CN106378881A - High-performance fiber axial fabric and production method thereof - Google Patents

High-performance fiber axial fabric and production method thereof Download PDF

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Publication number
CN106378881A
CN106378881A CN201610770621.7A CN201610770621A CN106378881A CN 106378881 A CN106378881 A CN 106378881A CN 201610770621 A CN201610770621 A CN 201610770621A CN 106378881 A CN106378881 A CN 106378881A
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Prior art keywords
yarn
performance fiber
layer
warp
fiber
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CN201610770621.7A
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CN106378881B (en
Inventor
宋建成
宋建新
吴彩云
谈菊生
仲建峰
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ZHEJIANG CHENGRUDAN NEW ENERGY TECHNOLOGY Co Ltd
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ZHEJIANG CHENGRUDAN NEW ENERGY TECHNOLOGY Co Ltd
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Priority to CN201610770621.7A priority Critical patent/CN106378881B/en
Publication of CN106378881A publication Critical patent/CN106378881A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/12Tensioning devices for individual threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/10Inorganic fibres based on non-oxides other than metals
    • D10B2101/12Carbon; Pitch

Abstract

The invention relates to a high-performance fiber axial fabric and a production method thereof. The production method comprises the five steps that (1) a high-performance fiber cheese is hung onto a corresponding cheese shaft of a creel, yarns penetrate out of the cheese to pass through a plurality of yarn passing rods, a double-layer yarn raddle, a yarn feeding roller, a tension roller, a yarn width locating guide wheel, tension rollers and a yarn pressing roller and then go into a weaving region; (2) glass fiber hot-molten yarns are laid in through a multi-axial slanting weft laying device in a two-layer crossed mode and transmitted to the weaving region; (3) after a warp-wise high-performance fiber layer and slanting glass fiber hot-molten yarn layers synchronously move to the weaving region, the yarn layers are woven into the fabric by adopting DTY yarn ; (4) the woven fabric is transmitted to a hot-molten yarn heating device, the woven fabric is bonded into an integral structure with the fiber layer after being naturally cooled; and (5) the bonded fabric structure is slit into a designed width through a slitting device, goes into a pulling and winding device and is rolled up.

Description

A kind of high-performance fiber axial fabricses and its production method
Technical field
The present invention relates to a kind of high-performance fiber axial fabricses and its production method.
Background technology
With the continuous development of field of compound material, the elder generation of the high-end applications such as space flight and aviation, blades of large-scale wind driven generator Enter composite and reinforcement must be made using high-performance fiber, the current main product of high-performance fiber is carbon fiber, also includes Virtue wheel and ultra high molecular polyethylene fiber, high-performance fiber has an excellent mechanical property, the feature of high-strength light and Gao Mo, by In the feature of high-performance fiber, the production method of textile reinforcement is different from conventional multiple material substrate, specifically need to be according to fabric Performance requirement is researched and developed and is designed.
Content of the invention
The purpose of the present invention is to propose to a kind of high-performance fiber axial fabricses and its production method, improve the life of composite Produce flow process, improve the performance of composite reinforced fabric.
In order to solve above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of production method of high-performance fiber axial fabricses is it is characterised in that include five steps:
The first step, the grammes per square metre according to 0 ° of warp-wise of fabric and the thickness of high-performance fiber, determine the head stricture of vagina of 0 ° of warp thread, high-performance Fiber is mainly the carbon fibre thread of 24K-50K, and transmission job order is followed successively by:High-performance fiber tube hangs over the corresponding of creel On tube axle, yarn passes respectively through multiple tracks yarn passing rod, double-deck yarn yarn sley, warp let-off roller, jockey pulley, yarn width from tube Woven extent is entered after degree positioning guide wheel, jockey pulley and press roller;
Glass fibre hot melt wire, in the lower floor of 0 ° of warp thread, is pressed two-layer by polyaxial oblique paving Weft handling device and is handed over by second step The mode of fork spreads into then being transferred to woven extent by the chain belt of band extension yarn hook, the specification of hot melt wire is 75TEX glass fibre Hot melt wire, the angle spreading+- 30 arrive+- 60 degree between adjust;
After 3rd step, warp-wise High performance fiber layer and oblique glass fibre hot melt wire layer synchronously proceed to woven extent, lead to Cross binding let-off motion, comb section Traverse Displacement Unit, warp knit looping device, layer is woven into by fabric using polyester DTY yarn;
4th step, woven fabric drives to hot melt wire heater, sets temperature according to hot melt wire fusing point, passes through After this device, natural cooling and fibrous layer are bonded into an overall structure;
5th step, the fabric construction having bonded cuts into the width of design by cutting device, enters tractive, batches dress Put, winding completes.
Preferably, the warp-wise yarn described in the first step rolls into a ball creel using the horizontal yarn creel with rotating yarn, each Tube all with independent tension controlling member, is consistent with the tension force controlling yarn,
Preferably, the transmission job order in the first step is followed successively by:High-performance fiber tube hangs over the corresponding yarn of creel On cylinder axle, yarn from tube pass respectively through first yarn passing rod, the first double-deck yarn yarn sley, Intermediate yarn yarn passing rod, Second double-deck yarn yarn sley, warp let-off roller, the first jockey pulley, yarn width positioning guide wheel, the second jockey pulley, the 3rd jockey pulley, Press roller, subsequently into woven extent.
Preferably, in second step hot melt wire spread into order be:Glass fibre hot melt wire yarn from the creel of side, passes through Yarn porcelain eye, tension force intermediate plate, dividing sinker porcelain eye, excessively yarn roller, poly- yarn porcelain eye, enter polyaxial oblique paving yarn feeding device, then press By yarn, interval on demand is linked in the chain belt of band extension yarn hook of equipment Synchronous Transmission the mode that two-layer is intersected, and is driven To woven extent;
Preferably, described knitting zone is by bundling let-off motion 12 and warp knit looping device 13 forms.
The high-performance fiber axial fabricses prepared by said method, it includes warp direction and spreads the high property into agent structure Energy fibrous layer, in one layer of the back side of the fabric weft fiber layer spreading into 30-60 degree direction, at the back side of fabric, two layers spread into negative The weft fiber layer in 30-60 degree direction, then an entirety knot is constituted by the above-mentioned fibrous layer of warp knit binding braiding by dacron thread Double-deck for broadwise and warp-wise layer are finally thermal bonding to the structure of a fixing-stable by structure using hot-working bonding.
Preferably, the fiber of described High performance fiber layer is high-strength and high-modulus glass fibre, carbon fiber or aramid fiber.
Preferably, described weft fiber layer uses glass fibre hot melt wire, specification is 75TEX.
Preferably, the fiber dimensious of described High performance fiber layer are 1500TEX-3300TEX.
Preferably, the density of described High performance fiber layer is 4.5-10 piece/inch, 600 grams of fiber Unit Weight.
The invention has the advantages that:Creel laying is hung by the 0 ° of yarn installed, controls every one thread tension force equal Even consistent it is ensured that the flatness of yarn thing and uniformity, by using laying and the bonder of hot melt wire line, improve tissue layer Between structural stability can, prevent fabric distortion, the mechanical property of stable fabric, there is more preferable specific strength and specific modulus.
Brief description
It is 0 ° of warp thread laying apparatus structural representation in described equipment shown in Fig. 1.
It is positive and negative 60 degree of paving Weft handling device structural representations in described equipment shown in Fig. 2.
Specific embodiment
With specific embodiment, the present invention is described in further detail below in conjunction with the accompanying drawings:
As shown in figure 1, being the structure chart of 0 ° of warp thread laying apparatus in equipment, yarn passes from tube creel 1, warp respectively Cross first yarn passing rod 2, second bilayer yarn sley 3, yarn passing rod 4 in the middle of the 3rd road, the 4th road bilayer yarn sley 5, through sending Through roller 6, the first jockey pulley 7, fabric width positioning guide wheel 8, the second jockey pulley 9, the 3rd jockey pulley 10, press roller 11, enter knitting zone Domain, through hot melt wire heater 14 after weaving textile, pulling roll 15, batch 16, complete production process, described knitting zone by Binding let-off motion 12 and warp knit looping device 13 are woven, and described double-deck yarn sley and jockey pulley control serve holding Yarn distribution and the effect of even tension, make yarn tension entirety excellent in uniform on 0 degree.Described hot melt heater is by 0 Spend the yarn that is evenly distributed and back side bilayer hot melt wire passes through the structure of thermal consolidating one fixing-stable of formation it is ensured that fabric construction Stability, play and propose high performance effect.
Shown in Fig. 2, it is the structure chart of positive and negative 60 ° of weft yarn laying apparatus in equipment, weft yarn is drawn from tube creel 17, point Not through yarn porcelain eye 18, tension force intermediate plate 19, dividing sinker porcelain eye 20, cross yarn roller 21, poly- yarn porcelain eye 22, Weft laying trolley 23, enter Enter polyaxial oblique paving Weft handling device, yarn hook hung by the band then in the way of two-layer intersection, yarn being linked into equipment toothed belt transmission Chain belt on, and be transferred to knitting zone.
After warp-wise High performance fiber layer and oblique glass fibre hot melt wire layer synchronously proceed to woven extent, sent by binding Through device, comb section Traverse Displacement Unit, warp knit looping device, layer is woven into by fabric using polyester DTY yarn;Woven fabric Drive to hot melt wire heater, temperature is set according to hot melt wire fusing point, natural cooling and fibrous layer glue after this device One overall structure of synthesis;The fabric construction having bonded cuts into the width of design by cutting device, enters tractive, batches dress Put, winding completes.
Specific embodiment described herein is only explanation for example to present invention spirit.The affiliated technology of the present invention is led The technical staff in domain can be made various modifications or supplement or replaced using similar mode to described specific embodiment Generation, but the spirit without departing from the present invention or surmount scope defined in appended claims.

Claims (10)

1. a kind of production method of high-performance fiber axial fabricses is it is characterised in that include five steps:
The first step, the grammes per square metre according to 0 ° of warp-wise of fabric and the thickness of high-performance fiber, determine the head stricture of vagina of 0 ° of warp thread, high-performance fiber The predominantly carbon fibre thread of 24K-50K, transmission job order is followed successively by:High-performance fiber tube hangs over the corresponding tube of creel On axle, it is fixed respectively through multiple tracks yarn passing rod, double-deck yarn yarn sley, warp let-off roller, jockey pulley, yarn width that yarn passes from tube Woven extent is entered after position guide wheel, jockey pulley and press roller;
Glass fibre hot melt wire, in the lower floor of 0 ° of warp thread, is pressed what two-layer was intersected by polyaxial oblique paving Weft handling device by second step Mode spreads into then being transferred to woven extent by the chain belt with hanging yarn hook, the specification of hot melt wire is 75TEX glass fibre hot melt Line, the angle spreading+- 30 arrive+- 60 degree between adjust;
After 3rd step, warp-wise High performance fiber layer and oblique glass fibre hot melt wire layer synchronously proceed to woven extent, by bundle Tie up let-off motion, comb section Traverse Displacement Unit, warp knit looping device, layer is woven into by fabric using polyester DTY yarn;
4th step, woven fabric drives to hot melt wire heater, sets temperature according to hot melt wire fusing point, through this dress Postpone natural cooling and be bonded into an overall structure with fibrous layer;
5th step, the fabric construction having bonded cuts into the width of design by cutting device, enters tractive, devices for taking-up, receives Volume completes.
2. the production method of high-performance fiber axial fabricses according to claim 1 is it is characterised in that described in the first step Warp-wise yarn roll into a ball the horizontal yarn creel using band rotation yarn for the creel, each tube all with independent tension controlling member, with The tension force controlling yarn is consistent.
3. the production method of high-performance fiber axial fabricses according to claim 2 is it is characterised in that biography in the first step Defeated job order is followed successively by:High-performance fiber tube hangs on the corresponding tube axle of creel, yarn from tube pass respectively through First yarn passing rod, the first double-deck yarn yarn sley, Intermediate yarn yarn passing rod, the second double-deck yarn yarn sley, warp let-off roller, first Jockey pulley, yarn width positioning guide wheel, the second jockey pulley, the 3rd jockey pulley, press roller, subsequently into woven extent.
4. the production method of high-performance fiber axial fabricses according to claim 3 is it is characterised in that hot melt in second step Line spread into order be:Glass fibre hot melt wire yarn from the creel of side, through yarn porcelain eye, tension force intermediate plate, dividing sinker porcelain Eye, cross yarn roller, poly- yarn porcelain eye, enter polyaxial oblique paving yarn feeding device, then press in the way of two-layer is intersected by yarn on demand The band that interval is linked into equipment Synchronous Transmission is hung in the chain belt of yarn hook, and is transferred to woven extent.
5. the production method of high-performance fiber axial fabricses according to claim 4 is it is characterised in that described knitting zone It is made up of binding let-off motion 12 and warp knit looping device 13.
6. it is characterised in that the production method described in claim 1-5 is obtained, it includes a kind of high-performance fiber axial fabricses Warp direction spreads the High performance fiber layer into agent structure, in one layer of the back side of the fabric weft fiber spreading into 30-60 degree direction Layer, in two layers of the back side of the fabric weft fiber layer spreading into negative 30-60 degree direction, then by dacron thread by warp knit binding braiding The fibrous layer stated constitutes an overall structure, is finally thermal bonding to one admittedly by double-deck for broadwise with warp-wise layer using hot-working bonding Fixed stable structure.
7. a kind of high-performance fiber axial fabricses according to claim 6 are it is characterised in that described High performance fiber layer Fiber be high-strength and high-modulus glass fibre, carbon fiber or aramid fiber.
8. a kind of high-performance fiber axial fabricses according to claim 7 are it is characterised in that described weft fiber layer makes Use glass fibre hot melt wire, specification is 75TEX.
9. a kind of high-performance fiber axial fabricses according to claim 8 are it is characterised in that described High performance fiber layer Fiber dimensious are 1500TEX-3300TEX.
10. a kind of high-performance fiber axial fabricses according to claim 9 are it is characterised in that described High performance fiber layer Density be 4.5-10 piece/inch, 600 grams of fiber Unit Weight.
CN201610770621.7A 2016-08-30 2016-08-30 A kind of high-performance fiber axial fabrics and its production method Active CN106378881B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106915013A (en) * 2017-03-16 2017-07-04 湖州艾历克工业材料有限公司 A kind of mould for producing continuous fiber reinforced thermoplastic plastic
CN107227554A (en) * 2017-07-07 2017-10-03 浙江成如旦新能源科技股份有限公司 A kind of Stability Analysis of Structures type axial fabricses and its production method
CN107523931A (en) * 2017-09-26 2017-12-29 常州市宏发纵横新材料科技股份有限公司 The step shuffling weaving process of carbon glass one and device
CN107938152A (en) * 2018-01-09 2018-04-20 海宁市中发纺织有限公司 A kind of single axial warp braided fabric creel
CN109957880A (en) * 2018-07-09 2019-07-02 福建省晋江市华宇织造有限公司 A kind of creel for warp-knitted spacer fabric production
CN110042552A (en) * 2019-04-25 2019-07-23 浙江成如旦新能源科技股份有限公司 A kind of trapezoidal fabric and its production method of high stability
CN110093714A (en) * 2019-06-12 2019-08-06 浙江恒石纤维基业有限公司 A kind of uniaxially glass fibre knitted fabric and preparation method thereof
CN110158233A (en) * 2019-06-20 2019-08-23 福建信亿机械科技有限公司 A kind of more comb Jacquard double rib warp looms of band independence creel
CN110578203A (en) * 2019-10-18 2019-12-17 常州市新创智能科技有限公司 one-way high-speed warp knitting machine

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103122553A (en) * 2013-02-18 2013-05-29 常州市宏发纵横新材料科技股份有限公司 One-way warp knitting strengthened fabric production method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103122553A (en) * 2013-02-18 2013-05-29 常州市宏发纵横新材料科技股份有限公司 One-way warp knitting strengthened fabric production method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106915013A (en) * 2017-03-16 2017-07-04 湖州艾历克工业材料有限公司 A kind of mould for producing continuous fiber reinforced thermoplastic plastic
CN107227554A (en) * 2017-07-07 2017-10-03 浙江成如旦新能源科技股份有限公司 A kind of Stability Analysis of Structures type axial fabricses and its production method
CN107523931A (en) * 2017-09-26 2017-12-29 常州市宏发纵横新材料科技股份有限公司 The step shuffling weaving process of carbon glass one and device
CN107938152A (en) * 2018-01-09 2018-04-20 海宁市中发纺织有限公司 A kind of single axial warp braided fabric creel
CN109957880A (en) * 2018-07-09 2019-07-02 福建省晋江市华宇织造有限公司 A kind of creel for warp-knitted spacer fabric production
CN109957880B (en) * 2018-07-09 2024-02-06 福建省晋江市华宇织造有限公司 Creel for warp knitting spacer fabric production
CN110042552A (en) * 2019-04-25 2019-07-23 浙江成如旦新能源科技股份有限公司 A kind of trapezoidal fabric and its production method of high stability
CN110093714A (en) * 2019-06-12 2019-08-06 浙江恒石纤维基业有限公司 A kind of uniaxially glass fibre knitted fabric and preparation method thereof
CN110158233A (en) * 2019-06-20 2019-08-23 福建信亿机械科技有限公司 A kind of more comb Jacquard double rib warp looms of band independence creel
CN110578203A (en) * 2019-10-18 2019-12-17 常州市新创智能科技有限公司 one-way high-speed warp knitting machine

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