CN111397474A - 一种用于滑轨快速检验的工装总成 - Google Patents
一种用于滑轨快速检验的工装总成 Download PDFInfo
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Abstract
本发明公开了一种用于滑轨快速检验的工装总成，包括框架，百分表保持块和磁铁，所述框架用于承载和固定滑轨，百分表保持块和磁铁，所述磁铁为电磁铁，所述框架内部开设有安装槽，在安装槽内安装磁铁和滑轨，百分表保持块用于检测滑轨的支撑。有益效果：每次可检测两个滑轨，单次检测数量增加，检测效率高；通过电磁铁吸附，滑轨的固定方便，快捷；工装总成结构简单，操作方便；电磁铁上的凹槽设计，提升吸附效果的同时提高检测精度。
Description
技术领域
本发明涉及检验工装技术领域，具体涉及一种用于滑轨快速检验的工装总成。
背景技术
滑轨是往复式柱塞泵中用于支撑十字头的支撑装置，支撑十字头的往复运动，所以滑轨属于精度较高的关键薄壁件。正是由于其精度高、壁的厚度薄，所以在加工过程中极易变形，现在滑轨在检测过程中一般有将滑轨安装到十字头箱体中进行检测和使用三坐标进行检测两种方式。使用第一种方式会受到工件的制约，并且速度较慢，效率较低；滑轨是四分之一圆，拟合成圆检测时精度更高，使用第二种方式进行检测时，单次只能检测一个滑轨，误差较大。
发明内容
本发明的目的克服现有技术的不足，提供一种用于滑轨快速检验的工装总成，每次可检测两个滑轨，单次检测数量增加，检测效率高；通过电磁铁吸附，滑轨的固定方便，快捷；工装总成结构简单，操作方便；电磁铁上的凹槽设计，提升吸附效果的同时提高检测精度。
本发明的目的是通过以下技术措施达到的：一种用于滑轨快速检验的工装总成，包括框架，百分表保持块和磁铁，所述框架用于承载和固定滑轨，百分表保持块和磁铁，所述磁铁为电磁铁，所述框架内部开设有安装槽，在安装槽内安装磁铁和滑轨，百分表保持块用于检测滑轨的支撑。
进一步地，所述磁铁为2块，安装槽为2个，2个安装槽相对设置，每个安装槽中有1个磁铁。
进一步地，在与滑轨接触的磁铁表面上设有凹槽，所述凹槽用于容置滑轨表面的凸条。
进一步地，所述凹槽的数量与滑轨表面的凸条数量相等。
进一步地，所述凹槽与滑轨表面的凸条一对一配合使用。
进一步地，所述滑轨的底部与安装槽底面接触。
进一步地，所述框架为整体铸造成形。
进一步地，所述滑轨的一侧的百分表保持块为1块以上。
与现有技术相比，本发明的有益效果是：提供一种用于滑轨快速检验的工装总成，每次可检测两个滑轨，单次检测数量增加，检测效率高；通过电磁铁吸附，滑轨的固定方便，快捷；工装总成结构简单，操作方便；电磁铁上的凹槽设计，提升吸附效果的同时提高检测精度。
下面结合附图和具体实施方式对本发明作详细说明。
附图说明
图1是本发明的结构示意图。
图2是本发明的俯视结构图。
其中，1.框架，2.磁铁，3.滑轨，4.百分表保持块,5.凸条。
具体实施方式
如图1和2所示，一种用于滑轨快速检验的工装总成，包括框架1，百分表保持块4和磁铁2，所述框架1用于承载和固定滑轨3，百分表保持块4和磁铁2，所述磁铁2为电磁铁，所述框架1内部开设有安装槽，在安装槽内安装磁铁2和滑轨3，百分表保持块4用于检测滑轨的支撑。所述工装总成结构简单，加工方便，使用简单，单次检测滑轨3的数量较现有技术多，检测效率高。
所述磁铁2为2块，安装槽为2个，2个安装槽相对设置，每个安装槽中有1个磁铁2。每块磁铁2分别吸附1个滑轨3，单次检测滑轨3的数量提升到2个。滑轨3本身整体形状是四分之一圆的弧形结构，所以磁铁2整体形状也是四分之一圆的弧形结构。磁铁2的弧形内表面与滑轨3弧形外表面贴合。
在与滑轨3接触的磁铁2表面上设有凹槽，所述凹槽用于容置滑轨3表面的凸条5。所述凹槽的数量与滑轨3表面的凸条5数量相等。所述凹槽与滑轨3表面的凸条5一对一配合使用。滑轨3的弧形外表面本身是设有多条凸条5的，(凸条5用于在柱塞泵十字头箱体内作往复运动，)通过在磁铁2弧形内表面上设相对应的凹槽，能充分保证与滑轨3外表面吸附，保证吸附力，省去中间过渡装置，有效利用磁力；同时也让磁铁2的弧形内表面与滑轨3弧形外表面贴合更完整，模拟实际使用情况，检测准确。面对附图2，以右侧滑轨3的取放为例，取出过程：将右侧滑轨3向左移动，使滑轨3的凸条5从电磁铁接触的凹槽中脱离，然后将滑轨向上抽出即可；放入过程：将滑轨3向下插入，当滑轨3底部触及框架1底部时，向右移动即可使滑轨3的凸条5与电磁铁的凹槽接触。
所述滑轨3的底部与安装槽底面接触。通过安装槽的底面为滑轨3的底部提供一个支撑固定力，保证使用精度。
所述框架1为整体铸造成形。以保证框架1在使用过程中不易变形，保证使用精度。框架1为圆筒状。
所述滑轨3的一侧的百分表保持块4为1块以上。一块以上的百分表保持块4平铺于滑轨3的两端，各端相邻百分表保持块4之间通过螺栓连接。选择由多个百分表保持块4组装的方式，大大简化了百分表保持块4的加工难度。百分表保持块4为百分表提供支撑，在检测滑轨3时，以保证百分表的正常使用和精度。
工作原理：将待检测的滑轨3放入工装总成中，打开磁铁2的开关，由交流电源控制磁铁2的充磁，进而自动吸附滑轨3，方便快捷，使用百分表同时对2个滑轨3进行检测，完毕之后由交流电源控制磁铁2消磁，退磁，实现已检测滑轨3的退出，完成单次检测。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (8)
1.一种用于滑轨快速检验的工装总成，其特征在于：包括框架，百分表保持块和磁铁，所述框架用于承载和固定滑轨，百分表保持块和磁铁，所述磁铁为电磁铁，所述框架内部开设有安装槽，在安装槽内安装磁铁和滑轨，百分表保持块用于检测滑轨的支撑。
2.根据权利要求1所述的用于滑轨快速检验的工装总成，其特征在于：所述磁铁为2块，安装槽为2个，2个安装槽相对设置，每个安装槽中有1个磁铁。
3.根据权利要求1或2所述的用于滑轨快速检验的工装总成，其特征在于：在与滑轨接触的磁铁表面上设有凹槽，所述凹槽用于容置滑轨表面的凸条。
4.根据权利要求3所述的用于滑轨快速检验的工装总成，其特征在于：所述凹槽的数量与滑轨表面的凸条数量相等。
5.根据权利要求4所述的用于滑轨快速检验的工装总成，其特征在于：所述凹槽与滑轨表面的凸条一对一配合使用。
6.根据权利要求1所述的用于滑轨快速检验的工装总成，其特征在于：所述滑轨的底部与安装槽底面接触。
7.根据权利要求1所述的用于滑轨快速检验的工装总成，其特征在于：所述框架为整体铸造成形。
8.根据权利要求1所述的用于滑轨快速检验的工装总成，其特征在于：所述滑轨一侧的百分表保持块为1块以上。
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