Non-woven flat-laying type light grid cloth machine
Technical Field
The utility model relates to a textile machinery equipment especially relates to a non-weaving tiling type light net cloth machine that is used for making warp and weft yarn coincide non-weaving net cloth.
Background
The present non-woven gridding cloth machine, such as the structure disclosed in the Chinese patent application with application number 99111583.X, is named as the forming method of non-woven cloth with warp and weft yarns and the device thereof, the device comprises a group of creels with a plurality of yarn rolls; a set of a plurality of parallel arranged warp yarns drawn from the creel; a first yarn guide eye for guiding the warp yarn feeding; a first reed for fixing the warp yarn feeding; a sizing roller set for sizing the warp yarns; a first conveyor means for positioning the warp yarns in a row-by-row relationship; a pair of hot-press shaping roller sets for shaping the stacked yarns; a reel for winding the nonwoven fabric; a set of a plurality of parallel arranged weft yarns drawn from a creel; a second eye for guiding the weft yarn; a second reed for fixing the weft yarn feeding; a sizing roller set for sizing the weft yarn; a guide roller for guiding the weft yarn vertically into the stack above the warp yarn; a third eye for guiding the weft yarn; a weft yarn reciprocating feeder for drawing the weft yarn to be reciprocatingly superposed on the warp yarn. The warp yarn is made to proceed straight line continuously and the weft yarn is superposed on the warp yarn in non-parallel direction to form initial green cloth with warp and weft yarn, and the cloth is hot pressed and set in the rollers and air dried to form the non-woven fabric product with warp and weft yarns. However, the nonwoven mesh loom of this structure has the following disadvantages in practical use: that is, the warp tension is not constant, which causes the grid cloth formed by overlapping warp and weft yarns to deform seriously, and the quality of the grid cloth finished product is poor.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide an enable warp tension and keep invariable, can prevent that net cloth from taking place to warp, can improve the non-weaving tiling type light net cloth machine of net cloth finished product quality by a wide margin.
In order to solve the technical problem, the utility model discloses a such non-weaving tiling type light net cloth machine, include:
a warp frame, a plurality of warp bobbins wound with warp yarns are arranged on the warp frame,
the let-off device comprises a first roller which is driven by a first motor to rotate, pulls out warp yarns on the warp yarn drum when the first roller rotates, and forms an upper warp yarn layer and/or a lower warp yarn layer which are formed by arranging the parallel warp yarns,
a weft frame, a plurality of weft bobbins wound with weft are arranged on the weft frame,
a weft laying device which pulls out weft yarns on the weft yarn drum and forms a weft yarn layer formed by arranging the weft yarns which are parallel to each other, wherein the weft yarn layer is positioned below the upper warp yarn layer or above the lower warp yarn layer or between the upper warp yarn layer and the lower warp yarn layer to form a flat-laying grid cloth,
a gluing device which is provided with a glue tank for glue and a plurality of gluing rollers,
a drying device for drying the glued mesh cloth,
the scutching device is provided with at least one scutching knife which cuts the dried mesh fabric,
the winding device is provided with a winding roller, the cut mesh fabric is wound into a fabric roll through the winding roller,
the let-off device also comprises a warp tension adjusting mechanism for adjusting the tension of the warp drawn from the warp bobbin.
As a preferred embodiment of the present invention, the warp tension adjusting mechanism includes a second roller disposed between the creel and the first roller, and the second roller is driven by a second motor to rotate.
As a preferred embodiment of the utility model, warp tension adjustment mechanism includes tensioning roller, swing arm, fabric guide roller and cylinder, the swing arm has two and arranges respectively before the frame of non-weaving tiling type light net cloth machine, the rear side, the tensioning roller is installed with rotating the one end of swing arm, the other end of swing arm are installed in the frame of non-weaving tiling type light net cloth machine with rotating, the fabric guide roller is installed in the frame of non-weaving tiling type light net cloth machine and is arranged in the top of tensioning roller, the one end of cylinder is installed in the frame of non-weaving tiling type light net cloth machine, and the other end of cylinder is installed in the swing arm.
As a preferred embodiment of the utility model, drying device is oven or is a plurality of warming mill and dries the net cloth after gluing.
As an optimal implementation mode of the utility model, still be equipped with back draw gear between drying device and the scutching device, back draw gear includes that a plurality of roots pull the roller, and one of them pulls the roller and is rotated by third motor drive.
After the structure is adopted, the utility model discloses following beneficial effect has:
the utility model discloses set up in the let-off device and carry out the warp tension adjustment's with the warp that pulls out on a warp yarn section of thick bamboo warp tension adjustment mechanism, warp tension adjustment mechanism is preferred including setting up the second roller between creel and first roller, through the rotational speed difference of adjusting first roller and second roller, makes warp tension keep invariable to prevent that net cloth from taking place to warp, improved net cloth finished product quality by a wide margin.
The utility model discloses can produce coincide and bond woof layer and the tiling type light net cloth of lower warp layer multilayer structure of going up warp layer, middle 90 or arbitrary angle laying together, perhaps go up the woof layer and 90 or arbitrary angle laying's two layers of woof layer or multilayer structure's tiling type light net cloth, perhaps 90 or arbitrary angle laying's woof layer and lower warp layer two layers or multilayer structure's tiling type light net cloth.
Drawings
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of the non-woven flat-laid light mesh cloth machine of the present invention.
Fig. 2 is a schematic structural diagram of a preferred embodiment of the warp tension adjusting mechanism of the present invention.
Fig. 3 is a schematic view of a tiled light mesh fabric manufactured by the present invention.
Fig. 4 is another schematic front view of a tiled light mesh fabric manufactured by the present invention.
Detailed Description
Referring to fig. 1 and 2, a non-woven flat type light weight mesh cloth machine comprises: a warp creel 1, a plurality of warp bobbins 1-1 wound with warp yarns are arranged on the warp creel 1, a let-off device 2 comprises a first roller 2-1, the first roller 2-1 is driven by a first motor to rotate, the first motor is not shown, the first roller 2-1 pulls out the warp yarns on the warp bobbin 1-1 when rotating and forms an upper warp yarn layer 1-2 and/or a lower warp yarn layer 1-3 formed by arranging the warp yarns parallel to each other, a weft creel 3 is arranged on the weft creel 3 and is provided with a plurality of weft bobbins 3-1 wound with weft yarns, a weft laying device 4, the weft laying device 4 pulls out the weft yarns on the weft bobbins 3-1 and forms a weft yarn layer 3-2 formed by arranging the weft yarns parallel to each other, the weft yarn layer 3-2 is arranged below the upper warp yarn layer 1-2 or above the lower warp yarn layer 1-3 or is arranged between the upper warp yarn layer 1-2 and the lower warp yarn layer 1-3, in the utility model, the weft laying device 4 can lay the weft yarns into weft yarn layers 3-2 with 90 degrees, +45 degrees, -45 degrees or any angle respectively; the sizing device 5 is provided with a glue tank 5-1 of glue and a plurality of sizing rollers 5-2, the drying device 6 dries the glued gridding cloth, the scutching device 7 is provided with at least one scutching knife which cuts the dried gridding cloth, the winding device 8 is provided with a winding roller 8-1, the winding roller 8-1 is driven by a motor to rotate to wind the cut gridding cloth into a cloth roll, and the let-off device 2 further comprises a warp tension adjusting mechanism which adjusts the tension of the warp drawn from the warp bobbin 1-1.
As a preferred embodiment of the present invention, as shown in fig. 1, the warp tension adjusting mechanism includes a second roller 2-2 disposed between the creel 1 and the first roller 2-1, the second roller 2-2 is driven by a second motor, not shown in the figure, the warp tension is kept constant by adjusting the difference between the rotation speeds of the first roller 2-1 and the second roller 2-2, for example, when the warp tension is large, the difference between the rotation speeds of the first roller 2-1 and the second roller 2-2 can be reduced; when the warp tension is small, the difference in the rotation speed of the first roller 2-1 and the second roller 2-2 can be increased.
As a preferred embodiment of the present invention, as shown in fig. 2, the warp tension adjusting mechanism includes a tension roller 10, a swing arm 11, a cloth guide roller 12 and a cylinder 13, two swing arms 11 are arranged on the front side and the rear side of the frame of the non-woven flat-laying type light mesh cloth machine respectively, the tension roller 10 is rotatably mounted on one end 11a of the swing arm 11, the other end 11b of the swing arm 11 is rotatably mounted on the frame of the non-woven flat-type light mesh cloth machine through a short shaft 14, and when in use, the swing arm 11 and the tension roller 10 thereon can swing up and down around a short shaft 14, the cloth guide roller 12 is rotatably or fixedly arranged on the frame of the non-woven flat type light mesh cloth machine and is arranged above the tension roller 10, one end of the air cylinder 13 is arranged on a frame of the non-woven flat-laying type light grid cloth machine, and the other end of the air cylinder 13 is arranged on the swing arm 11. When the device works, warp yarns are sequentially wrapped around the tension roller 10 and the cloth guide roller 12, and the swing arm 11 is swung up and down through the air cylinder 13 to adjust the tension of the warp yarns.
As a preferred embodiment of the present invention, as shown in fig. 1, the drying device 6 may adopt an oven or a plurality of heating rollers to dry the glued mesh cloth.
As a preferred embodiment of the present invention, as shown in fig. 1, a rear traction device 9 is further disposed between the drying device 6 and the scutching device 7, the rear traction device 9 includes a plurality of traction rollers 9-1, one of the traction rollers 9-1 is driven by a third motor to rotate, and the third motor is not shown in the figure.
In the utility model, as shown in fig. 1, a yarn threading plate 15 is arranged between the warp creel 1 and the let-off device 2, and yarn threading holes for the warp unwound from the warp bobbin 1-1 to thread are densely distributed on the yarn threading plate 15.
In the utility model, the flat-laying light grid shown in figure 3 has three layers, which are three-layer structures of an upper warp layer 1-2, a weft layer 3-2 laid at 90 degrees in the middle and a lower warp layer 1-3, and the weft cross points of the upper warp and the lower warp and the middle weft layer are bonded by glue. The flat-laying light grid shown in figure 4 has four layers, which are an upper warp layer 1-2, a middle weft layer 3-2 with two layers of wefts laid at any angle, such as +45 degrees and-45 degrees, and a lower warp layer 1-3, wherein the intersections of the upper and lower warps and the wefts of the middle weft layer are bonded by glue.
The utility model discloses a preferred working process of non-weaving tiling type light net cloth machine as follows: referring to fig. 1, a first motor drives a first roller 2-1 to rotate, when the first roller 2-1 rotates, warp yarns on a warp bobbin 1-1 are drawn out, the drawn warp yarns are regulated by a warp tension regulating mechanism to keep constant tension, then guided by yarn guide rollers 16 arranged at the top and the bottom of a frame to form an upper warp yarn layer 1-2 and/or a lower warp yarn layer 1-3 formed by arranging the parallel warp yarns, meanwhile, a weft laying device 4 lays a weft yarn layer 3-2 with an angle of 90 degrees or +45 degrees or-45 degrees or any angle, so that the upper warp yarn layer 1-2, the middle multi-axial weft yarn layer 3-2 and the lower warp yarn layer 1-3 are sequentially glued by a gluing device 5, dried by a drying device 6, drawn by a post-drawing device 9 and cut by a scutching device 7 in an overlapping manner, and then are wound into a cloth roll by a winding device 8.