CN111246667B

CN111246667B - Modular production line

Info

Publication number: CN111246667B
Application number: CN202010046819.7A
Authority: CN
Inventors: 梁晓铧; 唐志锋
Original assignee: Shenzhen Taikesite Precision Industry Co ltd
Current assignee: Shenzhen Taikesite Precision Industry Co ltd
Priority date: 2020-01-16
Filing date: 2020-01-16
Publication date: 2021-01-15
Anticipated expiration: 2040-01-16
Also published as: CN111246667A

Abstract

The invention discloses a modularized production line, comprising: the device comprises a first device, a second device, a third device … …, an Nth device and a control device for controlling the devices, wherein each device is provided with at least one device, and an expansion connecting structure component is reserved at the same position at the front end and the rear end of each device and is connected with other devices; correspondingly, the control device is respectively provided with a plurality of connecting interfaces aiming at each equipment; selecting corresponding equipment and the number of the equipment according to production requirements, sequentially connecting the selected equipment through the expansion connecting structure assembly according to the production requirements, and simultaneously connecting the selected equipment with a control device to form a modular production line; n is a natural number greater than 1. The expansion connecting structure assembly is reserved on the equipment, and the connecting interfaces are reserved on the control device, so that the corresponding equipment can be directly expanded on a production line to carry out connection synchronous production, the waiting time of subsequent procedures is greatly shortened, and the production efficiency is improved.

Description

Modular production line

Technical Field

The invention relates to the field of automatic production equipment, in particular to a modularized production line.

Background

In the existing production line, if the workload of one or more of the processes is increased, the production period of the equipment for the increased process is prolonged, and the whole production line is consequently reduced in output efficiency, which results in unmatched productivity and increased production cost. For example, a board cutting and edge grinding production line is one of the processing procedures of the PCB and mainly has the function of processing the appearance of the PCB to the required size after the laminated PCB is subjected to the processing procedures of cutting, edge grinding, chamfering, groove milling and the like. As shown in fig. 1, the production line is sequentially provided with a CCD plate placing device a, a plate cutting and edge grinding device b, a groove marking device c and a rounding device d, wherein 4 devices are connected in front and back, and are connected and controlled by a control device e, thereby forming an integral processing line and completing a plurality of processing procedures in a production line. When a certain process needs to increase workload, if the groove milling process needs to perform groove milling operation for multiple times due to the increase of groove marks, the workload of the process is large, more time is consumed, the overall output efficiency of the production line is affected due to the slow speed of the groove milling process, the capacity is not matched, and the production cost is too high. At the moment, the production line needs to be re-arranged according to production requirements, the installation and debugging time of the production line is long, the production cannot be carried out as soon as possible, and the input cost is high.

Disclosure of Invention

In order to solve the technical problems, the invention provides a modularized production line of a modularized production line.

The technical scheme of the invention is as follows: the invention provides a modularized production line, comprising: the device comprises a first device, a second device, a third device … …, an Nth device and a control device for controlling the devices, wherein each device is provided with at least one device, and an expansion connecting structure component is reserved at the same position at the front end and the rear end of each device and is connected with other devices; correspondingly, the control device is respectively provided with a plurality of connecting interfaces aiming at each equipment; selecting corresponding equipment and the number of the equipment according to production requirements, sequentially connecting the selected equipment through the expansion connecting structure assembly according to the production requirements, and simultaneously connecting the selected equipment with a control device to form a modular production line; n is a natural number greater than 1.

Furthermore, the expansion connecting structure assembly comprises a first expansion connecting structure and a second expansion connecting structure, a threaded hole on one side, connected with other equipment, of the first expansion connecting structure is a first threaded hole, the first threaded hole is long in strip shape, and the length direction of the long-strip-shaped first threaded hole is in the vertical direction; the threaded hole on the side, connected with other equipment, of the second expansion connecting structure is a second threaded hole, the second threaded hole is also in a strip shape, and the length direction of the strip-shaped second threaded hole is in the horizontal direction.

Furthermore, the front end of each device is provided with the first expansion connecting structure, and the rear end of each device is provided with the second expansion connecting structure; or the front end of each device is provided with the second expansion connecting structure, and the rear end of each device is provided with the first expansion connecting structure.

Further, the first expansion connection structure is provided with one or two on each device, and correspondingly, the first expansion connection structure and the second expansion connection structure are also provided with one or two.

Furthermore, the first expansion connecting structure and the second expansion connecting structure are both an L-shaped fixing plate, one horizontal surface of the L-shaped fixing plate is fixed on the device, and the other vertical surface of the L-shaped fixing plate is connected with the expansion connecting structures of other devices.

Further, the module production line is PCB board cutting and grinding production line, the board equipment is put for CCD to first kind of equipment the second kind of equipment is cutting board edging equipment the third kind of equipment is recess mark equipment the fourth kind of equipment is fillet equipment.

Further, CCD puts the board equipment, cut out board edging equipment the rounding angle equipment respectively sets up one, recess mark equipment sets up one at least, the quantity of connecting the interface is 4 at least.

Furthermore, 2-6 groove marking devices are arranged, and the number of the connecting interfaces is 5-9.

By adopting the scheme, the invention provides a modularized production line, which adopts a modularized design, and is characterized in that each device of the production line is reserved with an expansion connecting structure component, and a control device of the device is provided with a plurality of connecting interfaces aiming at each device. In actual production, corresponding equipment and the number of the equipment can be selected according to production requirements, the selected equipment is connected through the expansion connecting structure assembly of each equipment, and meanwhile, the selected equipment is connected with the control device through the reserved connecting interface to form a modular production line. When the workload of a certain process in the production line is suddenly increased, the corresponding equipment can be directly expanded on the production line to carry out the connection synchronous production, so that the waiting time of the subsequent process is greatly shortened, and the production efficiency is improved.

Drawings

Fig. 1 is a schematic view of a prior art production line.

FIG. 2 is a schematic flow chart of a modular production line according to an embodiment of the present invention.

Fig. 3 is a schematic diagram of the installation of the first expansion connection structure of the present invention at the front end of the device.

Fig. 4 is a schematic diagram of the installation of the second expansion connection structure of the present invention at the back end of the device.

FIG. 5 is a top view of the connection of the first expansion connection structure and the second expansion connection structure according to the present invention.

FIG. 6 is a front view of the connection of the first expansion connection structure and the second expansion connection structure according to the present invention.

FIG. 7 is a right side view of the connection of the first expansion connection structure and the second expansion connection structure of the present invention.

Detailed Description

The invention is described in detail below with reference to the figures and the specific embodiments.

As shown in fig. 2-7, the present embodiment provides a modularized production line, in particular a PCB cutting and grinding production line, comprising: the device comprises a CCD (charge coupled device) board placing device 1, a board cutting and edge grinding device 2, a groove marking device 3, a rounding device 4 and a control device 5 for controlling the devices, wherein at least one device is arranged on each device, and an expansion connecting structure assembly 6 is reserved at the same position at the front end and the rear end of each device and is connected with other devices; correspondingly, a plurality of connection interfaces are reserved on the control device 5 for each type of equipment. When the workload of a certain process is increased due to a sudden reason, the expansion connecting structure component 6 can be used for expanding equipment, the expansion equipment is connected to the connecting interface, the control device 5 is used for carrying out unified control, the production flexibility is improved, and the production efficiency is improved.

In this embodiment, the sequence of each process of the modular production line is as follows: adopt CCD to put the trigger and put the board, cut out the board edging machine and carry out PCB board and cut and the edging, then mill the recess mark, carry out the fillet process at last. In actual production, often because production needs increase temporarily and mills the process of a plurality of hot melt positions, lead to recess mark process work load to increase at double, the work of milling recess mark and milling a plurality of hot melt positions need to be accomplished in proper order to same platform recess mark equipment, and the fillet process of back is in the wait state, has greatly influenced production efficiency. As shown in fig. 2, in a preferred embodiment, the CCD plate placing device 1, the plate cutting and edge grinding device 2, and the rounding device 4 are respectively provided one by one according to normal production requirements, the groove mark device 3 is provided in a plurality of units, preferably, the groove mark device 3 can be provided in 2-6 units, and 3' in fig. 2 is 5 groove mark extending devices extending between the groove mark device 3 and the rounding device 4. The groove mark device 3 and the plurality of groove mark expansion devices 3' work simultaneously, and the working efficiency is greatly improved.

As shown in fig. 3-7, specifically, the expansion connection structure assembly 6 is an L-shaped fixing plate, one horizontal surface of the L-shaped fixing plate is fixed on the device, and the other vertical surface of the L-shaped fixing plate is connected to the expansion connection structure assemblies of other devices, threaded holes are formed in the vertical surface of the L-shaped fixing plate, a screw 8 and a nut 9 are matched with the threaded holes, and the screw 8 and the nut 9 fix the L-shaped fixing plate on the device and fix the two L-shaped fixing plates together, thereby realizing the connection between the two devices. Preferably, the expansion connecting structure assembly 6 includes a first expansion connecting structure 61 and a second expansion connecting structure 62, a threaded hole on a vertical surface of the first expansion connecting structure 61 is a first threaded hole 611, the first threaded hole 611 is in a long strip shape, and a length direction of the long strip-shaped first threaded hole 611 is a vertical direction; the threaded hole on the vertical surface of the second expansion connecting structure 62 is a second threaded hole 621, the second threaded hole 621 is also a strip-shaped, and the length direction of the strip-shaped second threaded hole 621 is the horizontal direction. By means of the arrangement of the threaded holes of the first expansion connecting structure 61 and the second expansion connecting structure 62, the connection between the two devices can be adjusted, such as the height of the joint between the two devices and the matching in the horizontal direction can be adjusted. As shown in fig. 3 and 4, each device is installed with the first expansion connection structure 61 at the front end and the second expansion connection structure 62 at the back end; when the two devices are connected in an expanding manner, the second expanding connecting structure 62 of the previous device abuts against the first expanding connecting structure 61 of the next device, the second threaded hole 621 intersects with the first threaded hole 611 to form a mounting hole, and the mounting hole is locked in the mounting hole through the screw 8 and the nut 9, so that the two devices are tightly fixed together. According to production needs, the same connection mode can be adopted for expansion connection of a plurality of devices, and the invention can be expanded to 6 groove mark devices on the original production line at most according to the production needs, so that the daily production needs can be met. It should be noted that, the first expansion connecting structure 61 and the second expansion connecting structure 62 may be disposed one at the center line H of each expansion device, or disposed two at both sides of the center line H of each expansion device, so that the fixation is more stable. In another embodiment, the second expansion connection structure is installed at the front end of each device, and the first expansion connection structure is installed at the back end of each device, which is similar to the above connection method and is not repeated herein.

As shown in fig. 2, the control device 5 of the present invention is a computer host, and the computer host is provided with a plurality of connection interfaces a for connecting with each device for connection control. Each connection interface is installed with an expansion card, each expansion card can be connected with two devices at the same time, the control device 5 in the embodiment can support 5 devices at most on the production line, namely, simultaneously supports 6 groove mark devices for synchronous operation. The expansion card in the invention is an Anchuan shaft control card with the model number of JAPMC-MC 3100.

The scheme can be applied to any production line needing to be modularized. In other embodiments, a modular production line includes: the device comprises a first device, a second device, a third device … …, an Nth device and a control device for controlling the devices, wherein each device is provided with at least one device, and an expansion connecting structure component is reserved at the same position at the front end and the rear end of each device and is connected with other devices; correspondingly, the control device is respectively provided with a plurality of connecting interfaces aiming at each equipment; selecting corresponding equipment and the number of the equipment according to production requirements, sequentially connecting the selected equipment through the expansion connecting structure assemblies according to the production requirements, and simultaneously connecting the selected equipment with a control device to form a modular production line; wherein N is a natural number greater than 1. The production line can be modularly adjusted according to production requirements, namely, if a new production process needs to add a certain processing procedure, only the modularized equipment needs to be directly expanded between the equipment, and then the control device is connected with the modularized equipment, so that a new modularized production line can be formed, the convenience and the flexibility of production are improved, and the production efficiency is greatly improved.

In summary, the present invention provides a modular production line, which adopts a modular design, and is provided with an expansion connection structure assembly on each device of the production line, and a plurality of connection interfaces on a control device of the device for each device. In actual production, corresponding equipment and the number of the equipment can be selected according to production requirements, the selected equipment is connected through the expansion connecting structure assembly of each equipment, and meanwhile, the selected equipment is connected with the control device through the reserved connecting interface to form a modular production line. When the workload of a certain process in the production line is suddenly increased, the corresponding equipment can be directly expanded on the production line to carry out the connection synchronous production, so that the waiting time of the subsequent process is greatly shortened, and the production efficiency is improved. Likewise, a piece of equipment can be removed from the modular production line according to production needs. The invention is particularly provided with a plurality of expansion devices corresponding to the groove milling process, effectively solves the problem of adding a plurality of hot melting positions to the PCB suddenly in the actual production, and greatly improves the working efficiency because a plurality of groove marking machines are synchronously produced. The invention reserves the expansion connecting structure component for the equipment and reserves the connecting interface for the control device simply, has simple and easy operation, plays a great role, avoids resource waste and production delay, obtains great economic benefit and is worth popularizing and using.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A modular production line, comprising: the device comprises a first device, a second device, a third device … …, an Nth device and a control device for controlling the devices, wherein each device is provided with at least one device, and an expansion connecting structure component is reserved at the same position at the front end and the rear end of each device and is connected with other devices; correspondingly, the control device is respectively provided with a plurality of connecting interfaces aiming at each equipment; selecting corresponding equipment and the number of the equipment according to production requirements, sequentially connecting the selected equipment through the expansion connecting structure assembly according to the production requirements, and simultaneously connecting the selected equipment with a control device to form a modular production line; n is a natural number greater than 1; the expansion connecting structure assembly comprises a first expansion connecting structure and a second expansion connecting structure, wherein a threaded hole on one side, connected with other equipment, of the first expansion connecting structure is a first threaded hole, the first threaded hole is long in strip shape, and the length direction of the long strip-shaped first threaded hole is in the vertical direction; the threaded hole on the side, connected with other equipment, of the second expansion connecting structure is a second threaded hole, the second threaded hole is also in a strip shape, and the length direction of the strip-shaped second threaded hole is in the horizontal direction.

2. The modular production line of claim 1, wherein each equipment front end is installed with the first extended connection structure, and each equipment rear end is installed with the second extended connection structure; or the front end of each device is provided with the second expansion connecting structure, and the rear end of each device is provided with the first expansion connecting structure.

3. The modular production line of claim 2, wherein the first expansion connection structure is provided with one or two on each device, and correspondingly, the second expansion connection structure is also provided with one or two.

4. The modular production line of claim 2 or 3, wherein the first and second expansion connection structures are both an L-shaped fixing plate, and the L-shaped fixing plate is fixed on the equipment on one horizontal surface and connected with the expansion connection structures of other equipment on the other vertical surface.

5. The modular production line of claim 1, wherein the modular production line is a PCB board cutting and grinding production line, wherein N is 4, the first apparatus is a CCD board placing apparatus, the second apparatus is a board cutting and grinding apparatus, the third apparatus is a groove marking apparatus, and the fourth apparatus is a rounding apparatus.

6. The modular production line of claim 5, wherein the CCD placing device, the plate cutting and edge grinding device and the rounding device are respectively provided with one, the groove marking device is provided with at least one groove, and the number of the connecting interfaces is at least 4.

7. The modular production line of claim 6, wherein the number of the groove marking devices is 2-6, and the number of the connecting interfaces is 5-9 corresponding to the number of the groove marking devices.