Disclosure of Invention
An object of the embodiments of the present invention is to provide a fermentation apparatus, so as to solve the problems of the prior compost bin proposed in the background art that local overheating of materials is easy to occur and anaerobic fermentation is easy to occur due to a closed environment.
The embodiment of the invention is realized in such a way that the fermentation device of the fermentation device comprises a shell, wherein a fermentation bin for fermenting materials is arranged in the shell, and the fermentation device also comprises:
the stirring assembly is arranged in the shell and used for stirring and mixing materials in the fermentation bin, the input end of the stirring assembly is connected with a rotating member arranged outside the shell so as to drive the stirring assembly to rotate, and the top of the outer side of the shell is also provided with a feeding hole for feeding;
the supporting pieces are uniformly arranged on one side, far away from the feed port, of the shell, and sieve plates for placing materials are correspondingly arranged on the supporting pieces; and
the ventilation assembly sets up keep away from in the casing outside the one end of feed inlet, be used for to let in gas in the casing, the ventilation assembly is including seting up the air intake in the casing outside, and set up be used for adjusting on the air intake the opening piece of the opening size of air intake, it is used for the drive to correspond to be provided with on the casing the actuating mechanism that the opening piece removed carries out, in order to adjust the opening size of air intake.
Further, in another embodiment of the present invention, the fermentation apparatus further includes a detection component for detecting temperature, humidity and moisture content in the fermentation chamber, and the detection component includes:
the sensor modules are arranged on the inner side wall of the shell respectively and at least comprise a humidity sensor, a moisture detection sensor and a temperature sensor; and
the display screen is installed on the casing, the display screen with humidity transducer, moisture detection sensor and temperature sensor electric connection, in order to be according to temperature signal, humidity signal and the moisture content signal that the sensor module detected show temperature value, humidity value and the moisture content value that corresponds.
In another embodiment of the present invention, there is also provided a composting apparatus comprising the fermentation device described above, the composting apparatus further comprising: the control assembly sets up the casing outside, control assembly includes central processing unit, central processing unit respectively with the sensor module and actuating mechanism electric connection, central processing unit is used for based on temperature value, humidity value and the moisture content value control of sensor module actuating mechanism drive the rate that the opening and closing piece moved, in order to adjust the opening size of air intake.
Compared with the prior art, the fermentation device provided by the embodiment of the invention comprises a shell and a stirring assembly for stirring and mixing materials, wherein the stirring assembly is connected with a rotating member, a feed port is formed in the outer side of the shell, a plurality of supporting members are arranged in the shell, sieve plates for placing the materials are correspondingly arranged on the supporting members, a ventilation assembly is arranged at one end, far away from the feed port, of the outer side of the shell and used for introducing gas into the shell, the ventilation assembly comprises an air inlet formed in the outer side of the shell and an opening and closing member arranged on the air inlet and used for adjusting the opening size of the air inlet, and a driving mechanism used for driving the opening and closing member to move is correspondingly arranged on the shell; through the stirring subassembly comes right the material in the fermentation storehouse is stirred and is mixed, has reduced because of setting up the local overheat phenomenon of inside material that auxiliary heating device leads to, and heap body fermentation speed is even, simultaneously through the ventilation subassembly to let in the air in the casing, can adjust as required the opening size of air intake does benefit to the ventilation, avoids taking place anaerobic fermentation under the airtight environment, has solved current compost case and has had the problem that easily takes place the local overheat of material and easily take place anaerobic fermentation because of airtight environment.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1-2, a structure of a fermentation apparatus according to an embodiment of the present invention includes a housing 4, a fermentation chamber 19 is disposed in the housing 4 for fermenting materials, and the fermentation apparatus further includes:
the stirring assembly 21 is arranged in the shell 4 and used for stirring and mixing materials in the fermentation bin 19, the input end of the stirring assembly 21 is connected with the rotating member 8 arranged outside the shell 4 so as to drive the stirring assembly 21 to rotate, the top of the outer side of the shell 4 is also provided with a feeding hole 1 for feeding materials, and one side, far away from the feeding hole 1, of the shell 4 is correspondingly provided with a discharging hole (not marked in the figure) for discharging materials;
a plurality of supporting pieces 7 are uniformly arranged on one side, far away from the feed port 1, in the shell 4, and sieve plates 5 for placing materials are correspondingly arranged on the supporting pieces 7; and
the ventilation subassembly sets up 4 outsides of casing are kept away from the one end of feed inlet 1, be used for to let in gas in the casing 4, the ventilation subassembly is including seting up air intake 3 in the 4 outsides of casing, and set up be used for adjusting on the air intake 3 the piece is opened and shut to the opening size of air intake 3, it is used for the drive to correspond on the casing 4 the piece is opened and shut and is carried out the actuating mechanism that removes, with the regulation the opening size of air intake 3.
In the embodiment of the invention, materials to be fermented, such as greening waste and/or sludge, are placed in the fermentation bin 10 in the shell 4 for fermentation, and the materials in the fermentation bin 19 are stirred and mixed by the stirring assembly 21, so that the phenomenon of local overheating of the internal materials due to the fact that an auxiliary heating device is arranged for improving the fermentation speed of the organic solid waste in the fermentation bin 10 is avoided, the phenomenon of uneven fermentation caused by the local overheating is reduced, and the problem of uneven fermentation speed of a stack caused by the lack of a stirring device can be avoided. Moreover, the ventilation assembly is arranged and used for introducing gas into the shell 4, the opening size of the air inlet 3 can be adjusted according to needs, ventilation is facilitated, the anaerobic fermentation process in a closed environment is avoided, the fermentation effect is not affected, and peculiar smell and byproducts are generated.
In an example of the present invention, the driving mechanism may be a stepping motor, the specific type is selected according to a requirement, and is not limited herein, the opening and closing of the opening and closing member is controlled by the operation of the stepping motor, the control point position is referred to by a position sensor, and the position sensor may adopt the prior art, and is not described herein again.
It should be noted that the shape of the opening and closing member is adapted to the shape of the air inlet 3, for example, if the air inlet 3 is rectangular, the corresponding opening and closing member is also adapted to the rectangular shape. The shell 4 is of a double-layer heat-insulating structure, for example, the shell can be formed by two layers of metal shells, so that heat loss in composting fermentation is prevented, and successful composting in autumn and winter is guaranteed.
Further, as a preferred embodiment of the present invention, the sieve plates 5 are detachably connected to the corresponding support members 7.
In the embodiment of the invention, the material is placed by arranging the sieve plate 5, and meanwhile, the sieve plate 5 is correspondingly provided with sieve holes which can be communicated with the air inlet 3, thereby ensuring the normal input of air.
In an example of the present invention, the detachable connection between the screen plate 5 and the corresponding support member 7 may be a nut, a buckle, a screw, or the like, and in this example, a buckle connection may be preferably used.
Further, as a preferred embodiment of the present invention, the opening and closing member is connected to an output end of a driving mechanism disposed on the housing 4, and the driving mechanism drives the opening and closing member to move, so as to adjust the size of the opening of the air inlet 3.
In an example of the present invention, the driving mechanism is configured to drive the opening and closing member to rotate around a hinge joint of the opening and closing member and the air inlet 3 as an axis, so as to adjust the size of the opening of the air inlet 3. Specifically, the driving mechanism adopts an electric telescopic rod in the prior art, the specific model is selected according to the requirement, the limitation is not made, and the electric telescopic rod can drive the opening and closing member to rotate by taking the hinged position of the opening and closing member and the air inlet 3 as an axis so as to adjust the size of the opening of the air inlet 3.
In another example of the present invention, the opening and closing member is connected to an output end of a driving mechanism disposed on the housing 4, and the driving mechanism is configured to drive the opening and closing member to move along a side line direction of the air inlet 3, so as to adjust the size of the opening of the air inlet 3. In the embodiment of the invention, the driving mechanism can be a stepping motor, the output end of the stepping motor is connected with the opening and closing member in a meshing manner, so that the opening and closing member can be driven by the stepping motor to move along the side line direction of the air inlet 3, and if the temperature and the windrow humidity in the fermentation bin 19 are not appropriate, the opening and closing degree of the air inlet 3 is automatically regulated and controlled, so that the compost is always in an appropriate fermentation condition. Moreover, the design of the air inlet 3 can ensure the oxygen supply from the bottom to the top of the stack body, so that the fermentation process is in aerobic fermentation instead of anaerobic fermentation.
Further, as a preferred embodiment of the present invention, the stirring assembly 21 includes:
the rotating shaft is rotatably arranged in the shell 4, and one end of the rotating shaft extends out of the shell 4 and is connected with the rotating part 8;
a plurality of stirring pieces 6 are uniformly arranged on the outer side of the rotating shaft and used for stirring and mixing the materials in the shell 4; and
the locating part is fixed to be set up on the lateral wall of casing 4 for the installation the pivot is restricted the pivot is rotated and not takes place the skew, the locating part can adopt the bearing to carry out seal installation on casing 4, also can set up to the gear assembly, with the help of the gear assembly with the pivot transmission is connected, the gear assembly set up in inside the lateral wall of casing 4.
In the embodiment of the present invention, the stirring member 6 may adopt a stirring blade, and the material is stirred by the spiral stirring blade, and in practical use, the rotating member 8 may be a handle structure, the rotating shaft inside the fermentation chamber 19 is connected to an external handle, and a sanitation worker may rotate the handle to drive the rotating shaft inside to rotate, so that the pile material is turned, and uniform mixing is achieved.
Further, as shown in fig. 3 to 6, as a preferred embodiment of the present invention, a rainwater collecting portion is further disposed on a side of the housing 4 where the feed port 1 is disposed, and the rainwater collecting portion includes:
the storage chamber 11 is fixed in the shell 4, a collecting piece 10 for collecting spraying water is detachably arranged at the opening of the storage chamber 11, and a water seepage port 20 is formed in the axis of the collecting piece 10;
an overflow pipe 9 provided outside the storage chamber 11 for communicating with the storage chamber 11; and
and the spraying component 12 is arranged on the inner side wall of the shell 4 and used for spraying and humidifying the fermentation materials in the fermentation bin 19, and the input end of the spraying component 12 is communicated with the overflow pipeline 9.
In the embodiment of the invention, water can be directly added through the rainwater collection part, and the rainwater collection part can also be used for rainwater collection, the collection part 10 is of a sieve plate structure, rainwater can be collected, filtered and stored, and used as a stack for humidifying, when the rainwater collection part is actually used, water in the storage chamber 11 is sprayed through the spraying component 12, and then fermentation materials in the fermentation bin 19 are sprayed and humidified, so that the humidity regulation and control of a fermentation environment can be realized.
Further, as a preferred embodiment of the present invention, the spraying assembly 12 includes at least one spraying pipe communicated with the overflow pipe 9, and the spraying pipe is provided with a flow control assembly 13 for adjusting the output flow of the liquid in the spraying pipe.
In the embodiment of the present invention, the flow control assembly 13 may be used to adjust the output flow of the liquid in the shower pipe, the flow control assembly 13 may be a valve product in the prior art, the valve may be controlled by various transmission manners, such as manual, electric, hydraulic, pneumatic, turbine, electromagnetic hydraulic, electrohydraulic, pneumatic hydraulic, spur gear, bevel gear drive, and the like, preferably, the flow control assembly 13 is an electromagnetic flow valve in the prior art, and a specific model is selected according to a requirement, which is not limited herein, and the flow control assembly 12 may be controlled in a unified manner or the flow control assembly may be used to control the flow of a certain shower pipe in the shower assembly 12 individually.
Further, as a preferred embodiment of the present invention, the fermentation apparatus further includes a detection component for detecting the temperature, humidity and moisture content in the fermentation chamber 19, and the detection component includes:
a plurality of sensor modules 18, each of which is disposed on an inner side wall of the housing 4, the sensor modules 18 including at least a humidity sensor 15, a moisture detection sensor 16, and a temperature sensor 17; and
display screen 2 installs on the casing 4, display screen 2 with humidity transducer 15, moisture detection sensor 16 and temperature sensor 17 electric connection, in order to according to temperature signal, humidity signal and the moisture content signal that sensor module 18 detected show corresponding temperature value, humidity value and moisture content value.
In the embodiment of the present invention, the sensor module 18 is used to detect physical parameters, such as temperature, humidity, and moisture content (water content), in the fermentation chamber 19, specifically, the type of the temperature sensor 17 may be an NTC3950 temperature sensor, the type of the humidity sensor 15 may be an integrated temperature and humidity sensor AHT10, and the type of the moisture detection sensor 16 may be an EC-5 moisture detection sensor; the temperature value, the humidity value and the moisture content value which correspond to each other are displayed through the display screen 2, the temperature, the humidity and the moisture content of the center of the compost body can be monitored in real time, the temperature, the humidity and the compost days can be displayed through the display screen 2, and a sanitation worker can conveniently master the composting process.
As shown in fig. 7, an embodiment of the present invention further provides a composting apparatus including the fermentation device, the composting apparatus further including: the control assembly 14 is arranged on the outer side of the shell 4, the control assembly 14 comprises a central processing unit, the central processing unit is respectively electrically connected with the sensor module 18 and the driving mechanism, and the central processing unit is used for controlling the speed of the driving mechanism for driving the opening and closing member to move based on the temperature value, the humidity value and the moisture content value of the sensor module 18 so as to adjust the size of the opening of the air inlet 3; the central processing unit is further electrically connected with the flow control assembly 13 and is used for controlling the output flow of the flow control assembly 13 based on the moisture content value of the sensor module 18 so as to adjust the water flow for spraying and humidifying the fermentation materials in the fermentation bin 19.
In the embodiment of the present invention, the sensor module 18 monitors the temperature value, the humidity value and the moisture content value in the housing 4 in real time, and then feeds back the values to the control component 14, and the control component 14 controls the corresponding driving mechanism and the flow control component 13 according to the feedback signal.
In one embodiment of the invention, after the sanitation worker puts the compost materials into the feed port 1, the moisture detection sensor 16 detects the moisture content of the current materials, the central processing unit obtains the signal quantity, whether the spraying is carried out or not is controlled according to the moisture content of the compost in the shell 4 as a signal value, and the flow rate is directly controlled through the flow control component 13 after the calculation, so that the rainwater spraying and humidifying pile body is regulated and controlled. In the compost in-process, the real-time humiture that sensor module 18 detected feeds back to display screen 2 and shows, and central processing unit sets up a plurality of interfaces, through data line lug connection to sensor module 18, and central processing unit directly acquires data through the peripheral hardware interface, and data processing back sends display screen 2 through the data line. In the fermentation process, if the temperature and the windrow humidity in the fermentation bin 19 are not suitable, the opening and closing degree of the air inlet 3 is automatically regulated, and the central processing unit directly reads the temperature and the water content data of the windrow in the fermentation bin 19 through the external device to be used as an input signal for operation, so that the opening and closing degree of the air inlet 3 is controlled through the stepping motor, and the compost is ensured to be always in a suitable fermentation condition.
Further, as a preferred embodiment of the present invention, the composting device further comprises a water outlet disposed on a side of the housing 4 away from the feed inlet 1 for discharging percolate generated during fermentation, the water outlet being in communication with the outside of the housing 4. In the embodiment of the invention, leachate generated in the fermentation process is discharged through the water outlet, and the water outlet can be correspondingly provided with a valve which can be controlled to be opened and closed according to requirements.
It should be noted that the composting device is simple in structure, convenient to operate, capable of accurately controlling the temperature and the humidity, suitable for fermentation and stirring of aerobic composting, low in cost, convenient to operate and good in maintainability, and one device can be used as a composting device of a factory.
The embodiment of the invention provides a fermentation device, which comprises a shell 4 and a stirring assembly 21 for stirring and mixing materials, wherein the stirring assembly 21 is connected with a rotating member 8, a feed inlet 1 is arranged at the outer side of the shell 4, a plurality of supporting members 7 are arranged inside the shell 4, a sieve plate 5 for placing the materials is correspondingly arranged on each supporting member 7, a ventilation assembly is arranged at one end, far away from the feed inlet 1, of the outer side of the shell 4 and used for introducing gas into the shell 4, each ventilation assembly comprises an air inlet 3 arranged at the outer side of the shell 4 and an opening and closing member arranged on the air inlet 3 and used for adjusting the opening size of the air inlet 3, a driving mechanism used for driving the opening and closing member to move is correspondingly arranged on the shell 4 so as to adjust the opening size of the air inlet 3, and composting equipment is provided based on the fermentation device, the materials to be fermented are placed in the shell 4 for fermentation, and meanwhile, the materials in the fermentation bin 19 are stirred and mixed through the stirring assembly 21, so that the phenomenon of local overheating of the internal materials due to the fact that an auxiliary heating device is arranged for improving the fermentation speed of the organic solid wastes in the fermentation bin 10 is avoided, the phenomenon of uneven fermentation caused by the local overheating is reduced, and the problem of uneven speed of fermentation of a stack due to the lack of a stirring device can be avoided; moreover, the ventilation assembly is arranged and used for introducing gas into the shell 4, the opening size of the air inlet 3 can be adjusted according to needs, ventilation is facilitated, the anaerobic fermentation process is prevented from occurring in the closed environment, the fermentation effect is influenced, peculiar smell and byproducts are generated, and the problems that the existing compost box is easy to generate local overheating of materials and anaerobic fermentation is easy to occur due to the closed environment are solved.
The electric appliances presented in the article can be connected with an external main controller and 220V commercial power, and the main controllers such as a central processing unit and the like can be conventional known devices controlled by a computer and the like.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The standard parts used by the invention can be purchased from the market, the special-shaped parts can be customized according to the description and the description of the attached drawings, and the specific connection mode of each part can adopt the conventional means of mature bolts, rivets, welding and the like in the prior art, and the detailed description is not repeated.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.