CN111376040A - A mobile phone PCBA board automatic assembly machine - Google Patents

A mobile phone PCBA board automatic assembly machine Download PDF

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Publication number
CN111376040A
CN111376040A CN202010321473.7A CN202010321473A CN111376040A CN 111376040 A CN111376040 A CN 111376040A CN 202010321473 A CN202010321473 A CN 202010321473A CN 111376040 A CN111376040 A CN 111376040A
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pcba board
mobile phone
cylinder
frame
cell
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CN111376040B (en
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刘翥
王强国
邓建荣
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Guangdong Mountain Industry Co ltd
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Guangdong Mountain Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00Unpacking of articles or materials, not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Telephone Set Structure (AREA)

Abstract

The invention relates to a full-automatic assembly machine for mobile phone PCBA boards, which comprises a workbench, a PCBA board conveying device and a material taking manipulator, wherein the PCBA board conveying device and the material taking manipulator are arranged on the workbench, the material taking manipulator is arranged on the side of the PCBA board conveying device, a transfer membrane removing device, a PCBA board assembly device, a mobile phone frame conveying device and an automatic screw driving device are further arranged on the workbench, when the full-automatic assembly machine for mobile phone PCBA boards works, the PCBA board conveying device drives a PCBA board storage box to convey to a material loading position, the material taking manipulator takes out a single mobile phone PCBA board from the PCBA board storage box and conveys the single mobile phone PCBA board to the transfer membrane removing device, the transfer membrane removing device tears and removes a packaging membrane on the mobile phone PCBA board, the mobile phone frame conveying device conveys the mobile phone frame to an assembly station, the PCBA board assembly device absorbs the membrane removed PCBA board to be assembled in a mobile phone frame, then the mobile phone PCBA board and, need not artifical equipment, beat the screw, the production demand is satisfied in automatic equipment operation.

Description

一种手机PCBA板全自动组装机A mobile phone PCBA board automatic assembly machine

技术领域technical field

本发明涉及手机装配设备领域,具体涉及一种手机PCBA板全自动组装机。The invention relates to the field of mobile phone assembly equipment, in particular to a mobile phone PCBA board automatic assembly machine.

背景技术Background technique

手机是由上框、中框、PCBA板、摄像头、指纹模块、屏幕、各类传感器、指纹模块、按键等等多个零件组装而成,随着行业的纵向发展,手机组装向自动化、无人化的方向发展着,而在手机纵多组装工序中,PCBA板组装到手机框是其关键工序之一。Mobile phones are assembled from multiple parts such as upper frame, middle frame, PCBA board, camera, fingerprint module, screen, various sensors, fingerprint modules, buttons, etc. In the vertical multi-assembly process of the mobile phone, the assembly of the PCBA board to the mobile phone frame is one of its key processes.

手机PCBA板指的是PCB空板经过SMT工艺上件了很多电子元件的电路板,手机PCBA板完成SMT后,为了避免PCBA板受污染,PCBA板表面都包覆有一层包装薄膜,包装薄膜包覆众多电子元件保证PCBA板运输时不受污染,所以PCBA板组装到手机框前,要先把PCBA板上的包装膜去掉然后再组装到手机框中,而又由于PCBA板厚度较薄受力容易损毁,这种复杂结构限制了手机PCBA板自动设备的发展,为了保证位置精确现在都是人工组装,而人工操作产能低下,现场市场上还没有一款能够实现将PCBA板自动组装到手机框中的设备。The mobile phone PCBA board refers to the circuit board with many electronic components on the empty PCB board through the SMT process. After the mobile phone PCBA board completes the SMT, in order to avoid the contamination of the PCBA board, the surface of the PCBA board is covered with a layer of packaging film. Covering many electronic components ensures that the PCBA board will not be polluted during transportation. Therefore, before the PCBA board is assembled to the mobile phone frame, the packaging film on the PCBA board should be removed first and then assembled into the mobile phone frame. It is easy to be damaged. This complex structure restricts the development of automatic equipment for mobile phone PCBA boards. In order to ensure the accurate position, it is now manually assembled, and the production capacity of manual operation is low. There is no one on the market that can automatically assemble the PCBA board to the mobile phone frame. equipment in .

发明内容SUMMARY OF THE INVENTION

针对现有技术存在缺陷,本发明所要解决的问题是如何实现自动化稳定组装手机PCBA板到手机框中,为此提供了一种手机PCBA板全自动组装机,具体技术方案如下:In view of the defects in the prior art, the problem to be solved by the present invention is how to realize the automatic and stable assembly of the mobile phone PCBA board into the mobile phone frame, for this purpose, a mobile phone PCBA board automatic assembly machine is provided, and the specific technical scheme is as follows:

一种手机PCBA板全自动组装机,包括工作台和安装在工作台上的PCBA板输送装置、取料机械手,PCBA板输送装置驱动PCBA板收纳盒输送到上料位置,取料机械手位于PCBA板输送装置侧方,所述工作台上还安装有中转去膜装置、PCBA板组装装置、手机框输送装置、自动打螺丝装置,取料机械手从PCBA板收纳盒中取出单个手机PCBA板运输到中转去膜装置,中转去膜装置撕开去除手机PCBA板上的包装膜,PCBA板组装装置、自动打螺丝装置位于手机框输送装置侧方,手机框输送装置输送手机框,PCBA板组装装置吸取去膜后的PCBA板组装到手机框中,自动打螺丝装置对手机PCBA板、手机框进行打螺丝固定。A mobile phone PCBA board automatic assembly machine, comprising a worktable, a PCBA board conveying device and a reclaiming manipulator installed on the worktable, the PCBA board conveying device drives a PCBA board storage box to convey to a feeding position, and the reclaiming manipulator is located on the PCBA board. On the side of the conveying device, the worktable is also equipped with a transfer film removal device, a PCBA board assembly device, a mobile phone frame conveying device, and an automatic screw-driving device. Film removal device, transfer film removal device to tear and remove the packaging film on the mobile phone PCBA board, PCBA board assembly device and automatic screwing device are located on the side of the mobile phone frame conveying device. The PCBA board after the film is assembled into the mobile phone frame, and the automatic screwing device screws the mobile phone PCBA board and the mobile phone frame.

作为本发明的一种优选方案,所述中转去膜装置包括去膜治具板、去膜定位机构、撕膜旋转气缸、撕膜伸出气缸和撕膜夹紧气缸,去膜治具板设有用于放置手机PCBA板的定位槽,去膜治具板上方安装去膜定位机构,去膜定位机构夹紧定位手机PCBA板防止撕膜时偏移,撕膜旋转气缸位于治具板侧方,撕膜旋转气缸驱动撕膜伸出气缸转动,定位槽侧方设有开口,撕膜伸出气缸驱动撕膜夹紧气缸伸出或缩回,撕膜夹紧气缸伸出从开口进入定位槽,撕膜夹紧气缸夹紧手机PCBA板表面的包装膜。As a preferred solution of the present invention, the transfer film removal device includes a film removal jig plate, a film removal positioning mechanism, a film removal rotation cylinder, a film removal extension cylinder, and a film removal clamping cylinder. There is a positioning slot for placing the mobile phone PCBA board. The film removal positioning mechanism is installed on the top of the film removal fixture board. The film removal positioning mechanism clamps and positions the mobile phone PCBA board to prevent deviation when the film is torn off. The film peeling rotary cylinder is located on the side of the fixture board. The tearing film rotating cylinder drives the tearing film out of the cylinder to rotate, and there is an opening on the side of the positioning groove. The tearing film extends out of the cylinder to drive the tearing film clamping cylinder to extend or retract. The tear-off film clamping cylinder clamps the packaging film on the surface of the mobile phone PCBA board.

作为本发明的一种优选方案,所述定位机构包括第一气缸、第一定位块、第二气缸和第二定位块,第一气缸位于定位槽上侧,第二气缸位于定位槽左侧,第一气缸驱动第一定位块移动,第二气缸驱动第二定位块移动,第一定位块、第二定位块伸入定位槽内相互配合夹紧定位手机PCBA板。As a preferred solution of the present invention, the positioning mechanism includes a first cylinder, a first positioning block, a second cylinder and a second positioning block, the first cylinder is located on the upper side of the positioning groove, and the second cylinder is located on the left side of the positioning groove, The first cylinder drives the first positioning block to move, the second cylinder drives the second positioning block to move, the first positioning block and the second positioning block extend into the positioning groove to cooperate with each other to clamp and position the mobile phone PCBA board.

作为本发明的一种优选方案,所述PCBA板组装装置包括组装支撑架、X轴移动模组、X轴移动板、Y轴移动模组、Y轴移动板、Z轴移动模组、L形Z轴移动板、R轴旋转台、旋转轴、L形旋转架、W轴旋转台、吸盘安装座和吸盘,支撑架上方安装X轴移动模组,X轴移动模组驱动X轴移动板沿X方向前后移动,X轴移动板上方安装Y轴移动模组,Y轴移动模组驱动Y轴移动板沿Y方向左右移动,Y轴移动板侧方安装Z轴移动模组,Z轴移动模组驱动L形Z轴移动板沿Z方向上下升降,L形Z轴移动板侧面上方安装R轴旋转台,R轴旋转台驱动旋转轴沿R方向转动,旋转轴底部安装L形旋转架,L形旋转架左侧安装W轴旋转台,W轴旋转台驱动右侧的吸盘安装座沿W方向转动,吸盘安装座底部安装吸盘,吸盘吸取PCBA板组装到手机框中。As a preferred solution of the present invention, the PCBA board assembly device includes an assembly support frame, an X-axis moving module, an X-axis moving plate, a Y-axis moving module, a Y-axis moving plate, a Z-axis moving module, and an L-shaped moving module. Z-axis moving plate, R-axis rotating table, rotating shaft, L-shaped rotating frame, W-axis rotating table, suction cup mounting seat and suction cup, X-axis moving module is installed above the support frame, and the X-axis moving module drives the X-axis moving plate along the Move back and forth in the X direction, install the Y-axis moving module above the X-axis moving plate, the Y-axis moving module drives the Y-axis moving plate to move left and right in the Y direction, install the Z-axis moving module on the side of the Y-axis moving plate, and the Z-axis moving module The group drives the L-shaped Z-axis moving plate to lift up and down along the Z direction. The R-axis rotary table is installed above the side of the L-shaped Z-axis moving plate. The R-axis rotary table drives the rotating shaft to rotate in the R direction. The bottom of the rotating shaft is installed with an L-shaped rotating frame. The W-axis rotary table is installed on the left side of the rotary frame, and the W-axis rotary table drives the suction cup mounting seat on the right to rotate in the W direction. The suction cup is installed at the bottom of the suction cup mounting seat.

作为本发明的一种优选方案,所述支撑架处安装有等离子风扇。As a preferred solution of the present invention, a plasma fan is installed at the support frame.

作为本发明的一种优选方案,所述手机框输送装置包括手机框输送轨道架、皮带传送机构、组装定位机构和打螺丝定位机构,手机框输送轨道架内安装皮带传送机构,皮带传送机构驱动手机框从手机框输送轨道架前端移动到后端,手机框输送轨道架中部安装有组装定位机构、打螺丝定位机构,手机框到达组装工位时,组装定位机构定位夹紧手机框,手机框到达打螺丝工位时,打螺丝定位机构夹紧手机框。As a preferred solution of the present invention, the mobile phone frame conveying device includes a mobile phone frame conveying rail frame, a belt transmission mechanism, an assembly positioning mechanism and a screw positioning mechanism. A belt transmission mechanism is installed in the mobile phone frame conveying rail frame, and the belt transmission mechanism drives The mobile phone frame moves from the front end to the back end of the mobile phone frame conveying track frame. The middle of the mobile phone frame conveying track frame is equipped with an assembly positioning mechanism and a screw positioning mechanism. When the mobile phone frame arrives at the assembly station, the assembly positioning mechanism locates and clamps the mobile phone frame, When reaching the screwing station, the screw positioning mechanism clamps the mobile phone frame.

作为本发明的一种优选方案,所述组装定位机构包括组装定位气缸、组装升降台、组装左夹紧气缸、组装右夹紧气缸,组装定位气缸驱动组装升降台升起从而将手机框抬升脱离轨道架,组装左夹紧气缸、组装右夹紧气缸相互配合夹紧手机框。As a preferred solution of the present invention, the assembly positioning mechanism includes an assembly positioning cylinder, an assembly lifting platform, a left clamping cylinder, and a right clamping cylinder. The assembly positioning cylinder drives the assembly lifting platform to lift up to lift and disengage the mobile phone frame. Track frame, assemble the left clamping cylinder and assemble the right clamping cylinder to cooperate with each other to clamp the mobile phone frame.

作为本发明的一种优选方案,所述打螺丝定位机构包括打螺丝定位气缸、打螺丝升降台、左压紧气缸、右压紧气缸,打螺丝定位气缸驱动打螺丝升降台升起从而将手机框抬升脱离轨道架,左压紧气缸、右压紧气缸相互配合压紧PCBA板、手机框防止打螺丝时偏位。As a preferred solution of the present invention, the screw positioning mechanism includes a screw positioning cylinder, a screw lifting platform, a left pressing cylinder, a right pressing cylinder, and the screw positioning cylinder drives the screw lifting platform to rise to lift the mobile phone. The frame is lifted and separated from the rail frame, and the left pressing cylinder and the right pressing cylinder cooperate with each other to press the PCBA board and the mobile phone frame to prevent deviation when screwing.

作为本发明的一种优选方案,所述自动打螺丝装置包括移动模组、电批和CCD相机,移动模组驱动电批、CCD相机移动,电批拧紧螺丝,CCD相机拍照定位。As a preferred solution of the present invention, the automatic screw-driving device includes a mobile module, an electric batch and a CCD camera, the mobile module drives the electric batch and the CCD camera to move, the electric batch tightens the screws, and the CCD camera takes pictures and positions.

作为本发明的一种优选方案,所述PCBA板输送装置包括PCBA板输送轨道架、皮带传送机构、抬升气缸,PCBA板输送轨道架内安装皮带传送机构,皮带传送机构驱动PCBA板收纳盒从PCBA板输送轨道架前端移动到后端,抬升气缸抬起末端的PCBA板收纳盒以便取料机械手取料。As a preferred solution of the present invention, the PCBA board conveying device includes a PCBA board conveying rail frame, a belt conveying mechanism, and a lifting cylinder. A belt conveying mechanism is installed in the PCBA board conveying rail frame, and the belt conveying mechanism drives the PCBA board storage box from the PCBA board The front end of the board conveying rail frame moves to the back end, and the lifting cylinder lifts the PCBA board storage box at the end so that the material is taken out by the reclaiming manipulator.

有益效果:手机PCBA板全自动组装机在工作时,PCBA板输送装置驱动PCBA板收纳盒输送到上料位置,取料机械手从PCBA板收纳盒中取出单个手机PCBA板运输到中转去膜装置,中转去膜装置撕开去除手机PCBA板上的包装膜,手机框输送装置输送手机框在组装工位,PCBA板组装装置吸取去膜后的PCBA板组装到手机框中,然后自动打螺丝装置对手机PCBA板、手机框进行打螺丝固定,完成手机PCBA板组装到手机框,无需人工组装、打螺丝,自动化组装作业满足生产需求。Beneficial effects: When the mobile phone PCBA board automatic assembly machine is working, the PCBA board conveying device drives the PCBA board storage box to convey it to the feeding position, and the reclaiming manipulator takes out a single mobile phone PCBA board from the PCBA board storage box and transports it to the transfer film removal device. The transfer film removal device tears and removes the packaging film on the PCBA board of the mobile phone. The mobile phone frame conveying device transports the mobile phone frame to the assembly station. The PCBA board assembly device absorbs the removed PCBA board and assembles it into the mobile phone frame. The mobile phone PCBA board and the mobile phone frame are fixed with screws, and the mobile phone PCBA board is assembled to the mobile phone frame without manual assembly and screwing, and the automatic assembly operation meets the production requirements.

附图说明Description of drawings

图1是本发明的整体立体图;Fig. 1 is the overall perspective view of the present invention;

图2是本发明的中转去膜装置的立体图;Fig. 2 is the perspective view of the transfer film removing device of the present invention;

图3是本发明的中转去膜装置的定位机构的立体图;3 is a perspective view of the positioning mechanism of the transfer film removing device of the present invention;

图4是本发明的中转去膜装置的撕膜伸出气缸、撕膜夹紧气缸相配合时的立体图;Fig. 4 is the perspective view of the film-tear film extension cylinder and the film-tear film clamping cylinder of the transfer film removal device of the present invention when matched;

图5是本发明的PCBA板组装装置的立体图;5 is a perspective view of the PCBA board assembly device of the present invention;

图6是本发明的PCBA板组装装置另一视角的立体图;6 is a perspective view of the PCBA board assembly device of the present invention from another perspective;

图7是本发明的Z轴移动模组、R轴旋转台、W轴旋转台相配合时的立体图;7 is a perspective view of the Z-axis moving module, the R-axis rotary table, and the W-axis rotary table of the present invention when they are matched;

图8是本发明的Z轴移动模组、R轴旋转台、W轴旋转台相配合时另一视角的立体图;8 is a perspective view of another perspective when the Z-axis moving module, the R-axis rotary table, and the W-axis rotary table of the present invention are matched;

图9是本发明的手机框输送装置的立体图;Fig. 9 is the perspective view of the mobile phone frame conveying device of the present invention;

图10是本发明的手机框输送装置的组装定位机构的立体图;10 is a perspective view of the assembly positioning mechanism of the mobile phone frame conveying device of the present invention;

图11是本发明的手机框输送装置的打螺丝定位机构的立体图;11 is a perspective view of the screw positioning mechanism of the mobile phone frame conveying device of the present invention;

图12是本发明的自动打螺丝装置的主视图;Fig. 12 is the front view of the automatic screw-driving device of the present invention;

图13是本发明的PCBA板输送装置的立体图;13 is a perspective view of the PCBA board conveying device of the present invention;

图14是本发明的PCBA板输送装置的另一视角的立体图。14 is a perspective view of the PCBA board conveying device of the present invention from another perspective.

具体实施方式Detailed ways

下面结合附图,对本发明的具体实施方式做进一步说明:Below in conjunction with the accompanying drawings, the specific embodiments of the present invention will be further described:

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的位置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated position or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific conditions.

如图1所示,一种手机PCBA板全自动组装机,包括工作台1和安装在工作台1上的PCBA板输送装置2、取料机械手3,PCBA板输送装置2驱动PCBA板收纳盒输送到上料位置,PCBA板收纳盒装有多个PCBA板,取料机械手3位于PCBA板输送装置2侧方,工作台1上还安装有中转去膜装置4、PCBA板组装装置5、手机框输送装置6、自动打螺丝装置7,取料机械手3从PCBA板收纳盒中取出单个手机PCBA板运输到中转去膜装置4,中转去膜装置4撕开去除手机PCBA板上的包装膜,PCBA板组装装置5、自动打螺丝装置7位于手机框输送装置6侧方,手机框输送装置6输送手机框,PCBA板组装装置5吸取去膜后的PCBA板组装到手机框中,自动打螺丝装置7对手机PCBA板、手机框进行打螺丝固定。As shown in Figure 1, a mobile phone PCBA board automatic assembly machine includes a workbench 1, a PCBA board conveying device 2 installed on the workbench 1, a reclaiming manipulator 3, and the PCBA board conveying device 2 drives the PCBA board storage box to convey At the loading position, the PCBA board storage box is equipped with a plurality of PCBA boards, the reclaiming manipulator 3 is located on the side of the PCBA board conveying device 2, and the workbench 1 is also installed with a transfer film removal device 4, PCBA board assembly device 5, mobile phone frame Conveying device 6, automatic screwing device 7, reclaiming manipulator 3 takes out a single mobile phone PCBA board from the PCBA board storage box and transports it to the transfer film removal device 4. The transfer film removal device 4 tears and removes the packaging film on the mobile phone PCBA board, PCBA The board assembly device 5 and the automatic screwing device 7 are located on the side of the mobile phone frame conveying device 6. The mobile phone frame conveying device 6 conveys the mobile phone frame, and the PCBA board assembly device 5 absorbs the PCBA board after film removal and assembles it into the mobile phone frame. 7 Fix the mobile phone PCBA board and mobile phone frame with screws.

如图2~4所示,中转去膜装置4包括去膜治具板41、去膜定位机构、撕膜旋转气缸42、撕膜伸出气缸43和撕膜夹紧气缸44,去膜治具板41设有用于放置手机PCBA板的定位槽41a,去膜治具板41上方安装去膜定位机构,去膜定位机构夹紧定位手机PCBA板防止撕膜时偏移,撕膜旋转气缸42位于去膜治具板41侧方,撕膜旋转42驱动撕膜伸出气缸转动,定位槽41a侧方设有开口41b,撕膜伸出气缸44驱动撕膜夹紧气缸伸出或缩回,当撕膜旋转气缸42驱动撕膜伸出气缸43、撕膜夹紧气缸44转动到与开口41b对正的位置时,撕膜伸出气缸43驱动撕膜夹紧气缸44伸出,撕膜夹紧气缸44端部从开口41b处进入定位槽41a,撕膜夹紧气缸44夹紧手机PCBA板表面的包装膜准备撕开。具体的,去膜定位机构包括第一气缸47、第一定位块48、第二气缸49和第二定位块410,第一气缸47位于定位槽41a上侧,第二气缸49位于定位槽41a左侧,第一气缸47驱动第一定位块48移动,第二气缸49驱动第二定位块410移动,第一定位块48、第二定位块410伸入定位槽41a内相互配合夹紧定位手机PCBA板,开口位41b于定位槽41a右侧,另外,中转去膜装置4还包括废膜回收盒411,撕开包装膜后,撕膜夹紧气缸44松开包装膜掉入废膜回收盒411中进行收纳。As shown in Figures 2 to 4, the transfer film removal device 4 includes a film removal fixture plate 41, a film removal positioning mechanism, a film removal rotation cylinder 42, a film removal extension cylinder 43 and a film removal clamping cylinder 44. The film removal fixture The board 41 is provided with a positioning slot 41a for placing the mobile phone PCBA board, and a film removal positioning mechanism is installed above the film removal fixture plate 41. On the side of the film removal fixture plate 41, the tear film rotation 42 drives the tear film extension cylinder to rotate, and the side of the positioning groove 41a is provided with an opening 41b, and the tear film extension cylinder 44 drives the tear film clamping cylinder to extend or retract. When the tearing film rotating cylinder 42 drives the tearing film extending cylinder 43, and the tearing film clamping cylinder 44 rotates to the position aligned with the opening 41b, the tearing film extending cylinder 43 drives the tearing film clamping cylinder 44 to extend, and the tearing film clamping cylinder 44 is pulled out. The end of the air cylinder 44 enters the positioning groove 41a from the opening 41b, and the film-tear clamping cylinder 44 clamps the packaging film on the surface of the PCBA board of the mobile phone to be torn. Specifically, the film removing positioning mechanism includes a first cylinder 47, a first positioning block 48, a second cylinder 49 and a second positioning block 410. The first cylinder 47 is located on the upper side of the positioning groove 41a, and the second cylinder 49 is located on the left side of the positioning groove 41a. The first cylinder 47 drives the first positioning block 48 to move, the second cylinder 49 drives the second positioning block 410 to move, and the first positioning block 48 and the second positioning block 410 extend into the positioning groove 41a to cooperate with each other to clamp and position the mobile phone PCBA The opening position 41b is on the right side of the positioning groove 41a. In addition, the transfer film removal device 4 also includes a waste film recovery box 411. After tearing the packaging film, the tear film clamping cylinder 44 releases the packaging film and falls into the waste film recovery box 411. storage in.

如图5~8所示,PCBA板组装装置5包括组装支撑架51、X轴移动模组52、X轴移动板53、Y轴移动模组54、Y轴移动板55、Z轴移动模组65、L形Z轴移动板57、R轴旋转台58、旋转轴59、L形旋转架510、W轴旋转台511、吸盘安装座512和取料吸盘513,组装支撑架51上方安装X轴移动模组52,X轴移动模组52驱动X轴移动板53沿X方向前后移动,X轴移动板53上方安装Y轴移动模组54,Y轴移动模组54驱动Y轴移动板55沿Y方向左右移动,Y轴移动板55侧方安装Z轴移动模组56,Z轴移动模组56驱动L形Z轴移动板57沿Z方向上下升降,L形Z轴移动板57侧面上方安装R轴旋转台58,R轴旋转8驱动旋转轴59沿R方向转动,旋转轴59底部安装L形旋转架510,L形旋转架510左侧安装W轴旋转台511,W轴旋转台511驱动右侧的吸盘安装座512沿W方向转动,吸盘安装座512底部安装取料吸盘513,取料吸盘513吸取PCBA板14。具体的,X轴移动模组52、Y轴移动模组54、Z轴移动模组56相互配合使取料吸盘513移动大位移到达PCBA板14上方然后吸取PCBA板14,然后X轴移动模组52、Y轴移动模组54、Z轴移动模组56再次配合使取料吸盘带着PCBA板14移动靠近手机中框,R轴旋转台58、W轴旋转台511相互配合进行细微调节使取料吸盘带着PCBA板转动变化方位逐渐斜插到手机中框中,组装快捷,另外,组装支撑架51处安装有等离子风扇515,等离子风扇515有除静电作用,而在Y轴移动板55内侧安装有CCD相机516,CCD相机516用于拍摄下方物料方便定位,R轴旋转台58、W轴旋转台511为中空旋转平台,PCBA板组装装置5操作灵活,组装精密无需人工拿着PCBA板组装,自动化程度高,另外,L形Z轴移动板、L形旋转架为L形有助于节约空间更好安装R轴旋转台、W轴旋转台。As shown in FIGS. 5 to 8 , the PCBA board assembly device 5 includes an assembly support frame 51 , an X-axis moving module 52 , an X-axis moving plate 53 , a Y-axis moving module 54 , a Y-axis moving plate 55 , and a Z-axis moving module 65. The L-shaped Z-axis moving plate 57, the R-axis rotary table 58, the rotary shaft 59, the L-shaped rotary frame 510, the W-axis rotary table 511, the suction cup mounting seat 512 and the reclaiming suction cup 513, and the X-axis is installed above the assembly support frame 51 The moving module 52, the X-axis moving module 52 drives the X-axis moving plate 53 to move back and forth along the X direction, the Y-axis moving module 54 is installed above the X-axis moving plate 53, and the Y-axis moving module 54 drives the Y-axis moving plate 55 along the The Y-axis moves left and right, the Z-axis moving module 56 is installed on the side of the Y-axis moving plate 55, the Z-axis moving module 56 drives the L-shaped Z-axis moving plate 57 to move up and down in the Z direction, and the L-shaped Z-axis moving plate 57 is installed above the side The R-axis rotary table 58, the R-axis rotation 8 drives the rotary shaft 59 to rotate in the R direction, the L-shaped rotary frame 510 is installed on the bottom of the rotary shaft 59, the W-axis rotary table 511 is installed on the left side of the L-shaped rotary frame 510, and the W-axis rotary table 511 drives The suction cup mounting seat 512 on the right side rotates in the W direction, the suction cup mounting seat 512 is installed with a reclaiming suction cup 513 at the bottom, and the material taking suction cup 513 sucks the PCBA board 14 . Specifically, the X-axis moving module 52, the Y-axis moving module 54, and the Z-axis moving module 56 cooperate with each other to make the reclaiming suction cup 513 move a large displacement to reach the top of the PCBA board 14 and then suck the PCBA board 14, and then the X-axis moving module 52. The Y-axis moving module 54 and the Z-axis moving module 56 cooperate again to make the reclaiming sucker move with the PCBA board 14 close to the middle frame of the mobile phone. The material suction cup takes the PCBA board to rotate and change the orientation and is gradually inserted into the middle frame of the mobile phone, which is quick to assemble. In addition, a plasma fan 515 is installed at the assembly support frame 51. A CCD camera 516 is installed. The CCD camera 516 is used for photographing the material below to facilitate positioning. The R-axis rotary table 58 and the W-axis rotary table 511 are hollow rotary platforms. The PCBA board assembly device 5 is flexible in operation and precise in assembly without manual assembly. , The degree of automation is high. In addition, the L-shaped Z-axis moving plate and the L-shaped rotary frame are L-shaped, which helps to save space and better install the R-axis rotary table and the W-axis rotary table.

如图9~11所示,手机框输送装置6包括手机框输送轨道架61、皮带传送机构62、组装定位机构63和打螺丝定位机构64,手机框输送轨道架61内安装皮带传送机构62,通过电机驱动皮带传动来实现输送料为常规技术,所以皮带传送机构62具体结构不再累述,皮带传送机构62驱动手机框从手机框输送轨道架前端移动到后端,手机框输送轨道架61中部安装有组装定位机构63、打螺丝定位机构63,手机框到达组装工位时,组装定位机构63定位夹紧手机框,手机框到达打螺丝工位时,打螺丝定位机构64夹紧手机框。具体的,组装定位机构63包括组装定位气缸631、组装升降台632、组装左夹紧气缸633、组装右夹紧气缸634,组装定位气缸631驱动组装升降台632升起从而将手机框抬升脱离轨道架,组装左夹紧气缸633、组装右夹紧气缸634相互配合夹紧手机框防止组装PCBA板时偏移。另外,打螺丝定位机构64包括打螺丝定位气缸641、打螺丝升降台642、左压紧气缸643、右压紧气缸644,打螺丝定位气缸641驱动打螺丝升降台升起从而将手机框抬升脱离轨道架,左压紧气缸643、右压紧气缸644连接有压板,左压紧气缸643、右压紧气缸644相互配合压紧PCBA板、手机框防止打螺丝时偏位。As shown in FIGS. 9 to 11 , the mobile phone frame conveying device 6 includes a mobile phone frame conveying rail frame 61 , a belt conveying mechanism 62 , an assembly positioning mechanism 63 and a screw positioning mechanism 64 , and a belt conveying mechanism 62 is installed in the mobile phone frame conveying rail frame 61 . It is a conventional technology to realize the conveying of materials through the motor-driven belt transmission, so the specific structure of the belt conveying mechanism 62 will not be described again. An assembly positioning mechanism 63 and a screw positioning mechanism 63 are installed in the middle. When the mobile phone frame reaches the assembly station, the assembly positioning mechanism 63 positions and clamps the mobile phone frame. When the mobile phone frame reaches the screwing station, the screw positioning mechanism 64 clamps the mobile phone frame. . Specifically, the assembly positioning mechanism 63 includes an assembly positioning cylinder 631 , an assembly lifting platform 632 , an assembly left clamping cylinder 633 , and an assembly right clamping cylinder 634 . The assembly positioning cylinder 631 drives the assembly lifting platform 632 to rise to lift the mobile phone frame off the track. Assembling the left clamping cylinder 633 and assembling the right clamping cylinder 634 cooperate with each other to clamp the mobile phone frame to prevent offset when assembling the PCBA board. In addition, the screw positioning mechanism 64 includes a screw positioning cylinder 641, a screw lifting platform 642, a left pressing cylinder 643, and a right pressing cylinder 644. The screw positioning cylinder 641 drives the screw lifting platform to rise to lift and disengage the mobile phone frame. For the rail frame, the left pressing cylinder 643 and the right pressing cylinder 644 are connected with a pressure plate, and the left pressing cylinder 643 and the right pressing cylinder 644 cooperate with each other to press the PCBA board and the mobile phone frame to prevent deviation when screwing.

如图12所示,自动打螺丝装置7包括移动模组、电批72和CCD相机73,移动模组由X轴移动模组、Y移动模组、Z移动模组组成,其原理与PCBA板组装装置5的移动模组相同不再累述,移动模组驱动电批72、CCD相机73移动,螺丝供料器(未画出)将螺丝输送到PCBA板处,电批72拧紧螺丝,CCD相机73拍照定位方便精确打螺丝。As shown in Figure 12, the automatic screw-driving device 7 includes a mobile module, an electric batch 72 and a CCD camera 73. The mobile module is composed of an X-axis mobile module, a Y-moving module, and a Z-moving module. Its principle is the same as that of the PCBA board. The mobile module of the assembly device 5 is the same and will not be described again. The mobile module drives the electric batch 72 and the CCD camera 73 to move. The screw feeder (not shown) transports the screws to the PCBA board. The electric batch 72 tightens the screws and the CCD camera 73 moves. The camera 73 is convenient for taking pictures and positioning the screws accurately.

如图13和14所示,PCBA板输送装置2包括PCBA板输送轨道架21、皮带传送机构、抬升气缸23,PCBA板输送轨道架21内安装皮带传送机构,皮带传送机构驱动PCBA板收纳盒从PCBA板输送轨道架前端移动到后端,抬升气缸23抬起末端的PCBA板收纳盒以便取料机械手3取料。As shown in Figures 13 and 14, the PCBA board conveying device 2 includes a PCBA board conveying rail frame 21, a belt conveying mechanism, and a lifting cylinder 23. A belt conveying mechanism is installed in the PCBA board conveying rail frame 21, and the belt conveying mechanism drives the PCBA board storage box from The front end of the PCBA board conveying rail frame is moved to the rear end, and the lifting cylinder 23 lifts the PCBA board storage box at the end so that the reclaiming manipulator 3 can take the material.

以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with the specific preferred embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. Under the premise, some simple deductions or substitutions can also be made, which should be regarded as belonging to the protection scope of the present invention.

Claims (10)

1. The utility model provides a full-automatic kludge of cell-phone PCBA board, includes the workstation and installs PCBA board conveyor, the manipulator of fetching material on the workstation, and PCBA board conveyor drive PCBA board receiver carries the material loading position, and the manipulator of fetching material is located PCBA board conveyor side, its characterized in that: still install the transfer on the workstation and remove membrane device, PCBA board assembly device, cell-phone frame conveyor, automatic screw device of beating, material taking manipulator takes out single cell-phone PCBA board from PCBA board receiver and transports the transfer and remove membrane device, the transfer is removed the membrane device and is torn the packaging film of getting rid of on the cell-phone PCBA board, PCBA board assembly device, automatic screw device of beating is located cell-phone frame conveyor side, cell-phone frame conveyor carries the cell-phone frame, PCBA board assembly device absorbs the PCBA board assembly after the striping in the cell-phone frame, automatic screw device of beating is to cell-phone PCBA board, the cell-phone frame is beaten the screw fixation.
2. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 1 is characterized in that: transfer device that strips film includes the striping tool board, the striping positioning mechanism, dyestripping revolving cylinder, dyestripping stretch out cylinder and dyestripping die clamping cylinder, the striping tool board is equipped with the constant head tank that is used for placing cell-phone PCBA board, the installation of striping tool board top is removed the positioning mechanism, it shifts when the clamping location cell-phone PCBA board of striping positioning mechanism prevents the dyestripping, dyestripping revolving cylinder is located tool board side, dyestripping revolving cylinder drive dyestripping stretches out the cylinder and rotates, the constant head tank side is equipped with the opening, dyestripping stretches out cylinder drive dyestripping die clamping cylinder and stretches out or the withdrawal, dyestripping die clamping cylinder stretches out and gets into the constant head tank from the opening, dyestripping die clamping cylinder presss from both sides the packaging film on cell-phone PCBA.
3. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 2, is characterized in that: positioning mechanism includes first cylinder, first locating piece, second cylinder and second locating piece, and first cylinder is located the constant head tank upside, and the second cylinder is located the constant head tank left side, and the first locating piece of first cylinder drive removes, and the second locating piece of second cylinder drive removes, and first locating piece, second locating piece stretch into in the constant head tank and mutually support and press from both sides tight location cell-phone PCBA board.
4. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 1 is characterized in that: the PCBA board assembling device comprises an assembling support frame, an X-axis moving module, an X-axis moving plate, a Y-axis moving module, a Y-axis moving plate, a Z-axis moving module, an L-shaped Z-axis moving plate, an R-axis rotating table, a rotating shaft, an L-shaped rotating frame, a W-axis rotating table, a sucker mounting seat and a sucker, wherein the X-axis moving module is mounted above the support frame and drives the X-axis moving plate to move back and forth along the X direction, the Y-axis moving module is mounted above the X-axis moving plate and drives the Y-axis moving plate to move left and right along the Y direction, the Z-axis moving module is mounted on the side of the Y-axis moving plate and drives the L-shaped Z-axis moving plate to lift up and down along the Z direction, the R-axis moving plate is mounted above the side face of the L-shaped Z-axis moving plate, the R-axis rotating, the sucking disc mount pad on W axle revolving stage drive right side rotates along W direction, and sucking disc is installed to sucking disc mount pad bottom, and the sucking disc absorbs the PCBA board and assembles in the cell-phone frame.
5. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 4 is characterized in that: and the plasma fan is arranged at the support frame.
6. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 1 is characterized in that: cell-phone frame conveyor includes cell-phone frame delivery track frame, belt transport mechanism, equipment positioning mechanism and beats screw positioning mechanism, install belt transport mechanism in the cell-phone frame delivery track frame, belt transport mechanism drives the cell-phone frame and removes the rear end from cell-phone frame delivery track frame front end, cell-phone frame delivery track frame mid-mounting has equipment positioning mechanism, beat screw positioning mechanism, when the cell-phone frame reachs the equipment station, equipment positioning mechanism fixes a position and presss from both sides tight cell-phone frame, when the cell-phone frame reachs the screw station, beat screw positioning mechanism and press from both sides tight cell-phone frame.
7. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 6, is characterized in that: the assembly positioning mechanism comprises an assembly positioning cylinder, an assembly lifting platform, an assembly left clamping cylinder and an assembly right clamping cylinder, the assembly positioning cylinder drives the assembly lifting platform to lift so as to separate the mobile phone frame from the track frame, and the assembly left clamping cylinder and the assembly right clamping cylinder are matched with each other to clamp the mobile phone frame.
8. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 6, is characterized in that: beat screw positioning mechanism and beat screw elevating platform, left side compress tightly cylinder, right compress tightly cylinder including beating screw positioning cylinder, beat screw elevating platform, thereby beat screw positioning cylinder drive and beat the screw elevating platform and rise and break away from the track frame with the cell-phone frame lifting, left side compress tightly cylinder, right compress tightly the cylinder and mutually support and compress tightly PCBA board, cell-phone frame when preventing to beat the screw off normal.
9. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 1 is characterized in that: the automatic screw driving device comprises a movable module, an electric screwdriver and a CCD camera, wherein the movable module drives the electric screwdriver and the CCD camera to move, the electric screwdriver screws, and the CCD camera photographs and positions.
10. The full-automatic assembly machine for the PCBA board of the mobile phone according to claim 1 is characterized in that: PCBA board conveyor includes PCBA board delivery track frame, belt transport mechanism, lifting cylinder, installation belt transport mechanism in the PCBA board delivery track frame, and belt transport mechanism drive PCBA board receiver removes the rear end from PCBA board delivery track frame front end, and the lifting cylinder lifts up terminal PCBA board receiver so that the manipulator of getting gets the material and get the material.
CN202010321473.7A 2020-04-22 2020-04-22 A fully automatic assembly machine for mobile phone PCBA boards Active CN111376040B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
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CN113459530A (en) * 2021-07-02 2021-10-01 苏州华智诚精工科技有限公司 Visual alignment assembly platform device for bottom frame and glass screen
CN113478211A (en) * 2021-08-16 2021-10-08 深圳明京环境科技有限公司 Automatic disassembling equipment and disassembling method for rear cover adhesive type mobile phone
CN115570368A (en) * 2022-09-26 2023-01-06 东莞市沃德精密机械有限公司 Automatic screw mechanism of beating of casing and strengthening rib
CN116079371A (en) * 2023-03-02 2023-05-09 广州维思车用部件有限公司 Rearview mirror lens assembly equipment
CN117001330A (en) * 2023-09-10 2023-11-07 上海丸旭电子科技有限公司 An online fully automatic screw machine
CN117102862A (en) * 2023-08-31 2023-11-24 三和泰(无锡)半导体专用设备有限公司 A kind of motor PCB board assembly equipment
CN120587919A (en) * 2025-07-10 2025-09-05 安徽优尚电子技术有限公司 Electronic scale base PCB board assembly device and method

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Publication number Priority date Publication date Assignee Title
CN113459530A (en) * 2021-07-02 2021-10-01 苏州华智诚精工科技有限公司 Visual alignment assembly platform device for bottom frame and glass screen
CN113478211A (en) * 2021-08-16 2021-10-08 深圳明京环境科技有限公司 Automatic disassembling equipment and disassembling method for rear cover adhesive type mobile phone
CN115570368A (en) * 2022-09-26 2023-01-06 东莞市沃德精密机械有限公司 Automatic screw mechanism of beating of casing and strengthening rib
CN116079371A (en) * 2023-03-02 2023-05-09 广州维思车用部件有限公司 Rearview mirror lens assembly equipment
CN117102862A (en) * 2023-08-31 2023-11-24 三和泰(无锡)半导体专用设备有限公司 A kind of motor PCB board assembly equipment
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CN120587919A (en) * 2025-07-10 2025-09-05 安徽优尚电子技术有限公司 Electronic scale base PCB board assembly device and method
CN120587919B (en) * 2025-07-10 2025-12-26 安徽优尚电子技术有限公司 An assembly device and method for an electronic scale base PCB board

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