Content of the invention
The purpose of the present invention is to propose to a kind of high-performance fiber axial fabricses and its production method, improve the life of composite
Produce flow process, improve the performance of composite reinforced fabric.
In order to solve above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of production method of high-performance fiber axial fabricses is it is characterised in that include five steps:
The first step, the grammes per square metre according to 0 ° of warp-wise of fabric and the thickness of high-performance fiber, determine the head stricture of vagina of 0 ° of warp thread, high-performance
Fiber is mainly the carbon fibre thread of 24K-50K, and transmission job order is followed successively by:High-performance fiber tube hangs over the corresponding of creel
On tube axle, yarn passes respectively through multiple tracks yarn passing rod, double-deck yarn yarn sley, warp let-off roller, jockey pulley, yarn width from tube
Woven extent is entered after degree positioning guide wheel, jockey pulley and press roller;
Glass fibre hot melt wire, in the lower floor of 0 ° of warp thread, is pressed two-layer by polyaxial oblique paving Weft handling device and is handed over by second step
The mode of fork spreads into then being transferred to woven extent by the chain belt of band extension yarn hook, the specification of hot melt wire is 75TEX glass fibre
Hot melt wire, the angle spreading+- 30 arrive+- 60 degree between adjust;
After 3rd step, warp-wise High performance fiber layer and oblique glass fibre hot melt wire layer synchronously proceed to woven extent, lead to
Cross binding let-off motion, comb section Traverse Displacement Unit, warp knit looping device, layer is woven into by fabric using polyester DTY yarn;
4th step, woven fabric drives to hot melt wire heater, sets temperature according to hot melt wire fusing point, passes through
After this device, natural cooling and fibrous layer are bonded into an overall structure;
5th step, the fabric construction having bonded cuts into the width of design by cutting device, enters tractive, batches dress
Put, winding completes.
Preferably, the warp-wise yarn described in the first step rolls into a ball creel using the horizontal yarn creel with rotating yarn, each
Tube all with independent tension controlling member, is consistent with the tension force controlling yarn,
Preferably, the transmission job order in the first step is followed successively by:High-performance fiber tube hangs over the corresponding yarn of creel
On cylinder axle, yarn from tube pass respectively through first yarn passing rod, the first double-deck yarn yarn sley, Intermediate yarn yarn passing rod,
Second double-deck yarn yarn sley, warp let-off roller, the first jockey pulley, yarn width positioning guide wheel, the second jockey pulley, the 3rd jockey pulley,
Press roller, subsequently into woven extent.
Preferably, in second step hot melt wire spread into order be:Glass fibre hot melt wire yarn from the creel of side, passes through
Yarn porcelain eye, tension force intermediate plate, dividing sinker porcelain eye, excessively yarn roller, poly- yarn porcelain eye, enter polyaxial oblique paving yarn feeding device, then press
By yarn, interval on demand is linked in the chain belt of band extension yarn hook of equipment Synchronous Transmission the mode that two-layer is intersected, and is driven
To woven extent;
Preferably, described knitting zone is by bundling let-off motion 12 and warp knit looping device 13 forms.
The high-performance fiber axial fabricses prepared by said method, it includes warp direction and spreads the high property into agent structure
Energy fibrous layer, in one layer of the back side of the fabric weft fiber layer spreading into 30-60 degree direction, at the back side of fabric, two layers spread into negative
The weft fiber layer in 30-60 degree direction, then an entirety knot is constituted by the above-mentioned fibrous layer of warp knit binding braiding by dacron thread
Double-deck for broadwise and warp-wise layer are finally thermal bonding to the structure of a fixing-stable by structure using hot-working bonding.
Preferably, the fiber of described High performance fiber layer is high-strength and high-modulus glass fibre, carbon fiber or aramid fiber.
Preferably, described weft fiber layer uses glass fibre hot melt wire, specification is 75TEX.
Preferably, the fiber dimensious of described High performance fiber layer are 1500TEX-3300TEX.
Preferably, the density of described High performance fiber layer is 4.5-10 piece/inch, 600 grams of fiber Unit Weight.
The invention has the advantages that:Creel laying is hung by the 0 ° of yarn installed, controls every one thread tension force equal
Even consistent it is ensured that the flatness of yarn thing and uniformity, by using laying and the bonder of hot melt wire line, improve tissue layer
Between structural stability can, prevent fabric distortion, the mechanical property of stable fabric, there is more preferable specific strength and specific modulus.
Specific embodiment
With specific embodiment, the present invention is described in further detail below in conjunction with the accompanying drawings:
As shown in figure 1, being the structure chart of 0 ° of warp thread laying apparatus in equipment, yarn passes from tube creel 1, warp respectively
Cross first yarn passing rod 2, second bilayer yarn sley 3, yarn passing rod 4 in the middle of the 3rd road, the 4th road bilayer yarn sley 5, through sending
Through roller 6, the first jockey pulley 7, fabric width positioning guide wheel 8, the second jockey pulley 9, the 3rd jockey pulley 10, press roller 11, enter knitting zone
Domain, through hot melt wire heater 14 after weaving textile, pulling roll 15, batch 16, complete production process, described knitting zone by
Binding let-off motion 12 and warp knit looping device 13 are woven, and described double-deck yarn sley and jockey pulley control serve holding
Yarn distribution and the effect of even tension, make yarn tension entirety excellent in uniform on 0 degree.Described hot melt heater is by 0
Spend the yarn that is evenly distributed and back side bilayer hot melt wire passes through the structure of thermal consolidating one fixing-stable of formation it is ensured that fabric construction
Stability, play and propose high performance effect.
Shown in Fig. 2, it is the structure chart of positive and negative 60 ° of weft yarn laying apparatus in equipment, weft yarn is drawn from tube creel 17, point
Not through yarn porcelain eye 18, tension force intermediate plate 19, dividing sinker porcelain eye 20, cross yarn roller 21, poly- yarn porcelain eye 22, Weft laying trolley 23, enter
Enter polyaxial oblique paving Weft handling device, yarn hook hung by the band then in the way of two-layer intersection, yarn being linked into equipment toothed belt transmission
Chain belt on, and be transferred to knitting zone.
After warp-wise High performance fiber layer and oblique glass fibre hot melt wire layer synchronously proceed to woven extent, sent by binding
Through device, comb section Traverse Displacement Unit, warp knit looping device, layer is woven into by fabric using polyester DTY yarn;Woven fabric
Drive to hot melt wire heater, temperature is set according to hot melt wire fusing point, natural cooling and fibrous layer glue after this device
One overall structure of synthesis;The fabric construction having bonded cuts into the width of design by cutting device, enters tractive, batches dress
Put, winding completes.
Specific embodiment described herein is only explanation for example to present invention spirit.The affiliated technology of the present invention is led
The technical staff in domain can be made various modifications or supplement or replaced using similar mode to described specific embodiment
Generation, but the spirit without departing from the present invention or surmount scope defined in appended claims.