CN111266514A - Intelligent machine tool based on automatic riveting production of umbrella ribs - Google Patents
Intelligent machine tool based on automatic riveting production of umbrella ribs Download PDFInfo
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- 210000000988 bone and bone Anatomy 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/16—Drives for riveting machines; Transmission means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/36—Rivet sets, i.e. tools for forming heads; Mandrels for expanding parts of hollow rivets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
- B21J15/42—Special clamping devices for workpieces to be riveted together, e.g. operating through the rivet holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
- B21J15/44—Rivet hole positioners
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及伞骨加工设备领域,具体涉及的是一种基于伞骨自动化铆接生产的智能加工机床。The invention relates to the field of umbrella rib processing equipment, in particular to an intelligent processing machine tool based on automatic riveting production of umbrella ribs.
背景技术Background technique
伞,作为一种用于遮阳和挡雨的生活必需用品,在日常中使用非常频繁。伞的结构主要包括伞柄、与伞柄连接的若干组伞骨以及受伞骨支撑的伞面。一般伞骨大多为折叠骨,折叠伞骨主要由若干组伞骨段分别铆接而成。Umbrella, as a daily necessities for sunshade and rain protection, is used very frequently in daily life. The structure of the umbrella mainly includes an umbrella handle, several groups of umbrella ribs connected with the umbrella handle, and an umbrella surface supported by the umbrella ribs. Generally, the umbrella rib is mostly folded bone, and the folded umbrella rib is mainly formed by riveting several groups of umbrella rib segments respectively.
在现有技术中,伞骨铆接技术还较为原始,主要依靠人工手动操作,用手将伞骨段放至铆钉机进行铆接,每组伞骨至少需要铆接七处铆钉,每次铆接只能铆接一个铆钉,所以铆接的速度非常慢;在操作中,工人的手指还经常有被铆钉机打伤的风险;然而伞骨的生产需求量又非常巨大,使得工厂需要大批工人来铆接伞骨,因此,该工艺具有人工成本高、工人容易受到伤害的风险;且人工操作容易产生偏差,出现铆接不良、长短钉等品质问题。In the prior art, the rivet riveting technology is still relatively primitive. It mainly relies on manual operation. The rib segment is placed in a riveting machine by hand for riveting. Each group of ribs needs to be riveted at least seven rivets, and each riveting can only be riveted. One rivet, so the riveting speed is very slow; during the operation, the worker's fingers are often at risk of being injured by the riveting machine; however, the production demand of the umbrella ribs is very huge, so that the factory needs a large number of workers to rive the umbrella ribs, so , this process has the risk of high labor cost and workers are easily injured; and manual operation is prone to deviation, and quality problems such as poor riveting and long and short nails occur.
有鉴于此,本申请人针对上述问题进行深入研究,遂有本案产生。In view of this, the applicant has conducted in-depth research on the above-mentioned problems, resulting in this case.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种基于伞骨自动化铆接生产的智能加工机床,能够对伞骨进行自动化铆接,省时省力,避免人员安全事故,提高铆接精度高和铆接质量。The main purpose of the present invention is to provide an intelligent processing machine tool based on automatic riveting production of umbrella rib, which can automatically rive the umbrella rib, save time and effort, avoid personnel safety accidents, and improve riveting precision and riveting quality.
为了达成上述目的,本发明的解决方案是:In order to achieve the above-mentioned purpose, the solution of the present invention is:
一种基于伞骨自动化铆接生产的智能加工机床,其中,包括模具机构、驱动机构以及铆接机构,所述模具机构对伞骨段进行定位,所述驱动机构驱动铆接机构相对模具机构运动,所述铆接机构将伞骨段铆接在一起。An intelligent processing machine tool based on automatic riveting production of umbrella rib, which includes a mold mechanism, a driving mechanism and a riveting mechanism, the mold mechanism positions the umbrella rib segment, the driving mechanism drives the riveting mechanism to move relative to the mold mechanism, and the The riveting mechanism rives the rib segments together.
进一步的,所述模具机构包括支撑台架、模具驱动装置以及若干个定位模具,所述定位模具与支撑台架滑动连接,所述模具驱动装置设在支撑台架上,所述模具驱动装置驱动定位模具合并或者分离。Further, the mold mechanism includes a support stand, a mold drive device and several positioning molds, the positioning molds are slidably connected to the support stand, the mold drive device is arranged on the support stand, and the mold drive device drives Positioning molds to merge or separate.
进一步的,所述支撑台架具有导轨,所述定位模具为依次相邻第一模块、第二模块、第三模块以及第四模块,所述第二模块与导轨固定连接,所述第一模块、第三模块以及第四模块与导轨滑动连接,所述模具驱动装置驱动第一模块和第四模块沿导轨方向做水平运动。Further, the support platform has a guide rail, the positioning mold is adjacent to a first module, a second module, a third module and a fourth module in sequence, the second module is fixedly connected to the guide rail, and the first module , the third module and the fourth module are slidably connected with the guide rail, and the mold driving device drives the first module and the fourth module to move horizontally along the guide rail direction.
进一步的,所述模具机构还包括若干个复位弹簧,所述第二模块具有与第三模块贴合的第一贴合面,所述第三模块具有与第二模块贴合的第二贴合面,所述复位弹簧设在第一贴合面与第二贴合面之间。Further, the mold mechanism also includes a plurality of return springs, the second module has a first abutment surface that fits with the third module, and the third module has a second abutment surface that fits with the second module. surface, the return spring is arranged between the first abutting surface and the second abutting surface.
进一步的,所述第一贴合面设有容置复位弹簧的第一容纳槽,所述第二贴合面设有若干个容置复位弹簧的第二容纳槽,所述复位弹簧的一端抵顶于第一容纳槽的槽底且另一端抵顶于第二容纳槽的槽底。Further, the first abutting surface is provided with a first accommodating groove for accommodating a return spring, the second abutting surface is provided with a plurality of second accommodating grooves for accommodating a restoring spring, and one end of the restoring spring The other end is abutted against the bottom of the first accommodating groove and the other end is abutted against the bottom of the second accommodating groove.
进一步的,所述导轨的上表面设有向上凸起的卡块,所述第四模块的下表面对应卡块设有卡块让位槽。Further, the upper surface of the guide rail is provided with a blocking block that protrudes upward, and the lower surface of the fourth module is provided with a blocking block giving way slot corresponding to the blocking block.
进一步的,所述模具驱动装置为气缸。Further, the mold driving device is an air cylinder.
进一步的,所述定位模具设有固定伞骨段的定位槽以及为铆接机构让位的铆接通孔。Further, the positioning die is provided with a positioning groove for fixing the rib segment and a riveting through hole for the riveting mechanism.
进一步的,所述第一模块设有第一定位槽,所述第二模块设有第二定位槽第三定位槽以及第四定位槽,所述第二定位槽和第三定位槽的相同一端与第一定位槽连通,并且相同的另一端与第四定位槽连通,所述所述第三模块设有第五定位槽,第六定位槽以及第七定位槽,所述第五定位槽一端与第二定位槽连通且另一端与第七定位槽连通,所述第六定位槽与第四定位槽和第七定位槽连通,所述第四模块设有第八定位槽,所述第八定位槽与第七定位槽连通。Further, the first module is provided with a first positioning slot, the second module is provided with a second positioning slot, a third positioning slot and a fourth positioning slot, and the second positioning slot and the third positioning slot have the same end. It communicates with the first positioning slot, and the same other end is communicated with the fourth positioning slot. The third module is provided with a fifth positioning slot, a sixth positioning slot and a seventh positioning slot. One end of the fifth positioning slot is provided. It communicates with the second positioning slot and the other end communicates with the seventh positioning slot. The sixth positioning slot communicates with the fourth positioning slot and the seventh positioning slot. The fourth module is provided with an eighth positioning slot. The positioning groove communicates with the seventh positioning groove.
进一步的,所述第一定位槽与第二定位槽的连通处设有第一铆接通孔,所述第一定位槽和第三定位槽的连通处设有第二铆接通孔,所述第二定位槽与第四定位槽的连通处设有第三铆接通孔,所述第二定位槽与第五定位槽的连通处设有第四铆接通孔,所述第三定位槽与第四定位槽的连通处设有第五铆接通孔,所述第六定位槽与第七定位槽的连通处设有第六铆接通孔,所述第七定位槽与第八定位槽的连通处设有第七铆接通孔。Further, a first riveting through hole is formed at the communication place between the first positioning groove and the second positioning groove, a second riveting through hole is formed at the communication place between the first positioning groove and the third positioning groove, and the A third riveting through hole is formed at the communication place between the second positioning groove and the fourth positioning groove, a fourth riveting through hole is formed at the communication place between the second positioning groove and the fifth positioning groove, and the third positioning groove and the fourth positioning groove are connected with each other. A fifth riveting through hole is arranged at the communication place of the positioning groove, a sixth riveting through hole is arranged at the communication place between the sixth positioning slot and the seventh positioning slot, and the communication place between the seventh positioning slot and the eighth positioning slot is set. There is a seventh riveted through hole.
进一步的,每一所述铆接通孔连接的两个所述定位槽具有不同的槽深。Further, the two positioning grooves connected by each of the riveted through holes have different groove depths.
进一步的,所述第四定位槽与第六定位槽的槽深相等,所述第七定位槽与第八定位槽的槽深相等,所述第一定位槽的槽深大于第二定位槽与第三定位槽的槽深,所述第二定位槽的槽深大于第四定位槽与第五定位槽的槽深,所述第七定位槽的槽深大于第六定位槽与第五定位槽的槽深,所述第三定位槽的槽深小于第六定位槽的槽深。Further, the groove depths of the fourth positioning groove and the sixth positioning groove are equal, the groove depths of the seventh positioning groove and the eighth positioning groove are the same, and the groove depth of the first positioning groove is greater than that of the second positioning groove and the The groove depth of the third positioning groove, the groove depth of the second positioning groove is greater than the groove depth of the fourth positioning groove and the fifth positioning groove, and the groove depth of the seventh positioning groove is greater than the sixth positioning groove and the fifth positioning groove. The groove depth of the third positioning groove is smaller than the groove depth of the sixth positioning groove.
进一步的,所述第一定位槽上开设有第一让位槽,所述第二定位槽上开设有第二让位槽,所述第三定位槽上开设有第三让位槽,所述第五定位槽上开设有第四让位槽,所述第六定位槽上开设有第五让位槽,所述第八定位槽上开设有第六让位槽。Further, the first positioning groove is provided with a first giving way groove, the second positioning groove is provided with a second giving way groove, the third positioning groove is provided with a third giving way groove, and the The fifth positioning groove is provided with a fourth giving way groove, the sixth positioning groove is provided with a fifth giving way groove, and the eighth positioning groove is provided with a sixth giving way groove.
进一步的,所述驱动机构包括驱动铆接机构沿垂直导轨延伸方向进行水平运动的横向驱动机构、驱动铆接机构沿导轨延伸方向水平运动的纵向驱动机构以及驱动铆接结构沿导轨竖直方向进行竖直运动的竖向驱动机构。Further, the drive mechanism includes a transverse drive mechanism that drives the riveting mechanism to move horizontally along the extending direction of the vertical guide rail, a longitudinal drive mechanism that drives the riveting mechanism to move horizontally along the extending direction of the guide rail, and a vertical drive mechanism that drives the riveting mechanism to move vertically along the vertical direction of the guide rail. vertical drive mechanism.
进一步的,所述横向驱动机构包括第一轨道、第一承载板以及第一驱动装置,所述第一轨道水平设置,所述第一轨道的延伸方向与导轨的延伸方向相垂直,所述第一承载板与所述第一轨道滑动连接,所述第一驱动装置驱动所述第一承载板沿着所述第一轨道的延伸方向做水平运动。Further, the lateral driving mechanism includes a first rail, a first carrying plate and a first driving device, the first rail is arranged horizontally, the extension direction of the first rail is perpendicular to the extension direction of the guide rail, and the first rail is arranged horizontally. A carrying plate is slidably connected to the first rail, and the first driving device drives the first carrying plate to move horizontally along the extending direction of the first rail.
进一步的,所述第一驱动装置包括第一电机以及第一丝杆,所述第一电机水平设置在所述机架上,所述第一电机的输出端与第一丝杆连接,所述第一丝杆的轴线方向与第一导轨的延伸方向相平行,所述第一承载板底部设有与第一轨道相配合的第一滑轨以及与第一丝杆螺纹配合的第一螺母滑块。Further, the first driving device includes a first motor and a first screw rod, the first motor is horizontally arranged on the frame, the output end of the first motor is connected with the first screw rod, the The axial direction of the first screw rod is parallel to the extension direction of the first guide rail, and the bottom of the first bearing plate is provided with a first slide rail matched with the first rail and a first nut slide screwed with the first screw rod. piece.
进一步的,所述纵向驱动机构包括第二轨道、第二承载板以及第二驱动装置,所述第二轨道设在所述第一承载板上,所述第二轨道沿第一承载板的长度方向延伸,所述第二承载板与所述第二轨道滑动连接,所述第二驱动装置驱动所述第二承载板沿着所述第二轨道的延伸方向做水平运动。Further, the longitudinal driving mechanism includes a second rail, a second carrying plate and a second driving device, the second rail is provided on the first carrying plate, and the second rail is along the length of the first carrying plate The second carrying plate is slidably connected to the second rail, and the second driving device drives the second carrying plate to move horizontally along the extending direction of the second rail.
进一步的,所述第二驱动装置包括第二电机以及第二丝杆,所述第二电机水平设置在所述第一承载板上,所述第二电机的输出端与第二丝杆连接,所述第二丝杆的轴线方向与第二导轨的延伸方向相平行,所述第二承载板底部设有与第二轨道相配合的第二滑轨以及与第二丝杆螺纹配合的第二螺母滑块。Further, the second driving device includes a second motor and a second screw rod, the second motor is horizontally arranged on the first bearing plate, and the output end of the second motor is connected with the second screw rod, The axis direction of the second screw rod is parallel to the extending direction of the second guide rail, and the bottom of the second bearing plate is provided with a second slide rail matched with the second rail and a second screw thread matched with the second screw rod. Nut slider.
进一步的,所述竖向驱动机构包括支撑架以及第三驱动机构,所述支撑架包括与第二承载板固定连接的固定部,所述固定部设有朝模具机构方向水平延伸的支撑部,所述第三驱动机构设在支撑部上,所述第三驱动机构驱动铆接机构做竖直方向运动。Further, the vertical drive mechanism includes a support frame and a third drive mechanism, the support frame includes a fixing portion fixedly connected with the second bearing plate, and the fixing portion is provided with a support portion extending horizontally toward the direction of the mold mechanism, The third driving mechanism is arranged on the support portion, and the third driving mechanism drives the riveting mechanism to move in the vertical direction.
更进一步的,所述第三驱动机构为气缸。Further, the third driving mechanism is an air cylinder.
进一步的,所述铆接机构包括抵顶铆钉上表面的上模、抵顶铆钉下表面的下模以及输送铆钉的送料臂,所述上模包括上轴杆以及上模台,所述上轴杆与第三驱动机构的输出端连接,所述上模台的表面与所述上轴杆的下表面连接,所述上模台的下表面设有向下延伸的上顶针,所述下模设在第二承载板上,所述下模包括下轴杆以及下模台,所述下轴杆设在所述上轴杆的正下方,所述下轴杆的上端与下模台连接,所述模台的上表面设有下顶针,所述送料臂连接在支撑部的侧壁。Further, the riveting mechanism includes an upper die on the upper surface of the abutting rivet, a lower die on the lower surface of the abutting rivet, and a feeding arm for conveying the rivet, and the upper die includes an upper shaft and an upper die table, the upper shaft. It is connected with the output end of the third drive mechanism, the surface of the upper die table is connected with the lower surface of the upper shaft rod, the lower surface of the upper die table is provided with an upper ejector pin extending downward, and the lower die On the second bearing plate, the lower mold includes a lower shaft rod and a lower mold table, the lower shaft rod is arranged just below the upper shaft rod, and the upper end of the lower shaft rod is connected with the lower mold table, so The upper surface of the die table is provided with a lower ejector pin, and the feeding arm is connected to the side wall of the support portion.
进一步的,所述铆接机构还包括下模驱动装置,所述下模驱动装置竖直设在第二承载板上,所述下模驱动装置的输出端与下轴杆连接。Further, the riveting mechanism further includes a lower die driving device, the lower die driving device is vertically arranged on the second bearing plate, and the output end of the lower die driving device is connected with the lower shaft.
进一步的,其特征在于,所述铆接机构还包括驱动送料臂偏摆的推摆机构。Further, it is characterized in that the riveting mechanism further comprises a push-push mechanism for driving the yaw of the feeding arm.
进一步的,所述推摆机构包括设在上轴杆上的弧形传动板,设在所述支撑部侧面的拨动件,所述弧形传动板与拨动件接触连接,所述送料臂的内侧面设有抵顶柱,所述抵顶柱与拨动件侧面相互抵顶。Further, the push-swing mechanism includes an arc-shaped transmission plate arranged on the upper shaft, a toggle member disposed on the side of the support portion, the arc-shaped transmission plate is in contact and connection with the toggle member, and the feeding arm The inner side of the device is provided with an abutting column, and the abutting column and the side surface of the toggle piece abut against each other.
进一步的,所述上轴杆设有导向螺钉,所述导向螺钉垂直上轴杆的轴线设置,所述支撑部远离送料臂一侧的侧面设有导向条形孔,所述导向条形孔沿竖直方向延伸设置,所述导向螺钉穿过导向条形孔。Further, the upper shaft is provided with a guide screw, and the guide screw is arranged perpendicular to the axis of the upper shaft, and the side of the support portion away from the feeding arm is provided with a guide strip hole, and the guide strip hole is along the The guide screw is extended in the vertical direction, and the guide screw passes through the guide strip hole.
进一步的,所述铆接机构还包括限位螺钉,所述支撑部靠近送料臂一侧的侧面设有供限位螺钉配合连接的螺纹孔。Further, the riveting mechanism further includes a limit screw, and a side surface of the support portion close to the side of the feeding arm is provided with a threaded hole for the matching connection of the limit screw.
采用上述结构后,本发明设有模具机构、驱动机构以及铆接机构,铆接伞骨时,各个定位模具处于相互分离状态,可通过人工操作或者机械手操作将各伞骨段放入各对应定位模具中,各个定位模具的定位槽对伞骨段起固定作用,之后模具驱动装置驱动定位模具合并,使得定位模具内的各个伞骨段相互插接,并且相互铆接的伞骨段的铆接孔相互对准,之后驱动机构驱动铆接机构对每个伞骨铆接点依次进行铆接,然后将铆接完毕的伞骨取出,定位模具自动复位,之后重复上述铆接步骤。After the above structure is adopted, the present invention is provided with a mold mechanism, a driving mechanism and a riveting mechanism. When riveting the ribs, each positioning mold is in a state of being separated from each other, and each umbrella rib segment can be put into each corresponding positioning mold by manual operation or manipulator operation. The positioning grooves of each positioning die play a role in fixing the rib segments, and then the die drive device drives the positioning dies to merge, so that the various rib segments in the positioning dies are inserted into each other, and the riveting holes of the rib segments riveted to each other are aligned with each other. Then, the driving mechanism drives the riveting mechanism to riveted each umbrella rib riveting point in turn, then the riveted rib is taken out, the positioning mold is automatically reset, and then the above riveting steps are repeated.
与现有技术相比,有益效果在于:Compared with the prior art, the beneficial effects are:
其一:本发明能够通过模具机构对各个伞骨段进行固定,并且能实现各个伞骨段之间自动配合,无需人工操作,从而简化铆接步骤降低劳动量,并且定位模具合并一次就能够将所有伞骨段的铆接孔都精确对准,大大减少了对铆接孔进行对准的操作时间,从而提高了伞骨的铆接效率。One: the present invention can fix each umbrella rib segment through a mold mechanism, and can realize automatic cooperation between each umbrella rib segment without manual operation, thereby simplifying the riveting step and reducing the labor amount, and the positioning mold can be combined once. The riveting holes of the umbrella rib are precisely aligned, which greatly reduces the operation time for aligning the riveting holes, thereby improving the riveting efficiency of the umbrella rib.
其二:本发明通过驱动机构能驱动铆接机构进行三坐标轴方向的运动,在铆接过程中无需移动伞骨和模具,铆接机构能够自动对所有已经对准好铆接孔并进行铆接工作,实现自动化铆接,进一步提高铆接效率,并且本发明通过机械运作代替传统的人工操作,能够提高铆接工艺的精准度,大大减少不良品并且提升产品质量。Second: the present invention can drive the riveting mechanism to move in the direction of the three-coordinate axis through the driving mechanism, and does not need to move the rib and mold during the riveting process, and the riveting mechanism can automatically align all the riveting holes and perform riveting work, realizing automation. The riveting can further improve the riveting efficiency, and the present invention can improve the accuracy of the riveting process by replacing the traditional manual operation by mechanical operation, greatly reduce defective products and improve product quality.
其三,本发明下模设有下模驱动装置,所述下模驱动装置能对下模的高度进行调节,从而调节上模和下模铆接时的间隙,使得铆接机构能够适应不同长度的铆钉,使本发明使用更加灵活,增加适用范围。Thirdly, the lower die of the present invention is provided with a lower die driving device, and the lower die driving device can adjust the height of the lower die, thereby adjusting the gap between the upper die and the lower die during riveting, so that the riveting mechanism can adapt to rivets of different lengths. , so that the present invention can be used more flexibly and increase the scope of application.
附图说明Description of drawings
图1为本发明实施例伞骨的结构俯视图。FIG. 1 is a top view of the structure of an umbrella rib according to an embodiment of the present invention.
图2为本发明实施例伞骨的外形结构立体图。FIG. 2 is a perspective view of the outline structure of an umbrella rib according to an embodiment of the present invention.
图3为本发明的外形结构立体图。FIG. 3 is a perspective view of the external structure of the present invention.
图4为本发明的另一外形结构立体图。FIG. 4 is a perspective view of another external structure of the present invention.
图5为模具机构合模时的外形结构俯视图。FIG. 5 is a top view of the external structure of the mold mechanism when the mold is closed.
图6为模具机构开模时的外形结构立体图。6 is a perspective view of the external structure of the mold mechanism when the mold is opened.
图7为支撑台架的外形结构立体图。FIG. 7 is a perspective view of the external structure of the supporting platform.
图8为图5中A-A方向的结构剖面图。FIG. 8 is a cross-sectional view of the structure in the direction A-A in FIG. 5 .
图9为第一模块的外形结构立体图。FIG. 9 is a perspective view of the external structure of the first module.
图10为第二模块的外形结构立体图。FIG. 10 is a perspective view of the external structure of the second module.
图11为第二模块的另一外形结构立体图。FIG. 11 is a perspective view of another external structure of the second module.
图12为第三模块的外形结构立体图。FIG. 12 is a perspective view of the external structure of the third module.
图13为第三模块的另一外形结构立体图。FIG. 13 is a perspective view of another external structure of the third module.
图14为第四模块的外形结构立体图。FIG. 14 is a perspective view of the external structure of the fourth module.
图15为驱动机构与铆接机构连接的外形结构立体图。FIG. 15 is a perspective view of the external structure of the connection between the driving mechanism and the riveting mechanism.
图16为驱动机构与铆接机构连接的外形结构侧视图。Figure 16 is a side view of the external structure of the connection between the driving mechanism and the riveting mechanism.
图17为铆接机构的外形结构立体图。FIG. 17 is a perspective view of the external structure of the riveting mechanism.
图18为铆接机构的另一外形结构立体图。FIG. 18 is a perspective view of another external structure of the riveting mechanism.
图19为铆接结构的外形结构正视图。FIG. 19 is a front view of the external structure of the riveted structure.
图20为送料臂被抵顶开时的结构正视图。Figure 20 is a front view of the structure when the feeding arm is pushed out.
图中:In the picture:
机架-1;模具机构-2;支撑台架-21;模具驱动装置-22;Frame-1; Mould Mechanism-2; Supporting Platform-21; Mould Driving Device-22;
定位模具-23;第一模块-231;第一配合面-2311;第二模块-232;Positioning mold-23; first module-231; first mating surface-2311; second module-232;
第一容纳槽-2321;第二配合面-2322;第三配合面-2323;The first accommodating groove-2321; the second matching surface-2322; the third matching surface-2323;
第三模块-233;第二容纳槽-2331;第四配合面-2332;The third module-233; the second accommodating groove-2331; the fourth mating surface-2332;
第五配合面-2333;第四模块-234;卡块让位槽-2341;The fifth mating surface-2333; the fourth module-234; the blocking slot-2341;
第六配合面-2422;导轨-24;导轨主体-241;导轨凸边-242;The sixth mating surface-2422; the guide rail-24; the guide rail main body-241; the guide rail flange-242;
卡块-2421;复位弹簧-25;第一定位槽-261;第二定位槽-262;Block-2421; Return Spring-25; First Positioning Slot-261; Second Positioning Slot-262;
第三定位槽-263;第四定位槽-264;第五定位槽-265;The third positioning groove-263; the fourth positioning groove-264; the fifth positioning groove-265;
第六定位槽-266;第七定位槽-267;第八定位槽-268;The sixth positioning slot-266; the seventh positioning slot-267; the eighth positioning slot-268;
第一铆接通孔-271;第二铆接通孔-272;第三铆接通孔-273;The first riveting through hole-271; the second riveting through hole-272; the third riveting through hole-273;
第四铆接通孔-274;第五铆接通孔-275;第六铆接通孔-276;Fourth riveting through hole-274; fifth riveting through hole-275; sixth riveting through hole-276;
第七铆接通孔-277;第一让位槽-281;第二让位槽-282;The seventh riveting through hole-277; the first giving way slot-281; the second giving way slot-282;
第三让位槽-283;第四让位槽-284;第五让位槽-285;The third vacant slot-283; the fourth vacant slot-284; the fifth vacant slot-285;
第六让位槽-286;连接块-29;驱动机构-3;横向驱动机构-31;Sixth Giving Slot-286; Connecting Block-29; Drive Mechanism-3; Transverse Drive Mechanism-31;
第一轨道-311;第一承载板-312;第一电机-313;第一丝杆-314;The first track-311; the first bearing plate-312; the first motor-313; the first screw rod-314;
第一滑轨-315;第一螺母滑块-316;纵向驱动机构-32;First slide rail-315; First nut slider-316; Longitudinal drive mechanism-32;
第二轨道-321;第二承载板-322;第二电机-323;第二丝杆-324;The second rail-321; the second carrier plate-322; the second motor-323; the second screw-324;
第二滑轨-325;第二螺母滑块-326;竖向驱动机构-33;Second slide rail-325; Second nut slider-326; Vertical drive mechanism-33;
支撑架-331;固定部-3311;支撑部-3312;第三驱动机构-332;Supporting frame-331; Fixing part-3311; Supporting part-3312; Third driving mechanism-332;
铆接机构-4;上模-41;上轴杆-411;上模台-412;上顶针-413;Riveting mechanism-4; upper die-41; upper shaft-411; upper die table-412; upper ejector pin-413;
弧形传动板-414;拨动件-415;抵顶柱-416;导向螺钉-417;Arc Drive Plate-414; Toggle Piece-415; Abutment Post-416; Guide Screw-417;
导向条形孔-418;限位螺钉-419;下模-42;下轴杆-421;Guide strip hole-418; Limit screw-419; Lower die-42; Lower shaft-421;
下模台-422;下顶针-423;送料臂-43;送料槽-431;送料口-432;Lower die table-422; lower ejector pin-423; feeding arm-43; feeding chute-431; feeding port-432;
下模驱动装置-44;第一伞骨段-51;第二伞骨段-52;Lower die drive device-44; first rib segment-51; second rib segment-52;
第三伞骨段-53;第四伞骨段-54;第五伞骨段-55;The third rib segment-53; the fourth rib segment-54; the fifth rib segment-55;
第六伞骨段-56;插接槽-57;第一开槽口-601;第二开槽口-602;The sixth umbrella rib segment-56; the insertion slot-57; the first slot-601; the second slot-602;
第三开槽口-603;第四开槽口-604;第五开槽口-605;The third slot-603; the fourth slot-604; the fifth slot-605;
第六开槽口-606;第七开槽口-607;第八开槽口-608;The sixth slot-606; the seventh slot-607; the eighth slot-608;
第九开槽口-609;第十开槽口-610;第一通槽-701;The ninth slot-609; the tenth slot-610; the first through slot-701;
第二通槽-702;第三通槽-703;第四通槽-704;第五通槽-705;The second through-slot-702; the third through-slot-703; the fourth through-slot-704; the fifth through-slot-705;
第六通槽-706;第七通槽-707;第八通槽-708;第九通槽-709;The sixth through-slot-706; the seventh through-slot-707; the eighth through-slot-708; the ninth through-slot-709;
第十通槽-710。Tenth through slot - 710.
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面通过具体实施例来对本发明进行详细阐述。In order to further explain the technical solutions of the present invention, the present invention will be described in detail below through specific embodiments.
如图3-20所示,一种基于伞骨自动化铆接生产的智能加工机床,包括机架11,其中,还包括模具机构2、驱动机构3以及铆接机构4,所述模具机构2和驱动机构3均设在机架1上,所述模具机构2对伞骨段进行定位,所述驱动机构3驱动铆接机构4相对模具机构2运动,所述铆接机构4将伞骨段铆接在一起。As shown in Fig. 3-20, an intelligent processing machine tool based on automatic riveting production of umbrella ribs includes a frame 11, which also includes a
采用上述结构后,所述模具机构2对各个伞骨段进行定位和连接,之后驱动机构3驱动铆接机构4对每个伞骨铆接点依次进行铆接,然后将铆接完毕的伞骨取出,然后定位模具23自动复位重复上述铆接步骤。与现有技术相比,本发明能够实现自动化铆接,大大提高铆接效率。After the above structure is adopted, the
优选的,所述模具机构2包括支撑台架21、模具驱动装置22以及若干个定位模具23,所述支撑台架21固设在机架1上,所述定位模具23与支撑台架21滑动连接,所述模具驱动装置22固设在支撑台架21上,所述模具驱动装置22驱动定位模具23合并或者分离,所述定位模具23对伞骨段进行定位固定,当定位模具23分离时,将伞骨段放入各个定位模具23中,之后模具合并将各个伞骨段相互插接配合在一起。Preferably, the
更优选的,所述支撑台架21具有导轨24,所述导轨24设在支撑台架21的左右两侧并且沿纵向延伸,所述导轨24包括对定位模具23进行导向的导轨主体241,所述导轨主体241的内侧面设有沿导轨24延伸方向设有导轨凸边242,所述导轨凸边242的上表面与定位模具23的下表面相互抵顶,从而支撑定位模具23,所述定位模具23的左右两侧面与两侧的导轨主体241的内侧面相接触,从而对定位模具23移动进行导向,采用上述结构后,定位模具23移动时能够更加平稳。More preferably, the support table 21 has
作为本发明的实施例,所述定位模具23为依次相邻第一模块231、第二模块232、第三模块233以及第四模块234,所述第二模块232与导轨24通过螺栓固定连接,所述第一模块231、第三模块233以及第四模块234与导轨24滑动连接,所述模具驱动装置22设有两个,定位模具23合时,一个模具驱动装置22驱动第一模块231向第二模块232合并,同时另一个模具驱动装置22驱动第四模块234向第三模块233移动合并,并且推动第三模块233向第二模块232合并。As an embodiment of the present invention, the positioning
优选的,所述模具机构2还包括若干复位弹簧25,所述第二模块232具有与第三模块233贴合的第一贴合面,所述第一贴合面设有若干个容置复位弹簧25的第一容纳槽2321,所述第一容纳槽2321与第一贴合面垂直,所述第三模块233具有与第二模块232贴合的第二贴合面,所述第二贴合面设有若干个容置复位弹簧25的第二容纳槽2331,所述第二容纳槽2331与第一容纳槽2321一一对应设置,所述第二容纳槽2331与第二贴合面垂直,所述复位弹簧25的一端抵顶于第一容纳槽2321的槽底且另一端抵顶于第二容纳槽2331的槽底。Preferably, the
采用上述结构后,当模具分离时,所述模具驱动装置22驱动第四模块234和第一模块231向远离第二模块232的方向移动,所述第三模块233失去第四模块234的抵顶推力后,在复位弹簧25的弹力作用下,第三模块233与第二模块232相互远离,从而实现定位模具23的分离复位。With the above structure, when the molds are separated, the
优选的,所述导轨24的导轨凸边242上表面还设有向上凸起的卡块2421,所述第四模块234的下表面对应卡块2421设有卡块让位槽2341。所述定位模具23分离时,所述卡块2421用于抵顶限位第三模块233,防止第三模块233太过远离第二模块232,而使复位弹簧25掉落出第一容纳槽2321和第二容纳槽2331。所述卡块让位槽2341在第四模块234靠近第三模块233闭合时,为卡块2421提供让位,保证第四模块234能够正常合并贴紧第三模块233。Preferably, the upper surface of the
优选的,所述第一模块231与第四模块234的下表面设有连接块29,所述连接块29与模具驱动装置22的输出端通过连接,使得模具驱动装置22与第一模块231和第四模块234连接更加方便。Preferably, the lower surfaces of the
更优选的,所述模具驱动装置22为气缸,适用性更强并且方便维修更换。More preferably, the
优选的,所述定位模具23设有固定伞骨段的定位槽以及为铆接机构4让位的铆接通孔。Preferably, the positioning die 23 is provided with a positioning groove for fixing the umbrella rib segment and a riveting through hole for the
作为本发明的实施例,如图1-2所示,本发明所铆接的伞骨为三折式伞骨,并且具有六根相互铆接的伞骨段,所述各伞骨段分别为第一伞骨段51、第二伞骨段52、第三伞骨段53、第四伞骨段54、第五伞骨段55以及第六伞骨段56。As an embodiment of the present invention, as shown in Figures 1-2, the rib riveted in the present invention is a three-fold rib, and has six rib segments riveted to each other, and each rib segment is a first umbrella respectively The
根据上述伞骨结构,所述第一模块231设有第一定位槽261,所述第一定位槽261放置第一伞骨段51;所述第二模块232设有第二定位槽262第三定位槽263以及第四定位槽264,所述第二定位槽262放置第二伞骨段52,所述第三定位槽263放置第三伞骨段53,所述第二定位槽262和第三定位槽263的相同一端与第一定位槽261连通,并且相同的另一端与第四定位槽264连通;所述所述第三模块233设有第五定位槽265,第六定位槽266以及第七定位槽267,所述第五定位槽265放置第五伞骨段55,所述第六定位槽266放置第四伞骨段54,所述第五定位槽265一端与第二定位槽262连通且另一端与第七定位槽267连通,所述第六定位槽266与第四定位槽264和第七定位槽267连通;所述第四模块234设有第八定位槽268,所述第八定位槽268放置第六伞骨段56,所述第八定位槽268与第七定位槽267连通。采用上述结构后,定位模具23处于分离状态时,通过机械手或者人工操作将各个伞骨段放入对应的定位槽中,之后模具合并将各个伞骨段相互拼接在一起,加快伞骨的拼接对齐速度。According to the above-mentioned umbrella rib structure, the first module 231 is provided with a first positioning groove 261, and the first positioning groove 261 is placed with the first umbrella rib segment 51; the second module 232 is provided with a second positioning groove 262, a third The positioning groove 263 and the fourth positioning groove 264, the second positioning groove 262 is placed in the second rib segment 52, the third positioning groove 263 is placed in the third rib segment 53, the second positioning groove 262 and the third The same end of the positioning slot 263 is communicated with the first positioning slot 261, and the same other end is communicated with the fourth positioning slot 264; the third module 233 is provided with a fifth positioning slot 265, a sixth positioning slot 266 and a fourth positioning slot 264 Seven positioning grooves 267 , the fifth positioning groove 265 is placed in the fifth rib segment 55 , the sixth positioning groove 266 is placed in the fourth rib segment 54 , and one end of the fifth positioning groove 265 is communicated with the second positioning groove 262 And the other end communicates with the seventh positioning groove 267, the sixth positioning groove 266 communicates with the fourth positioning groove 264 and the seventh positioning groove 267; the fourth module 234 is provided with an eighth positioning groove 268, the eighth positioning groove 268 The sixth rib segment 56 is placed in the positioning groove 268 , and the eighth positioning groove 268 communicates with the seventh positioning groove 267 . After the above structure is adopted, when the positioning
优选的,所述第一定位槽261与第二定位槽262的连通处设有第一铆接通孔271,所述第一定位槽261和第三定位槽263的连通处设有第二铆接通孔272,所述第二定位槽262与第四定位槽264的连通处设有第三铆接通孔273,所述第二定位槽262与第五定位槽265的连通处设有第四铆接通孔274,所述第三定位槽263与第四定位槽264的连通处设有第五铆接通孔275,所述第六定位槽266与第七定位槽267的连通处设有第六铆接通孔276,所述第七定位槽267与第八定位槽268的连通处设有第七铆接通孔277。所述各个定位槽的连通处即为各个伞骨段的铆接点,所述各个铆接通孔为铆接机构4提供让位,保证铆接机构4下模能够伸入定位模具23内对伞骨段进行铆接。Preferably, a first riveting through
更有选的,作为发明的具体实施例,所述第一模块231具有与第二模块232配合的第一配合面2311,所述第一定位槽261沿着第一模块231的长度方向延伸并且逐渐向做倾斜,所述第一定位槽261延伸至第一配合面2311形成第一开槽口601与第二开槽口602。所述第一开槽口601的正下方开设第一通槽701,所述第二开槽口602的正下方开设第二通槽702。More preferably, as a specific embodiment of the invention, the
所述第二模块232具有与第一模块231配合的第二配合面2322以及与第三模块233配合的第三配合面2323,所述第二定位槽262沿第二模块232的长度方向延伸并且所述第二定位槽262的一端延伸至第二配合面2323形成第三开槽口603且另一端延伸至第三配合面2323形成第四开槽口604,所述第三定位槽一端延伸至第二配合面2323形成第五开槽口605且另一端延伸至第三配合面2323形成第六开槽口606。所述第三开槽口603的正下方开设第三通槽703,所述第四开槽口604的正下方开设第四通槽704,所述第五开槽口605的正下方开设第五通槽705,所述第六开槽口606的正下方开设第六通槽706。The
所述第三模块233具有与第二模块配合的第四配合面2332以及与第四模块234配合的第五配合面2333,所述第五定位槽265一端延伸至第四配合面2332形成第七开槽口607且另一端延伸至第五配合面2333形成第八槽口608,所述第六定位槽266沿第三模块233的长度方向延伸且逐渐向第四配合面2332倾斜,所述第六定位槽266一端延伸至第四配合面2332形成第九开槽口609。所述第七开槽口607的正下方开设第一通槽707,所述第八开槽口608的正下方开设第一通槽608,所述第九开槽口601的正下方开设第就通槽709。The
所述第四模块234具有与第三模块233配合的第六配合面2422,所述第八定位槽268沿长度方向延伸并且逐渐向第六配合面2422倾斜,所述第八定位槽268的一端延伸至第六配合面2422形成第十开槽口610,所述第十开槽口610的正下方开设第十通槽710。The
所述第一通槽701与第五通槽705对应连通且下方开设第二铆接通孔271,所述第二通槽702与第三通槽703连通且下方开设第一铆接通孔272,所述第四通槽704与第七通槽703连通且下方开设第四铆接通孔274,所述第九通槽709与第六通槽706连通且下方开设第五铆接通孔275,所述第八通槽708与第十通槽710连通且下方开设第七铆接通孔277。The first through-
优选的,如图2所示,所述各伞骨段具有供其他伞骨段插接的插接槽57,由于相互铆接的伞骨段在相互铆接前需要先相互插接在一起,因此每一所述铆接通孔连接的两个所述定位槽具有不同的槽深。如此一来各个相连通的定位槽的槽深存在深度差,才能使定位模具23合并时伞骨段能够插入插接槽57,形成相互插接的状态。Preferably, as shown in FIG. 2 , each rib segment has an
更优选的,在本发明的实施例中,由于定位模具23合并时,第四定位槽264与第六定位槽266共同固定第四伞骨段54,所以所述第四定位槽264与第六定位槽266的槽深相等,所述第七定位槽267和第八定位槽268共同固定第六伞骨段56,所以所述第七定位槽267与第八定位槽268的槽深相等。所述第一定位槽261的槽深大于第二定位槽262与第三定位槽263的槽深,使得定位模具23合并时第二伞骨段52和第三伞骨段53分别插入第一伞骨段51内。所述第二定位槽262的槽深大于第四定位槽264与第五定位槽265的槽深,使得定位模具23合并时第四伞骨段54和第五伞骨段55分别插入第二伞骨段52内。所述第七定位槽267的槽深大于第六定位槽266与第五定位槽265的槽深,使得定位模具23合并时第四伞骨段54和第五伞骨段55分别插入第六伞骨段56内。所述第三定位槽263的槽深小于第六定位槽266的槽深,使得定位模具23合并时第三伞骨段53插入第四伞骨段54内。More preferably, in the embodiment of the present invention, since the
优选的,在本发明的实施例中,采用机械手夹持伞骨段,并将伞骨段放入定位模具23中。为了给机械手放置伞骨段时提供让位,所述第一定位槽261上开设有第一让位槽281,所述第二定位槽262上开设有第二让位槽282,所述第三定位槽263上开设有第三让位槽283,所述第五定位槽265上开设有第四让位槽284,所述第六定位槽266上开设有第五让位槽285,所述第八定位槽268上开设有第六让位槽286。Preferably, in the embodiment of the present invention, the rib segment is clamped by a manipulator, and the rib segment is placed into the positioning
优选的,所述驱动机构3包括驱动铆接机构沿垂直导轨延伸方向进行水平运动的横向驱动机构31、驱动铆接机构沿导轨延伸方向水平运动的纵向驱动机构32以及驱动铆接结构沿导轨竖直方向进行竖直运动的竖向驱动机构33,采用上述结构后,本发明通过驱动机构3能驱动铆接机构4进行三坐标轴方向的运动,在铆接过程中无需移动伞骨和模具,并且只需一个铆接机构4就能够自动对所有已经对准好铆接孔并进行铆接工作,实现自动化铆接,进一步提高铆接效率,并且本发明通过机械运作代替传统的人工操作,能够提高铆接工艺的精准度,大大减少不良品并且提升产品质量。Preferably, the
优选的,所述横向驱动机构31包括第一轨道311、第一承载板312以及第一驱动装置,所述第一轨道311水平设置在机架1上,所述第一轨道311的延伸方向与导轨24的延伸方向相垂直,所述第一承载板312与所述第一轨道311滑动连接,所述第一驱动装置驱动所述第一承载板312沿着所述第一轨道311的延伸方向做水平运动,所述横向驱动机构31驱动铆接机构4进行横向运动。Preferably, the
优选的,所述第一驱动装置包括第一电机313以及第一丝杆314,所述第一电机313水平设置在所述机架1上,所述第一电机313的输出端与第一丝杆314连接,所述第一丝杆314的轴线方向与第一导轨24的延伸方向相平行,所述第一承载板312底部设有与第一轨道311相配合的第一滑轨315以及与第一丝杆314螺纹配合的第一螺母滑块316,所述第一驱动装置采用丝杆驱动,使得驱动铆接机构4时的定位精度更高且精度保持性、可靠性更好,加强铆接机构4铆接的精准度。Preferably, the first driving device includes a
优选的,所述纵向驱动机构32包括第二轨道321、第二承载板322以及第二驱动装置,所述第二轨道321设在所述第一承载板312上,所述第二轨道321沿第一承载板312的长度方向延伸,所述第二承载板322与所述第二轨道321滑动连接,所述第二驱动装置驱动所述第二承载板322沿着所述第二轨道321的延伸方向做水平运动,所述横向驱动机构31驱动铆接机构4进行纵向运动。Preferably, the
优选的,所述第二驱动装置包括第二电机323以及第二丝杆324,所述第二电机323水平设置在所述第一承载板312上,所述第二电机323的输出端与第二丝杆324连接,所述第二丝杆324的轴线方向与第二导轨24的延伸方向相平行,所述第二承载板322底部设有与第二轨道321相配合的第二滑轨325以及与第二丝杆324螺纹配合的第二螺母滑块326,所述第二驱动装置采用丝杆驱动,使得驱动铆接机构4时的定位精度更高且精度保持性、可靠性更好,加强铆接机构4铆接的精准度。Preferably, the second driving device includes a
优选的,所述竖向驱动机构33包括支撑架331以及第三驱动机构332,所述支撑架331包括与第二承载板322固定连接的固定部3311,所述固定部3311设有朝模具机构2方向水平延伸的支撑部3312,所述支撑部3312呈中空结构,所述第三驱动机构332设在支撑部3312上,所述支撑部3312上表面设有供第三驱动机构332的输出端穿过的穿孔,所述第三驱动机构332的输出端与铆接机构4连接,所述第三驱动机构332驱动铆接机构4做竖直方向运动。Preferably, the
更优选的,所述第三驱动机构332为气缸,适用性更强并且方便维修更换。More preferably, the
优选的,所述铆接机构4包括抵顶铆钉上表面的上模41、抵顶铆钉下表面的下模42以及输送铆钉的送料臂43,所述上模41包括上轴杆411以及上模台412,所述上轴杆411与第三驱动机构332的输出端连接,所述上轴杆411竖直设置且上轴杆411贯穿支撑部3312的上表面和下表面,所述上模台412的表面与所述上轴杆411的下表面连接,所述上模台412的下表面设有向下延伸的上顶针413,所述上顶针413由铆钉的上方穿入铆钉的内孔,起到定位铆钉的作用。Preferably, the
所述下模42设在第二承载板322上,供所述下模42包括下轴杆421以及下模台422,所述下轴杆421设在所述上轴杆411的正下方,且下轴杆421的轴线与上轴杆411的轴线重合,所述下轴杆421的上端与下模台422连接,所述模台的上表面设有下顶针423,所述下顶针423由铆钉的下方穿入铆钉的内孔,进一步对铆钉进行定位。The
所述送料臂43的上部活动连接在支撑部3312的侧壁并且能相对支撑部3312进行摆动,所述送料臂43的送料结构为铆钉机领域现有常规的送料结构,所述送料臂43具有圆弧弯角,所述圆弧弯角的末端对准上模41与下模42,所述送料臂43的外侧面具有送料槽431,所述送料槽431的末端对准上模41与下模42的位置设有送料口432,所述送料槽431按顺序将铆钉送至上模41与下模42铆接。The upper part of the
优选的,所述铆接机构4还包括下模驱动装置44,所述下模驱动装置44竖直设在第二承载板322上,所述第二承载板322设有供下模驱动装置44的输出端穿过的穿孔,所述下模驱动装置44的输出端穿过第二承载板322并与下轴杆421连接。采用上述结构后,所述下模驱动装置44能对下模42的高度进行调节,从而调节上模41和下模42铆接时的间隙,使得铆接机构4能够适应不同长度的铆钉,使本发明使用更加灵活,增加适用范围。Preferably, the
更优选的,所述下模驱动装置44为气缸,价格低廉且便于维修。More preferably, the lower
优选的,所述铆接机构还包括驱动送料臂偏摆的推摆机构。Preferably, the riveting mechanism further includes a push-swing mechanism for driving the feeding arm to swing.
优选的,所述推摆机构包括设在所述上轴杆411上的弧形传动板414,以及枢接在支撑部3312侧面的拨动件415,所述弧形传动板414与拨动件415接触连接,所述送料臂43的内侧面设有抵顶柱416,所述抵顶柱416与拨动件415侧面相互抵顶。Preferably, the push-swing mechanism includes an arc-shaped
采用上述结构后,当上模41与下模42相互配合铆接时,上顶针413与下顶针423分别穿入铆钉的内孔中进行定位,之后上轴杆411继续带动弧形传动板414向下运动,弧形传动板414的侧面与拨动件415接触抵顶,推动拨动件415向送料臂43方向偏摆,传动件又与抵顶柱416相互抵顶,继而推动送料臂43向外偏摆,使送料口432远离上模41与下模42,防止上模41与下模42配合的时候与送料臂43发生干涉现象,铆接完毕后,上轴杆411带动弧形传动板414上升,送料臂43在重力作用下复位继续送料工作。After the above structure is adopted, when the
优选的,所述上轴杆411设有导向螺钉417,所述导向螺钉417垂直上轴杆411的轴线设置,所述支撑部3312远离送料臂43一侧的侧面设有导向条形孔418,所述导向条形孔418沿竖直方向延伸设置,所述导向螺钉417穿过导向条形孔,所述导向螺钉417与导向条形孔418相互配合,使得上轴杆411运动时更加稳定。Preferably, the
优选的,所述铆接机构4还包括限位螺钉419,所述支撑部3312靠近送料臂43一侧的侧面设有供限位螺钉419配合连接的螺纹孔。所述限位螺钉419的螺钉头部抵顶送料臂43的内侧面,从而对送料臂43的偏摆角度进行调节和限制。Preferably, the
上述实施例和图式并非限定本发明的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The above-mentioned embodiments and drawings do not limit the product form and style of the present invention, and any appropriate changes or modifications made by those of ordinary skill in the art should be regarded as not departing from the scope of the present invention.
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CN112006395A (en) * | 2020-07-16 | 2020-12-01 | 福建优安纳伞业科技有限公司 | Umbrella rib positioning device |
CN112108604A (en) * | 2020-07-16 | 2020-12-22 | 福建优安纳伞业科技有限公司 | Automatic riveting set of rib |
CN112108603A (en) * | 2020-07-16 | 2020-12-22 | 福建优安纳伞业科技有限公司 | Be used for riveted calibrating device of rib |
CN112207558A (en) * | 2020-07-16 | 2021-01-12 | 福建优安纳伞业科技有限公司 | Intelligent machining center based on automatic assembling and riveting of umbrella ribs |
CN112427314A (en) * | 2020-10-19 | 2021-03-02 | 浙江友谊菲诺伞业股份有限公司 | Automatic riveting system of umbrella rib |
CN114309437A (en) * | 2021-12-31 | 2022-04-12 | 安徽千姿伞业有限公司 | Twelve-station full-automatic umbrella framework assembling device |
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CN112006395A (en) * | 2020-07-16 | 2020-12-01 | 福建优安纳伞业科技有限公司 | Umbrella rib positioning device |
CN112108604A (en) * | 2020-07-16 | 2020-12-22 | 福建优安纳伞业科技有限公司 | Automatic riveting set of rib |
CN112108603A (en) * | 2020-07-16 | 2020-12-22 | 福建优安纳伞业科技有限公司 | Be used for riveted calibrating device of rib |
CN112207558A (en) * | 2020-07-16 | 2021-01-12 | 福建优安纳伞业科技有限公司 | Intelligent machining center based on automatic assembling and riveting of umbrella ribs |
CN112207558B (en) * | 2020-07-16 | 2022-04-01 | 福建优安纳伞业科技有限公司 | Intelligent machining center based on automatic assembling and riveting of umbrella ribs |
CN112427314A (en) * | 2020-10-19 | 2021-03-02 | 浙江友谊菲诺伞业股份有限公司 | Automatic riveting system of umbrella rib |
CN114309437A (en) * | 2021-12-31 | 2022-04-12 | 安徽千姿伞业有限公司 | Twelve-station full-automatic umbrella framework assembling device |
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