CN101095589A - Method for preparation of quilt and device for actualizing said method - Google Patents
Method for preparation of quilt and device for actualizing said method Download PDFInfo
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- CN101095589A CN101095589A CNA2007101276080A CN200710127608A CN101095589A CN 101095589 A CN101095589 A CN 101095589A CN A2007101276080 A CNA2007101276080 A CN A2007101276080A CN 200710127608 A CN200710127608 A CN 200710127608A CN 101095589 A CN101095589 A CN 101095589A
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Abstract
The invention relates to a method for producing quilt, and the employed device. The invention is to solve problems of low quilt production efficiency and bad quilt quality. The method comprises following steps: carding cotton; laying cotton on the bottom surface; covering face fabric on quilt core, quilting, cutting, and tipping. The quilt is characterized by increased production efficiency and improved quilt quality.
Description
Technical field:
The equipment that the present invention relates to a kind of manufacture method of quilt and implement this method.
Background technology:
The human quilt that uses has had very long history, is mainly used in sleep insulation in winter.Along with improving constantly of development, progress of science and technology and the living standard of society, people have also proposed various requirement to quilt, and the material of making quilt is more and more abundanter, and the method for making quilt has also obtained significant progress.At present, the essential structure of common quilt mainly contains three layers, comprises being positioned at following lower fabric, being positioned at middle core and being positioned at top upper fabric, has bound edge between lower fabric and the upper fabric, can also quilting between lower fabric, core and the upper fabric.Wherein, the material of lower fabric, upper fabric and bound edge is thinner, and the main cloth that is formed by weaving by materials such as cotton thread, chemical fibre, silks that adopts also can adopt nonwoven, and its main effect is that the material that prevents core exposes.The thickness of core is thicker, mainly adopts cotton, silk, wool, duck's down, synthetic materials such as doughnut, and it is bulk, soft, and main effect is a heat-insulation and heat-preservation.
The original manufacture method of quilt is manual manufacturing.At first, lower fabric is paved, by hand cotton-wool one fritter a small area of ground is laid on the lower fabric, and reaches certain thickness, form core.Then, upper fabric is covered on the upper surface of core, with the manual bound edge of needlework.At last, the longitudinally manual quilting with needlework one pin one pin forms a complete quilt.This method is had relatively high expectations to producer's sewing skill, and labour intensity is very big, and production efficiency is extremely low.Since adopt manual the manufacturing, the difficult quality control of quilt, especially core needs the slowly smooth of fritter fritter, and its thickness is difficult to guarantee evenly.Therefore, this hand-built method seldom adopts at present.
On March 30th, 1994, disclose one on the Gazette of Patent for Invention and be called the application for a patent for invention of " manufacture method of silk-wadding quilt ", application number: 92110707.2, publication number: CN 1084486A.This patent application discloses a kind of manufacture method of silk-wadding quilt, and key step comprises: 1, place fabric fibre on workbench, and place cushion block all around at it; 2, an amount of silk is tiled in the top of fabric fibre and cushion block, to form mulberry silk layer; 3, use wheel strickle processing mulberry silk layer end face, make its generation be the little chou of net distribution; 4, take out cushion block again with mulberry silk layer and the whole counter-rotating of fabric fibre, and make the upwards bending of periphery of mulberry silk layer; 5, in cotton, silk is tiled again to form another mulberry silk layer in the top of fabric fibre, and its periphery splices mutually with the periphery of original mulberry silk layer; 6, re-use the surface that wheel strickle processing is positioned at the mulberry silk layer of top, and the two mulberry silk layers position of splicing mutually, make its generation be the little chou of net distribution; 7, finish silk-wadding quilt.This method is the mulberry silk layer that tiles respectively on two surfaces up and down of fabric fibre (being the core that the front is said), uses wheel strickle processing to produce the little chou that is net distribution mulberry silk layer, promptly forms as previously described upper fabric and lower fabric.Fabric fibre as core needs artificial laying separately, and the mulberry silk layer of core upper and lower surface needs artificial the laying, adopt wheel strickle that mulberry silk layer is processed again and could form upper fabric and lower fabric, and whole counter-rotating is also wanted once in the centre.This method needs to adopt manual operations basically, same exist to operator's skill have relatively high expectations, labour intensity is big, production efficiency is low, be difficult to guarantee the problems such as quality of quilt.
On May 4th, 2005, disclose one on the utility model patent communique and be called the utility model patent of " the disposable former of quilt cover ", number of patent application: 200420039885.8, Granted publication number: CN 2697127Y.In fact so-called quilt cover is exactly the core that the front is said in this patent, and this patent is exactly to make a kind of equipment of core.Adopt the process of this device fabrication core to be substantially, at first, the thin cotton layer that carding machine is made is placed on the cotton-coiling roller with artificial help, adds to depress at backer roll thin cotton layer to be wrapped in uniformly become thick cotton layer on the cotton-coiling roller.Then, will cut open and flat around the thick cotton layer on the cotton-coiling roller.At last, with the featheredge on thick cotton layer both sides to invagination be core.Adopt the core of this device fabrication to have the thickness advantage of uniform, but also have following problem: one, the length and width size of core is subjected to the restriction of cotton-coiling roller size, is difficult to make flexibly as required the core of required size; Two, still have manual operations in the process of manufacturing core, production efficiency is lower; Three, need tailor upper fabric and lower fabric according to the size of core after making core, and core and upper fabric and the compound once more ability of lower fabric are made the finished product quilt at last, the manufacturing process of each bar quilt is all carried out separately, can't realize continuous automated job.
On February 7th, 2005, disclose one on the utility model patent communique and be called the utility model patent of " bamboo fibre cotton-wadded quilt ", application number: 200520100609.2, Granted publication number: CN 2827175Y.This bamboo fibre cotton-wadded quilt is made up of core and quilt cover, and wherein core adopts the cotton-bamboo fiber that natural bamboo fibres and cotton fiber are mixed and made into.According to the specification introduction of this patent, the manufacturing process of this quilt is substantially, and natural bamboo fibres is mixed with cotton fiber, adopts the carding machine combing to form the cotton-bamboo fiber net, and the cotton-bamboo fiber net is successively coincided, and core is made in typing all around.According to the size of core, adopt cloth to make the quilt cover of pocket-shape.Quilt cover comprises above-mentioned upper fabric of present patent application and lower fabric.At last, adopt the encapsulation machine that core is contained in the quilt cover, typing all around forms the finished product quilt.The core of this quilt and quilt cover also are to make separately respectively, make quilt at last in quilt cover that core is packed into, and its manufacture method can not realize continuous automated job equally, and production efficiency is lower.
Summary of the invention:
The technical problem to be solved in the present invention is, the quality that the manufacture method production efficiency of existing quilt is low, be difficult to guarantee quilt.For solving this technical problem, the present invention by the following technical solutions: the manufacture method of quilt, its special character is to may further comprise the steps successively:
A. comb and parallel cotton fibers prior to spinning:
After combing, output has the thin cotton layer 1 of the band shape of fixed width and thickness continuously with cotton-wool;
B. expect the upper berth cotton below:
C. on core, cover upper fabric:
Have upper fabric 4 uniform motion longitudinally of the band shape of fixed width, the speed of motion is identical with the speed and the direction of lower fabric 2 with direction; Upper fabric 4 cover the core 3 that forms among the step b above, form the complex 5 of the band shape that is composited by lower fabric 2, core 3 and upper fabric 4;
E. quilting:
The complex 5 that step c makes is imported the quilter quiltings;
F. severing:
The complex 5 of process step e quilting forms required semi-finished product by body 6 according to certain length severing;
G. bound edge:
The semi-finished product that step f is made are formed the finished product quilt by four limit bound edges of body 6.
Cotton-wool in step a can adopt the cotton-bamboo fiber that cotton, natural bamboo fibres mix with cotton fiber, synthetic materials such as doughnut, generally adopts the carding machine combing.Carding machine with the cotton-wool combing after the thin cotton layer 1 of output continuously with band shape of certain width and thickness.
Because thin cotton layer 1 and lower fabric 2 all are banded, vertically being meant of the thin cotton layer 1 described in the step b with lower fabric 2 is vertically vertical mutually, thin cotton layer 1 and lower fabric 2 be intersects vertical, vertically being parallel to each other of the horizontal and lower fabric 2 of promptly thin cotton layer 1.In step b, approach the whereabouts of cotton layer 1 and swing and can adopt the planar shaping machine to finish, it is continuously deposited to lower fabric 2 upper berths of making uniform motion that the planar shaping machine will approach cotton layer 1, and lower fabric 2 drives thin cotton layer 1 and therewith moves.Like this, thin cotton layer 1 had both been made uniform motion longitudinally with lower fabric 2, laterally swinging again, make the vertically continuous dislocation juxtaposition of thin cotton layer 1 along lower fabric 2, when dropping on the lower fabric 2 after thin cotton layer 1 leaves thin cotton layer 1 position that swings fully, just had multilayer to be overlapped into core 3 with desired thickness.The center line of thin cotton layer 1 swing and the central lines longitudinally of lower fabric 2.
In step c, the width of upper fabric 4 generally equates with the width of lower fabric 2.
The present invention is in step b, and thin cotton layer 1 amplitude that swings is slightly larger than the width of lower fabric 2.
The present invention is in step c, and upper fabric 4 aligns with two limits of lower fabric 2, and two limits of core 3 are slightly wideer than two limits of upper fabric 4 and lower fabric 2.
Two limits of upper fabric 4 and lower fabric 2 are slightly stretched out than slightly wide 3 two limits of core that are meant, two limits of upper fabric 4 and lower fabric 2 in two limits of core 3, like this behind the step g bound edge, make the bound edge of finished product quilt partly be arc to outer lug, and shape is full.
The present invention adopts the cloth bound edge of certain width in step g, two limits of cloth respectively with the side seam of lower fabric 2 and upper fabric 4 built in, the part cotton-wool with core 3 is sewed together simultaneously.
Two limits of cloth and the part cotton-wool of lower fabric 2 and upper fabric 4 and core 3 are sewed together, and it is as a whole that core 3 and the cloth of lower fabric 2, upper fabric 4 and bound edge of the edge part of quilt are linked together into, have strengthened fixing to core 3.
The method of the above-mentioned manufacturing quilt of the present invention can adopt the equipment of special manufacturing quilt to finish, and this equipment comprises carding machine 9, planar shaping machine 10, quilter 11 and cutting machine 12, and the output of carding machine 9 is connected with the input of planar shaping machine 10.Its special character is, the place ahead of vertical conveyer belt 13 of planar shaping machine 10 has the guide-in roller 14 of lower fabric 2, and the axis of guide-in roller 14 is parallel with the axis of the live-roller 15 of conveyer belt 13.The rear of vertical conveyer belt 13 of planar shaping machine 10 has roll 16 and roll 17, and the axis of roll 16 and roll 17 is all parallel with the axis of the live-roller 18 of conveyer belt 13, has the gap between roll 16 and the roll 17.The top of planar shaping machine 10 has the guide-in roller 19 that upper fabric 4 is imported the gap between roll 16 and the roll 17, and the axis of the axis of guide-in roller 19 and roll 16 and roll 17 is parallel to each other.Roll 16 is connected with the input of quilter 11 with the output of roll 17, and the drive motor of quilter 11 has RHVC.
In the equipment of the above-mentioned manufacturing quilt of the present invention, the output of carding machine 9 is connected with the input of planar shaping machine 10 and is meant that cotton-wool can spread cotton by input plane make-up machine 10 through the thin cotton layer of exporting after carding machine 9 combings 1, and does not require that the output of carding machine 9 directly links to each other with the input of planar shaping machine 10.Roll 16 and the output of roll 17 are connected with the input of quilter 11 and are meant that can import quilter 11 from roll 16 with the banded complex 5 of the gap output of roll 17 carries out quilting, and do not require that roll 16 directly links to each other with the input of quilter 11 with the output of roll 17, can be connected by conveyer belt between the output of roll 16 and roll 17 and the input of quilter 11, also can connect by vertical platform with certain width.The output of quilter 11 with one longitudinally platform be connected, output on this platform through the complex 5 of step e quilting.On this platform,, adopt cutting machine 12 severings, form semi-finished product by body 6 with complex 5 length as requested.RHVC can be regulated the rotating speed of the drive motor of quilter 11, thereby regulates the quilting speed of 11 pairs of complexs 5 of quilter.
On guide-in roller 14 of the present invention and the guide-in roller 19 flattening device is installed all.
Flattening device is used for lower fabric 2 and upper fabric 4 are launched to both sides, prevents that lower fabric 2 and upper fabric 4 from producing gauffer.
Flattening device of the present invention adopts helix 20, and the cross section of helix 20 is circular, and helix 20 is enclosed within on guide-in roller 14 and the guide-in roller 19.From the middle part of guide-in roller 14 and guide-in roller 19, the rotation direction that is positioned at the helix 20-1 on right side is left-handed, and the rotation direction that is positioned at the helix 20-2 in left side is dextrorotation.
In the technique scheme of the present invention in the direction of the left-handed and dextrorotation of helix and the mechanical industry regulation of the thread rotary orientation of bolt identical.
The place ahead of vertical conveyer belt 13 of planar shaping machine 10 of the present invention has the support 23 that is used to that the support 21 of lower fabric volume 7 is installed and is used to install lining volume 8, and support 23 is positioned at the top of support 21.The top of planar shaping machine 10 has the guide roller 25 of some upper fabrics 4, and the axis of guide roller 25 all is parallel to each other with the axis of guide-in roller 19.Have guide bars 26 between guide-in roller 19 and the pressure roller 17, the axis of the axis of guide bars 26 and guide-in roller 19 and pressure roller 17 is parallel to each other.
In the manufacture method of quilt of the present invention, the whereabouts of thin cotton layer 1 and the uniform motion of left and right sides reciprocally swinging, lower fabric 2 and upper fabric 4 and the quilting of banded complex 5 all carry out continuously, can realize automatic continuous production, with the independent core of producing single quilt of the method for existing manufacturing quilt, the single upper fabric of tailoring is compared with lower fabric, and method of the present invention has improved the production efficiency of quilt greatly.Adopt method of the present invention can use specialized apparatus to finish, lower to operator's skill requirement, labour intensity reduces.In the method for the present invention,, in conjunction with regulating the amplitude that swing of thin cotton layer 1 in dropping process, can regulate the width of banded complex 5, thereby realize adjusting finished product quilt width by selecting the lower fabric 2 and the upper fabric 4 of different in width; The length of the banded complex 5 by regulating severing, the length that can regulate the finished product quilt.Therefore, method of the present invention can be produced the quilt of different length and width sizes as required.In the method for the present invention, as long as will approach speed and speed that swings and fixed amplitude that cotton layer 1 falls, the movement velocity of lower fabric 2 and upper fabric 4 is fixed, the thickness of formed core 3 is exactly uniform, width is fixed, and has guaranteed banded complex 5 and the quality of the finished product quilt finally made.In the method for the present invention, before the upper fabric volume 8 of the lower fabric of lower fabric 2 volume 7 or upper fabric 4 is about to use up, can adopt sewing machine that the lower fabric volume 7 of reserve or the head end of upper fabric volume 8 are connected with the end stitching of lower fabric volume 7 that is about to use up or upper fabric volume 8, realize the continuous-feeding of lower fabric 2 or upper fabric 4, not only saved time and materials to greatest extent, and made with a kind of product of specification and can continually finish from the completed product run of going into operation.
The equipment that the present invention makes quilt mainly adopts carding machine 9, planar shaping machine 10, quilter 11 and cutting machine 12 to combine, conveyer belt or platform that they are linked together can be set between them, carding machine 9, planar shaping machine 10, quilter 11 and cutting machine 12 can adopt the equipment of finished product, also can transform slightly them, its manufacturing cost is lower.
The equipment that the present invention makes quilt has increased devices such as guide-in roller 14, guide-in roller 19, roll 16 and roll 17 on planar shaping machine 10, the direction of rotation of roll 16 and roll 17, vertical conveyer belt 13 of their rotating speed and planar shaping machine 10 and drive that thin cotton layer 1 falls and laterally the speed of the cotton parts in shop of reciprocally swinging is synchronous.When the gap of complex 5 between roll 16 and roll 17 of the band shape that is composited by lower fabric 2, core 3 and upper fabric 4 passed through, by roll 16 and roll 17 extruding outputs, thereby drive lower fabric 2 and upper fabric 4 uniform motion longitudinally, realize the continuous-feeding of lower fabric 2 and upper fabric 4, and expect to make on 2 thin cotton layer 1 dislocation juxtaposition to form core 3 below.Owing to have flattening device in the equipment of bright manufacturing quilt, lower fabric 2 and upper fabric 4 can be flattened to both sides, prevent gauffer, improved the quality of the quilt of making.Because the drive motor of quilter 11 of the present invention has RHVC, quilting speed that can step-less adjustment quilter 11, thereby make the quilting speed of quilter 11 synchronous, realize the coordinated operation between them in the speed of carding machine 9, planar shaping machine 10.Quilter 11 among the present invention can save parts such as bushing machine on the basis of common quilter, not only saved equipment cost, and change the feed state of quilter 11 into unremitting plane continuous shape feed from the web-like feed of traditional finite length, saved to be engaged in and rolled the artificial of operation, simplified the technological process of making quilt.
Description of drawings:
Fig. 1 makes the schematic flow sheet of the manufacture method of the equipment of quilt and quilt for the present invention;
Fig. 2 for the A among Fig. 1 to view (being the vertical view of Fig. 1);
Fig. 3 is that B among Fig. 1 is to view;
Fig. 4 be among Fig. 1 semi-finished product by the front view of body 6;
Fig. 5 be among Fig. 1 semi-finished product by the left view of body 6;
Fig. 6 is the annexation figure (the cotton parts 27 in the shop of planar shaping machine 10 move to the extreme position on the right) of carding machine 9 and plane make-up machine 10 among Fig. 1 and Fig. 2;
Fig. 7 is the annexation figure (the cotton parts 27 in the shop of planar shaping machine 10 move to the extreme position on the left side) of carding machine 9 and plane make-up machine 10 among Fig. 1 and Fig. 2;
Fig. 8 is the annexation figure (planar shaping machine 10 is reequiped) of carding machine 9 and plane make-up machine 10 among Fig. 1 and Fig. 2;
Fig. 9 is the C portion enlarged drawing among Fig. 8;
Figure 10 is the D portion enlarged drawing among Fig. 8;
Figure 11 has installed the schematic diagram of lower fabric volume 7 and upper fabric volume 8 for the planar shaping machine 10 after reequiping among Fig. 8.
The specific embodiment:
Embodiments of the present invention is described in detail below in conjunction with accompanying drawing.
Embodiment 1:
As shown in Figure 1 to Figure 3, present embodiment is a kind of manufacture method of quilt, and this method may further comprise the steps successively:
A. comb and parallel cotton fibers prior to spinning:
The synthetic doughnut cotton-wool of whole bundle is adopted opener shredding bale packing fiber, again the cotton-wool after the shredding is adopted in the automatic cotton feeder quantitative and even ground input carding machine 9.After combing, output has the thin cotton layer 1 of the band shape of fixed width and thickness continuously with cotton-wool for carding machine 9.
B. expect the upper berth cotton below:
Width is lower fabric 2 output gradually from the lower fabric volume 7 of 2 meters, and the lower fabric 2 of output is flattened to both sides, the lower fabric 2 of flattened band shape uniform motion longitudinally on vertical conveyer belt 13 of planar shaping machine 10.The thin cotton layer of exporting among the step a 1 at the uniform velocity falls to flattened lower fabric 2 in the position of fixing by the cotton parts 27 in the shop of planar shaping machine 10, and the vertical and lower fabric 2 of thin cotton layer 1 is vertically vertical mutually.Thin cotton layer 1 is in the process that falls, and the while is left and right sides reciprocally swinging under the drive of the cotton parts 27 in the shop of planar shaping machine 10, and the direction that swings is vertical with lower fabric 2 travel directions.Each is wide 2 centimetres than two limits of lower fabric 2 for thin cotton layer 1 amplitude that swings.The thin cotton layer 1 that drops under lower fabric 2 drives in motion process above it travels forward, and makes thin cotton layer 1 expect that below multilayer dislocation juxtaposition forms certain thickness core 3 on 2, and core 3 continues to travel forward with lower fabric 2.
C. on core, cover upper fabric:
Width is that 2 meters upper fabric 4 is exported from upper fabric volume 8 gradually, and the upper fabric 4 of output is flattened to both sides, and the upper fabric 4 of flattened band shape is uniform motion longitudinally, and the speed of motion is identical with the speed and the direction of lower fabric 2 with direction.Upper fabric 4 aligns with two limits of lower fabric 2, upper fabric 4 cover the core 3 that forms among the step b above, form the complex 5 of the band shape that is composited by lower fabric 2, core 3 and upper fabric 4.In complex 5, each is wide 2 centimetres than two limits of upper fabric 4 and lower fabric 2 on two limits of core 3.
E. quilting:
The complex 5 that step c makes is imported quilters 11 quiltings.
F. severing:
Use the cutting machine 12 will be through the complex 5 of step e quilting according to certain length severing, formation semi-finished product as shown in Figure 4 and Figure 5 be by body 6.
G. bound edge:
Use semi-finished product that taping machine makes step f by four limit bound edges of body 6, promptly adopt the cloth of certain width, with two limits of this cloth respectively with the side seam of lower fabric 2 and upper fabric 4 built in, the part cotton-wool with core 3 is sewed together simultaneously, forms the finished product quilt.
Embodiment 2:
To shown in Figure 11, present embodiment is the equipment of manufacturing quilt of the method for a kind of embodiment of finishing 1 as Fig. 1 to Fig. 3 and Fig. 6, and this equipment comprises carding machine 9, planar shaping machine 10, quilter 11 and cutting machine 12.Carding machine 9 adopts TaiWan, China to make SWA-D60 type single track husband carding machine.Planar shaping machine 10 adopts TaiWan, China to make SWA-C161 type planar shaping machine.Quilter 11 is installed RHVC to its drive motor on common KW-118A type quilter, and saves parts such as bushing machine.Cutting machine 12 adopts CZD-B11 type cutting machine.
The output of carding machine 9 is connected with the input of planar shaping machine 10, the transverse conveyor 28 of the output alignment surface make-up machine 10 of carding machine 9.Support 29 is installed on the frame of planar shaping machine 10, guide-in roller 14, guide-in roller 19, roll 16, roll 17, guide bars 26, guide roller 25, support 21 and support 23 are installed on the support 29.Guide-in roller 14 is positioned at the place ahead of vertical conveyer belt 13 of planar shaping machine 10, and the axis of guide-in roller 14 is parallel with the axis of the live-roller 15 of conveyer belt 13.Roll 16 and roll 17 are positioned at the rear of vertical conveyer belt 13 of planar shaping machine 10, and the axis of roll 16 and roll 17 is all parallel with the axis of the live-roller 18 of conveyer belt 13, has the gap between roll 16 and the roll 17.Roll 16 all is connected with drive unit with roll 17, and they rotate synchronously, and the direction of rotation is opposite.The rotating speed of roll 16 and roll 17 can be regulated by arrangements for speed regulation, to keep synchronous with the speed of service of carding machine 9 and plane make-up machine 10.Guide-in roller 19 is positioned at the top of planar shaping machine 10, and it is used for the gap between upper fabric 4 importing rolls 16 and the roll 17.The axis of the axis of guide-in roller 19 and roll 16 and roll 17 is parallel to each other.Guide bars 26 is positioned at the rear of vertical conveyer belt 13 of planar shaping machine 10, and it is between guide-in roller 19 and pressure roller 17.Upper fabric 4 at first through guide bars 26 guiding, enters the gap between roll 16 and the roll 17 again through behind the guide-in roller 19.The axis of the axis of guide bars 26 and guide-in roller 19 and pressure roller 17 is parallel to each other.On guide-in roller 14 and the guide-in roller 19 flattening device is installed all.Flattening device adopts helix 20, and the cross section of helix 20 is circular, and helix 20 is enclosed within on guide-in roller 14 and the guide-in roller 19.From the middle part of guide-in roller 14 and guide-in roller 19, the rotation direction that is positioned at the helix 20-1 on right side is left-handed, and the rotation direction that is positioned at the helix 20-2 in left side is dextrorotation.The direction of the left-handed and dextrorotation of the screw thread of bolt is identical in the left-handed and dextrorotation of said here helix 20 and the mechanical industry.Support 21 and support 23 are positioned at the place ahead of vertical conveyer belt 13 of planar shaping machine 10, and support 23 is positioned at the top of support 21.Support 21 is used to install the rotating shaft 22 of lower fabric volume 7, and support 23 is used to install the rotating shaft 24 of lining volume 8, and rotating shaft 22 and rotating shaft 24 are all parallel with the axis of the live-roller 15 of vertical conveyer belt 13 of planar shaping machine 10.The guide roller 25 of some upper fabrics 4 is positioned at the top of planar shaping machine 10, and their axis is parallel to each other, and in same plane.The axis of guide roller 25 all is parallel to each other with the axis of guide-in roller 19.Roll 16 is connected by conveyer belt 30, conveyer belt 31, conveyer belt 32 and the input of platform 33 with quilter 11 with the output of roll 17.Conveyer belt 30, conveyer belt 31 and conveyer belt 32 transmission speeds can be regulated by arrangements for speed regulation, and are synchronous with the speed of service that keeps they and roll 16, roll 17, carding machine 9, planar shaping machine 10.The output of quilter 11 is connected with platform 34.On platform 34, have scale,, adopt cutting machine 12 severings by the length of this tape measure through the complex 5 of quilting.
The said equipment at first, is installed in lower fabric volume 7 on the support 21 by rotating shaft 22 in use, in the gap that the head end of lower fabric volume 7 is introduced between rolls 16 and the roll 17 through vertical conveyer belt 13 of guide-in roller 14, planar shaping machine 10.Upper fabric volume 8 is installed on the support 23 by rotating shaft 24, in the gap that the head end of upper fabric volume 8 is introduced between rolls 16 and the roll 17 through guide roller 25, guide-in roller 19, guide roller 26.After the startup entire equipment, continuous thin cotton layer 1 of exporting sent in the planar shaping machine 10 by the transverse conveyor 28 of planar shaping machine 10 after 9 combings of cotton-wool process carding machine.Thin cotton layer 1 direction to vertical conveyer belt 13 under the drive of the cotton parts 27 in the shop of planar shaping machine 10 at the uniform velocity falls with certain speed, and left and right sides reciprocally swinging.At this moment, the lower fabric 2 of lower fabric volume 7 outputs is driven with roll 17 by vertical conveyer belt 13 and roll 16, longitudinally uniform motion.After thin cotton layer 1 drops on the lower fabric 2, driven motion longitudinally by lower fabric 2.Thin cotton layer 1 is left and right sides reciprocally swinging simultaneously, expects multilayer dislocation juxtaposition on 2 below, forms to have certain thickness core 3.The upper fabrics 4 of upper fabric volume 8 outputs are driven by roll 16 and roll 17, uniform motion longitudinally, and cover on the upper surface of core 3 at guide roller 26 places.At this moment, the complex 5 of the band shape that is composited by lower fabric 2, core 3 and upper fabric 4 is exported through rolls 16 and the extruding back, gap between the roll 17.The complex 5 of roll 16 and roll 17 outputs is through the input of conveyer belts 30, conveyer belt 31, conveyer belt 32 and platform 33 input quilters 11, and the complex 5 of process quilter 11 outputs on the platform 34.On platform 34, survey the length of complex 5,, obtain as shown in Figure 4 and Figure 5 semi-finished product by body 6 with cutting machine 12 severings by scale.The use taping machine by four limit bound edges of body 6, forms the finished product quilt to semi-finished product.When quilter 11 break-ofves, platform 33 can be used to deposit conveyer belt 30, conveyer belt 31 and conveyer belt 32 and carry the complex 5 of coming.
Claims (9)
1. the manufacture method of quilt is characterized in that, may further comprise the steps successively:
A. comb and parallel cotton fibers prior to spinning:
After combing, output has the thin cotton layer (1) of the band shape of fixed width and thickness continuously with cotton-wool;
B. expect the upper berth cotton below:
Lower fabric (2) with band shape of fixed width is uniform motion longitudinally, and the thin cotton layer of exporting among the step a (1) at the uniform velocity falls to lower fabric (2) in fixing position, thin cotton layer (1) vertically vertically mutual vertical with lower fabric (2); Approach cotton layer (1) in the process that falls, while left and right sides reciprocally swinging, the direction that swings is vertical with lower fabric (2) travel direction; The thin cotton layer (1) that drops under lower fabric (2) drives in motion process above it travels forward, and makes thin cotton layer (1) expect that below (2) go up multilayer dislocation juxtaposition and form certain thickness core (3), and core (3) continuation travels forward with lower fabric (2);
C. on core, cover upper fabric:
Upper fabric (4) with band shape of fixed width is uniform motion longitudinally, and the speed of motion is identical with the speed and the direction of lower fabric (2) with direction; Upper fabric (4) cover the core (3) that forms among the step b above, form the complex (5) of the band shape that is composited by lower fabric (2), core (3) and upper fabric (4);
E. quilting:
The complex (5) that step c makes is imported the quilter quilting;
F. severing:
The complex (5) of process step e quilting forms required semi-finished product by body (6) according to certain length severing;
G. bound edge:
The semi-finished product that step f is made are formed the finished product quilt by four limit bound edges of body (6).
2. manufacture method according to claim 1 is characterized in that: in step b, the amplitude that thin cotton layer (1) swings is slightly larger than the width of lower fabric (2).
3. manufacture method according to claim 2 is characterized in that: in step c, upper fabric (4) aligns with two limits of lower fabric (2), and two limits of core (3) are slightly wideer than two limits of upper fabric (4) and lower fabric (2).
4. manufacture method according to claim 3, it is characterized in that: in step g, adopt the cloth bound edge of certain width, two limits of cloth respectively with the side seam of lower fabric (2) and upper fabric (4) built in, the part cotton-wool of while with core (3) is sewed together.
5. manufacture method according to claim 1, it is characterized in that: the lower fabric among the step b (2) is exported from lower fabric volume (7) gradually, lower fabric (2) quilt of output flattens to both sides, drops on flattened lower fabric (2) under the thin cotton layer (1) and upward forms core (3); Upper fabric among the step c (4) is exported from upper fabric volume (8) gradually, and the upper fabric of output (4) is flattened to both sides, and flattened upper fabric (4) covers core (3) and goes up the complex (5) that forms band shape.
6. adopt claim 1,2,3,4 or 5 described methods to make the equipment of quilt, comprise carding machine (9), planar shaping machine (10), quilter (11) and cutting machine (12), the output of carding machine (9) is connected with the input of planar shaping machine (10); It is characterized in that the place ahead of vertical conveyer belt (13) of planar shaping machine (10) has the guide-in roller (14) of lower fabric (2), the axis of guide-in roller (14) is parallel with the axis of the live-roller (15) of conveyer belt (13); The rear of vertical conveyer belt (13) of planar shaping machine (10) has roll (16) and roll (17), the axis of roll (16) and roll (17) is all parallel with the axis of the live-roller (18) of conveyer belt (13), has the gap between roll (16) and the roll (17); The top of planar shaping machine (10) has the guide-in roller (19) that upper fabric (4) is imported the gap between roll (16) and the roll (17), and the axis of the axis of guide-in roller (19) and roll (16) and roll (17) is parallel to each other; Roll (16) is connected with the input of quilter (11) with the output of roll (17), and the drive motor of quilter (11) has RHVC.
7. equipment according to claim 6 is characterized in that: on guide-in roller (14) and the guide-in roller (19) flattening device is installed all.
8. equipment according to claim 7 is characterized in that: flattening device adopts helix (20), and the cross section of helix (20) is circular, and helix (20) is enclosed within on guide-in roller (14) and the guide-in roller (19); From the middle part of guide-in roller (14) and guide-in roller (19), the rotation direction that is positioned at the helix (20-1) on right side is left-handed, and the rotation direction that is positioned at the helix (20-2) in left side is dextrorotation.
9. equipment according to claim 8, it is characterized in that: the place ahead of vertical conveyer belt (13) of planar shaping machine (10) has the support (23) that is used to that the support (21) of lower fabric volume (7) is installed and is used to install lining volume (8), and support (23) is positioned at the top of support (21); The top of planar shaping machine (10) has the guide roller (25) of some upper fabrics (4), and the axis of guide roller (25) all is parallel to each other with the axis of guide-in roller (19); Have guide bars (26) between guide-in roller (19) and the pressure roller (17), the axis of the axis of guide bars (26) and guide-in roller (19) and pressure roller (17) is parallel to each other.
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| CNB2007101276080A CN100506122C (en) | 2007-06-18 | 2007-06-18 | Method for preparation of quilt and device for actualizing said method |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2007101276080A CN100506122C (en) | 2007-06-18 | 2007-06-18 | Method for preparation of quilt and device for actualizing said method |
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| CN101095589A true CN101095589A (en) | 2008-01-02 |
| CN100506122C CN100506122C (en) | 2009-07-01 |
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