CN111399467A - Intelligent manufacturing platform for customized plate-type furniture - Google Patents

Intelligent manufacturing platform for customized plate-type furniture Download PDF

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Publication number
CN111399467A
CN111399467A CN202010294245.5A CN202010294245A CN111399467A CN 111399467 A CN111399467 A CN 111399467A CN 202010294245 A CN202010294245 A CN 202010294245A CN 111399467 A CN111399467 A CN 111399467A
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China
Prior art keywords
production
control module
management system
electronic tag
terminal
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Pending
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CN202010294245.5A
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Chinese (zh)
Inventor
高阳
尚凯
常能
张青
刘剑
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Shandong Jiaotong University
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Shandong Jiaotong University
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Priority to CN202010294245.5A priority Critical patent/CN111399467A/en
Publication of CN111399467A publication Critical patent/CN111399467A/en
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41805—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by assembly
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)

Abstract

The invention relates to the technical field of intelligent manufacturing, and discloses an intelligent manufacturing platform for customized plate-type furniture, which comprises an ERP management system and an MES management system, wherein the ERP management system generates a customized production task and a production drawing, performs ordering processing, transmits data to the MES management system through an ERP system interface, comprises a production central control module, analyzes the production task and requirements, and controls each production process based on the production central control module and a flexible production line; the MES management system also comprises an electronic tag generation module, an electronic tag data cache server and an electronic tag data reader, and can scan production tags in time to acquire production state information and management data. The invention realizes the intelligent manufacturing and process management of the customized plate-type furniture by arranging the ERP and MES cooperative management system, and realizes the process tracking and tracing management of the production process by arranging the electronic tag to store and acquire the production state information and the management data in real time.

Description

Intelligent manufacturing platform for customized plate-type furniture
Technical Field
The invention relates to the technical field of intelligent manufacturing, in particular to an intelligent manufacturing platform for customized panel furniture.
Background
The plate furniture is a detachable combined furniture using artificial board as main base material and plate as basic structure. The artificial boards include fragrant wood boards, plywood, laminated wood boards, shaving boards, medium density fiberboard and the like. The plate-type furniture is formed by connecting artificial plates and hardware which are decorated on the surface, and has the basic characteristics of detachability, rich and changeable shape, fashionable appearance, difficult deformation, stable quality, low price and the like. Plywood for panel furniture (plywood) is commonly used for manufacturing furniture needing bending deformation; the performance of the core-board is sometimes affected by the material of the board core; the shaving board (also called as particle board and bagasse board) is loose in material and only used for low-grade furniture. The most cost effective, most commonly used is medium density fiberboard. Common finishing materials for panel furniture include veneer (commonly known as veneer), wood grain paper (commonly known as sticker), PVC rubber plate, polyester paint (commonly known as baking finish), and the like. Common artificial boards include cereal boards, plywood, core boards, shaving boards, medium density fiberboard and the like.
The customized panel furniture generally designs drawings through design software, and the large panel with unified specification is cut into panels which accord with actual use sizes according to the sizes of the production drawings in production, and then the panels are painted and assembled. The traditional processing mainly adopts manual work and machines to carry out processing operation. Because the action procedure of whole course of working is numerous, so production efficiency is low, and manual operation error can not avoid moreover, can produce cutting accuracy low, the high scheduling problem of panel disability rate, wastes time and energy.
The application publication number of the Chinese invention patent application CN108170100A discloses an intelligent manufacturing platform for customized plate-type furniture, which comprises a central processing module, a cloud server, a production main control computer, a ordering terminal, a furniture design terminal and a processing numerical control device, and can meet the requirements of personalized and automatic production of customized furniture, but the intelligent manufacturing platform for customized home appliances cannot meet the requirements of comprehensive and effective production data acquisition in the production process of the furniture, cannot realize the tracking and tracing management of the production process flow and cannot meet the intelligent requirements of the intelligent manufacturing platform for customized home appliances.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent manufacturing platform for customized plate-type furniture, which overcomes the defects in the prior art, realizes accurate and comprehensive acquisition and data display of production data, improves the relevance of the production data in each process step, and realizes the tracking and tracing management of the production process flow.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent manufacturing platform for customized plate-type furniture, which comprises an ERP management system and an MES management system,
the ERP management system collects information, generates personalized customized production tasks, production drawings and parameters, places orders for processing, transmits data to the MES management system through an ERP system interface,
the MES management system comprises a production central control module, analyzes production tasks and requirements and controls each production process based on the production central control module and a flexible production line;
the MES management system also comprises an electronic tag generation module, an electronic tag data cache server and an electronic tag data reader, wherein the electronic tag generation module is controlled by the production central control module, generates a production tag in the initial production process of the customized panel furniture and attaches the production tag to the panel raw material; the electronic tag data cache server caches state information and management data of the production tags in each subsequent production process in real time based on the control of the production central control module; the electronic tag data reader is arranged in each production process of the flexible production line and can scan the production tags in time to obtain production state information and management data;
the MES management system also comprises an electronic display screen, and the electronic display screen is controlled based on the production central control module and can visually display the completion condition of the production task in real time.
Preferably, the ERP management system comprises a model database server, a client parameter terminal, a design terminal and an order placing processing terminal, wherein the client parameter terminal comprises an electronic touch screen, personalized customization requirements or parameters are manually input through the electronic touch screen, the design terminal is a remote computer terminal, and the client parameter terminal and the design terminal are respectively in data connection with the model database server and can call model data of the model database server; the client parameter terminal is connected with the ordering processing module through the cable communication module in a short-distance data mode, the design terminal is connected with the ordering processing module through the wireless communication module in a long-distance data mode, and the ordering processing module is connected to the production central control module in the MES management system in a data mode.
Preferably, the model database server stores, but is not limited to, a three-dimensional model library of the plate-type furniture and a standard accessory model library.
Preferably, the design terminal is integrated with one or more design software of CAD and round square.
Preferably, the flexible production line of the MES management system comprises a cutting control module, an electronic tag production module, a production line conveying control module, a sorting robot control module, a paint spraying control module, a quality inspection control module, a packaging control module, a warehousing control module and a logistics distribution control module which are respectively in signal control connection with a production central control module.
Preferably, the cutting control module comprises a plate cutting machine, an infrared dimension measuring instrument, an edge sealing device and a punching machine.
Preferably, the electronic tag generation module comprises a two-dimensional code generation printer, and can print and generate a two-dimensional code production tag; the electronic tag data reader comprises a fixed two-dimensional code identification terminal and a handheld two-dimensional code identification terminal.
Preferably, the quality control module is a quality inspector and/or a video monitoring device.
(III) advantageous effects
The invention provides an intelligent manufacturing platform for customized plate-type furniture, which has the following beneficial effects:
(1) according to the invention, through setting the ERP and MES cooperative management system, the intelligent manufacturing and flow management of the customized panel furniture can be realized, the ERP management system generates a personalized customized production task and a production drawing and parameters, the ordering processing is carried out, the MES management system analyzes the production task and requirements, each production process is controlled based on the production center control module and the flexible production line, the personalized and automatic production of the customized panel furniture can be met, the production efficiency is effectively improved, the automatic seamless connection from personalized design to production is facilitated for people, and the personalized customized production requirement is met.
(2) According to the invention, the electronic tag is arranged to store and acquire the production state information and the management data in real time, so that the accurate and comprehensive acquisition and data display of the production data are realized, the relevance of the production data in each process step is improved, and the tracking and tracing management of the production process flow is realized.
Drawings
FIG. 1 is a schematic diagram of a system level schematic of the present invention;
FIG. 2 is a schematic structural view of the present invention;
fig. 3 is a schematic structural diagram of the cutting control module 14 according to the present invention;
FIG. 4 is a schematic structural diagram of the working principle of the electronic tag of the present invention;
fig. 5 is a schematic structural diagram of the quality inspection control module 18 according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, the present invention provides a technical solution: an intelligent manufacturing platform for customized plate-type furniture comprises an ERP management system 1 and an MES management system 3, wherein the ERP management system 1 collects information, generates a personalized customized production task and production drawings and parameters, performs ordering processing, transmits data to the MES management system 3 through an ERP system interface 2, and the MES management system 3 comprises a production central control module 11, analyzes production tasks and requirements, and controls each production process based on the production central control module 11 and a flexible production line;
the MES management system 3 further comprises an electronic tag generation module 15, an electronic tag data cache server 13 and an electronic tag data reader 24, wherein the electronic tag generation module 15 is controlled by the production central control module 11, generates a production tag in the initial production process of the customized panel furniture and attaches the production tag to the panel raw material; the electronic tag data cache server 13 caches state information and management data of the production tags in each subsequent production process in real time based on the control of the production central control module 11; the electronic tag data reader 24 is arranged in each production process of the flexible production line, and can scan production tags in time to obtain production state information and management data;
the MES management system 3 further comprises an electronic display screen 12, wherein the electronic display screen 12 is controlled based on the production center control module 11, and can visually display the completion condition of the production task in real time.
The ERP management system 1 comprises a model database server 4, a customer parameter terminal 6, a design terminal 5 and a ordering processing terminal 10, wherein the model database server 4 stores but is not limited to a three-dimensional model library and a standard spare and accessory part model library of a plate-type furniture, the customer parameter terminal 6 comprises an electronic touch screen 7, personalized customization requirements or parameters are manually input through the electronic touch screen 7, the design terminal 5 is a remote computer terminal and is integrated with but not limited to one or more design software in CAD and a round square, the customer parameter terminal 6 and the design terminal 5 are respectively in data connection with the model database server 4, and model data of the model database server 4 can be called; the client parameter terminal 6 is connected with an ordering processing module 10 through a cable communication module 8 in a short-distance data mode, the design terminal 5 is connected with the ordering processing module 10 through a wireless communication module 9 in a long-distance data mode, and the ordering processing module 10 is connected with a production central control module 11 in the MES management system 3 in a data mode.
The flexible production line of the MES management system 3 comprises a cutting control module 14, an electronic tag production module 15, a production line conveying control module 16, a sorting robot control module 17, a paint spraying control module 18, a quality inspection control module 19, a packaging control module 20, a warehousing control module 21 and a logistics distribution control module 23, which are respectively in signal control connection with the production central control module 11.
As a further preferred implementation, as shown in fig. 3, the blanking control module 14 includes a sheet cutting machine 25, an infrared dimension measuring instrument 26, an edge sealing device 27, and a punch 28.
As a further preferred implementation, as shown in fig. 4, the electronic tag generating module 15 includes a two-dimensional code generating printer 29, which can print and generate a two-dimensional code production tag 30; the electronic tag data reader 24 includes a fixed two-dimensional code recognition terminal 31 and a handheld two-dimensional code recognition terminal 32.
As a further preferred implementation, as shown in fig. 5, the quality control module 19 is a quality inspector 33 and a video monitoring device 34.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a customization plate fitment intelligence manufacturing platform which characterized in that: comprises an ERP management system and an MES management system,
the ERP management system collects information, generates personalized customized production tasks, production drawings and parameters, places orders for processing, transmits data to the MES management system through an ERP system interface,
the MES management system comprises a production central control module, analyzes production tasks and requirements and controls each production process based on the production central control module and a flexible production line;
the MES management system also comprises an electronic tag generation module, an electronic tag data cache server and an electronic tag data reader, wherein the electronic tag generation module is controlled by the production central control module, generates a production tag in the initial production process of the customized panel furniture and attaches the production tag to the panel raw material; the electronic tag data cache server caches state information and management data of the production tags in each subsequent production process in real time based on the control of the production central control module; the electronic tag data reader is arranged in each production process of the flexible production line and can scan the production tags to obtain production state information and management data;
the MES management system also comprises an electronic display screen, and the electronic display screen is controlled based on the production center control module.
2. The customized panel furniture intelligent manufacturing platform of claim 1, wherein: the ERP management system comprises a model database server, a client parameter terminal, a design terminal and a ordering processing terminal, wherein the client parameter terminal comprises an electronic touch screen, the design terminal is a remote computer terminal, the client parameter terminal and the design terminal are respectively in data connection with the model database server, and model data of the model database server can be called; the client parameter terminal is connected with the ordering processing module through the cable communication module, the design terminal is connected with the ordering processing module through the wireless communication module, and the ordering processing module is connected to the production central control module in the MES management system through data.
3. The customized panel furniture smart manufacturing platform of claim 2, wherein: the model database server stores, but is not limited to, a three-dimensional model library of the plate-type furniture and a standard accessory model library.
4. The customized panel furniture smart manufacturing platform of claim 2, wherein: the design terminal is integrated with one or more design software of CAD and round square.
5. The customized panel furniture intelligent manufacturing platform of claim 1, wherein: the flexible production line of the MES management system comprises a cutting control module, an electronic tag production module, a production line conveying control module, a sorting robot control module, a paint spraying control module, a quality inspection control module, a packaging control module, a warehousing control module and a logistics distribution control module which are respectively in signal control connection with the production center control module.
6. The customized panel furniture smart manufacturing platform of claim 5, wherein: the cutting control module comprises a plate cutting machine, an infrared dimension measuring instrument, a sealing device and a punching machine.
7. The customized panel furniture smart manufacturing platform of claim 1 or 5, wherein: the electronic tag generation module comprises a two-dimensional code generation printer and can print to generate a two-dimensional code production tag; the electronic tag data reader comprises a fixed two-dimensional code identification terminal and a handheld two-dimensional code identification terminal.
8. The customized panel furniture smart manufacturing platform of claim 5, wherein: the quality inspection control module is a quality inspection person and/or a video monitoring device.
CN202010294245.5A 2020-04-15 2020-04-15 Intelligent manufacturing platform for customized plate-type furniture Pending CN111399467A (en)

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CN112051812A (en) * 2020-08-21 2020-12-08 顾洋 Intelligent manufacturing system of mechanical component and working method thereof
CN113570335A (en) * 2021-07-28 2021-10-29 晋江豪鑫家具装饰工程有限公司 Customized furniture intelligent visual system and production process
CN113837598A (en) * 2021-09-18 2021-12-24 北京精密机电控制设备研究所 Information acquisition method based on intelligent manufacturing
CN116050815A (en) * 2023-04-03 2023-05-02 惠州好莱客集成家居有限公司 Furniture automatic production method and device based on intelligent manufacturing
CN116360376A (en) * 2023-05-31 2023-06-30 超音速人工智能科技股份有限公司 MES system-based machine equipment operation parameter processing method and system

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112051812A (en) * 2020-08-21 2020-12-08 顾洋 Intelligent manufacturing system of mechanical component and working method thereof
CN113570335A (en) * 2021-07-28 2021-10-29 晋江豪鑫家具装饰工程有限公司 Customized furniture intelligent visual system and production process
CN113837598A (en) * 2021-09-18 2021-12-24 北京精密机电控制设备研究所 Information acquisition method based on intelligent manufacturing
CN113837598B (en) * 2021-09-18 2024-04-16 北京精密机电控制设备研究所 Information acquisition method based on intelligent manufacturing
CN116050815A (en) * 2023-04-03 2023-05-02 惠州好莱客集成家居有限公司 Furniture automatic production method and device based on intelligent manufacturing
CN116360376A (en) * 2023-05-31 2023-06-30 超音速人工智能科技股份有限公司 MES system-based machine equipment operation parameter processing method and system
CN116360376B (en) * 2023-05-31 2023-09-15 超音速人工智能科技股份有限公司 MES system-based machine equipment operation parameter processing method and system

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Application publication date: 20200710