CN111202399A - Automatic production method of four-layer quilt - Google Patents
Automatic production method of four-layer quilt Download PDFInfo
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- CN111202399A CN111202399A CN202010137201.1A CN202010137201A CN111202399A CN 111202399 A CN111202399 A CN 111202399A CN 202010137201 A CN202010137201 A CN 202010137201A CN 111202399 A CN111202399 A CN 111202399A
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- Prior art keywords
- fabric layer
- quilt
- lining cloth
- conveying
- layer
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
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- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses an automatic production method of four-layer quilt, which comprises the steps of raw material selection, primary conveying, primary processing, secondary conveying, reprocessing, sealing and quality inspection, and is used for completing the automatic production of the four-layer quilt; in the production process, the quilt core is conveyed to the platform together with the first fabric layer and the lining cloth in the earlier stage, so that integral quilting is realized, the filling process in the existing production process is reduced, the filling sufficiency, the integral uniformity and the full and consistent surrounding corners are ensured, meanwhile, the whole process is automatic, the aim of integral production is realized, the loss of labor cost is greatly reduced, the automation degree is improved, and the working efficiency is increased.
Description
Technical Field
The invention relates to the field of production and processing of textile products, in particular to an automatic production method of four layers of quilt.
Background
The quilt is one of bedding articles, is rectangular cloth with enough area to cover a human body, is generally used for keeping warm during sleeping, is usually formed by covering quilt covers or single quilt with cotton wool, and is called a quilt made of cotton. Besides the quilt, the quilt can also be made of artificial fibers such as wool, silk or acrylic fibers.
The existing quilt is generally produced by two processes:
(1) cutting the fabric and the lining cloth into pieces with the same size, sewing the pieces into a quilt cover, filling the quilt core into the quilt cover, and quilting to finish the production and preparation of the quilt;
(2) the fabric and the quilt core are combined together, quilting is directly carried out, and then edge covering treatment is carried out, thus completing the production and preparation of the quilt.
The first method is used for preparing the conventional quilt, and the fabric is cut and made into the quilt cover and then the core is filled in the production process. However, because the quilt core is filled, uneven filling or the phenomena of empty edges and shifting of the quilt core are easy to occur, manual operation is required, and the operation efficiency is low; in the edge covering process used in the second method, thick and thick edge covering rollers are formed by the edge covering of multiple layers of thick materials, the rollers are not soft enough and have poor skin-adhering performance in use, manual operation is also involved, and the operation efficiency is low.
How to realize the automatic production process is a problem which needs to be solved urgently by many manufacturers at present.
Disclosure of Invention
The invention aims to provide a four-layer automatic production method which has the advantages of realizing the filler filling process without filler, realizing the integrated production and effectively improving the production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic production method of four-layer quilt, which comprises the steps of raw material selection, primary conveying, primary processing, secondary conveying, reprocessing, sealing and quality inspection, and completes the automatic production of four-layer quilt; the method comprises the following specific steps:
(1) selection of raw materials: selecting a first fabric layer, a second fabric layer, a quilt core and lining cloth as raw materials;
(2) primary conveying: synchronously conveying the first fabric layer, the quilt core and the lining cloth to a platform to realize a stacking mode of the first fabric layer, the quilt core and the lining cloth from top to bottom in sequence;
(3) primary processing: quilting the first fabric layer, the quilt core and the lining cloth which are overlapped;
(4) performing secondary processing, namely sewing the quilted material on the left side and the right side, and cutting off redundant rim charge on the left side and the right side;
(5) secondary conveying: superposing the second fabric layer to the upper end part of the first fabric layer in a conveying manner;
(6) and (3) reprocessing: performing one-time transverse single-thread or double-thread sewing on the second fabric layer, the first fabric layer, the quilt core and the lining cloth, simultaneously cutting off the middle of 2 sewing threads, and cutting off one side of the sewing threads of the single thread;
(7) and (3) sealing: in the steps (4) and (6), the single head can be set according to the required position and length to intermittently stop sewing, so that an opening of a part which is not sewn is reserved and used as a turnover opening, the inside and the outside are turned over through the turnover opening, then the turnover opening regions of the first fabric layer and the second fabric layer which are turned over are sewn and sealed, and the production of the whole quilt is finished;
(8) quality inspection: performing quality inspection on the sealed product, and finishing packaging after the product is qualified, and leaving the factory; the unqualified product needs to be treated again.
Further, the product turned over in the step (7) sequentially comprises a first fabric layer, a quilt core, lining cloth and a second fabric layer from top to bottom.
Compared with the prior art, the invention has the beneficial effects that: in the production process, the quilt core is conveyed to the platform together with the first fabric layer and the lining cloth in the earlier stage, so that integral quilting is realized, the filling process in the existing production process is reduced, the filling sufficiency, the integral uniformity and the full and consistent surrounding corners are ensured, meanwhile, the whole process is automatic, the aim of integral production is realized, the loss of labor cost is greatly reduced, the automation degree is improved, and the working efficiency is increased.
Drawings
FIG. 1 is a flow chart of the production method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
FIG. 1 shows a flow chart of the production method of the present invention. An automatic production method of four-layer quilt, which comprises the steps of raw material selection, primary conveying, primary processing, secondary conveying, reprocessing, sealing and quality inspection, and completes the automatic production of four-layer quilt; the method comprises the following specific steps:
(1) selection of raw materials: selecting a first fabric layer, a second fabric layer, a quilt core and lining cloth as raw materials;
(2) primary conveying: synchronously conveying the first fabric layer, the quilt core and the lining cloth to a platform to realize a stacking mode of the first fabric layer, the quilt core and the lining cloth from top to bottom in sequence;
(3) primary processing: quilting the first fabric layer, the quilt core and the lining cloth which are overlapped,
(4) performing secondary processing, namely sewing the quilted material on the left side and the right side, and cutting off redundant rim charge on the left side and the right side;
(5) secondary conveying: superposing the second fabric layer to the upper end part of the first fabric layer in a conveying manner;
(6) and (3) reprocessing: and performing one-time transverse double-thread or single-thread sewing on the second fabric layer, the first fabric layer, the quilt core and the lining cloth, simultaneously cutting off the middle of 2 sewing threads, and cutting off the sewing thread side of the single thread.
(7) And (3) sealing: in the steps (4) and (6), the single machine head can be set to stop sewing intermittently according to the required position and length, so that an opening of a non-sewn part is reserved and is used as a turnover opening. The inside and outside overturning is realized through the overturning opening, and then the overturning opening areas of the first fabric layer and the second fabric layer after overturning are sewn and sealed, so that the production of the whole quilt is completed;
the overturned product is sequentially provided with a first fabric layer, a quilt core, lining cloth and a second fabric layer from top to bottom.
(8) Quality inspection: performing quality inspection on the sealed product, and finishing packaging after the product is qualified, and leaving the factory; the unqualified product needs to be treated again.
The working principle is as follows: during production, a first fabric layer, a quilt core and lining cloth are synchronously conveyed to a platform and are stacked together, three layers of materials are quilted together directly, automatic sewing is realized through 2 sewing machine heads on the left side and the right side, a cutter is arranged behind the sewing machine heads, the leftside and the right side edges are cut off immediately, then a second fabric layer is conveyed through a conveying mechanism, the second fabric layer is directly laid on the upper end surface of the first fabric layer after being conveyed and is sewn through a single line or double lines of a transverse sewing machine head, the cutter is arranged on a random head, the middle of 2 sewing threads is cut off, and one side of the single-thread sewing threads is cut off. The sewing is stopped intermittently at any one of the heads (or needle bars) on the four sides of the sewing, thereby leaving an opening of the unseamed portion as a reversed opening. Through the upset opening, realize inside and outside upset, then carry out the sewing with the upset open region of the first precoat after the upset and the second precoat and seal the processing, accomplished the production of whole quilt promptly, during the state after the upset, four-layer structure of top-down do respectively: the quilt comprises a first fabric layer, a quilt core, lining cloth and a second fabric layer. The lining cloth is made of common thin materials, meanwhile, the lining cloth is directly produced in an automatic mode, trimming is conducted after quilting, the integral degree of the integral quilt is greatly improved compared with that of a quilt prepared by the prior art, and the conveying mechanism is conveyed by a material pulling roller.
In the production process, the quilt core is conveyed to the platform together with the first fabric layer and the lining cloth in the earlier stage, so that integral quilting is realized, the filling process in the existing production process is reduced, the filling sufficiency, the integral uniformity and the full and consistent surrounding corners are ensured, meanwhile, the whole process is automatic, the aim of integral production is realized, the loss of labor cost is greatly reduced, the automation degree is improved, and the working efficiency is increased.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (2)
1. A four-layer quilt automatic production method is characterized in that: the four-layer quilt automatic production is completed through the steps of raw material selection, primary conveying, primary processing, secondary conveying, reprocessing, sealing and quality inspection; the method comprises the following specific steps:
(1) selection of raw materials: selecting a first fabric layer, a second fabric layer, a quilt core and lining cloth as raw materials;
(2) primary conveying: synchronously conveying the first fabric layer, the quilt core and the lining cloth to a platform to realize a stacking mode of the first fabric layer, the quilt core and the lining cloth from top to bottom in sequence;
(3) primary processing: quilting the first fabric layer, the quilt core and the lining cloth which are overlapped;
(4) performing secondary processing, namely sewing the quilted material on the left side and the right side, and cutting off redundant rim charge on the left side and the right side;
(5) secondary conveying: superposing the second fabric layer to the upper end part of the first fabric layer in a conveying manner;
(6) and (3) reprocessing: performing one-time transverse double-thread or single-thread sewing on the second fabric layer, the first fabric layer, the quilt core and the lining cloth, simultaneously cutting off the middle of 2 sewing threads, and cutting off one side of the sewing threads of the single thread;
(7) and (3) sealing: in the steps (4) and (6), the single head can be set according to the required position and length to intermittently stop sewing, so that an opening of a part which is not sewn is reserved and used as a turnover opening, the inside and the outside are turned over through the turnover opening, then the turnover opening regions of the first fabric layer and the second fabric layer which are turned over are sewn and sealed, and the production of the whole quilt is finished;
(8) quality inspection: performing quality inspection on the sealed product, and finishing packaging after the product is qualified, and leaving the factory; the unqualified product needs to be treated again.
2. A four-layer automated manufacturing process according to claim 1, wherein: and (4) the product turned over in the step (6) sequentially comprises a first fabric layer, a quilt core, lining cloth and a second fabric layer from top to bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010137201.1A CN111202399A (en) | 2020-03-02 | 2020-03-02 | Automatic production method of four-layer quilt |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010137201.1A CN111202399A (en) | 2020-03-02 | 2020-03-02 | Automatic production method of four-layer quilt |
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| CN111202399A true CN111202399A (en) | 2020-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010137201.1A Pending CN111202399A (en) | 2020-03-02 | 2020-03-02 | Automatic production method of four-layer quilt |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002102035A (en) * | 2000-09-28 | 2002-04-09 | Tetsuo Ito | Cover cloth for feather quilt, its gusset body and method of manufacturing for the same |
| CN101095589A (en) * | 2007-06-18 | 2008-01-02 | 李佑安 | Method for preparation of quilt and device for actualizing said method |
| CN201504896U (en) * | 2009-09-24 | 2010-06-16 | 巫峻维 | Multifunctional head and neck quilt |
| CN108056641A (en) * | 2017-12-19 | 2018-05-22 | 江苏梦兰集团有限公司 | The vertical networking quilt production line of serialization Full-automatic air-flow |
| CN208064976U (en) * | 2017-05-26 | 2018-11-09 | 罗莱生活科技股份有限公司 | A kind of natural feather core |
-
2020
- 2020-03-02 CN CN202010137201.1A patent/CN111202399A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002102035A (en) * | 2000-09-28 | 2002-04-09 | Tetsuo Ito | Cover cloth for feather quilt, its gusset body and method of manufacturing for the same |
| CN101095589A (en) * | 2007-06-18 | 2008-01-02 | 李佑安 | Method for preparation of quilt and device for actualizing said method |
| CN201504896U (en) * | 2009-09-24 | 2010-06-16 | 巫峻维 | Multifunctional head and neck quilt |
| CN208064976U (en) * | 2017-05-26 | 2018-11-09 | 罗莱生活科技股份有限公司 | A kind of natural feather core |
| CN108056641A (en) * | 2017-12-19 | 2018-05-22 | 江苏梦兰集团有限公司 | The vertical networking quilt production line of serialization Full-automatic air-flow |
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Application publication date: 20200529 |
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