CN214830924U

CN214830924U - Warping machine for manufacturing anti-static high-elastic warp-knitted fabric

Info

Publication number: CN214830924U
Application number: CN202121067699.5U
Authority: CN
Inventors: 郑洁; 顾一红; 徐继安
Original assignee: Zhejiang Jinbei Warp Knitting Co ltd
Current assignee: Zhejiang Jinbei Warp Knitting Co ltd
Priority date: 2021-05-18
Filing date: 2021-05-18
Publication date: 2021-11-23
Anticipated expiration: 2031-05-18

Abstract

The utility model discloses a warping machine for manufacturing antistatic high elastic warp-knitted fabric, which comprises a chassis, a warping mechanism and a bobbin creel; further comprising: a warping mechanism disposed above the chassis; the warping mechanism includes: the shell, it set up in the chassis upper right side, the shell left is provided with collection filament plate, collection filament plate top is provided with tension balancing unit, and tension balancing unit constitutes the integral structure with collection filament plate, the inside leveling wheel that is provided with of shell, the right-hand wire wheel that is provided with of leveling wheel, wire wheel below is provided with the traction wheel, both sides are provided with expanding spring around the traction wheel, the traction wheel below is provided with the motor, the right-hand inductor that is provided with of motor, the inductor below is provided with first gearbox, the right-hand warp wheel that is provided with of first gearbox. The utility model discloses a cooperation between each partial part for equipment carries out the warping when guaranteeing warp elasticity, and can break the silk by oneself after the warping is accomplished.

Description

Warping machine for manufacturing anti-static high-elastic warp-knitted fabric

Technical Field

The utility model relates to a warper technical field specifically is a warper for making prevent high-elastic warp knitting surface fabric of static.

Background

The existing silk screen weaving equipment needs a warping process before weaving. At present, the process of finishing warp threads is mostly finished by adopting a warping machine. The warping machine is a self-contained device that essentially winds the yarn from the hanging beam through its own series of components onto a cloth beam, then removes the cloth beam from the machine and mounts it to the screen weaving machine, and then begins weaving. And after weaving is finished, the cloth roller is dismounted again, and the warping is carried out by repeating the above procedures.

The existing warping machine in the market is easy to overstretch yarns when warping high-elasticity yarns, and the yarns are required to be manually cut off after warping is completed, so that the product quality is influenced, and therefore the warping machine for manufacturing the anti-static high-elasticity warp-knitted fabric is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a warper for making prevent high-elastic warp knitting surface fabric of static to solve the current warper that provides in the above-mentioned background art and carry out the easy overstretch to the yarn when warping to high-elastic yarn, and need artifically cut off the yarn after the warping is accomplished, influence product quality's problem.

In order to achieve the above object, the utility model provides a following technical scheme: a warper for making antistatic high elastic warp knitted fabric comprising:

a chassis;

further comprising:

a warping mechanism disposed above the chassis;

the warping mechanism includes:

the shell is arranged on the right upper side of the chassis, the wire collecting plate is arranged on the left side of the shell, the tension balancing device is arranged above the wire collecting plate, and the tension balancing device and the wire collecting plate form an integrated structure;

flattening wheel, it set up in inside the shell, the right-hand wire pressing wheel that is provided with of flattening wheel, wire pressing wheel below is provided with the traction wheel, both sides are provided with expanding spring around the traction wheel, the traction wheel below is provided with the motor, the right-hand high inductor that is provided with of motor, high inductor below is provided with first gearbox, the right-hand warp wheel that is provided with of first gearbox, collection silk board left is provided with bobbin creel.

Preferably, the motor is connected with the traction wheel through the belt, and the wire pressing wheel is tightly attached to the traction wheel through the telescopic spring, the first gearbox is connected with the motor through the belt, the first gearbox is electrically connected with the height sensor, the first gearbox is connected with the warp wheel through the belt, and the warp wheel and the chassis form a detachable structure.

Preferably, the warping mechanism further comprises:

the arrangement reed is arranged on the upper right side of the motor, a guide wheel is arranged on the right side of the arrangement reed, a telescopic rod is arranged below the guide wheel, and a cutter is arranged on the right side of the telescopic rod.

Preferably, the cutting knife and the telescopic rod form an integrated structure, and the cutting knife and the chassis form a slidable structure through the telescopic rod.

Preferably, the warping mechanism further comprises:

the pivot, it set up in the shell upper surface, and the right-hand apron that is provided with of pivot.

Preferably, the cover plate and the shell form a rotatable structure through a rotating shaft, and the contact surface of the cover plate and the contact surface of the shell are tightly attached.

Preferably, the creel includes:

the yarn bobbin is distributed in the bobbin creel in an array mode, a yarn breakage inductor is arranged on the right side of the yarn bobbin, a tension inductor is arranged on the right side of the yarn breakage inductor, and a second gearbox is arranged below the tension inductor.

Preferably, the yarn bobbin and the bobbin creel form a rotatable structure, the yarn bobbin is connected with the second gearbox through a belt, the second gearbox and the tension sensor form an electric connection, the second gearbox is connected with the motor through a belt, and the motor and the broken wire sensor form an electric connection.

The utility model provides a warper for making prevent high-elastic warp knitting surface fabric of static possesses following beneficial effect: according to the warping machine for manufacturing the anti-static high-elasticity warp-knitted fabric, through the matching of parts of each part, warping is performed while the elasticity of warp yarns is guaranteed by equipment, and the warp yarns can be automatically broken after warping is completed;

1. the utility model discloses a setting of flattening wheel for the yarn can be given off into the piece yarn by flattening wheel after the collection silk board, when the piece yarn passes through the contact surface between traction wheel and the pressure silk wheel, the pressure silk wheel hugs closely the traction wheel under expanding spring's effect, the traction wheel rotates under the drive of motor, and the friction reaches the pressure silk wheel to the rotation of rolling, with the piece yarn centre gripping and pulled out, and height sensor can regulate and control first gearbox through surveying the difference in height between warp wheel outer lane warp silk and the chassis, in order to keep warp wheel coiling linear velocity invariable;

2. the utility model discloses a setting of telescopic link makes when the warp that twines on the wheel reaches furthest, the telescopic link can promote the cutter right, cuts off the warp, avoids the warp fracture that manual operation probably leads to be uneven, the condition that influences processing appears, and the arrangement reed also can derive the static that produces because of the friction on the warp when guiding the warp, avoids influencing product quality;

3. the utility model discloses a setting of bobbin cradle for when the warp yarn through broken string inductor appears the broken ends or the warp yarn on the yarn section of thick bamboo is used up, the steerable motor of broken string inductor stall, and the problem is handled the restart motor again after good, and the tension inductor can be continuous according to the tension of warp yarn adjusts the second gearbox, avoids the warp yarn at warping in-process tensile excessive, influences the warp yarn elasticity, has promoted product quality.

Drawings

Fig. 1 is a schematic sectional front view of the present invention;

fig. 2 is a schematic sectional top view of the present invention;

fig. 3 is a schematic view of the three-dimensional structure of the housing of the present invention.

In the figure: 1. a chassis; 2. a warping mechanism; 201. a housing; 202. a filament collecting plate; 203. a tension balancing device; 204. leveling wheels; 205. a wire pressing wheel; 206. a traction wheel; 207. a tension spring; 208. a motor; 209. a height sensor; 210. a first gearbox; 211. a warp wheel; 212. reed arrangement; 213. a guide wheel; 214. a telescopic rod; 215. a cutter; 216. a rotating shaft; 217. a cover plate; 3. a bobbin creel; 301. a bobbin; 302. a wire breakage sensor; 303. a tension sensor; 304. a second gearbox.

Detailed Description

As shown in fig. 1, 2 and 3, a warping machine for manufacturing an antistatic high elastic warp knit fabric includes: a chassis 1; further comprising: a warping mechanism 2 disposed above the chassis 1; the warping mechanism 2 includes: the shell 201 is arranged at the upper right of the chassis 1, the wire collecting plate 202 is arranged at the left of the shell 201, the tension balancing device 203 is arranged above the wire collecting plate 202, and the tension balancing device 203 and the wire collecting plate 202 form an integrated structure; a leveling wheel 204 arranged inside the shell 201, a wire pressing wheel 205 arranged on the right of the leveling wheel 204, a traction wheel 206 arranged below the wire pressing wheel 205, extension springs 207 arranged on the front and back sides of the traction wheel 206, a motor 208 arranged below the traction wheel 206, a height sensor 209 arranged on the right of the motor 208, a first gear box 210 arranged below the height sensor 209, a warp wheel 211 arranged on the right of the first gear box 210, the motor 208 connected with the traction wheel 206 through a belt, the wire pressing wheel 205 tightly jointed with the traction wheel 206 through the extension springs 207, the first gear box 210 connected with the motor 208 through a belt, the first gear box 210 electrically connected with the height sensor 209, the first gear box 210 connected with the warp wheel 211 through a belt, the warp wheel 211 and the chassis 1 forming a detachable structure, and the yarn can be diffused into a sheet yarn by the leveling wheel 204 after passing through the wire collecting plate 202 through the arrangement of the leveling wheel 204, when the piece yarn passes through the contact surface between traction wheel 206 and the wire pressing wheel 205, the wire pressing wheel 205 is tightly attached to the traction wheel 206 under the action of the expansion spring 207, the traction wheel 206 rotates under the driving of the motor 208, and the wire pressing wheel 205 is driven by friction to roll, the piece yarn is clamped and is drawn and sent out, and the height sensor 209 can regulate and control the first gearbox 210 by detecting the height difference between the warp yarn on the outer ring of the warp wheel 211 and the chassis 1, so as to keep the winding linear speed of the warp wheel 211 constant, and the warping mechanism 2 further comprises: arrangement reed 212, it sets up in motor 208 upper right side, the right-hand leading wheel 213 that is provided with of arrangement reed 212, leading wheel 213 below is provided with telescopic link 214, the right-hand cutter 215 that is provided with of telescopic link 214, cutter 215 constitutes the integrated structure with telescopic link 214, and cutter 215 passes through telescopic link 214 and chassis 1 constitution slidable structure, setting through telescopic link 214, make on warp wheel 211 winding warp yarn after reaching furthest, telescopic link 214 can promote cutter 215 right, cut off the warp yarn, avoid the warp yarn fracture that manual operation probably leads to uneven, the condition that influences processing appears, and arrangement reed 212 also can be derived the static that produces because of the friction on the warp yarn when leading the warp yarn, avoid influencing product quality, warping mechanism 2 still includes: the rotating shaft 216 is arranged on the upper surface of the shell 201, the cover plate 217 is arranged on the right side of the rotating shaft 216, the cover plate 217 and the shell 201 form a rotatable structure through the rotating shaft 216, the contact surface of the cover plate 217 and the shell 201 is tightly attached, and the bobbin creel 3 is arranged on the left side of the silk collecting plate 202.

As shown in fig. 1 and 2, a warper for manufacturing an antistatic high elastic warp knitting fabric, a creel 3 includes: the yarn bobbin 301 is distributed in the bobbin creel 3 in an array mode, the right side of the yarn bobbin 301 is provided with a broken line sensor 302, the right side of the broken line sensor 302 is provided with a tension sensor 303, the lower side of the tension sensor 303 is provided with a second gearbox 304, the yarn bobbin 301 and the bobbin creel 3 form a rotatable structure, the yarn bobbin 301 is connected with the second gearbox 304 through a belt, the second gearbox 304 is electrically connected with the tension sensor 303, the second gearbox 304 is connected with the motor 208 through a belt, the motor 208 is electrically connected with the broken line sensor 302, through the arrangement of the bobbin creel 3, when a warp yarn passing through the broken line sensor 302 is broken or the warp yarn on the yarn bobbin 301 is used up, the broken line sensor 302 can control the motor 208 to stop running, the motor 208 is restarted after problems are solved, and the tension sensor 303 can continuously adjust the second gearbox 304 according to the tension of the warp yarn, avoid the warp to stretch excessively at the warping in-process, influence the warp elasticity, promoted product quality.

To sum up, when the warping machine for manufacturing the anti-static high-elasticity warp-knitted fabric is used, firstly, according to the structure shown in fig. 1, fig. 2 and fig. 3, warp yarns on a yarn drum 301 are drawn out, pass through a yarn breakage sensor 302, then pass through a yarn collecting plate 202 and a tension balancing device 203, pass through the lower part of a leveling wheel 204, pass through a space between a yarn pressing wheel 205 and a traction wheel 206, pass through a tidying reed 212, are wound on a warp wheel 211 along the surface of a guide wheel 213, a motor 208 is started, the motor 208 drives the yarn drum 301 traction wheel 206 and the warp wheel 211 to rotate, the warp yarns form sliver yarns after passing through the yarn collecting plate 202 and the tension balancing device 203, form sliver yarns after being stretched and leveled by the leveling wheel 204, pass through the space between the yarn pressing wheel 205 and the traction wheel 206, the tidying reed 212 guides static electricity on the warp yarns while smoothing, then are wound by the warp wheel 211 along the surface of the guide wheel 213, and the tension sensor continuously adjusts a second speed changing box 304 according to the tension of the warp yarns in the process, the excessive stretching of the warp yarns is avoided, meanwhile, the height sensor 209 regulates and controls the first gearbox 210 by detecting the height difference between the warp yarns on the outer ring of the warp wheel 211 and the chassis 1 so as to keep the winding linear speed of the warp wheel 211 constant, when the warp yarns are found to be broken by the broken yarn sensor 302 or the warp yarns on the yarn drum 301 are used up, the broken yarn sensor 302 can control the motor 208 to stop running, the motor 208 is restarted after the problems are solved, when the warp yarns wound on the warp wheel 211 reach the maximum limit, the telescopic rod 214 pushes the cutter 215 rightwards to cut the warp yarns, then the cover plate 217 is rotated, and the warp wheel 211 is replaced.

Claims

1. A warper for making antistatic high elastic warp knitted fabric comprising:

a chassis (1);

it is characterized by also comprising:

a warping mechanism (2) arranged above the chassis (1);

the warping mechanism (2) comprises:

the chassis comprises a shell (201), wherein the shell is arranged on the right upper side of the chassis (1), a wire collecting plate (202) is arranged on the left side of the shell (201), a tension balancing device (203) is arranged above the wire collecting plate (202), and the tension balancing device (203) and the wire collecting plate (202) form an integrated structure;

flattening wheel (204), it set up in inside shell (201), flattening wheel (204) the right side is provided with wire pressing wheel (205), wire pressing wheel (205) below is provided with traction wheel (206), both sides are provided with expanding spring (207) around traction wheel (206), traction wheel (206) below is provided with motor (208), motor (208) the right side is provided with altitude sensing ware (209), altitude sensing ware (209) below is provided with first gearbox (210), the right side warp wheel (211) that is provided with of first gearbox (210), collection silk board (202) left is provided with bobbin creel (3).

2. The warping machine for manufacturing the antistatic high-elastic warp-knitted fabric according to claim 1, wherein the motor (208) is connected with the traction wheel (206) through a belt, the yarn pressing wheel (205) is tightly attached to the traction wheel (206) through the expansion spring (207), the first gearbox (210) is connected with the motor (208) through the belt, the first gearbox (210) is electrically connected with the height sensor (209), the first gearbox (210) is connected with the warp wheel (211) through the belt, and the warp wheel (211) and the chassis (1) form a detachable structure.

3. A warping machine for manufacturing antistatic high elastic warp-knitted fabric according to claim 1, characterized in that the warping mechanism (2) further comprises:

the sorting reed (212) is arranged on the upper right side of the motor (208), a guide wheel (213) is arranged on the right side of the sorting reed (212), a telescopic rod (214) is arranged below the guide wheel (213), and a cutter (215) is arranged on the right side of the telescopic rod (214).

4. The warping machine for manufacturing antistatic high elastic warp-knitted fabric according to claim 3, wherein the cutter (215) and the telescopic rod (214) form an integrated structure, and the cutter (215) and the chassis (1) form a slidable structure through the telescopic rod (214).

5. A warping machine for manufacturing antistatic high elastic warp-knitted fabric according to claim 1, characterized in that the warping mechanism (2) further comprises:

and the rotating shaft (216) is arranged on the upper surface of the shell (201), and a cover plate (217) is arranged on the right side of the rotating shaft (216).

6. The warping machine for manufacturing antistatic high elastic warp-knitted fabric according to claim 5, wherein the cover plate (217) forms a rotatable structure with the housing (201) through the rotating shaft (216), and the contact surface between the cover plate (217) and the housing (201) is tightly attached.

7. A warping machine for manufacturing antistatic high elastic warp-knitted fabric, according to claim 1, characterized in that the creel (3) comprises:

yarn section of thick bamboo (301), its array distribute in bobbin creel (3) are inside, and yarn section of thick bamboo (301) right side is provided with broken string inductor (302), the right side of broken string inductor (302) is provided with tension inductor (303), and tension inductor (303) below is provided with second gearbox (304).

8. The warping machine for manufacturing antistatic high elastic warp-knitted fabric according to claim 7, wherein the bobbin (301) and the creel (3) form a rotatable structure, the bobbin (301) is connected with the second gear box (304) through a belt, the second gear box (304) is electrically connected with the tension sensor (303), the second gear box (304) is connected with the motor (208) through a belt, and the motor (208) is electrically connected with the broken thread sensor (302).