, on one hand, when the photovoltaic module is placed in the air for a long time for generating electricity, a large amount of dust in the air can cover the surface of the photovoltaic module and block part of solar radiation, so that the effective area irradiated to the surface of the photovoltaic module is reduced; on the other hand, the dust affects the transmittance of silicon crystals on the surface of the photovoltaic module, and the higher the deposition concentration of the dust is, the lower the transmittance of the panel is, and the lower the solar radiation absorbed by the panel is. The solar irradiation amount received by the photovoltaic module is reduced, and the photovoltaic power generation efficiency is reduced along with the solar irradiation amount. When the area of the photovoltaic module is covered by dust, the covered part can not work normally, and meanwhile, heat can be prevented from being transferred outwards, after long-time sunlight irradiation, the temperature of the covered photovoltaic module is far higher than that of the part which is not covered by the dust due to the fact that the heat can not be transferred outwards in time, burning hot spots can occur on the surface of the photovoltaic module when the temperature is seriously too high, and the burning hot spots can cause large-area damage to the photovoltaic module when the burning hot spots are serious.
Currently, the following cleaning methods exist for photovoltaic module cleaning:
and (5) naturally cleaning. The natural cleaning is to remove dust on a photovoltaic module panel by utilizing the rainwater weather, wind power and the like of the nature, the rainfall and wind power dust removal are more suitable for the southern with more rainwater weather in China, the rainfall in the northwest is less than the drought wind resource, so the rainfall and wind power dust removal cannot be equivalently realized, the accumulated dust of the photovoltaic module in the northwest is mainly floating dust, the floating dust can be partially removed by means of the wind power, and the photovoltaic module can not be effectively applied by eating the weather.
And (5) manually cleaning. The manual cleaning is to use common cleaning tools (a velvet mop, a hair drier and a velvet rag) manually, the surfaces of the photovoltaic components are cleaned by the aid of the tools, a cleaning person adopts the long-handle velvet mop to clean the surface by matching with special dust cleaning agent, the cleaning work cycle is about 1MW for 4 persons/day according to the proportion of hired workers, 20 days are consumed for a 20MW power station, and the cost is about 1.6 ten thousand yuan to 1.8 ten thousand yuan.
In summary, the floating dust on the surface of the photovoltaic module has a great influence on the luminous flux and the temperature. According to the actual operation condition of a certain power station, under the condition of good irradiance, the power generation efficiency is obviously improved (8-12%) the next day after the assembly is washed by rain, and the effect of natural rainwater dust removal is obvious. However, because the photovoltaic panels are installed on the floating balls on the water surface in a large number, the dust can be removed only by adopting a manual scouring mode at present, the dust removal difficulty is high, the efficiency is low, and the workload is huge.
Disclosure of Invention
Technical problem to be solved
The invention aims to provide an intelligent photovoltaic cleaning robot system, which aims to solve the problems that dust removal is difficult, efficiency is low and workload is huge because a large number of photovoltaic panels are installed on floating balls on the water surface, and dust can only be removed in a manual scouring mode at present in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent photovoltaic cleaning robot system comprises a photovoltaic panel assembly and a buoy, wherein the photovoltaic panel assembly is fixedly installed on the buoy in a matrix array mode, a trash rack is installed on the bottom surface of the buoy through a clamping type fixing base, a high-pressure water pump is arranged on the upper portion of the buoy, and the high-pressure water pump is fixedly installed at the upper end of the clamping type fixing base; the end of intaking of high-pressure water pump is connected with the inlet tube, and the inlet tube arranges in trash rack, and the play water end of high-pressure water pump is connected with the shock attenuation water pipe that prevents frostbite, and prevents frostbite and subtract the shock attenuation water pipe and install on the support/guide rail on flotation pontoon upper portion, the tip and the automatically controlled adjustable fan sprinkler head of shock attenuation water pipe that prevents frostbite are connected, automatically controlled adjustable fan sprinkler head and vision processor are all installed on the upper portion that AGV carried the platform, the AGV carries on the movably setting of platform on flotation pontoon upper portion.
As a further improvement of the invention, the intelligent photovoltaic cleaning robot system also comprises a hydrological/meteorological detector consisting of a rainfall/meteorological RTU and a water source/water quality RTU, wherein the hydrological/meteorological detector and the vision processor are respectively connected with the APP/client, the PLC and the main control room through wireless signals, the main control room is electrically connected with the PLC, and the PLC is connected with the AGV carrying platform and the electrically-controlled adjustable fan-shaped spray head through wireless signals.
As a further improvement of the invention, the high-pressure water pump is connected with a grounding terminal for preventing electric leakage.
As a further improvement of the invention, the water outlet end of the high-pressure water pump is connected with the anti-freezing damping water pipe through a quick-connection socket.
As a further improvement of the invention, the bottom of the trash holding shed is provided with a grid for intercepting the dirt.
As a further improvement of the invention, one end of the water inlet pipe, which is arranged in the trash rack, is provided with a back-flushing type filter screen for filtering water.
(III) advantageous effects
Compared with the prior art, after the technical scheme is adopted, the invention has the beneficial effects that:
1. the adverse effect of the floating ash on the photovoltaic power generation efficiency is solved, and the power generation efficiency is improved;
2. an intelligent scheme is provided, the problem of difficulty in cleaning photovoltaic panel attachments on a water surface floating ball base is solved, path planning is achieved through a visual processor carried by an AGV platform, automatic obstacle avoidance is achieved, and unmanned automatic cleaning is achieved;
3. the functions of remote start-stop control, emergency spraying, fire-fighting linkage and the like are realized, and the cleaning progress, water quality and air condition are monitored in real time and fed back to a main control room monitoring large screen, a mobile phone APP client, a computer client and the like.
Drawings
FIG. 1 is a schematic front view of an embodiment of the present invention;
FIG. 2 is a schematic view of the bottom of the trash rack of the embodiment of the present invention;
FIG. 3 is a schematic side view of an embodiment of the present invention;
FIG. 4 is a schematic diagram of the working state of the embodiment of the present invention;
FIG. 5 is an enlarged schematic view of section I-I of FIG. 4;
FIG. 6 is a communication schematic block diagram of an embodiment of the present invention;
description of reference numerals:
1. a back-flushing type filter screen; 2. a clamping-type fixed base; 3. a high pressure water pump; 4. a ground terminal; 5. carrying a platform by an AGV; 6. a vision processor; 7. an electrically controlled adjustable fan-shaped spray head; 8. a photovoltaic panel assembly; 9. a bracket/guide; 10. an anti-freezing damping water pipe; 11. a hydrological/meteorological detector; 12. a float bowl; 13. a trash rack; 14. APP/client; 15. a PLC controller; 16. and a master control room.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an embodiment of the present invention is shown: an intelligent photovoltaic cleaning robot system comprises a back-flushing type filter screen 1, a clamping type fixed base 2, a high-pressure water pump 3, a grounding terminal 4, an AGV carrying platform 5, a vision processor 6, an electric control adjustable fan-shaped spray head 7, a photovoltaic panel assembly 8, a support/guide rail 9, an anti-freezing damping water pipe 10, a hydrological/meteorological detector 11, a buoy 12, a trash rack 13, an APP/client 14, a PLC (programmable logic controller) 15 and a main control room 16, wherein the photovoltaic panel assembly 8 is fixedly installed on the buoy 12 in a matrix array mode, the bottom surface of the buoy 12 is provided with the trash rack 13 through the clamping type fixed base 2, and the bottom of the trash rack 13 is provided with a grid for intercepting dirt; the upper part of the buoy 12 is provided with a high-pressure water pump 3, the high-pressure water pump 3 is fixedly arranged at the upper end of the clamping type fixed base 2, and the high-pressure water pump 3 is connected with a grounding terminal 4 for preventing electric leakage; the water inlet end of the high-pressure water pump 3 is connected with a water inlet pipe, the water inlet pipe is arranged in the trash rack 13, and the water inlet pipe end is provided with a back-flushing type filter screen 1 for filtering water; the water outlet end of the high-pressure water pump 3 is connected with an anti-freezing damping water pipe 10 through a quick-connection socket, the anti-freezing damping water pipe 10 is installed on a support/guide rail 9 at the upper part of a buoy 12, the end part of the anti-freezing damping water pipe 10 is connected with an electrically-controlled adjustable fan-shaped sprayer 7, the electrically-controlled adjustable fan-shaped sprayer 7 and a vision processor 6 are both installed at the upper part of an AGV carrying platform 5, and the AGV carrying platform 5 is movably arranged at the upper part of the buoy 12; hydrology/meteorological detector 11 and vision processor 6 equally divide and pass through wireless signal with APP/customer end 14, PLC controller 15 and main control room 16 respectively and are connected, and main control room 16 is connected with PLC controller 15 electricity, and PLC controller 15 and AGV carry on platform 5 and automatically controlled adjustable fan-shaped shower nozzle 7 and pass through wireless signal connection.
In this embodiment, the hydrological/meteorological instrument 11 is composed of a rainfall/meteorological RTU and a water source/water quality RTU.
The PLC controller used in this embodiment is a wireless PLC controller having a wireless transceiver module.
The principle of the embodiment is as follows:
1. a clamping type base 2 is used for fixing a high-pressure water pump 3, secondary purification treatment (trash blocking and backwashing filter screen) is carried out on inlet water, cleaning water is conveyed to an electric control adjustable spray head 7 (the upper and lower adjusting angles are 0-120 degrees, the water outlet angles are 90-120 degrees, the lift is 20-25 meters, and the cleaning effective range is 20 meters) carried by an AGV carrying platform 5 through an anti-freezing damping water pipe 10 to carry out high-pressure cleaning on a photovoltaic panel assembly 8.
2. Because the photovoltaic panel assembly 8 is large in area and long in length, the operation tracks are arranged for one array according to 20 meters by L, and the visual processor 6 carried by the AGV carrying platform 5 is used for automatic path planning, obstacle avoidance and fault alarm.
3. The control mode is as follows: (1) local manual operation; (2) local automation; (3) remote manual (APP); (4) remote automation; (5) the control is interrupted. And (3) confirming (1) a normal state before starting by adopting PLC control: the PLC communication is normal, and the three-phase voltage is normal, and water pump three-phase current is normal, and water pump start-stop time is normal, and the spray gun is rotatory normal, and the water level is normal, and the trash rack is normal, and water quality of water is normal.
4. And (4) communication mode. And wireless transmission of an upper computer/APP/control end, and MODBUS protocol.
The embodiment is equipped with hydrology/meteorological detector 11 that comprises rainfall/meteorological RTU and water source/quality of water RTU, through hydrology/meteorological detector 11 to water resource, meteorological terminal (RTU) automatic acquisition temperature, quality of water (PH value, turbidity), wind speed, wind direction, rainfall, key elements such as PM10, intelligent control spraying system work, can realize following cleaning mode:
(a) and (5) normally cleaning. PM10 < 150, cleaning at a fixed frequency (e.g., 00: 00 o' clock per week).
(b) And (4) accelerating the cleaning. The air quality degradation temporarily increases the cleaning frequency (e.g., PM10 greater than 300, 1 time in 3 days, PM10 greater than 500, 1 time in 2 days, PM10 greater than 1000, 1 time in 1 day, etc.).
(c) And (5) emergency spraying. And when the ambient temperature is detected to be higher than 60 ℃, starting emergency cleaning until the ambient temperature is lower than 50 ℃.
(d) And (5) fire-fighting linkage. And when a fire-fighting linkage instruction is received, starting a fire-fighting spraying mode until an alarm-eliminating instruction is received and stopping.
(e) The cleaning is stopped. Setting stopping parameters, if the wind speed is higher than 4, the air temperature or water temperature is less than or equal to 1 ℃, the daily rainfall is greater than 3mm, the pH value of the water body is less than 6 and greater than 8, and the turbidity is greater than 3, and no cleaning is carried out.
(f) During spraying operation, real-time video monitoring of the duty room is linked, and manual operation of the control room is the highest authority.
In conclusion, the invention can realize unmanned cleaning and automatic cleaning, effectively improve the photovoltaic power generation efficiency and obviously improve the economic benefit.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (1)

1. An intelligent photovoltaic cleaning robot system comprises a photovoltaic panel assembly and a buoy, wherein the photovoltaic panel assembly is fixedly installed on the buoy in a matrix array mode; the water inlet end of the high-pressure water pump is connected with a water inlet pipe, the water inlet pipe is arranged in the trash rack, the water outlet end of the high-pressure water pump is connected with an anti-freezing damping water pipe, the anti-freezing damping water pipe is arranged on a support/guide rail on the upper portion of the buoy, the end portion of the anti-freezing damping water pipe is connected with an electrically-controlled adjustable fan-shaped spray head, the electrically-controlled adjustable fan-shaped spray head and a vision processor are both arranged on the upper portion of an AGV carrying platform, and the AGV carrying platform is movably arranged on the upper portion of the buoy;
the intelligent photovoltaic cleaning robot system also comprises a hydrological/meteorological detector consisting of a rainfall/meteorological RTU and a water source/water quality RTU, wherein the hydrological/meteorological detector and the visual processor are respectively connected with the APP/client, the PLC and the main control room through wireless signals, the main control room is electrically connected with the PLC, and the PLC is connected with the AGV carrying platform and the electrically-controlled adjustable fan-shaped spray head through wireless signals;
the high-pressure water pump is connected with a grounding terminal;
the water outlet end of the high-pressure water pump is connected with the anti-freezing damping water pipe through the quick-connection socket;
the bottom of the trash rack is provided with a grid;
the end of the water inlet pipe arranged in the trash rack is provided with a back-flushing type filter screen.
CN202010329708.7A 2020-04-23 2020-04-23 Intelligent photovoltaic cleaning robot system Active CN111495836B (en)

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CN111495836B true CN111495836B (en) 2022-03-29

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113067542B (en) * 2021-03-11 2021-12-28 巢湖学院 Continuous power supply guarantee device for floating body stability experiment
CN113595484B (en) * 2021-09-29 2021-12-07 江苏林洋光伏科技有限公司 Supporting buoyancy platform for water photovoltaic power generation

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JP2015144547A (en) * 2014-06-09 2015-08-06 梶谷 孝啓 Photovoltaic power generation facility and cleaning method of photovoltaic power generation facility
CN206060667U (en) * 2016-09-22 2017-03-29 浙江同景新能源集团有限公司 For the cleaning device of photovoltaic system waterborne
CN206211936U (en) * 2016-11-17 2017-05-31 浙江国自机器人技术有限公司 A kind of photovoltaic array straddle cleaning device
CN207076696U (en) * 2017-06-14 2018-03-09 杭州淘顶网络科技有限公司 A kind of roof photovoltaic power generation system remote auto cleaning device
CN108718179A (en) * 2018-05-16 2018-10-30 山东大学 Photovoltaic waterborne automatic pumping cleaning at times and cooling device
CN209647167U (en) * 2018-12-26 2019-11-19 无锡赛晶太阳能有限公司 A kind of photovoltaic module cleaning systems

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015144547A (en) * 2014-06-09 2015-08-06 梶谷 孝啓 Photovoltaic power generation facility and cleaning method of photovoltaic power generation facility
CN206060667U (en) * 2016-09-22 2017-03-29 浙江同景新能源集团有限公司 For the cleaning device of photovoltaic system waterborne
CN206211936U (en) * 2016-11-17 2017-05-31 浙江国自机器人技术有限公司 A kind of photovoltaic array straddle cleaning device
CN207076696U (en) * 2017-06-14 2018-03-09 杭州淘顶网络科技有限公司 A kind of roof photovoltaic power generation system remote auto cleaning device
CN108718179A (en) * 2018-05-16 2018-10-30 山东大学 Photovoltaic waterborne automatic pumping cleaning at times and cooling device
CN209647167U (en) * 2018-12-26 2019-11-19 无锡赛晶太阳能有限公司 A kind of photovoltaic module cleaning systems

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