CN111482687A - Welding equipment - Google Patents

Welding equipment Download PDF

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Publication number
CN111482687A
CN111482687A CN202010360353.8A CN202010360353A CN111482687A CN 111482687 A CN111482687 A CN 111482687A CN 202010360353 A CN202010360353 A CN 202010360353A CN 111482687 A CN111482687 A CN 111482687A
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CN
China
Prior art keywords
assembly
seat
camera
tube
electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010360353.8A
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Chinese (zh)
Inventor
李华春
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Beike Shenzhen Technology Co ltd
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Beike Shenzhen Technology Co ltd
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Publication date
Application filed by Beike Shenzhen Technology Co ltd filed Critical Beike Shenzhen Technology Co ltd
Priority to CN202010360353.8A priority Critical patent/CN111482687A/en
Publication of CN111482687A publication Critical patent/CN111482687A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/002Resistance welding; Severing by resistance heating specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The application provides a welding device. The welding apparatus includes: a cabinet; the welding center is arranged in the cabinet; the welding center comprises a first electrode, a second electrode and a lifting mechanism for driving the second electrode to lift, and the second electrode is arranged on the lifting mechanism; the feeding device is arranged in the cabinet; the alignment device comprises a detection mechanism and an alignment mechanism; the detection mechanism comprises a camera assembly used for acquiring position images of the tube seat and the tube cap and a camera driving assembly used for driving the camera assembly to move between the first electrode and the second electrode, and the camera assembly is arranged on the camera driving assembly; and the control device is electrically connected with the welding center, the feeding device, the aligning device and the gas replacement device. The utility model provides a welding equipment adopts aligning device, can adjust the position of tube socket according to the position of tube socket and tube cap, improves the precision of tube cap and tube socket welding position, improves product welding quality.

Description

Welding equipment
Technical Field
The application belongs to the technical field of welding, and more specifically relates to a welding device.
Background
With the development of electronic devices, the demand for various electronic components (such as diodes, etc.) is increasing, and the quality of the electronic components is required to be higher. During the production process of the diode, the tube seat and the tube cap need to be welded through an energy storage welding device to form the diode. The existing welding equipment comprises a feeding device and a welding center, wherein the feeding device conveys tube seats and tube caps on a material tray to the welding center; when the tube holder and the cap are conveyed to the welding center, the tube holder is placed on the first electrode, and the cap is attracted to the second electrode. The second electrode drives the pipe cap to vertically move downwards during welding, and when the pipe seat is covered by the pipe cap, the first electrode is conducted with the second electrode to fixedly weld the pipe seat with the pipe cap. When a tube seat and a tube cap are placed in a feeding device in the conventional welding device in a transferring manner, the placing position of the tube seat on a first electrode and the adsorption position of the tube cap on a second electrode have large deviation, so that the product quality is influenced.
Disclosure of Invention
An object of the embodiment of this application is to provide a welding equipment to solve the welding set that exists among the prior art and when feedway transmission was placed tube socket and pipe cap, there was great deviation in the position of placing of tube socket on first electrode and the absorption position of pipe cap on the second electrode, influenced product quality's technical problem.
In order to achieve the purpose, the technical scheme adopted by the application is as follows: provided is a welding apparatus including:
a cabinet;
the welding center is used for welding the pipe cap on the pipe seat and arranged in the cabinet; the welding center comprises a first electrode for supporting the tube seat, a second electrode for fixing the tube cap and a lifting mechanism for driving the second electrode to lift, and the second electrode is arranged on the lifting mechanism;
a feeding device for conveying the tube seat to the first electrode and the tube cap to the second electrode, wherein the feeding device is installed in the cabinet;
the alignment device comprises a detection mechanism for detecting the positions of the tube seat on the first electrode and the tube cap on the second electrode and an alignment mechanism for adjusting the positions of the tube seats; the detection mechanism comprises a camera assembly used for acquiring position images of the tube seat and the tube cap and a camera driving assembly used for driving the camera assembly to move between the first electrode and the second electrode, and the camera assembly is mounted on the camera driving assembly;
the gas replacement device is used for replacing the air in the cabinet with inert gas;
and the control device is electrically connected with the welding center, the feeding device, the alignment device and the gas replacement device.
Optionally, the camera assembly includes a first camera for acquiring a position image of the tube socket, a second camera for acquiring a position image of the tube cap, and a lens for respectively transmitting the position image of the tube socket and the position image of the tube cap to the first camera and the second camera, the lens, the first camera and the second camera being mounted on the camera driving assembly, the first camera and the second camera being located at one side of the lens.
Optionally, counterpoint mechanism is including being used for the location the first locating plate of tube socket one side, support the first slide of first locating plate, be used for the location the second locating plate of tube socket opposite side, support the second slide of second locating plate, order about first slide with the counterpoint drive assembly that the second slide removed in opposite directions, be used for the backstop first slide with the stopper that the second slide removed in opposite directions, order about first slide with the reset drive assembly and the sliding support that the second slide removed dorsad first slide with the slide rail of second slide, the stopper is located first slide with between the second slide, counterpoint drive assembly with first slide with the second slide links to each other, reset drive assembly with first slide with the second slide links to each other.
Optionally, a first fine-tuning platform for adjusting the position of the first positioning plate is mounted on the first sliding seat, and the first positioning plate is mounted on the first fine-tuning platform; a second fine adjustment platform for adjusting the position of the second positioning plate is arranged on the second sliding seat, and the second positioning plate is arranged on the second fine adjustment platform; at least one of the first fine tuning platform and the second fine tuning platform is an automatic fine tuning platform, and the automatic fine tuning platform is electrically connected with the control device.
Optionally, the feeding device includes a first aligning platform for conveying the tube socket, a first reciprocating driving mechanism for driving the first aligning platform to be away from and close to the welding center, a second aligning platform for conveying the tube cap, and a second reciprocating driving mechanism for driving the second aligning platform to be away from and close to the welding center, wherein the first aligning platform is installed on the first reciprocating driving mechanism, and the second aligning platform is installed on the second reciprocating driving mechanism.
Optionally, the first aligning platform comprises a first suction nozzle, a swinging assembly for driving the first suction nozzle to move in a horizontal plane, and a first lifting assembly for driving the swinging assembly to lift, the swinging assembly is mounted on the first lifting assembly, and the first lifting assembly is connected with the first reciprocating driving mechanism; the second aligning platform comprises a second suction nozzle, a turnover assembly used for driving the second suction nozzle to turn over and a second lifting assembly used for driving the turnover assembly to lift, the turnover assembly is mounted on the second lifting assembly, and the second lifting assembly is connected with the second reciprocating driving mechanism.
Optionally, the swing assembly comprises a swing seat supporting the first suction nozzle and a swing motor driving the swing seat to swing, the swing motor is connected with the first lifting assembly, the swing motor is vertically arranged, and the swing seat is installed on the swing motor.
Optionally, the turnover assembly comprises a turnover seat supporting the second suction nozzle and a turnover motor driving the turnover seat to turn over, the turnover motor is connected with the second lifting assembly and horizontally arranged, and the turnover seat is mounted on the turnover motor.
Optionally, the welding equipment further comprises a tray conveying device for conveying a tray, the tray conveying device is installed in the cabinet, and the tray conveying device is electrically connected with the control device.
Optionally, the welding equipment further comprises a feeding bin for inputting the material tray into the cabinet and a discharging bin for outputting the material tray from the cabinet, and the feeding bin and the discharging bin are mounted on the cabinet. .
The application provides a welding equipment's beneficial effect lies in: compared with the prior art, the welding equipment of this application adopts aligning device, and detection mechanism can detect the position of tube socket and pipe cap, and controlling means can adjust the position of tube socket according to the position of tube socket and pipe cap, improves the precision of pipe cap and tube socket welding position, improves product welding quality.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic perspective view of a welding apparatus according to an embodiment of the present disclosure;
FIG. 2 is a schematic diagram of an internal structure of a welding apparatus according to an embodiment of the present disclosure;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is a schematic perspective view of the welding center and the alignment device shown in FIG. 2;
FIG. 5 is a schematic perspective view of the detection mechanism of FIG. 4;
FIG. 6 is a schematic diagram of an internal structure of the lens barrel shown in FIG. 5;
FIG. 7 is a schematic perspective view of the alignment mechanism shown in FIG. 4;
FIG. 8 is a schematic perspective view of the feeding device of FIG. 2;
FIG. 9 is a schematic perspective view of the first alignment stage of FIG. 8;
FIG. 10 is a perspective view of the second alignment stage of FIG. 8;
fig. 11 is a schematic perspective view of the tray conveying device in fig. 2.
Wherein, in the figures, the respective reference numerals:
1-an alignment device; 1 a-a detection mechanism; 1 b-an alignment mechanism;
11-a camera assembly; 111-lens; 1111-a first reflective mirror; 1112-a second mirror; 1113-frame; 112-a first camera; 113-a second camera; 12-a camera drive assembly; 13-a first trim component; 14-a second trim component; 151-first positioning plate; 152-a second positioning plate; 153-a first slide; 154-a second carriage; 155-a limiting block; 156-a slide rail; 16-aligning a driving component; 161-a first tension spring; 162-a second tension spring; 163-a stent; 17-resetting the drive assembly; 171-a first cylinder; 172-a second cylinder; 173-a baffle; 18-a first fine tuning platform; 181-first micrometer; 182-a second micrometer; 183-third micrometer; 19-a second fine tuning stage; 191 — a first drive assembly; 192-a second drive assembly; 193-fourth micrometer;
2, a cabinet; 2 a-a feeding bin; 2 b-a discharging bin;
3-a feeding device; 3 a-a first alignment platform; 3 b-a first reciprocating drive mechanism; 3 c-a second alignment platform; 3 d-a second reciprocating drive mechanism;
31-a first suction nozzle; 32-a swing assembly; 321-a swing motor; 322-a swing seat; 3221-a connecting head; 3222-a first arm; 33-a first lifting assembly; 331-a first lifting seat; 3310-first elongated hole; 3322-first lifting crank; 333-a third carriage; 34-a second suction nozzle; 35-a flip assembly; 351-turning over the motor; 352-a turning seat; 3521-toggle crank; 3522-second support arm; 36-a second lifting assembly; 361-a second lifting seat; 3610-second elongated holes; 3622-second lifting crank; 363-a fourth slide;
4-welding the center; 41-a first electrode; 42-a second electrode; 43-a lifting mechanism; 44-a position sensor;
5-a tray conveying device; 5 a-a tray rack; 5 b-a handling mechanism; 5 c-a third reciprocating drive mechanism;
51-a support; 52-a slide frame; 5201-slotting; 5202-a strip groove; 53-a support assembly; 54-a third lifting seat; 55-sliding seat; 555-a limiting plate; 56-a lifting drive assembly; 57-a pusher;
6-a control device; 7-a cache platform; 8-tube seat; 9-material tray.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1, fig. 2 and fig. 4 together, a welding apparatus according to an embodiment of the present application will now be described. The welding equipment comprises a cabinet 2, a welding center 4, a feeding device 3, an aligning device 1 and a control device 6, wherein the welding center 4, the feeding device 3 and the aligning device 1 are installed in the cabinet 2, and the welding center 4, the feeding device 3 and the aligning device 1 are electrically connected with the control device 6. The welding center 4 is used for welding the pipe cap on the pipe seat 8, the welding center 4 comprises a first electrode 41, a second electrode 42 and a lifting mechanism 43, the first electrode 41 is used for supporting the pipe seat 8, the second electrode 42 is used for fixing the pipe cap, the lifting mechanism 43 is used for driving the second electrode 42 to lift, the second electrode 42 is installed on the lifting mechanism 43, and the first electrode 41 and the lifting mechanism 43 are connected with the cabinet 2. The feeder 3 is used for feeding the socket 8 to the first electrode 41 and the cap to the second electrode 42, and the feeder 3 is installed in the cabinet 2. The alignment device 1 includes a detection mechanism 1a and an alignment mechanism 1b, the detection mechanism 1a is used for detecting the positions of the tube seat 8 on the first electrode 41 and the tube cap on the second electrode 42, and the alignment mechanism 1b is used for adjusting the position of the tube seat 8 on the first electrode 41. The inspection mechanism 1a includes a camera assembly 11 and a camera driving assembly 12, the camera assembly 11 and the inspection mechanism are used for acquiring position images of the socket 8 and the socket 8, the camera driving assembly 12 is used for driving the camera assembly 11 to move between the first electrode 41 and the second electrode 42, the camera assembly 11 is mounted on the camera driving assembly 12, and the camera driving assembly 12 is connected with the cabinet 2. The control device 6 is connected with the welding center 4, the feeding device 3 and the aligning device 1.
Optionally, the welding apparatus further comprises a gas replacement device for replacing the air in the cabinet 2 with an inert gas, such as nitrogen, helium, or the like. The gas replacement device is electrically connected to the control device 6, and oxygen in the air and the like can be prevented from affecting the welding of the socket 8 and the cap by the gas replacement device.
In this application, adopt rack 2 to hold welding center 4, can keep apart welding center 4 and external environment, avoid producing the pollution to external environment among the welding process, avoid influence welding quality such as moisture, dust in the external environment simultaneously. The contraposition device 1 can realize the detection and the adjustment of the position of the tube seat 8 and the position of the tube cap when welding, so that the welding position of the tube seat 8 and the welding position of the tube cap are corresponding, the welding quality of the tube seat 8 and the welding position of the tube cap are improved, and the product quality is improved. The feeding device 3 can realize automatic feeding of the tube seat 8 and the tube cap, and can also convey welding finished products to the material tray 9 from the welding center 4. The control device 6 is electrically connected with the feeding device 3, the welding center 4 and the aligning device 1, so that automatic control over the feeding device 3, the welding center 4 and the aligning device 1 can be realized, the tube seat 8 can be automatically adjusted according to the position detected by the detection mechanism 1a, and the tube cap detection and aligning efficiency can be improved.
In an embodiment of the present application, referring to fig. 3, 4 and 5, the camera assembly 11 includes a first camera 112, a second camera 113 and a lens 111, the first camera 112 is used for acquiring a position image of the socket 8, the second camera 113 is used for acquiring a position image of the cap, the lens 111 is used for transmitting the position image of the socket 8 to the first camera 112, and the lens 111 is used for transmitting the position image of the cap to the second camera 113; the lens 111, the first camera 112, and the second camera 113 are mounted on the camera driving assembly 12, and the first camera 112 and the second camera 113 are located at one side of the lens 111. The image of the position of the cap on the second electrode 42 is transmitted to the second camera 113 via the lens 111, and the image of the position of the cap on the first electrode 41 is transmitted to the first camera 112 via the lens 111. The position of the tube base 8 and the tube cap is detected by using the lens 111 and the first camera 112 and the second camera 113, so that the height occupied by the camera assembly 11 between the first electrode 41 and the second electrode 42 can be reduced on one hand, and the movement of the camera assembly 11 is facilitated on the other hand. Alternatively, in other embodiments of the present application, two cameras may be used to directly capture position images of the tube seat 8 and the tube cap to determine the positions of the tube seat 8 and the tube cap; or, the position of the cap is detected by only one camera, or the positions of the tube seat 8 and the cap are detected by one camera at the same time, and the position of the tube seat 8 is adjusted according to the position of the cap. Among them, the first camera 112 and the second camera 113 may be CCD cameras or the like.
Optionally, referring to fig. 4 to 6, the camera driving assembly 12 includes a first fine tuning assembly 13 and a second fine tuning assembly 14, the first fine tuning assembly 13 is used for adjusting the distance between the first camera 112 and the lens 111, and the second fine tuning assembly 14 is used for adjusting the distance between the second camera 113 and the lens 111. The first fine adjustment assembly 13 and the second fine adjustment assembly 14 are adopted to facilitate fine adjustment of the distance from the first camera 112 and the second camera 113 to the lens 111, so as to ensure the imaging size, definition and the like of the first camera 112 and the second camera 113, and thus facilitate analysis and comparison of the positions of the tube seat 8 and the tube cap. Alternatively, the first trim component 13 and the second trim component 14 may be adjusted by a micrometer.
In one embodiment of the present application, referring to fig. 4 to 6, the lens 111 includes a first reflective mirror 1111 for reflecting the position image of the tube holder 8 to the first camera 112, a second reflective mirror 1112 for reflecting the position image of the tube cap to the second camera 113, and a mirror housing 1113 for supporting the first reflective mirror 1111 and the second reflective mirror 1112, and the mirror housing 1113 is connected to the camera driving assembly 12. When the first reflective mirror 1111 and the second reflective mirror 1112 are located on the straight line of the first electrode 41 and the second electrode 42, the first reflective mirror 1111 and the second reflective mirror 1112 can transmit images above and below the lens 111 to the first camera 112 and the second camera 113 on the side edges, which is beneficial to reducing the distance between the second electrode 42 and the first electrode 41, reducing the stroke of the second electrode 42, and improving the welding efficiency and the welding precision.
In one embodiment, referring to fig. 4 and 5, the camera driving assembly 12 is a linear moving assembly. In another embodiment, the camera drive assembly 12 may also employ a rotary drive assembly.
In an embodiment of the present application, please refer to fig. 3, fig. 4 and fig. 7 together, the alignment mechanism 1b includes a first positioning plate 151, a second positioning plate 152, a first sliding seat 153, a second sliding seat 154, an alignment driving assembly 16, a reset driving assembly 17, a limiting block 155 and a sliding rail 156, the first positioning plate 151 is used for positioning one side of the tube seat 8 on the first electrode 41, the second positioning plate 152 is used for positioning the other side of the tube seat 8 on the first electrode 41, the second positioning plate 152 cooperates with the first positioning plate 151 to position two sides of the tube seat 8, the first sliding seat 153 supports the first positioning plate 151, the second sliding seat 154 supports the second positioning plate 152, the alignment driving assembly 16 drives the first slide carriage 153 and the second slide carriage 154 to move towards each other, the reset driving assembly 17 drives the first slide carriage 153 and the second slide carriage 154 to move away from each other, and the limit block 155 is used for stopping the first slide carriage 153 and the second slide carriage 154 from moving towards each other. The limiting block 155 is connected to the cabinet 2, and the limiting block 155 is located between the first sliding seat 153 and the second sliding seat 154. The alignment drive assembly 16 is connected to the first carriage 153 and the second carriage 154, and the reset drive assembly 17 is connected to the first carriage 153 and the second carriage 154. The alignment driving assembly 16 can drive the first slide seat 153 and the second slide seat 154 to move towards each other, so that the first slide seat 153 and the second slide seat 154 are abutted against two ends of the limit block 155, and the first positioning plate 151 and the second positioning plate 152 clamp the tube seat 8, thereby positioning the tube seat 8. The use of the limiting block 155 can achieve accurate positioning of the first slide seat 153 and the second slide seat 154, and ensure a position where the alignment driving assembly 16 drives the first slide seat 153 and the second slide seat 154 to move towards each other.
In an embodiment of the present application, referring to fig. 3, 4 and 7, the alignment driving assembly 16 includes a first tension spring 161, a second tension spring 162 and a bracket 163, the first tension spring 161 is connected to the first slide carriage 153, the second tension spring 162 is connected to the second slide carriage 154, the bracket 163 is connected to the first tension spring 161 and the second tension spring 162, the bracket 163 is connected to the cabinet 2, and the bracket 163 is located between the first slide carriage 153 and the second slide carriage 154. By adopting the first tension spring 161 and the second tension spring 162, the first slide seat 153 and the second slide seat 154 can automatically move in opposite directions and abut against two ends of the limit block 155, so that the first positioning plate 151 and the second positioning plate 152 clamp the tube seat 8. The first sliding seat 153 and the second sliding seat 154 are respectively pulled by the first tension spring 161 and the second tension spring 162, so that the first sliding seat 153 and the second sliding seat 154 can be ensured to clamp the limit block 155, and the impact of the first sliding seat 153 and the second sliding seat 154 on the limit block 155 can be reduced. Of course, in other embodiments of the present application, a tension spring may be used to drive the first slide carriage 153 and the second slide carriage 154 to move towards each other, or a stretch cord may be used.
In another embodiment of the present application, the alignment driving assembly 16 may also use two limit blocks 155 to respectively stop the first slide carriage 153 and the second slide carriage 154, and use a tension wheel and a pull rope to pull the first slide carriage 153 and the second slide carriage 154 to move towards each other.
Alternatively, referring to fig. 3, 4 and 7, the bracket 163 includes a pull rod and two support plates, the two support plates respectively slidably support two ends of the pull rod, the pull rod is connected to the first tension spring 161 and the second tension spring 162, and the two support plates are connected to the cabinet 2. The support plate is adopted to support the pull rod in a sliding manner, so that the first tension spring 161 and the second tension spring 162 can be prevented from swinging up and down, and the pull rod can keep the first tension spring 161 and the second tension spring 162 stressed uniformly. Optionally, each support plate is provided with a first open slot, the first open slot is used for the pull rod to be placed in, two ends of the pull rod are provided with two limiting rings, and the two limiting rings are respectively used for limiting the two ends of the pull rod to slide out of the first open slot.
In an embodiment of the present application, referring to fig. 3, 4 and 7, the reset driving assembly 17 includes a first cylinder 171, a second cylinder 172 and a blocking plate 173, the first cylinder 171 is mounted on the first slide seat 153, the second cylinder 172 is mounted on the second slide seat 154, the blocking plate 173 is used for being abutted by the first cylinder 171 and the second cylinder 172 to move the first slide seat 153 and the second slide seat 154 back to back, the blocking plate 173 is connected to the cabinet 2, and the blocking plate 173 is located between the first cylinder 171 and the second cylinder 172. When the first and second cylinders 171 and 172 extend, the first and second cylinders 171 and 172 push both ends of the stopper 173, respectively, so that the first and second sliders 153 and 154 move back to back.
In an embodiment of the present application, referring to fig. 3, fig. 4 and fig. 7, a first fine-tuning platform 18 is installed on the first sliding seat 153, and the first fine-tuning platform 18 is used for adjusting the position of the first positioning plate 151, so that the first positioning plate 151 positions one side of the tube seat 8 when the first sliding seat 153 abuts against the limiting block 155; a first positioning plate 151 is mounted on the first fine adjustment stage 18. The position of the first positioning plate 151 can be finely adjusted by using the first fine adjustment platform 18, so that when the first slide seat 153 abuts against the limit block 155, the first positioning plate 151 positions one side of the tube seat 8.
Optionally, referring to fig. 3, 4 and 7, the first fine tuning platform 18 includes a first micrometer 181, a second micrometer 182 and a third micrometer 183, the first micrometer 181 is used for adjusting the position of the first positioning plate 151 along the vertical direction, the second micrometer 182 is used for adjusting the position of the first micrometer 181 along the first direction, and the third micrometer 183 is used for adjusting the position of the second micrometer 182 along the second direction. First locating plate 151 is installed on first micrometer 181, and first micrometer 181 is installed on second micrometer 182, and second micrometer 182 is installed on third micrometer 183, and third micrometer 183 is installed on first slide 153. The first direction, the second direction and the vertical direction are perpendicular to each other. Adopt first micrometer 181, second micrometer 182 and third micrometer 183 can manual fine setting first locating plate 151's position for when first slide 153 and stopper 155 butt, one side of tube socket 8 is fixed a position to first locating plate 151.
Optionally, the first direction is along a relative movement direction of the first slider 153 and the second slider 154, i.e., the first direction is a length direction of the sliding rail 156.
Optionally, a support plate, a guide rail, and the like may be further disposed on the first fine adjustment platform 18 to ensure that the first positioning plate 151 moves smoothly in each direction.
In an embodiment of the present application, referring to fig. 3, fig. 4 and fig. 7, the second sliding seat 154 is provided with a second fine tuning platform 19, and the second fine tuning platform 19 is used for adjusting the position of the second positioning plate 152, so that the second positioning plate 152 positions the other side of the tube seat 8 when the second sliding seat 154 abuts against the limiting block 155; a second positioning plate 152 is mounted on second fine adjustment stage 19. The position of the first positioning plate 151 can be finely adjusted by using the second fine adjustment platform 19, so that when the second sliding seat 154 abuts against the limiting block 155, the second positioning plate 152 positions the other side of the tube seat 8. The first fine adjustment platform 18 and the second fine adjustment platform 19 are matched to improve the positioning accuracy of the tube seat 8, and meanwhile, the pressure of the first positioning plate 151 and the second positioning plate 152 on the tube seat 8 can be adjusted conveniently.
Optionally, referring to fig. 3, 4 and 7, the second fine adjustment platform 19 includes a first driving assembly 191, a second driving assembly 192 and a fourth micrometer 193, the first driving assembly 191 is used for driving the second positioning plate 152 to move along the first direction, the second driving assembly 192 is used for adjusting the first driving assembly 191 to move along the second direction, and the fourth micrometer 193 is used for adjusting the position of the second driving assembly 192 along the vertical direction. The second positioning plate 152 is mounted on the first driving assembly 191, the first driving assembly 191 is mounted on the second driving assembly 192, the second driving assembly 192 is mounted on the fourth micrometer 193, and the fourth micrometer 193 is mounted on the second slide 154. The second direction is perpendicular to both the first direction and the vertical direction. The first driving assembly 191 and the second driving assembly 192 can automatically finely adjust the position of the second positioning plate 152 in the horizontal direction, so that when the second sliding seat 154 abuts against the limiting block 155, the second positioning plate 152 positions the other side of the tube seat 8, and meanwhile, the pressure of the first positioning plate 151 and the second positioning plate 152 on the tube seat 8 is conveniently controlled; the fourth micrometer 193 can adjust and control the height of the second positioning plate 152 so that the first positioning plate 151 and the second positioning plate 152 are located in the same plane, thereby preventing the height of the second positioning plate 152 from changing when the socket 8 is positioned.
Optionally, the first driving assembly 191 and the second driving assembly 192 are motor screw structures, and the motor drives the screw to rotate, so as to drive the nut connected with the screw to move, thereby adjusting the position of the second positioning plate 152.
Optionally, at least one of the first fine-tuning platform 18 and the second fine-tuning platform 19 is an automatic fine-tuning platform, the automatic fine-tuning platform is electrically connected to the control device 6, and the control device 6 can control the automatic fine-tuning platform to perform fine tuning on the position of the tube seat 8 according to the positions of the tube seat 8 and the tube cap detected by the detection mechanism 1 a. The automatic fine adjustment platform may be a motor driving a screw rod to rotate, so as to achieve fine adjustment of at least one direction of the first positioning plate 151 or the second positioning plate 152.
Optionally, the first fine-tuning platform 18 is a manual fine-tuning platform, and the second fine-tuning platform 19 is an automatic fine-tuning platform, so that the elastic force of the first tension spring 161 and the second tension spring 162 can be utilized to further improve the precision of adjusting the position of the socket 8 during automatic control.
Optionally, referring to fig. 4, a position sensor 44 is disposed on the lifting mechanism 43, the position sensor 44 is used for detecting the height of the lifting mechanism 43, the position sensor 44 is electrically connected to the control device 6, and the lifting height of the second electrode 42 can be accurately controlled by the position sensor 44, so as to ensure the welding precision of the cap and the socket 8.
In an embodiment of the present application, referring to fig. 2, 3 and 8, the feeding device 3 includes a first aligning platform 3a, a second aligning platform 3c, a first reciprocating driving mechanism 3b and a second reciprocating driving mechanism 3d, the first aligning platform 3a is used for conveying the tube seat 8, the second aligning platform 3c is used for conveying the tube cap, the first reciprocating driving mechanism 3b drives the first aligning platform 3a to be far away from and close to the welding center 4, the second reciprocating driving mechanism 3d drives the second aligning platform 3c to be far away from and close to the welding center 4, the first aligning platform 3a is installed on the first reciprocating driving mechanism 3b, and the second aligning platform 3c is installed on the second reciprocating driving mechanism 3 d. After the first aligning platform 3a sucks the tube seat 8 from the material tray 9, the first reciprocating driving mechanism 3b drives the first aligning platform 3a to move the tube seat 8 to the welding center 4 for aligning, and then the tube seat is placed on the first electrode 41; after the second aligning platform 3c sucks the tube cap from the tray 9, the second reciprocating driving mechanism 3d drives the second aligning platform 3c to move the tube cap to the welding center 4 for alignment, and then the tube cap is fixed on the second electrode 42 in an adsorbing manner.
Further, referring to fig. 8 to 10, the first aligning platform 3a includes a first suction nozzle 31, a swinging component 32 and a first lifting component 33, the first suction nozzle 31 is used for sucking the tube seat 8, the swinging component 32 is used for driving the first suction nozzle 31 to move in a horizontal plane, the first lifting component 33 is used for driving the swinging component 32 to lift, the swinging component 32 is installed on the first lifting component 33, and the first lifting component 33 is connected with the first reciprocating driving mechanism 3 b. Referring to fig. 3, the swing assembly 32 is adopted to drive the tube seat 8 adsorbed by the first suction nozzle 31 to move in the horizontal plane, and the first lifting assembly 33 drives the tube seat 8 to move up and down, so that the first suction nozzle 31 is prevented from turning in the vertical direction, the displacement of the first suction nozzle 31 in the vertical direction is reduced, the distance between the second electrode 42 and the first electrode 41 is reduced, the displacement of the second electrode 42 in the vertical direction during welding of the welding center 4 is reduced, and the welding quality and the welding efficiency of the tube seat 8 and the tube cap are improved. Meanwhile, as the swing assembly 32 drives the first suction nozzle 31 to move in the horizontal plane, the change of the gravity center of the swing assembly 32 in the vertical direction can be avoided, the load change of the swing assembly 32 can be reduced, the improvement of the precision of the moving position of the pipe cap is facilitated, the response time of the swing assembly 32 is reduced, and the alignment precision and efficiency of the pipe seat 8 and the pipe cap are improved conveniently.
Further, referring to fig. 8 to 10, the second aligning platform 3c includes a second suction nozzle 34, a turning assembly 35 and a second lifting assembly 36, the second suction nozzle 34 is used for sucking the caps, the turning assembly 35 is used for driving the second suction nozzle 34 to turn, the second lifting assembly 36 is used for driving the turning assembly 35 to lift, the turning assembly 35 is installed on the second lifting assembly 36, and the second lifting assembly 36 is connected to the second reciprocating driving mechanism 3 d. Referring to fig. 3, when the caps are supplied, the caps are placed upside down on the tray 9, the second suction nozzle 34 sucks the caps upside down from the upper bottom of the caps, the bottom of the caps faces downward after the turnover base 352 is turned over, and the caps are opposite to the tube seats 8 after the caps are sucked by the second electrode 42. After the pipe cap adsorbed by the second suction nozzle 34 is turned over by the turning assembly 35, the pipe cap can be adsorbed and fixed by the second electrode 42, and the pipe seat 8 is opposite to the pipe cap so that the pipe cap is closed on the pipe seat 8 for welding. When the overturning assembly 35 overturns, the displacement of the caps in the vertical direction can compensate the height from the cap tray 9 to the second electrode 42, so that the lifting heights of the overturning seat 352 and the swinging seat 322 are basically consistent.
In an embodiment of the present application, referring to fig. 3, 8 and 9, the swing assembly 32 includes a swing base 322 and a swing motor 321, the swing base 322 supports the first suction nozzle 31, the swing motor 321 drives the swing base 322 to swing, the swing motor 321 is connected to the first lifting assembly 33, the swing motor 321 is vertically disposed, and the swing base 322 is mounted on the swing motor 321.
Optionally, referring to fig. 3, fig. 8 and fig. 9, the swing seat 322 includes a connection head 3221 and at least two first arms 3222, each first arm 3222 is mounted on the connection head 3221, and a first suction nozzle 31 is disposed at an end of each first arm 3222 away from the connection head 3221. Specifically, the first suction nozzle 31 is disposed downward, and sucks the top of the socket 8 when the first suction nozzle 31 sucks the socket 8. By adopting at least two first suction nozzles 31, when the tube seats 8 are supplied, one first supporting arm 3222 takes out the diode welded with the previous tube seat 8 and the tube cap, then the other first supporting arm 3222 puts a new tube seat 8 into a corresponding position, and when the first contraposition platform 3a returns to suck the tube seats 8, the diode finished product is put into the finished product tray 9. This reduces the time that the swing seat 322 waits for the socket 8 to be welded to the cap.
Optionally, referring to fig. 3, fig. 8 and fig. 9, there are two first arms 3222, and the two first arms 3222 are disposed perpendicular to each other. The use of the two first arms 3222 can reduce the weight of the swing seat 322 and reduce the load when the swing seat 322 rotates. Alternatively, each first arm 3222 is arranged along a radial direction of the rotation shaft of the swing motor 321, and the two first arms 3222 are located in the same plane.
In an embodiment of the present application, please refer to fig. 3, 8 and 10, the flipping unit 35 includes a flipping unit 352 and a flipping motor 351, the flipping unit 352 supports the second suction nozzle 34, the flipping motor 351 drives the flipping unit 352 to flip, the flipping motor 351 is connected to the second lifting unit 36, the flipping motor 351 is horizontally disposed, and the flipping unit 352 is mounted on the flipping motor 351. Upset motor 351 level sets up, when upset motor 351 rotated, can order about upset seat 352 upset, realized the adjustment to the pipe cap direction on second suction nozzle 34, kept the pipe cap vertical.
Optionally, referring to fig. 3, 8 and 10, the flipping base 352 includes a second arm 3522 and a flipping crank 3521, the flipping crank 3521 supports the second arm 3522, the second suction nozzle 34 is mounted on the second arm 3522, the flipping crank 3521 is mounted on the flipping motor 351, and the second arm 3522 is axially disposed parallel to the flipping motor 351. The second support arm 3522 is supported by the turnover crank 3521, so that the height of a pipe cap on the second suction nozzle 34 can be adjusted when the turnover crank 3521 swings up and down, and the displacement of the second lifting component 36 along the vertical direction is reduced. Meanwhile, the second arm 3522 is disposed along the axial direction of the flipping motor 351, so that interference between the flipping base 352 and the second electrode 42 and the swinging base 322 can be reduced. Optionally, the second suction nozzle 34 is vertically fixed on the second support arm 3522, when the flip crank 3521 swings to a first position, the second support arm 3522 is located at the lower side of the first support arm 3222, and when the flip crank 3521 swings to a second position, the second support arm 3522 is located at the upper side of the first support arm 3222, wherein the first position is a position when the flip crank 3521 is vertically downward, and when the flip crank 3521 is located at the first position, the second lifting assembly 36 can drive the flip assembly 35 to move downward to suck the caps on the tray 9; the second position is the position when the turnover crank 3521 is vertically upward, and when the second suction nozzle 34 is in the second position when the turnover crank 3521 is located, the second lifting assembly 36 can drive the turnover assembly 35 to move upward, releasing the adsorbed caps, so that the caps are adsorbed and fixed on the second electrode 42. This prevents the first arm 3222 and the second arm 3522 from moving at the welding center 4 and interfering with each other by staggering the first arm 3222 and the second arm 3522.
In an embodiment of the present application, referring to fig. 8 to 10, the first lifting assembly 33 includes a first lifting seat 331, a third sliding seat 333, and a first lifting driver, the first lifting seat 331 supports the swing assembly 32, the third sliding seat 333 slidably supports the first lifting seat 331, the first lifting driver drives the first lifting seat 331 to lift, the first lifting driver is installed on the third sliding seat 333, and the first lifting driver is connected to the first lifting seat 331. The third sliding seat 333 is adopted to support the first lifting seat 331 in a sliding manner, so that the first lifting seat 331 can be ensured to be kept vertical when moving along the vertical direction, and the influence on the swinging assembly 32 is reduced. The first elevation driver is capable of finely adjusting the height of the first nozzle 31 so that the first nozzle 31 can pick and place the socket 8.
Optionally, referring to fig. 8 to 10, the first lifting driver includes a first lifting motor and a first lifting crank 3322, the first lifting motor is fixed on the third sliding base 333, the first lifting crank 3322 is installed on the first lifting motor, a first elongated hole 3310 is formed on the first lifting base 331, the first elongated hole 3310 is disposed along a horizontal direction, and the other end of the first lifting crank 3322 is inserted into the first elongated hole 3310. In other embodiments of the present application, the first lifting driver may also adopt a linear motor or a linear cylinder, etc.
Optionally, referring to fig. 8 to 10, the second lifting driver includes a second lifting motor and a second lifting crank 3622, the second lifting motor is fixed on the fourth sliding seat 363, the second lifting crank 3622 is installed on the second lifting motor, a second elongated hole 3610 is formed in the second lifting seat 361, the second elongated hole 3610 is disposed along the horizontal direction, and the other end of the second lifting crank 3622 is inserted into the second elongated hole 3610. In other embodiments of the present application, the second lifting driver may also adopt a linear motor or a linear cylinder, etc.
In one embodiment of the present application, the first reciprocating driving mechanism 3b and the second reciprocating driving mechanism 3d may be a motor screw structure, and the slide rail 156 may be used to support the first reciprocating driving mechanism 3b and the second aligning platform 3c for sliding.
In an embodiment of the present application, please refer to fig. 2 and 11 together, the welding apparatus further includes a tray conveying device 5, the tray conveying device 5 is used for conveying a tray 9, the tray conveying device 5 is installed in the cabinet 2, and the tray conveying device 5 is electrically connected to the control device 6. Alternatively, there are two tray conveying devices 5, one tray conveying device 5 conveys the tray 9 carrying the tube seat 8 and outputs the tray 9 for preventing the finished product, and the other tray conveying device 5 conveys the tray 9 carrying the tube cap and outputs the empty tray 9.
Alternatively, referring to fig. 11, the tray conveying device 5 includes two tray racks 5a, a carrying mechanism 5b and a third reciprocating driving mechanism 5c, wherein the tray racks 5a are used for storing the trays 9, the carrying mechanism 5b is used for carrying the trays 9 on one tray rack 5a to a designated working position and carrying the trays 9 in the designated working position to the other tray rack 5a, and the third reciprocating driving mechanism 5c drives the carrying mechanism 5b to reciprocate between the two tray racks 5 a. Two tray racks 5a and a third reciprocating driving mechanism 5c are installed in the cabinet 2, the two tray racks 5a are respectively located above two ends of the third reciprocating driving mechanism 5c, and the carrying mechanism 5b is installed on the third reciprocating driving mechanism 5 c. Two material tray frames 5a are adopted to store two groups of material trays 9, one material tray frame 5a can continuously complete the feeding of tube seats 8 or tube caps on a plurality of material trays 9, and the other material tray frame 5a can receive empty material trays 9 or finished material trays 9.
Optionally, referring to fig. 11, each tray rack 5a includes a sliding frame 52, a support 51 and a support assembly 53, the sliding frame 52 is used for positioning and accommodating the tray 9; the support 51 supports the slide frame 52, and the support assembly 53 is used for supporting and releasing the tray 9 in the slide frame 52. The bottom of the sliding frame 52 is provided with a channel, the channel feeding disc 9 enters and exits, the support 51 is connected with the cabinet 2, and the supporting component 53 is arranged on the support 51. The support assembly 53 is used to support and release the tray 9, so that the tray rack 5a can control the storage and release of the tray 9.
Optionally, referring to fig. 11, a second slot 5201 is formed at the upper end of the sliding frame 52, and the second slot 5201 is used for the feeding tray 9 to horizontally enter and exit the sliding frame 52. Therefore, the charging tray 9 can horizontally enter and exit from the sliding frame 52, the charging tray 9 is prevented from being moved up and down when being loaded and taken out, and the workload of the charging tray 9 when being loaded and taken out is favorably reduced.
Optionally, the second slot 5201 is disposed toward the feeding bin 2a or the discharging bin 2b, a buffering platform 7 is further disposed in the cabinet 2, the buffering platform 7 buffers the trays 9, and the buffering platform 7 is used to support the buffered trays 9 to slide into the sliding frame 52 or store the trays 9 sliding out of the sliding frame 52. Optionally, a strip-shaped groove 5202 is provided on the other side of the sliding frame 52, and the strip-shaped groove 5202 is provided to facilitate ejecting the tray 9 out of the second slot 5201 from the sliding frame 52 when the tray 9 is output.
In one embodiment of the present application, referring to fig. 11, the sliding frame 52 includes two side plates, two limit baffles and two connecting plates, the two side plates are disposed opposite to each other, each connecting plate is disposed on each side plate, each limit baffle is disposed at the bottom of each side plate, each connecting plate is disposed on one side of the corresponding side plate, and each limit baffle is disposed on the other side of the corresponding side plate. A second slot 5201 is formed between the two connecting plates and the corresponding side edges of the two side plates. On one hand, the connecting plate, the side plates and the limit baffle plate enclose a channel to guide the charging tray 9 to slide up and down; on the other hand, the connecting plate and the side corresponding to the side plate form a second slot 5201, so that the feeding tray 9 can horizontally enter and exit the sliding frame 52. Optionally, the support member 53 has a plurality. Optionally, the top and the bottom of the connecting plate are respectively provided with two guiding slopes for guiding the tray 9 to enter and exit the channel.
In an embodiment provided in the present application, referring to fig. 11, the carrying mechanism 5b includes a third lifting seat 54, a lifting driving assembly 56 and a sliding seat 55, the third lifting seat 54 is used for supporting the tray 9, the lifting driving assembly 56 drives the third lifting seat 54 to lift, the sliding seat 55 supports the third lifting seat 54, the lifting driving assembly 56 is installed on the sliding seat 55, and the sliding seat 55 is installed on the third reciprocating driving mechanism 5c in a sliding manner.
Optionally, referring to fig. 11, the third lifting seat 54 includes a movable plate for carrying the tray 9 and a slide rod for supporting the movable plate; the sliding seat 55 comprises a support plate, a sliding sleeve and a connecting frame, the sliding sleeve is fixed on the support plate, and the sliding sleeve is sleeved on the sliding rod in a sliding manner; the movable plate is connected to the elevation driving unit 56, the support plate is supported by a link, and the link is connected to the third reciprocating driving mechanism 5 c. Alternatively, the slide bar is arranged vertically, and the movable plate and the support plate are arranged horizontally, so that the tray 9 can be conveniently transferred between the slide frame 52 and the movable plate.
Optionally, referring to fig. 11, two adjacent sides of the supporting plate are respectively provided with two limiting plates 555, the two limiting plates 555 are used for positioning the tray 9, the supporting plate is provided with an ejector 57, and the ejector 57 is used for ejecting the tray 9 towards one corner of the two limiting plates 555. Adopt top pusher 57 and two limiting plate 555 cooperations, can push up charging tray 9 to two limiting plate 555, realize the location of charging tray 9, the charging tray 9 of being convenient for is at appointed operating position material loading.
Alternatively, referring to fig. 11, the lifting driving assembly 56 is a rack and pinion driving structure. Optionally, the third reciprocating driving mechanism 5c is a screw transmission structure, and supports the carrying platform to slide through the sliding rail 156.
In an embodiment of the present application, the welding equipment further includes a feeding bin 2a and a discharging bin 2b, the feeding bin 2a is used for conveying the material tray 9 into the cabinet 2, the discharging bin 2b is used for outputting the material tray 9 in the cabinet 2, and the feeding bin 2a and the discharging bin 2b are installed on the cabinet 2. Optionally, a heating assembly is provided in the feeding bin 2a for baking the tube seats 8, the tube caps and the tray 9 to reduce moisture of the tube seats 8, the tube caps and the tray 9. The gas displacement device is also connected to the feed bin 2a for displacing the air in the feed bin 2a with inert gas. Further, the welding quality of the pipe seat 8 and the pipe cap is guaranteed.
In one embodiment of the present application, the control device 6 includes a host computer, a display, and the like, and the control device 6 can be used to automatically control each device in the cabinet 2.
The process comprises the following steps:
s1, placing the tray bearing the tube seats into a feeding bin on one side of the cabinet, and closing a door of the feeding bin; after the feed bin is baked, transferring the material tray in the feed bin to a corresponding cache platform; placing a material tray bearing the pipe caps into a feeding bin at the other side of the cabinet, and closing a door of the feeding bin; after the feed bin is baked, transferring the material tray in the feed bin to a corresponding cache platform;
s2, loading the tray bearing the tube seat into the corresponding tray frame on one tray conveying device, and loading the tray bearing the tube cap into the corresponding tray frame on the other tray conveying device;
s3, the control device controls the two tray conveying devices to respectively convey the two trays of the bearing tube seat and the tube cap to the designated working position for the use of the feeding device;
s4, the control device controls a first aligning platform and a second aligning platform of the feeding device to move to corresponding appointed working positions respectively, the first aligning platform sucks the tube seat, and the second aligning platform sucks the tube cap; the first reciprocating driving mechanism drives the first contraposition platform to move to the welding center, and the tube seat is placed on the first electrode by the first contraposition platform; the second reciprocating driving mechanism drives the second aligning platform to move to the welding center, the second aligning platform overturns the pipe cap and then lifts the pipe cap towards the second electrode, and a suction nozzle on the second electrode adsorbs and fixes the pipe cap on the second electrode; the control device controls the first support arm and the second support arm to leave the welding center;
s4, the camera driving assembly drives the camera assembly to move to a position between the first electrode and the second electrode, the camera assembly photographs the first electrode and the second electrode, and the control device calculates the movement displacement of the tube seat according to the positions of the tube seat on the first electrode and the tube cap on the second electrode;
s5, moving the tube seat in the S4 to output the displacement value aligning mechanism, finely adjusting the first fine adjustment platform and the second fine adjustment platform, releasing the first sliding seat and the second sliding seat by the reset driving assembly, driving the first positioning plate and the second positioning plate to clamp the tube seat by the aligning driving assembly, and adjusting the position of the tube seat;
s6, the reset driving assembly drives the first positioning plate and the second positioning plate to reset, the lifting mechanism drives the second electrode to move towards the first electrode until the tube cap is buckled with the tube seat, and the second electrode is conducted with the first electrode to realize welding of the tube seat and the tube cap;
s7, lifting and resetting the lifting mechanism, taking the welded finished product by the first support arm, and placing the finished product on a vacant position on a tray of the corresponding tube seat when taking the material next time;
s8, the carrying mechanism stores the fully stacked finished trays on the corresponding tray rack; and outputting the finished material discs and the empty material discs stored in the material disc rack to a discharging bin, and taking out the finished material discs and the empty material discs through the discharging bin.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. A welding apparatus, characterized by: the method comprises the following steps:
a cabinet;
the welding center is used for welding the pipe cap on the pipe seat and arranged in the cabinet; the welding center comprises a first electrode for supporting the tube seat, a second electrode for fixing the tube cap and a lifting mechanism for driving the second electrode to lift, and the second electrode is arranged on the lifting mechanism;
a feeding device for conveying the tube seat to the first electrode and the tube cap to the second electrode, wherein the feeding device is installed in the cabinet;
the alignment device comprises a detection mechanism for detecting the positions of the tube seat on the first electrode and the tube cap on the second electrode and an alignment mechanism for adjusting the positions of the tube seats; the detection mechanism comprises a camera assembly used for acquiring position images of the tube seat and the tube cap and a camera driving assembly used for driving the camera assembly to move between the first electrode and the second electrode, and the camera assembly is mounted on the camera driving assembly;
the gas replacement device is used for replacing the air in the cabinet with inert gas;
and the control device is electrically connected with the welding center, the feeding device, the alignment device and the gas replacement device.
2. The welding apparatus of claim 1, wherein: the camera assembly comprises a first camera for acquiring a position image of the tube seat, a second camera for acquiring a position image of the tube cap, and lenses for respectively transmitting the position image of the tube seat and the position image of the tube cap to the first camera and the second camera, wherein the lenses, the first camera and the second camera are mounted on the camera driving assembly, and the first camera and the second camera are positioned on one side of the lenses.
3. The welding apparatus of claim 1, wherein: the counterpoint mechanism is including being used for the location the first locating plate of tube socket one side, support the first slide of first locating plate, be used for the location the second locating plate of tube socket opposite side, support the second slide of second locating plate, order about first slide with the counterpoint drive assembly that the second slide removed in opposite directions, be used for the backstop first slide with the stopper that the second slide removed in opposite directions, order about first slide with the reset drive assembly and the sliding support that the second slide removed dorsad first slide with the slide rail of second slide, the stopper is located first slide with between the second slide, the counterpoint drive assembly with first slide with the second slide links to each other, reset drive assembly with first slide with the second slide links to each other.
4. A welding apparatus as recited in claim 3, wherein: a first fine adjustment platform for adjusting the position of the first positioning plate is arranged on the first sliding seat, and the first positioning plate is arranged on the first fine adjustment platform; a second fine adjustment platform for adjusting the position of the second positioning plate is arranged on the second sliding seat, and the second positioning plate is arranged on the second fine adjustment platform; at least one of the first fine tuning platform and the second fine tuning platform is an automatic fine tuning platform, and the automatic fine tuning platform is electrically connected with the control device.
5. The welding apparatus of claim 1, wherein: the feeding device comprises a first aligning platform for conveying the tube seat, a first reciprocating driving mechanism for driving the first aligning platform to be far away from and close to the welding center, a second aligning platform for conveying the tube cap and a second reciprocating driving mechanism for driving the second aligning platform to be far away from and close to the welding center, wherein the first aligning platform is arranged on the first reciprocating driving mechanism, and the second aligning platform is arranged on the second reciprocating driving mechanism.
6. The welding apparatus of claim 5, wherein: the first aligning platform comprises a first suction nozzle, a swinging assembly and a first lifting assembly, the swinging assembly is used for driving the first suction nozzle to move in a horizontal plane, the first lifting assembly is used for driving the swinging assembly to lift, the swinging assembly is mounted on the first lifting assembly, and the first lifting assembly is connected with the first reciprocating driving mechanism; the second aligning platform comprises a second suction nozzle, a turnover assembly used for driving the second suction nozzle to turn over and a second lifting assembly used for driving the turnover assembly to lift, the turnover assembly is mounted on the second lifting assembly, and the second lifting assembly is connected with the second reciprocating driving mechanism.
7. The welding apparatus of claim 6, wherein: the swing assembly comprises a swing seat for supporting the first suction nozzle and a swing motor for driving the swing seat to swing, the swing motor is connected with the first lifting assembly and is vertically arranged, and the swing seat is installed on the swing motor.
8. The welding apparatus of claim 6, wherein: the overturning assembly comprises an overturning seat for supporting the second suction nozzle and an overturning motor for driving the overturning seat to overturn, the overturning motor is connected with the second lifting assembly and horizontally arranged, and the overturning seat is installed on the overturning motor.
9. The welding apparatus of claim 1, wherein: the welding equipment further comprises a material tray conveying device used for conveying a material tray, the material tray conveying device is installed in the cabinet, and the material tray conveying device is electrically connected with the control device.
10. The welding apparatus of any of claims 1 to 9, wherein: the welding equipment further comprises a feeding bin used for inputting the material tray into the machine cabinet and a discharging bin used for supplying the material tray in the machine cabinet to output, and the feeding bin and the discharging bin are installed on the machine cabinet.
CN202010360353.8A 2020-04-30 2020-04-30 Welding equipment Pending CN111482687A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112008185A (en) * 2020-09-23 2020-12-01 西北电子装备技术研究所(中国电子科技集团公司第二研究所) Pneumatic control type packaging mechanism and pneumatic control type packaging method for tube seat tube cap
CN113798631A (en) * 2021-10-25 2021-12-17 沧州新宇紧固件有限公司 Automatic clamp welding equipment

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JP2002346750A (en) * 2001-05-17 2002-12-04 Origin Electric Co Ltd Welding method and welding equipment
CN106270993A (en) * 2016-08-31 2017-01-04 武汉联钧科技有限公司 A kind of full-automatic sealing device of high-precision metal shell
CN206717255U (en) * 2016-11-01 2017-12-08 深圳市三一联光智能设备股份有限公司 Sealing cap welding equipment
CN209641621U (en) * 2019-04-09 2019-11-15 深圳市东飞凌科技有限公司 Radium-shine diode mould group sealing cap equipment
CN212286250U (en) * 2020-04-30 2021-01-05 北科(深圳)机电科技有限公司 Welding equipment

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
JP2002346750A (en) * 2001-05-17 2002-12-04 Origin Electric Co Ltd Welding method and welding equipment
CN106270993A (en) * 2016-08-31 2017-01-04 武汉联钧科技有限公司 A kind of full-automatic sealing device of high-precision metal shell
CN206717255U (en) * 2016-11-01 2017-12-08 深圳市三一联光智能设备股份有限公司 Sealing cap welding equipment
CN209641621U (en) * 2019-04-09 2019-11-15 深圳市东飞凌科技有限公司 Radium-shine diode mould group sealing cap equipment
CN212286250U (en) * 2020-04-30 2021-01-05 北科(深圳)机电科技有限公司 Welding equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112008185A (en) * 2020-09-23 2020-12-01 西北电子装备技术研究所(中国电子科技集团公司第二研究所) Pneumatic control type packaging mechanism and pneumatic control type packaging method for tube seat tube cap
CN113798631A (en) * 2021-10-25 2021-12-17 沧州新宇紧固件有限公司 Automatic clamp welding equipment

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