CN111250400A - Automatic dripper sorting system and method - Google Patents
Automatic dripper sorting system and method Download PDFInfo
- Publication number
- CN111250400A CN111250400A CN201811463223.6A CN201811463223A CN111250400A CN 111250400 A CN111250400 A CN 111250400A CN 201811463223 A CN201811463223 A CN 201811463223A CN 111250400 A CN111250400 A CN 111250400A
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- sorting
- drippers
- dripper
- output
- screening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
- B07B13/05—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size using material mover cooperating with retainer, deflector or discharger
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention relates to an automatic sorting system and method for drippers, which comprises a funnel, a sorting conveyor belt, a sorting device, a screening disc, a material handle conveyor belt and a slow crusher, wherein the funnel is fixedly arranged at the upper end of the input end of the sorting conveyor belt, the sorting device is arranged at the output end of the sorting conveyor belt, a dripper output guide groove of the sorting device is connected with a material inlet of the screening disc, and the output end of the screening disc is provided with a finished product output port and a waste product output port; the material handle output guide groove of the sorting device is connected with the input end of the material handle conveying belt, and the output end of the material handle conveying belt is connected with the low-speed pulverizer. The invention can effectively prevent waste products such as material handles and half residual materials from being mixed into finished products, replaces manual screening, liberates both hands of workers, and has high screening efficiency and high screening accuracy.
Description
Technical Field
The invention belongs to the field of mechanical equipment, relates to automatic shoemaking equipment, and particularly relates to an automatic dripper sorting system and method.
Background
The waste material that can remain the long handle shape in the dripper production process is generally called the material handle, at present, need rely on the manual work to material handle and dripper letter sorting to remain the qualified dripper of quality as the finished product, and the in-process of manual sorting because the quantity is too much, selects separately reasons such as careless, causes easily that unqualified goods such as material handle letter sorting is incomplete, sorts the quality and is difficult to obtain the assurance, makes the unqualified goods flow in the finished product even to influence low reaches production processes.
Through searching, a similar published patent document is not found.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the automatic dripper sorting system and the automatic dripper sorting method which are scientific in design, reasonable in structure, automatic, efficient and high in sorting quality.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
the utility model provides a dripper automatic separation system which characterized in that: the automatic material-separating and screening device comprises a funnel, a separating conveying belt, a separating device, a screening disc, a material handle conveying belt and a slow-speed crusher, wherein the funnel is fixedly arranged at the upper end of the input end of the separating conveying belt, the separating device is arranged at the output end of the separating conveying belt, a dripper output guide groove of the separating device is connected with a material inlet of the screening disc, and a finished product output port and a waste product output port are arranged at the output end of the screening disc; the material handle output guide groove of the sorting device is connected with the input end of the material handle conveying belt, and the output end of the material handle conveying belt is connected with the low-speed pulverizer.
And the funnel is a quadrangular pyramid funnel, and a plurality of flexible partition plates are hung at the smaller opening position of the lower end of the funnel at intervals.
And, the funnel both sides are equipped with the grudging post admittedly and support on the subaerial of sorting conveyer belt both sides, and the grudging post is flexible loop bar structure.
The sorting conveyor belt is a horizontally arranged conveyor belt and is horizontally conveyed at a constant speed, and a sorting device is arranged at the output end of the sorting conveyor belt; and guide plates inclined towards the central axis are symmetrically arranged in the output end of the separation conveyor belt.
The sorting device comprises an extension frame, roller shafts, sorting rollers, a dripper output guide groove and a material handle output guide groove, wherein the extension frame is symmetrically and fixedly arranged on two side walls of the outlet end of the sorting conveyor belt;
a dripper output guide groove is arranged at the lower part of the extension frame at the corresponding position of the lower end of the gap between the output ends of the sorting conveyor belt and the gap between the two sorting rollers, and a charging handle output guide groove is arranged at the lower part of the extension frame at the lower end outside the sorting rollers; the direction of the dripper output guide groove is opposite to that of the material handle output guide groove.
The screening disc main body adopts an existing disc type screening disc, a plurality of annular transmission channels are mounted at the upper end of the screening disc, a dripper input guide plate is mounted at a material inlet in the middle of the radial side above the transmission channels, and the dripper input guide plate is connected with an outlet of a dripper output guide groove; the width of the transmission channel is set to be that qualified drippers pass through, and unqualified drippers which exceed the transmission channel are limited, guided and moved to fall into the lower part of the screening disc; a finished product output port is fixedly connected with the outlet of the screening disc, a fracture is formed between the finished product output port and the transmission channel, and the width of the fracture is smaller than the length of the qualified drippers, so that the excessively short drippers fall from the fracture; a waste product output port is arranged at the corresponding position below the fracture.
And, the material handle conveyer belt includes frame, guide rail, deflector roll, conveyer belt and anti-skidding muscle, and the guide rail that rises to the slope is installed to the frame upper end, and the deflector roll is installed at the guide rail both ends, and deflector roll and guide rail periphery parcel have the conveyer belt, many anti-skidding muscle of conveyer belt surface interval equipartition.
An automatic sorting method of drippers is characterized in that: the method comprises the following specific steps:
⑴ the mixing drippers and the material handles are fed into the hopper from the upper end, the hopper sorts the drippers and the material handles through the hopper, the material handles and the drippers are gathered together and arranged in a 'belt' shape and fall onto a sorting conveyer belt,
⑵ the sorting conveyer belt transmits the drippers and the material handles arranged in a belt shape to the sorting device;
⑶ the sorting device separates the material handle and the dripper according to the length by using the length difference between the material handle and the dripper;
⑷ the separated material handles are output from the material handle output port and sent to the material handle conveyor belt, and then sent to the slow speed crusher for crushing by the material handle conveyor belt;
⑸ and the drippers separated out enter a screening disc for secondary screening to output qualified products.
And the ⑸ screening disk carries out secondary screening, and the specific steps are as follows:
① the screening plate makes the drippers sequentially arranged and transmitted by vibration, the width of the transmission channel is limited, and products larger than the width of the drippers are excluded and can not be transmitted to the outlet;
② the drippers with qualified width are transmitted to the outlet position to be sequentially output, the outlet position is provided with a fracture, the drippers with the length less than the length requirement of the qualified products leak from the fracture and fall into a waste output port to be sent into a waste recycling bin;
③ the qualified drippers are output from the finished product output port.
And the low-speed pulverizer pulverizes the screened material handles, and simultaneously sucks the pulverized material handles back into the material bin according to a certain proportion through a proportioning valve arranged on the low-speed pulverizer, so that the circular production is realized.
The invention has the advantages and positive effects that:
the invention can effectively prevent waste products such as material handles and half residual materials from being mixed into finished products, replaces manual screening, liberates both hands of workers, and has high screening efficiency and high screening accuracy.
Drawings
FIG. 1 is a schematic diagram of the overall structure layout of the present invention;
FIG. 2 is a schematic view of the hopper and sorting device;
FIG. 3 is a bottom view of FIG. 2;
FIG. 4 is a right side view of FIG. 3;
FIG. 5 is a schematic view of the structure of a screening disk;
FIG. 6 is a bottom view of FIG. 5;
FIG. 7 is a front view of the construction of the material handle conveyor belt;
fig. 8 is a top view of fig. 7.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments, which are illustrative only and not limiting, and the scope of the present invention is not limited thereby.
An automatic sorting system for drippers comprises a funnel 1, a sorting conveyor belt 2, a sorting device 5, a screening disc 6, a material handle conveyor belt 4 and a slow crusher 3, wherein the funnel is fixedly arranged at the upper end of the input end of the sorting conveyor belt, the sorting device is arranged at the output end of the sorting conveyor belt, a dripper output guide groove of the sorting device is connected with a material inlet of the screening disc, and the output end of the screening disc is provided with a finished product output port 8 and a waste product output port 7; the material handle output guide groove of the sorting device is connected with the input end of the material handle conveying belt, and the output end of the material handle conveying belt is connected with the low-speed pulverizer.
Referring to fig. 2 to 4, the funnel is a rectangular pyramid shaped funnel, and a plurality of flexible partition plates (not numbered) are suspended at intervals at the smaller opening position of the lower end of the funnel, so that the drippers and the feed stalk are further arranged in a 'belt' shape and fall onto the sorting conveyer belt. The vertical frames are fixedly arranged on two sides of the funnel and supported on the ground on two sides of the sorting conveyor belt, and the vertical frames are of telescopic loop bar structures and can adjust the height of the funnel as required.
The sorting conveyor belt is a horizontally arranged conveyor belt and is horizontally conveyed at a constant speed, and a sorting device is arranged at the output end of the sorting conveyor belt; the output end of the separation conveyor belt is symmetrically provided with guide plates 9 inclined towards the central axis, so that the drippers and the material handles are conveyed to the separation device.
The sorting device comprises extension frames 305, roller shafts 302, sorting rollers 301, dripper output guide grooves 304 and material handle output guide grooves 303, the extension frames 305 are symmetrically and fixedly arranged on two side walls of the outlet end of the sorting conveyor belt, the extension frames on the two sides are provided with the two parallel roller shafts 302 at intervals, the roller shafts are provided with the sorting rollers 301, and the gaps between the two sorting rollers and the output end of the sorting conveyor belt can ensure that drippers leak down and the material handles are continuously transmitted; the drippers can leak from the gap between the two sorting rollers, so that the separation of the drippers and the material handle is ensured;
a dripper output guide groove 304 is arranged at the lower part of the extension frame at the corresponding position of the lower end of the gap between the output ends of the sorting conveyor belt and the two sorting rollers, and a handle output guide groove 303 is arranged at the lower part of the extension frame at the lower end of the outer side of the sorting roller; the dripper output guide groove and the material handle output guide groove are opposite in direction, so that the dripper output guide groove and the material handle output guide groove are convenient to connect and install subsequent process equipment.
Referring to fig. 5 to 6, the screening disk main body adopts an existing disk type screening disk, a plurality of annular transmission channels are arranged at the upper end of the screening disk, a dripper input guide plate 10 is arranged at a material inlet at the middle part of one radial side above the transmission channels, and the dripper input guide plate is connected with an outlet of a dripper output guide groove;
the width of the transmission channel is set to be that qualified drippers pass through, and unqualified drippers which exceed the transmission channel are limited, guided and moved to fall into the lower part of the screening disc;
a finished product output port 8 is fixedly connected with the outlet of the screening disc, a fracture 11 is formed between the finished product output port and the transmission channel, and the width of the fracture is smaller than the length of the qualified drippers, so that the excessively short drippers fall from the fracture;
a waste product output port 7 is arranged at a corresponding position below the fracture for receiving unqualified products falling from the fracture and leading the unqualified products into a waste product recycling box.
Referring to fig. 7 to 8, the material handle conveying belt comprises a frame 405, a guide rail 404, guide rollers 401, a conveying belt 403 and anti-slip ribs 403, the guide rail which is inclined upwards is installed at the upper end of the frame, the guide rollers are installed at two ends of the guide rail, the conveying belt is wrapped on the periphery of the guide rollers and the periphery of the guide rail, and a plurality of anti-slip ribs are uniformly distributed on the outer surface of the conveying belt at intervals. The guide roller at one end is driven by a motor (not shown) to drive the conveyor belt to rotate at a constant speed.
The slow speed pulverizer adopts the prior art and is not described in detail herein.
An automatic sorting method of drippers comprises the following specific steps:
⑴ the mixing drippers and the material handles are fed into the hopper from the upper end, the hopper sorts the drippers and the material handles through the hopper, the material handles and the drippers are gathered together and arranged in a 'belt' shape and fall onto a sorting conveyer belt,
⑵ the sorting conveyer belt transmits the drippers and the material handles arranged in a belt shape to the sorting device;
⑶ the sorting device separates the material handle and the dripper according to the length by using the length difference of the material handle and the dripper,
⑷ the separated material handles are delivered to the material handle conveyor belt through the material handle delivery outlet, and then delivered to the slow speed crusher for crushing through the material handle conveyor belt, the slow speed crusher crushes the screened material handles, and the crushed material handles are sucked back to the material bin according to a certain proportion through the self-equipped proportion valve, and the production is circulated.
⑸ and the drippers separated out enter a screening disc for secondary screening to output qualified products, and the specific screening steps are as follows:
① the screening plate makes the drippers sequentially arranged and transmitted by vibration, the width of the transmission channel is limited, and products larger than the width of the drippers are excluded and can not be transmitted to the outlet;
② the drippers with qualified width are transmitted to the outlet position to be sequentially output, the outlet position is provided with a fracture, the drippers with the length less than the length requirement of the qualified products leak from the fracture and fall into a waste output port 7 to be sent into a waste recycling bin;
③ the qualified drippers are output from the finished product output port 8 and ready for packaging and delivery.
Although the embodiments of the present invention and the accompanying drawings are disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the disclosure of the embodiments and the accompanying drawings.
Claims (10)
1. The utility model provides a dripper automatic separation system which characterized in that: the automatic material-separating and screening device comprises a funnel, a separating conveying belt, a separating device, a screening disc, a material handle conveying belt and a slow-speed crusher, wherein the funnel is fixedly arranged at the upper end of the input end of the separating conveying belt, the separating device is arranged at the output end of the separating conveying belt, a dripper output guide groove of the separating device is connected with a material inlet of the screening disc, and a finished product output port and a waste product output port are arranged at the output end of the screening disc; the material handle output guide groove of the sorting device is connected with the input end of the material handle conveying belt, and the output end of the material handle conveying belt is connected with the low-speed pulverizer.
2. The automatic dripper sorting system of claim 1, wherein: the funnel is a quadrangular pyramid funnel, and a plurality of flexible partition plates are hung at the smaller opening position of the lower end of the funnel at intervals.
3. The automatic dripper sorting system of claim 2, wherein: the vertical frames are fixedly arranged on two sides of the funnel and supported on the ground on two sides of the sorting conveyor belt, and the vertical frames are of telescopic loop bar structures.
4. The automatic dripper sorting system of claim 1, wherein: the sorting conveyor belt is a horizontally arranged conveyor belt and is horizontally conveyed at a constant speed, and a sorting device is arranged at the output end of the sorting conveyor belt; and guide plates inclined towards the central axis are symmetrically arranged in the output end of the separation conveyor belt.
5. The automatic dripper sorting system of claim 1, wherein: the sorting device comprises an extension frame, roller shafts, sorting rollers, a dripper output guide groove and a material handle output guide groove, wherein the extension frame is symmetrically and fixedly arranged on two side walls of the outlet end of a sorting conveyor belt;
a dripper output guide groove is arranged at the lower part of the extension frame at the corresponding position of the lower end of the gap between the output ends of the sorting conveyor belt and the gap between the two sorting rollers, and a charging handle output guide groove is arranged at the lower part of the extension frame at the lower end outside the sorting rollers; the direction of the dripper output guide groove is opposite to that of the material handle output guide groove.
6. The automatic dripper sorting system of claim 1, wherein: the screening disc main body adopts an existing disc type screening disc, a plurality of annular transmission channels are mounted at the upper end of the screening disc, a dripper input guide plate is mounted at a material inlet in the middle of the radial side above the transmission channels, and the dripper input guide plate is connected with an outlet of a dripper output guide groove; the width of the transmission channel is set to be that qualified drippers pass through, and unqualified drippers which exceed the transmission channel are limited, guided and moved to fall into the lower part of the screening disc; a finished product output port is fixedly connected with the outlet of the screening disc, a fracture is formed between the finished product output port and the transmission channel, and the width of the fracture is smaller than the length of the qualified drippers, so that the excessively short drippers fall from the fracture; a waste product output port is arranged at the corresponding position below the fracture.
7. The automatic dripper sorting system of claim 1, wherein: the material handle conveyer belt includes frame, guide rail, deflector roll, conveyer belt and anti-skidding muscle, and the guide rail that rises to the slope is installed to the frame upper end, and the deflector roll is installed at the guide rail both ends, and deflector roll and guide rail periphery parcel have the conveyer belt, many anti-skidding muscle of conveyer belt surface interval equipartition.
8. An automatic sorting method of drippers is characterized in that: the method comprises the following specific steps:
⑴ the mixing drippers and the material handles are fed into the hopper from the upper end, the hopper sorts the drippers and the material handles through the hopper, the material handles and the drippers are gathered together and arranged in a 'belt' shape and fall onto a sorting conveyer belt,
⑵ the sorting conveyer belt transmits the drippers and the material handles arranged in a belt shape to the sorting device;
⑶ the sorting device separates the material handle and the dripper according to the length by using the length difference between the material handle and the dripper;
⑷ the separated material handles are output from the material handle output port and sent to the material handle conveyor belt, and then sent to the slow speed crusher for crushing by the material handle conveyor belt;
⑸ and the drippers separated out enter a screening disc for secondary screening to output qualified products.
9. The automatic sorting method of drippers of claim 8, wherein the secondary screening is performed by the screening plate ⑸, comprising the following steps:
① the screening plate makes the drippers sequentially arranged and transmitted by vibration, the width of the transmission channel is limited, and products larger than the width of the drippers are excluded and can not be transmitted to the outlet;
② the drippers with qualified width are transmitted to the outlet position to be sequentially output, the outlet position is provided with a fracture, the drippers with the length less than the length requirement of the qualified products leak from the fracture and fall into a waste output port to be sent into a waste recycling bin;
③ the qualified drippers are output from the finished product output port.
10. The automatic dripper sorting method of claim 8, wherein: the low-speed pulverizer pulverizes the screened material handles, and simultaneously sucks the pulverized material handles back into the material bin according to a certain proportion through a proportional valve arranged on the low-speed pulverizer, so that the material is produced in a circulating manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811463223.6A CN111250400A (en) | 2018-12-03 | 2018-12-03 | Automatic dripper sorting system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811463223.6A CN111250400A (en) | 2018-12-03 | 2018-12-03 | Automatic dripper sorting system and method |
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| CN111250400A true CN111250400A (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811463223.6A Pending CN111250400A (en) | 2018-12-03 | 2018-12-03 | Automatic dripper sorting system and method |
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| CN (1) | CN111250400A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114467514A (en) * | 2022-02-22 | 2022-05-13 | 山东登海种业股份有限公司 | Corn seed screening system, assembly and process |
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| CN114467514A (en) * | 2022-02-22 | 2022-05-13 | 山东登海种业股份有限公司 | Corn seed screening system, assembly and process |
| CN114467514B (en) * | 2022-02-22 | 2022-12-06 | 山东登海种业股份有限公司 | Corn seed screening system |
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