CN112051812A - Intelligent manufacturing system of mechanical component and working method thereof - Google Patents
Intelligent manufacturing system of mechanical component and working method thereof Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 128
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000013461 design Methods 0.000 claims abstract description 169
- 238000004891 communication Methods 0.000 claims abstract description 69
- 238000012544 monitoring process Methods 0.000 claims abstract description 31
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
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- G06F30/17—Mechanical parametric or variational design
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
An intelligent manufacturing system of mechanical parts and a working method thereof comprise: the system comprises a wireless communication module, a cloud server, a control terminal and a production module; the production module is connected with the cloud server through the wireless communication module, and the cloud server is connected with the control terminal; the production module comprises: the state monitoring module and the operation module; the cloud server further comprises a design module, wherein the design module is used for designing the manufacturing component; the control terminal is connected with the design module through the wireless communication module, and the control terminal designs and/or modifies the manufacturing component through the design module; the design module is further coupled to the operational module via the wireless communication module, the design module providing a design to the operation, and the operational module manufacturing a manufactured part according to the design.
Description
Technical Field
The invention relates to the field of machine manufacturing, in particular to an intelligent manufacturing system of a mechanical component and a working method thereof.
Background
The intelligent manufacturing system not only can continuously enrich a knowledge base in practice, but also has a self-learning function, and also has the capability of collecting and understanding environmental information and self information, analyzing, judging and planning self behaviors.
The design and production of the existing mechanical parts are matched with a large-batch production mode, and the feedback and adjustment cannot be carried out in time when the personalized requirements of users are met.
Disclosure of Invention
The purpose of the invention is as follows:
the invention provides an intelligent manufacturing system of a mechanical component and a working method thereof, aiming at the technical problems mentioned in the background technology.
The technical scheme is as follows:
an intelligent manufacturing system for mechanical components, comprising: the system comprises a wireless communication module, a cloud server, a control terminal and a production module;
the production module is connected with the cloud server through the wireless communication module, and the cloud server is connected with the control terminal; the control terminal is used for remotely monitoring and controlling the production module;
the production module comprises: the state monitoring module and the operation module;
the state monitoring module is used for monitoring the manufacturing state, and outputting the current manufacturing state to the cloud server through the wireless communication module;
the operation module is used for operating the manufacturing, and the operation module receives a control signal through the wireless communication module to change the manufacturing process;
the cloud server further comprises a design module, wherein the design module is used for designing the manufacturing component; the control terminal is connected with the design module through the wireless communication module, and the control terminal designs and/or modifies the manufacturing component through the design module;
the design module is further coupled to the operational module via the wireless communication module, the design module providing a design to the operation, and the operational module manufacturing a manufactured part according to the design.
As a preferred mode of the present invention, the control terminal corresponds to a unique number, and the design module extracts the number of the control terminal and writes the number into a corresponding design scheme.
As a preferred mode of the present invention, the production module further includes a marking module for object-marking the manufactured part; the marking module extracts the number in the design and marks the number on the corresponding manufactured part.
As a preferred mode of the present invention, the cloud server outputs the current production state obtained by the state monitoring module to the control terminal;
and the control terminal modifies the design scheme through the design module according to the real-time current manufacturing state.
As a preferred mode of the present invention, after the control terminal confirms to submit the modified design scheme, the operation module obtains the real-time modified design scheme;
and if the design scheme conflicts with the currently finished manufactured part, replacing the currently manufactured part by the operation module and feeding back the current manufactured part to the control terminal.
A control method of an intelligent manufacturing system of a mechanical component comprises the following steps:
the state monitoring module monitors the manufacturing state, outputs the current manufacturing state to the wireless communication module, and transmits the output current manufacturing state to the cloud server;
the cloud server outputs the current manufacturing state to the control terminal;
the control terminal acquires the current manufacturing state;
if the manufacturing part needs to be modified, the control terminal outputs a change signal to the cloud server, and the cloud server opens the access of the design module to the control terminal;
the control terminal modifies the design scheme through the design module and confirms the submission;
the design module outputs the modified design scheme to the wireless communication module;
the wireless communication module outputs the modified design scheme to the operation module;
the operating module manufactures the manufactured part according to the modified design.
The method comprises the following steps:
the control terminal outputs a design signal to the cloud server, and the cloud server opens the control terminal to access the design module;
the control terminal designs a design scheme through the design module and confirms submission;
the design module outputs the design scheme to the wireless communication module;
the wireless communication module outputs the design scheme to the operation module;
the operation module is used for manufacturing a manufacturing part according to the design scheme;
the state monitoring module monitors the manufacturing state, outputs the current manufacturing state to the wireless communication module, and transmits the output current manufacturing state to the cloud server;
and the cloud server outputs the current manufacturing state to the control terminal.
The method comprises the following steps:
the control terminal submits a design scheme to the design module;
and the design module extracts the number of the control terminal and writes the number into a design scheme.
The method comprises the following steps:
the design module outputs a design to the wireless communication module;
the wireless communication module outputs a design to the operation module;
the marking module extracts the number in the design and marks the number on the corresponding manufactured part.
The method comprises the following steps:
the operation module acquires the real-time modified design scheme and the current manufacturing state;
if the modified design scheme conflicts with the currently finished manufactured part, replacing the currently manufactured part by the operation module;
the operation module outputs a replacement signal to the wireless communication module, and the wireless communication module forwards the replacement signal to the control terminal.
The invention realizes the following beneficial effects:
through the connection of the production link and the design link, the manufacturing intelligence is realized, and the control and the timely modification of the manufacturing process are facilitated. Is beneficial to the personalized production and manufacture and improves the intellectualization of the production link.
The design scheme is modified and matched with the manufacturing process, so that the modified design scheme is convenient to adjust in time, and products which cannot be changed are replaced to ensure the manufacturing effect.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.
FIG. 1 is a system diagram of an intelligent manufacturing system for mechanical components according to the present invention;
FIG. 2 is a system diagram of an intelligent manufacturing system for mechanical components provided by the present invention;
FIG. 3 is a schematic diagram of the connection of marking modules of the intelligent manufacturing system for mechanical components according to the present invention.
Wherein: 11. the system comprises a wireless communication module, 12, a control terminal, 13, a production module, 131, a state monitoring module, 132, an operation module, 133, a marking module, 2, a cloud server and 21, a design module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments; in the following description, numerous specific details are provided to give a thorough understanding of embodiments of the disclosure; one skilled in the relevant art will recognize, however, that the subject matter of the present disclosure can be practiced without one or more of the specific details, or with other methods, components, devices, steps, etc.; in other instances, well-known technical solutions have not been shown or described in detail to avoid obscuring aspects of the present disclosure.
Furthermore, the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale; the same reference numerals in the drawings denote the same or similar parts, and thus their repetitive description will be omitted; the structures shown in the drawings are illustrative only and do not necessarily include all of the elements; for example, some components may be split and some components may be combined to show one device.
The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The method disclosed by the embodiment corresponds to the system disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the system part for description.
Example one
Reference is made to fig. 1-3 for an example.
An intelligent manufacturing system for mechanical components, comprising: wireless communication module 11, cloud server 2, control terminal 12, production module 13.
The production module 13 is connected with the cloud server 2 through the wireless communication module 11, and the cloud server 2 is connected with the control terminal 12. The control terminal 12 is used for remotely monitoring and controlling the production module 13.
The production module 13 includes: a status monitoring module 131 and an operation module 132.
The state monitoring module 131 is configured to monitor a manufacturing state, and the state monitoring module 131 outputs a current manufacturing state to the cloud server 2 through the wireless communication module 11.
The operation module 132 is used for operating the manufacturing, and the operation module 132 receives a control signal through the wireless communication module 11 to modify the manufacturing process.
The cloud server 2 further comprises a design module 21, and the design module 21 is used for designing the manufacturing component. The control terminal 12 is connected with the design module 21 through the wireless communication module 11, and the control terminal 12 designs and/or modifies the manufacturing component through the design module 21.
The design module 21 is further connected to the operation module 132 through the wireless communication module 11, the design module 21 provides a design for the operation, and the operation module 132 manufactures a manufacturing part according to the design.
As a preferred embodiment of the present invention, the control terminal 12 corresponds to a unique number, and the design module 21 extracts the number of the control terminal 12 and writes the number into a corresponding design solution.
The state monitoring module 131 monitors the manufacturing state, the state monitoring module 131 outputs the current manufacturing state to the wireless communication module 11, and the wireless communication module 11 transmits the current manufacturing state to the cloud server 2.
The cloud server 2 outputs the current manufacturing state to the control terminal 12.
The control terminal 12 acquires the current production state.
If the manufacturing part needs to be modified, the control terminal 12 outputs a change signal to the cloud server 2, and the cloud server 2 opens the access of the design module 21 to the control terminal 12.
The control terminal 12 modifies the design by the design module 21 and confirms the submission.
The design module 21 outputs the modified design to the wireless communication module 11.
The wireless communication module 11 outputs the modified design to the operation module 132.
The operational module 132 fabricates the manufactured part according to the modified design.
In addition, the control terminal 12 outputs a design signal to the cloud server 2, and the cloud server 2 opens the access of the design module 21 to the control terminal 12.
The control terminal 12 designs a design by the design module 21 and confirms the submission.
The design module 21 outputs the design to the wireless communication module 11.
The wireless communication module 11 outputs the design to the operation module 132.
The operation module 132 manufactures the manufacturing part according to the design.
The state monitoring module 131 monitors the manufacturing state, the state monitoring module 131 outputs the current manufacturing state to the wireless communication module 11, and the wireless communication module 11 transmits the current manufacturing state to the cloud server 2.
The cloud server 2 outputs the current manufacturing state to the control terminal 12.
In a preferred embodiment of the present invention, the production module 13 further includes a marking module 133, and the marking module 133 is configured to mark the manufactured part with an object. The marking module 133 extracts the number in the design and marks the number on the corresponding manufactured part.
The control terminal 12 submits a design to the design module 21.
The design module 21 extracts the number of the control terminal 12 and writes the number into the design scheme.
The design module 21 outputs the design to the wireless communication module 11.
The wireless communication module 11 outputs the design to the operation module 132.
The marking module 133 extracts the number in the design and marks the number on the corresponding manufactured part.
As a preferred mode of the present invention, the cloud server 2 outputs the current manufacturing status obtained by the status monitoring module 131 to the control terminal 12.
The control terminal 12 modifies the design scheme through the design module 21 according to the real-time current manufacturing state.
As a preferred mode of the present invention, after the control terminal 12 confirms that the modified design solution is submitted, the operation module 132 obtains the real-time modified design solution.
If the design conflicts with a currently completed manufactured part, the operation module 132 replaces the currently manufactured part and feeds back to the control terminal 12.
The operation module 132 obtains the real-time modified design and the current manufacturing state.
If the modified design conflicts with a currently completed manufactured part, the operation module 132 replaces the currently manufactured part.
The operation module 132 outputs a replacement signal to the wireless communication module 11, and the wireless communication module 11 forwards the replacement signal to the control terminal 12.
Example two
Reference is made to fig. 1-3 for an example.
A control method of an intelligent manufacturing system of a mechanical component comprises the following steps:
the state monitoring module 131 monitors the manufacturing state, the state monitoring module 131 outputs the current manufacturing state to the wireless communication module 11, and the wireless communication module 11 transmits the current manufacturing state to the cloud server 2.
The cloud server 2 outputs the current manufacturing state to the control terminal 12.
The control terminal 12 acquires the current production state.
If the manufacturing part needs to be modified, the control terminal 12 outputs a change signal to the cloud server 2, and the cloud server 2 opens the access of the design module 21 to the control terminal 12.
The control terminal 12 modifies the design by the design module 21 and confirms the submission.
The design module 21 outputs the modified design to the wireless communication module 11.
The wireless communication module 11 outputs the modified design to the operation module 132.
The operational module 132 fabricates the manufactured part according to the modified design.
The method comprises the following steps:
the control terminal 12 outputs a design signal to the cloud server 2, and the cloud server 2 opens the access of the design module 21 to the control terminal 12.
The control terminal 12 designs a design by the design module 21 and confirms the submission.
The design module 21 outputs the design to the wireless communication module 11.
The wireless communication module 11 outputs the design to the operation module 132.
The operation module 132 manufactures the manufacturing part according to the design.
The state monitoring module 131 monitors the manufacturing state, the state monitoring module 131 outputs the current manufacturing state to the wireless communication module 11, and the wireless communication module 11 transmits the current manufacturing state to the cloud server 2.
The cloud server 2 outputs the current manufacturing state to the control terminal 12.
The method comprises the following steps:
the control terminal 12 submits a design to the design module 21.
The design module 21 extracts the number of the control terminal 12 and writes the number into the design scheme.
The method comprises the following steps:
the design module 21 outputs the design to the wireless communication module 11.
The wireless communication module 11 outputs the design to the operation module 132.
The marking module 133 extracts the number in the design and marks the number on the corresponding manufactured part.
The method comprises the following steps:
the operation module 132 obtains the real-time modified design and the current manufacturing state.
If the modified design conflicts with a currently completed manufactured part, the operation module 132 replaces the currently manufactured part.
The operation module 132 outputs a replacement signal to the wireless communication module 11, and the wireless communication module 11 forwards the replacement signal to the control terminal 12.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (10)
1. An intelligent manufacturing system for mechanical components, comprising: the system comprises a wireless communication module (11), a cloud server (2), a control terminal (12) and a production module (13);
the production module (13) is connected with the cloud server (2) through the wireless communication module (11), and the cloud server (2) is connected with the control terminal (12); the control terminal (12) is used for remotely supervising and controlling the production module (13);
the production module (13) comprises: a state monitoring module (131), an operation module (132);
the state monitoring module (131) is used for monitoring the manufacturing state, and the state monitoring module (131) outputs the current manufacturing state to the cloud server (2) through the wireless communication module (11);
the operation module (132) is used for operating the manufacturing, and the operation module (132) receives a control signal through the wireless communication module (11) to change the manufacturing process;
the cloud server (2) further comprises a design module (21), wherein the design module (21) is used for designing the manufacturing component; the control terminal (12) is connected with a design module (21) through a wireless communication module (11), and the control terminal (12) designs and/or modifies the manufactured part through the design module (21);
the design module (21) is further connected to the operation module (132) through the wireless communication module (11), the design module (21) provides a design to the operation, and the operation module (132) manufactures a manufactured part according to the design.
2. The system according to claim 1, wherein the control terminal (12) corresponds to a unique number, and the design module (21) extracts the number of the control terminal (12) and writes the number into the corresponding design.
3. The intelligent manufacturing system of a mechanical component according to claim 2, wherein the production module (13) further comprises a marking module (133), the marking module (133) being configured to mark the object on the manufactured component; the marking module (133) extracts the number in the design and marks the number on the corresponding manufactured part.
4. The intelligent manufacturing system for mechanical components according to claim 1, wherein the cloud server (2) outputs the current manufacturing status obtained by the status monitoring module (131) to the control terminal (12);
the control terminal (12) modifies the design scheme through the design module (21) according to the real-time current manufacturing state.
5. The intelligent manufacturing system of mechanical parts according to claim 4, wherein the operation module (132) acquires the real-time modified design after the control terminal (12) confirms the submission of the modified design;
if the design conflicts with a currently finished manufactured part, the operation module (132) replaces the currently manufactured part and feeds back to the control terminal (12).
6. The method for controlling an intelligent manufacturing system of mechanical parts according to any one of claims 1 to 5, comprising the steps of:
the manufacturing state is monitored by a state monitoring module (131), the current manufacturing state is output to a wireless communication module (11) by the state monitoring module (131), and the current manufacturing state output by the wireless communication module (11) is transmitted to a cloud server (2);
the cloud server (2) outputs the current manufacturing state to the control terminal (12);
the control terminal (12) acquires the current manufacturing state;
if the manufacturing part needs to be modified, the control terminal (12) outputs a change signal to the cloud server (2), and the cloud server (2) opens the access of the design module (21) to the control terminal (12);
the control terminal (12) modifies the design scheme through the design module (21) and confirms the submission;
the design module (21) outputting the modified design to the wireless communication module (11);
the wireless communication module (11) outputting the modified design to the operation module (132);
the operational module (132) fabricates a manufactured part according to the modified design.
7. The method for controlling an intelligent manufacturing system for mechanical parts according to claim 6, comprising the steps of:
the control terminal (12) outputs a design signal to the cloud server (2), and the cloud server (2) opens the control terminal (12) to access a design module (21);
the control terminal (12) designs a design scheme through the design module (21) and confirms submission;
the design module (21) outputs the design to the wireless communication module (11);
the wireless communication module (11) outputs the design to the operation module (132);
the operation module (132) manufactures the manufacturing part according to the design scheme;
the manufacturing state is monitored by a state monitoring module (131), the current manufacturing state is output to a wireless communication module (11) by the state monitoring module (131), and the current manufacturing state output by the wireless communication module (11) is transmitted to a cloud server (2);
and the cloud server (2) outputs the current manufacturing state to the control terminal (12).
8. The method for controlling an intelligent manufacturing system for mechanical parts according to claim 6, comprising the steps of:
the control terminal (12) submits a design scheme to the design module (21);
the design module (21) extracts the number of the control terminal (12) and writes the number into a design scheme.
9. The method for controlling an intelligent manufacturing system for mechanical parts according to claim 8, comprising the steps of:
the design module (21) outputting the design to the wireless communication module (11);
the wireless communication module (11) outputting the design to the operation module (132);
the marking module (133) extracts the number in the design and marks the number on the corresponding manufactured part.
10. The method for controlling an intelligent manufacturing system for mechanical parts according to claim 6, comprising the steps of:
the operation module (132) acquires the real-time modified design scheme and the current manufacturing state;
if the modified design conflicts with a currently completed manufactured part, replacing the currently manufactured part with the operating module (132);
the operation module (132) outputs a replacement signal to the wireless communication module (11), and the wireless communication module (11) forwards the replacement signal to the control terminal (12).
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| CN202010849968.7A CN112051812A (en) | 2020-08-21 | 2020-08-21 | Intelligent manufacturing system of mechanical component and working method thereof |
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| CN202010849968.7A CN112051812A (en) | 2020-08-21 | 2020-08-21 | Intelligent manufacturing system of mechanical component and working method thereof |
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Application publication date: 20201208 |